JP2007201424A - Manufacturing method of gan light-emitting diode - Google Patents

Manufacturing method of gan light-emitting diode Download PDF

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JP2007201424A
JP2007201424A JP2006314909A JP2006314909A JP2007201424A JP 2007201424 A JP2007201424 A JP 2007201424A JP 2006314909 A JP2006314909 A JP 2006314909A JP 2006314909 A JP2006314909 A JP 2006314909A JP 2007201424 A JP2007201424 A JP 2007201424A
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gan
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pits
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JP5018037B2 (en
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Toshihiko Shima
敏彦 嶋
Hiroaki Okagawa
広明 岡川
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Mitsubishi Cable Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a GaN-based LED capable of improving a problem that a reverse current is extremely increased along with conduction. <P>SOLUTION: The method comprises the steps of: (a) making an n-type GaN-based semiconductor layer 3 grow on a substrate 1; (b) making an intermediate layer 4 composed of a GaN-based semiconductor grow on the n-type GaN-based semiconductor layer 3 at a decreased substrate temperature so as to form a pit with a pit diameter of 0.05 μm or more having a hexagonal opening on its upper surface; (c) making an active layer 5 of a part up to a well layer formed at a position located farthest from the intermediate layer 4 grow on the intermediate layer 4, so as not to bury a pit on the upper surface of the intermediate layer 4; (d) burying the pit formed in a range from the intermediate layer 4 to the active layer 5 after the step of (c); and (e) making a p-type GaN-based semiconductor layer 6 grow on the active layer 5 after the step of (d), wherein in the step of (d), a substrate temperature is increased so as to bury the pit. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、3族窒化物系化合物半導体からなる層を積層してなるGaN系発光ダイオードの製造方法に関する。   The present invention relates to a method for manufacturing a GaN-based light-emitting diode formed by stacking layers made of a group 3 nitride-based compound semiconductor.

化学式AlInGa1−a−bN(0≦a≦1、0≦b≦1、0≦a+b≦1)で決定される組成を有する、3族窒化物系化合物半導体(以下「GaN系半導体」ともいう。)が知られている。GaN系半導体は、例えば、GaN、InGaN、AlGaN、AlInGaN、AlN、InNなど、任意の組成のものを含み、また、上記化学式において、3族元素の一部をB(ホウ素)、Tl(タリウム)などで置換したもの、また、N(窒素)の一部をP(リン)、As(ヒ素)、Sb(アンチモン)、Bi(ビスマス)などで置換したものも、GaN系半導体に含まれる。 A group 3 nitride compound semiconductor (hereinafter referred to as “GaN”) having a composition determined by the chemical formula Al a In b Ga 1-ab N (0 ≦ a ≦ 1, 0 ≦ b ≦ 1, 0 ≦ a + b ≦ 1). Also known as "system semiconductor". The GaN-based semiconductor includes, for example, those having an arbitrary composition such as GaN, InGaN, AlGaN, AlInGaN, AlN, and InN. In the above chemical formula, a part of the group 3 element is B (boron), Tl (thallium). In addition, those in which a part of N (nitrogen) is substituted with P (phosphorus), As (arsenic), Sb (antimony), Bi (bismuth), or the like are also included in the GaN-based semiconductor.

GaN系発光ダイオード(以下、「GaN系LED」ともいう。)は、基板の上に、n型GaN系半導体層(以下、「n型層」ともいう。)、GaN系半導体からなる活性層、p型GaN系半導体層(以下、「p型層」ともいう。)を順次成長させて、pn接合型の発光素子構造を形成することにより製造することができる。活性層を、井戸層と障壁層とからなる量子井戸構造としたGaN系LEDは、高い発光効率を示す(特許文献1)。
特開2003−218396号公報
A GaN-based light emitting diode (hereinafter also referred to as “GaN-based LED”) is formed on an n-type GaN-based semiconductor layer (hereinafter also referred to as “n-type layer”), an active layer made of a GaN-based semiconductor, A p-type GaN-based semiconductor layer (hereinafter also referred to as a “p-type layer”) is sequentially grown to form a pn junction light-emitting element structure. A GaN-based LED whose active layer has a quantum well structure including a well layer and a barrier layer exhibits high luminous efficiency (Patent Document 1).
JP 2003-218396 A

従来のGaN系LEDには、順方向に連続的に通電を行うと、通電初期において劣化が進行し、逆方向電流の著しい増加が起こるという問題がある。この問題は、とりわけ、サファイア基板の上に、上記発光素子構造を結晶成長により形成して製造されるGaN系LEDにおいて、顕著である。   The conventional GaN-based LED has a problem that when energization is continuously performed in the forward direction, deterioration proceeds at the initial stage of energization, and the reverse current significantly increases. This problem is particularly noticeable in a GaN-based LED manufactured by forming the light-emitting element structure on a sapphire substrate by crystal growth.

本発明は、通電に伴い逆方向電流が著しく増加する問題が改善されたGaN系LEDを製造するための方法を提供することを主な目的とする。   The main object of the present invention is to provide a method for manufacturing a GaN-based LED in which the problem that the reverse current significantly increases with energization is improved.

本発明の製造方法は、次の特徴を有する。
(1)少なくともひとつの井戸層を含む活性層を備えたGaN系発光ダイオードの製造方法であって、(a)基板の上にn型GaN系半導体層を成長させる工程と、(b)前記n型GaN系半導体層の上に、GaN系半導体からなる中間層を、その上面に六角形状の開口部を有するピット径0.05μm以上のピットが形成されるように、低くした基板温度にて成長させる工程と、(c)前記中間層の上に、活性層のうち、少なくとも、該中間層から最も離れた位置に形成する井戸層までの部分を、該中間層の上面のピットを埋め込まないように成長させる工程と、(d)(c)の工程の後、前記中間層から前記活性層にわたり形成されたピットを埋め込む工程と、(e)(d)の工程の後、前記活性層の上にp型GaN系半導体層を成長させる工程と、を有し、前記(d)の工程では、前記ピットを埋め込むために基板温度を上昇させることを特徴とする、GaN系発光ダイオードの製造方法。
(2)前記中間層を0.1μm以上の厚さに成長させる、前記(1)に記載の製造方法。
(3)GaN系半導体層の成長に用いる方法がMOVPE法であり、前記中間層を成長させるときの基板温度を650℃〜850℃とする、前記(1)または(2)に記載の製造方法。
(4)前記中間層をGaNまたはAlGaNで形成する、前記(1)〜(3)のいずれかに記載の製造方法。
(5)前記中間層をアンドープで成長させる、前記(1)〜(4)のいずれかに記載の製造方法。
(6)前記中間層の少なくとも一部にn型不純物を添加する、前記(1)〜(4)のいずれかに記載の製造方法。
(7)前記(a)の工程で成長させるn型GaN系半導体層と、前記(d)の工程で成長させるp型GaN系半導体層と、の間に形成するGaN系半導体層に、意図的なp型不純物のドーピングを行わない、前記(1)〜(6)のいずれかに記載の製造方法。
(8)前記(b)の工程と前記(c)の工程との間で基板温度を変化させない、前記(1)〜(7)のいずれかに記載の製造方法。
(9)前記活性層が、最上層を障壁層とする活性層であり、前記(c)の工程では、活性層を、その最上層まで、前記中間層の上面のピットを埋め込まないように成長させる、前記(1)〜(8)のいずれかに記載の製造方法。
(10)前記活性層が、最上層を障壁層とする活性層であり、前記(d)の工程では、活性層の最上層である障壁層を成長させながら、前記中間層から該活性層にわたり形成されたピットを埋め込む、前記(1)〜(8)のいずれかに記載の製造方法。
(11)前記活性層と前記p型GaN系半導体層との間にキャップ層を形成する、(1)〜(10)のいずれかに記載の製造方法。
(12)前記(e)の工程では、p型GaN系半導体層を1000℃未満の基板温度で成長させる、前記(1)〜(11)のいずれかに記載の製造方法。
(13)前記(e)の工程では、p型GaN系半導体層を、その上面にピットが形成されるように、低くした基板温度にて成長させるとともに、更に、その後に、該p型GaN系半導体層の上面のピットを埋め込むために基板温度を上昇させる工程を有する、前記(1)〜(12)のいずれかに記載の製造方法。
(14)前記(d)の工程において、前記(e)の工程でp型GaN系半導体層を成長させるときの基板温度よりも高い温度まで、基板温度を上昇させる、前記(12)または(13)のいずれかに記載の製造方法。
The manufacturing method of the present invention has the following characteristics.
(1) A method of manufacturing a GaN-based light emitting diode including an active layer including at least one well layer, wherein (a) a step of growing an n-type GaN-based semiconductor layer on a substrate; (b) the n An intermediate layer made of a GaN-based semiconductor is grown on the type GaN-based semiconductor layer at a low substrate temperature so that a pit with a hexagonal opening having a pit diameter of 0.05 μm or more is formed on the upper surface. And (c) not burying pits on the upper surface of the intermediate layer on the intermediate layer, at least a portion of the active layer up to the well layer formed farthest from the intermediate layer. A step of burying pits formed from the intermediate layer to the active layer after the steps of (d) and (c), and (e) after the steps of (d), on the active layer A p-type GaN-based semiconductor layer is grown on That has a step, and in the step of said (d), characterized in that raising the substrate temperature to fill the pits, a method of manufacturing a GaN-based light-emitting diode.
(2) The manufacturing method according to (1), wherein the intermediate layer is grown to a thickness of 0.1 μm or more.
(3) The manufacturing method according to (1) or (2), wherein the method used for growing the GaN-based semiconductor layer is a MOVPE method, and the substrate temperature when growing the intermediate layer is 650 ° C. to 850 ° C. .
(4) The manufacturing method according to any one of (1) to (3), wherein the intermediate layer is formed of GaN or AlGaN.
(5) The manufacturing method according to any one of (1) to (4), wherein the intermediate layer is grown undoped.
(6) The manufacturing method according to any one of (1) to (4), wherein an n-type impurity is added to at least a part of the intermediate layer.
(7) A GaN-based semiconductor layer formed between the n-type GaN-based semiconductor layer grown in the step (a) and the p-type GaN-based semiconductor layer grown in the step (d) The manufacturing method according to any one of (1) to (6), wherein no p-type impurity doping is performed.
(8) The manufacturing method according to any one of (1) to (7), wherein the substrate temperature is not changed between the step (b) and the step (c).
(9) The active layer is an active layer having the uppermost layer as a barrier layer, and in the step (c), the active layer is grown up to the uppermost layer so as not to fill the pits on the upper surface of the intermediate layer. The production method according to any one of (1) to (8).
(10) The active layer is an active layer having the uppermost layer as a barrier layer, and in the step (d), the barrier layer that is the uppermost layer of the active layer is grown while extending from the intermediate layer to the active layer. The manufacturing method according to any one of (1) to (8), wherein the formed pits are embedded.
(11) The manufacturing method according to any one of (1) to (10), wherein a cap layer is formed between the active layer and the p-type GaN-based semiconductor layer.
(12) The manufacturing method according to any one of (1) to (11), wherein in the step (e), the p-type GaN-based semiconductor layer is grown at a substrate temperature of less than 1000 ° C.
(13) In the step (e), the p-type GaN-based semiconductor layer is grown at a low substrate temperature so that pits are formed on the upper surface thereof, and thereafter, the p-type GaN-based semiconductor layer is further grown. The manufacturing method according to any one of (1) to (12), further including a step of increasing the substrate temperature in order to embed pits on the upper surface of the semiconductor layer.
(14) In the step (d), the substrate temperature is raised to a temperature higher than the substrate temperature when the p-type GaN-based semiconductor layer is grown in the step (e). The manufacturing method in any one of).

本発明の製造方法によれば、連続通電に伴い逆方向電流が著しく増加する問題が改善された、信頼性の高いGaN系LEDが得られる。   According to the manufacturing method of the present invention, it is possible to obtain a highly reliable GaN-based LED in which the problem that the reverse current is remarkably increased with continuous energization is improved.

図2は、本発明の製造方法により製造されるGaN系LEDの構造例を示す断面図である。1はサファイア基板で、その上には、AlGaNからなるバッファ層2を介して、Si(ケイ素)ドープGaNからなる膜厚約4μmのn型コンタクト層3が形成されている。n型コンタクト層3の上には、アンドープGaNからなる膜厚0.2μmの中間層4が形成されている。この中間層4は、上面にピットが形成されるように成長される。中間層4の上には、7層の障壁層と、6層の井戸層とを、最下層および最上層が障壁層となるように交互に積層した、量子井戸構造の活性層5が形成されている。障壁層は膜厚10nmのSiドープGaN層、井戸層は膜厚5nmのアンドープInGaN(発光波長400nm)層である。活性層5の上には、p型層6として、Mg(マグネシウム)ドープAlGaNからなる膜厚0.03μmのp型クラッド層6aと、MgドープGaNからなる膜厚0.15μmのp型コンタクト層6bが、順に積層されている。部分的に露出されたn型コンタクト層3の表面には、n型コンタクト層3と接する側をチタン(Ti)として、Tiとアルミニウム(Al)を積層し、熱処理してなるn側電極P1が形成されている。p型コンタクト層6bの上面には、p型コンタクト層6bと接する側をNi(ニッケル)として、Niと金(Au)を積層し、熱処理してなるp側電極P2が、ほぼ全面に形成されている。   FIG. 2 is a cross-sectional view showing a structural example of a GaN-based LED manufactured by the manufacturing method of the present invention. Reference numeral 1 denotes a sapphire substrate, on which an n-type contact layer 3 made of Si (silicon) -doped GaN with a film thickness of about 4 μm is formed via a buffer layer 2 made of AlGaN. On the n-type contact layer 3, an intermediate layer 4 made of undoped GaN and having a thickness of 0.2 μm is formed. The intermediate layer 4 is grown so that pits are formed on the upper surface. On the intermediate layer 4 is formed an active layer 5 having a quantum well structure in which seven barrier layers and six well layers are alternately stacked so that the lowermost layer and the uppermost layer serve as barrier layers. ing. The barrier layer is a Si-doped GaN layer having a thickness of 10 nm, and the well layer is an undoped InGaN layer (emission wavelength 400 nm) having a thickness of 5 nm. On the active layer 5, as a p-type layer 6, a p-type cladding layer 6 a made of Mg (magnesium) doped AlGaN with a thickness of 0.03 μm and a p-type contact layer made of Mg-doped GaN with a thickness of 0.15 μm. 6b are laminated in order. On the partially exposed surface of the n-type contact layer 3, there is an n-side electrode P1 formed by laminating Ti and aluminum (Al) with titanium (Ti) as a side in contact with the n-type contact layer 3 and heat-treating. Is formed. On the upper surface of the p-type contact layer 6b, a p-side electrode P2 formed by stacking Ni and gold (Au) with Ni (nickel) being in contact with the p-type contact layer 6b and performing heat treatment is formed on almost the entire surface. ing.

サファイア基板1上に、GaN系半導体層を成長させる方法としては、有機金属化合物気相成長法(MOVPE法)を好適に用いることができる。MOVPE法によれば、高品質のGaN系半導体結晶を、実用上十分な成長速度で成長させることができる。MOVPE法を用いたGaN系半導体結晶の成長技術は公知であり、装置(成長炉、制御系、配管系)、原材料、キャリアガス、基本的な成長条件などについては、従来技術を適宜参照することができる。   As a method for growing the GaN-based semiconductor layer on the sapphire substrate 1, an organic metal compound vapor phase growth method (MOVPE method) can be suitably used. According to the MOVPE method, a high-quality GaN-based semiconductor crystal can be grown at a practically sufficient growth rate. The growth technology of GaN-based semiconductor crystals using the MOVPE method is known. For the equipment (growth furnace, control system, piping system), raw materials, carrier gas, basic growth conditions, etc., refer to the prior art as appropriate. Can do.

(実施例)次のようにして、図2に示すGaN系LEDを作製した。
まず、C面を主面とするサファイア基板1を準備し、これをMOVPE装置の成長炉内に設けられたサセプタに装着した。そして、水素ガスを成長炉内に供給しながら、基板を1100℃以上に加熱して、基板表面の有機汚染を除去した。それから、基板温度を500℃に下げ、原料としてトリメチルアルミニウム(TMA)、トリメチルガリウム(TMG)およびアンモニアを供給して、バッファ層2を成長させた。バッファ層2の成長後、基板温度を1000℃に上げ、TMG、アンモニア、シランを供給して、n型コンタクト層3を成長させた。シランガスの供給量は、n型コンタクト層3におけるSi濃度が3×1018cm−3となるように調節した。
EXAMPLE A GaN-based LED shown in FIG. 2 was produced as follows.
First, a sapphire substrate 1 having a C-plane as a main surface was prepared, and this was mounted on a susceptor provided in a growth furnace of an MOVPE apparatus. Then, while supplying hydrogen gas into the growth furnace, the substrate was heated to 1100 ° C. or higher to remove organic contamination on the substrate surface. Then, the substrate temperature was lowered to 500 ° C., and trimethylaluminum (TMA), trimethylgallium (TMG) and ammonia were supplied as raw materials to grow the buffer layer 2. After the growth of the buffer layer 2, the substrate temperature was raised to 1000 ° C., and TMG, ammonia, and silane were supplied to grow the n-type contact layer 3. The supply amount of silane gas was adjusted so that the Si concentration in the n-type contact layer 3 was 3 × 10 18 cm −3 .

n型コンタクト層3の成長が完了したら、有機金属原料およびシランの供給を停止し、基板温度を750℃に下げた。そして、TMG、アンモニアを供給して中間層4を成長させた。この中間層4の表面には、多数のピットが形成されていた。原子間力顕微鏡(AFM)で観察すると、このピットは六角形状の開口部を有していた。図3に示すように、開口部における、六角形の向かい合う2つの角を結ぶ対角線の長さを「ピット径」と定義すると、中間層4の表面に形成されたピットのピット径は、0.1μm〜0.2μmであった。   When the growth of the n-type contact layer 3 was completed, the supply of the organometallic raw material and silane was stopped, and the substrate temperature was lowered to 750 ° C. Then, TMG and ammonia were supplied to grow the intermediate layer 4. Many pits were formed on the surface of the intermediate layer 4. When observed with an atomic force microscope (AFM), this pit had a hexagonal opening. As shown in FIG. 3, when the length of the diagonal line connecting the two opposite corners of the hexagon in the opening is defined as “pit diameter”, the pit diameter of the pit formed on the surface of the intermediate layer 4 is 0. It was 1 μm to 0.2 μm.

中間層4の成長後、基板温度を750℃としたまま活性層5を成長させた。障壁層を成長する際には、TMG、アンモニアに加えてシランを供給し、井戸層を成長する際には、シランを停止して、トリメチルインジウム(In)を供給した。AFMで観察すると、活性層5の表面にはピットが観察されたが、その密度(単位面積に存在するピットの平均数)は、中間層4の表面におけるピットの密度と実質的に同じであった。また、活性層5は、膜厚が中間層4よりも小さいのにかかわらず、活性層5の表面に見られるピットのピット径は、中間層4の表面に見られたピットのピット径よりも大きかった。このことから、活性層5は、中間層4の表面に形成されたピットを埋め込むことなく、図1(b)に模式的に示すように、中間層4の表面のピットを引き継ぐ形で成長したものと考えられる。   After the growth of the intermediate layer 4, the active layer 5 was grown with the substrate temperature kept at 750 ° C. When growing the barrier layer, silane was supplied in addition to TMG and ammonia, and when growing the well layer, silane was stopped and trimethylindium (In) was supplied. When observed by AFM, pits were observed on the surface of the active layer 5, but the density (the average number of pits existing in the unit area) was substantially the same as the density of pits on the surface of the intermediate layer 4. It was. In addition, the pit diameter of the pits seen on the surface of the active layer 5 is smaller than the pit diameter of the pits seen on the surface of the intermediate layer 4, regardless of whether the active layer 5 is smaller in thickness than the intermediate layer 4. It was big. From this, the active layer 5 was grown in such a manner as to take over the pits on the surface of the intermediate layer 4 without embedding the pits formed on the surface of the intermediate layer 4 as schematically shown in FIG. It is considered a thing.

活性層3の成長が完了したら、有機金属原料およびシランの供給を停止し、アンモニアと水素ガスを供給しながら、基板温度を1025℃に上げた。このときの昇温速度は毎分110℃とし、約2.5分で昇温を完了させた。AFMで観察したところ、この昇温の過程でピットが埋め込まれており、活性層5の表面は極めて平坦性の高い状態となっていた。   When the growth of the active layer 3 was completed, the supply of the organometallic raw material and silane was stopped, and the substrate temperature was raised to 1025 ° C. while supplying ammonia and hydrogen gas. The temperature increase rate at this time was 110 ° C. per minute, and the temperature increase was completed in about 2.5 minutes. When observed by AFM, the pits were embedded during the temperature rising process, and the surface of the active layer 5 was in a state of extremely high flatness.

その後、TMG、TMA、ビスシクロペンタジエニルマグネシウム(CpMg)およびアンモニアを原料として供給し、p型クラッド層6aを成長させた。CpMgの供給量は、p型クラッド層におけるMg濃度が5×1019cm−3となるように調節した。
p型クラッド層6aを成長させたら、TMAの供給を停止し、p型コンタクト層6bを成長させた。CpMgの供給量は、p型コンタクト層におけるMg濃度が1×1020cm−3となるように調節した。
p型コンタクト層6bの成長が完了したら、成長炉内にアンモニアを流しながら基板温度を室温まで降下させた。その後、得られたウェハをMOVPE装置から取り出し、p型層に不純物として添加したMgを活性化させるために、アニーリング処理を行った。
n側電極P1の形成、p側電極P2の形成、ウェハからのチップの切り出しは、この分野でよく知られた方法を用いて行った。
Thereafter, TMG, TMA, biscyclopentadienyl magnesium (Cp 2 Mg) and ammonia were supplied as raw materials to grow the p-type cladding layer 6a. The supply amount of Cp 2 Mg was adjusted so that the Mg concentration in the p-type cladding layer was 5 × 10 19 cm −3 .
When the p-type cladding layer 6a was grown, the supply of TMA was stopped and the p-type contact layer 6b was grown. The supply amount of Cp 2 Mg was adjusted so that the Mg concentration in the p-type contact layer was 1 × 10 20 cm −3 .
When the growth of the p-type contact layer 6b was completed, the substrate temperature was lowered to room temperature while flowing ammonia into the growth furnace. Thereafter, the obtained wafer was taken out of the MOVPE apparatus, and an annealing process was performed to activate Mg added as an impurity to the p-type layer.
Formation of the n-side electrode P1, formation of the p-side electrode P2, and cutting out of the chip from the wafer were performed using methods well known in this field.

このようにして製造したGaN系LEDは、順方向に連続通電したときの逆方向電流の増加が極めて小さいものとなった。具体的には、0.35mm角の方形状(基板の上面側から見たときの形状)のLEDチップを作製した場合、順方向に100mAの電流を50時間連続して流した後、逆方向に5Vの電圧を印加したときに流れる逆方向電流が、1μA未満となるものを得ることができた。これに対して、中間層4を設けなかった場合には、このこと以外は同様にして作製したにもかかわらず、順方向に100mAの電流を5時間連続して流しただけで、逆方向に5Vの電圧を印加したときに流れる逆方向電流が1μAを大きく超える値まで増加するLEDチップしか得られなかった。   In the GaN-based LED manufactured in this way, the increase in reverse current when energized continuously in the forward direction is extremely small. Specifically, when an LED chip having a 0.35 mm square (when viewed from the upper surface side of the substrate) is manufactured, a current of 100 mA is continuously flowed in the forward direction for 50 hours, and then in the reverse direction. A reverse current that flows when a voltage of 5 V is applied to the capacitor is less than 1 μA. On the other hand, when the intermediate layer 4 was not provided, the current was made in the same manner except for this, but the current of 100 mA was continuously flowed in the forward direction for 5 hours. Only an LED chip was obtained in which the reverse current flowing when a voltage of 5 V was applied increased to a value greatly exceeding 1 μA.

上記実施例において、連続通電に伴い逆方向電流が著しく増加する問題が改善されたGaN系LEDが得られた理由は、必ずしも明確ではないが、本発明者等は次のように考えている。
すなわち、活性層を備えたGaN系LEDは、pn接合部にヘテロ構造を含むために、pn接合部を構成するGaN系半導体層に歪みが加わった状態となっている。そのため、特に通電初期において、通電により活性層で生じる発熱と歪みの作用によってpn接合部の欠陥の数が増え、これが逆方向電流の増加を引き起こすものと思われる。
一方、図1は、上記実施例の方法により形成されるGaN系半導体層の構造(GaN系LEDのpn接合部の構造)を示す説明図(断面図)である。図1(a)は、n型GaN系半導体層3の上に、中間層4を、上面にピットが形成されるように成長させたところである。図1(b)は、中間層4の上に、活性層5を、中間層4の上面のピットを埋め込まないように成長させたところである。図1(c)は、昇温によってピットを埋め込んだところである。この埋め込みはマストランスポートによって生じるものと思われ、図1(c)の斜線部は、ピットを埋め込んだGaN系半導体結晶を示している。そして、図1(d)は、ピットを埋め込んだ後に、p型GaN系半導体層6を成長させたところである。図1(d)の構造が形成されることによって、あるいは、該構造が形成される過程で、歪みが緩和されるなどしてpn接合部が安定化され、そのために逆方向電流の増加が抑えられるものと考えられる。また、p型不純物を高濃度に添加するp型GaN系半導体層6の成長を、ピットを埋め込んだ後に行うことにより、p型GaN系半導体層6の成長時に供給するp型不純物がピット内に拡散して、活性層5や中間層4の内部に逆方向電流のパスとなる欠陥を形成することが防止されているものと考えられる。
The reason why the GaN-based LED in which the problem that the reverse current is remarkably increased with continuous energization is obtained in the above embodiment is not necessarily clear, but the present inventors consider as follows.
That is, since the GaN-based LED including the active layer includes a heterostructure in the pn junction, the GaN-based semiconductor layer constituting the pn junction is strained. Therefore, particularly in the initial stage of energization, the number of defects at the pn junction increases due to heat generation and distortion caused in the active layer due to energization, which seems to cause an increase in reverse current.
On the other hand, FIG. 1 is an explanatory view (sectional view) showing a structure of a GaN-based semiconductor layer (structure of a pn junction portion of a GaN-based LED) formed by the method of the above embodiment. FIG. 1A shows an intermediate layer 4 grown on an n-type GaN-based semiconductor layer 3 so that pits are formed on the upper surface. FIG. 1B shows a state where the active layer 5 is grown on the intermediate layer 4 so as not to fill the pits on the upper surface of the intermediate layer 4. FIG. 1 (c) shows a pit embedded by increasing the temperature. This embedding is considered to be caused by mass transport, and the hatched portion in FIG. 1C indicates a GaN-based semiconductor crystal in which pits are embedded. FIG. 1D shows a state where the p-type GaN-based semiconductor layer 6 is grown after the pits are buried. By forming the structure of FIG. 1D or in the process of forming the structure, the pn junction is stabilized by relaxing the strain and the like, thereby suppressing an increase in reverse current. It is thought that Further, by growing the p-type GaN-based semiconductor layer 6 to which the p-type impurity is added at a high concentration after the pits are buried, the p-type impurities supplied during the growth of the p-type GaN-based semiconductor layer 6 are in the pits. It is considered that the formation of a defect that becomes a reverse current path inside the active layer 5 and the intermediate layer 4 by diffusion is prevented.

以上、本発明を具体的な実施例を用いて説明したが、本発明は上記実施例に限定されるものではない。
n型層、中間層、活性層、p型層、その他積層体に含めることのできるGaN系半導体層は、任意のGaN系半導体で形成することができる。中間層は、表面にピットが形成される温度で成長することから、結晶品質の低下が避けられないが、この問題を軽減するためには、中間層を二元結晶のGaNで形成することが好ましい。活性層に含まれる障壁層についても、同様のことがいえる。n型層、中間層およびp型層は、クラッド層(キャリア閉じ込め層)、コンタクト層、その他各種の機能層を兼用させてもよく、あるいは、かかる機能層を、n型層、中間層およびp型層の内部に設けてもよい。
As mentioned above, although this invention was demonstrated using the specific Example, this invention is not limited to the said Example.
The GaN-based semiconductor layer that can be included in the n-type layer, the intermediate layer, the active layer, the p-type layer, and other stacked bodies can be formed of any GaN-based semiconductor. Since the intermediate layer grows at a temperature at which pits are formed on the surface, deterioration in crystal quality is inevitable, but in order to alleviate this problem, it is necessary to form the intermediate layer with binary GaN. preferable. The same is true for the barrier layer included in the active layer. The n-type layer, the intermediate layer, and the p-type layer may be combined with a clad layer (carrier confinement layer), a contact layer, and other various functional layers, or such functional layers may be combined with the n-type layer, the intermediate layer, and the p-type layer. It may be provided inside the mold layer.

GaN系半導体層の成長にMOVPE法を用いる場合、中間層を、その表面にピットが形成されるように成長させるには、該層の成長温度を900℃よりも低い温度、好ましくは、650℃〜850℃とすればよい。本発明の効果は、中間層の表面のピットのピット径が大きくなるようにする程、顕著となる。該ピットの好ましいピット径は0.05μm以上である。該ピットのピット径に上限はないが、0.3μm以上とすると、活性層の成長後、昇温によって該ピットを埋め込むのに要する時間が長くなり、それによって活性層が受ける熱ダメージが大きくなる傾向がある。ピット径は、成長温度が低い程、また、結晶成長時の雰囲気中の水素分圧が高い程、大きくなる傾向があるので、成長条件を調節することにより、制御することが可能である。中間層へのn型不純物(Si、Geなど)の添加は、ピットの形成を促進する働きがある。中間層の厚さが小さすぎると、その表面に形成されるピットのピット径が十分に大きくならないが、中間層の厚さを0.1μm以上とすれば、成長条件の調節によって、その表面に上記好ましいピット径を有するピットを形成することができる。より好ましい中間層の厚さは0.15μm以上であり、特に好ましくは0.2μm以上である。中間層の厚さに上限はないが、1μm以上にすると、成長に要する時間が長くなり、製造効率が低下する傾向がある。製造効率も考慮すると、中間層の好ましい厚さは0.15μm〜0.3μmである。   When the MOVPE method is used to grow the GaN-based semiconductor layer, in order to grow the intermediate layer so that pits are formed on the surface thereof, the growth temperature of the layer is lower than 900 ° C., preferably 650 ° C. What is necessary is just to be 850 degreeC. The effect of the present invention becomes more prominent as the pit diameter of the pits on the surface of the intermediate layer is increased. A preferable pit diameter of the pit is 0.05 μm or more. Although there is no upper limit to the pit diameter of the pit, if it is 0.3 μm or more, the time required for embedding the pit by increasing the temperature after the growth of the active layer becomes longer, thereby increasing the thermal damage to the active layer. Tend. Since the pit diameter tends to increase as the growth temperature is lower and the hydrogen partial pressure in the atmosphere during crystal growth is higher, it can be controlled by adjusting the growth conditions. The addition of n-type impurities (Si, Ge, etc.) to the intermediate layer has a function of promoting the formation of pits. If the thickness of the intermediate layer is too small, the pit diameter of the pits formed on the surface does not become sufficiently large. However, if the thickness of the intermediate layer is 0.1 μm or more, the growth condition can be adjusted to the surface. Pits having the preferred pit diameter can be formed. The thickness of the intermediate layer is more preferably 0.15 μm or more, and particularly preferably 0.2 μm or more. There is no upper limit to the thickness of the intermediate layer, but if it is 1 μm or more, the time required for growth tends to be long, and the production efficiency tends to decrease. Considering the production efficiency, the preferable thickness of the intermediate layer is 0.15 μm to 0.3 μm.

中間層へのドーピングは、n型層と活性層とp型層により形成される発光素子構造を損なわない範囲で、任意に行うことができる。本発明者等が確認したところでは、中間層にドープするn型不純物濃度を低くした方が、通電に伴う逆方向電流の増加がより抑えられる傾向があった。従って、逆方向電流の増加を抑える目的のためには、中間層はアンドープとすることが、最も好ましい。一方、素子の静電耐圧の低下を防止する観点からは、ドーピングにより中間層に適度な導電性を付与することが望ましい。中間層にドーピングをする場合、結晶内で移動し難いn型不純物(Si、Geなど)を用いることが好ましい。好適な実施形態では、中間層を、n型ドープした層とアンドープで成長した層とを積層した構造とする。中間層をこのように構成すると、逆方向電流の増加を防止する効果を損なうことなく、静電耐圧の低下を防止することができる。   Doping to the intermediate layer can be arbitrarily performed as long as the light emitting element structure formed by the n-type layer, the active layer, and the p-type layer is not impaired. As the present inventors have confirmed, there was a tendency that the increase in the reverse current accompanying the energization was suppressed more when the n-type impurity concentration doped in the intermediate layer was lowered. Therefore, for the purpose of suppressing the increase in reverse current, it is most preferable that the intermediate layer is undoped. On the other hand, from the viewpoint of preventing a reduction in the electrostatic withstand voltage of the element, it is desirable to impart moderate conductivity to the intermediate layer by doping. When doping the intermediate layer, it is preferable to use an n-type impurity (Si, Ge, etc.) that is difficult to move in the crystal. In a preferred embodiment, the intermediate layer has a structure in which an n-type doped layer and an undoped layer are stacked. If the intermediate layer is configured in this way, it is possible to prevent a decrease in electrostatic withstand voltage without impairing the effect of preventing an increase in reverse current.

活性層を、中間層の上面のピットを埋め込まないように成長させるには、中間層を設けないで活性層のみを成長させた場合に、その表面にピットが形成される成長条件を用いて、活性層の成長を行えばよく、InGaN井戸層と(In)GaN障壁層とで構成されるMQW活性層の場合であれば、活性層の成長温度を900℃以下、好ましくは、650℃〜850℃とすればよい。中間層と活性層とを同じ温度で成長させると、温度調節に要する時間を削減することができる。   In order to grow the active layer so as not to fill the pits on the upper surface of the intermediate layer, when only the active layer is grown without providing the intermediate layer, using the growth conditions in which pits are formed on the surface, The active layer may be grown. In the case of an MQW active layer composed of an InGaN well layer and an (In) GaN barrier layer, the growth temperature of the active layer is 900 ° C. or lower, preferably 650 ° C. to 850 ° C. It may be set to ° C. When the intermediate layer and the active layer are grown at the same temperature, the time required for temperature adjustment can be reduced.

活性層を量子井戸構造とすることによって、発光効率の高いGaN系LEDを得ることができる。量子井戸構造は、単一量子井戸(SQW)構造であっても、多重量子井戸(MQW)構造であってもよいが、活性層の成長後に昇温によってピットの埋め込みを行う関係から、いずれの場合にも、最上層は障壁層とすることが好ましい。ピットを埋め込む工程で井戸層が受ける熱ダメージを抑えるために、該最上層とする障壁層は、好ましくは10nm以上、より好ましくは15nm以上の厚さに成長させる。該最上層とする障壁層は、他の障壁層より厚く成長させてもよい。該最上層とする障壁層は、また、他の障壁層とは異なる結晶組成を有するGaN系半導体で形成してもよい。一方、活性層の最下層は、井戸層と障壁層のいずれであってもよい。井戸層および障壁層へのドーピングは任意に行うことができる。ドーピングは、GaN系半導体結晶内で移動し難いn型不純物(Si、Geなど)を用いて行うことが好ましい。好適な実施形態では、発光の場となる井戸層の結晶性の低下を抑えるために、障壁層のみにドーピングを行う。   By making the active layer a quantum well structure, a GaN-based LED with high luminous efficiency can be obtained. The quantum well structure may be a single quantum well (SQW) structure or a multiple quantum well (MQW) structure. Even in this case, the uppermost layer is preferably a barrier layer. In order to suppress thermal damage to the well layer in the step of embedding pits, the uppermost barrier layer is preferably grown to a thickness of 10 nm or more, more preferably 15 nm or more. The uppermost barrier layer may be grown thicker than other barrier layers. The uppermost barrier layer may be formed of a GaN-based semiconductor having a crystal composition different from that of other barrier layers. On the other hand, the lowermost layer of the active layer may be either a well layer or a barrier layer. Doping to the well layer and the barrier layer can be arbitrarily performed. Doping is preferably performed using an n-type impurity (Si, Ge, etc.) that is difficult to move in the GaN-based semiconductor crystal. In a preferred embodiment, doping is performed only on the barrier layer in order to suppress a decrease in crystallinity of the well layer that becomes a light emission field.

活性層を成長した後、中間層から活性層にかけて形成されたピットを埋め込むには、該埋め込みが起こるのに十分な時間をかけて、基板温度を活性層の成長温度からp型層の成長温度まで上げればよい。p型層の成長温度に達した後、p型層の成長を開始させるまで、一定時間保持することもできる。また、基板温度を、いったん、p型層の成長温度よりも高い温度まで上げてもよい。活性層の成長後、p型層の成長を開始するまでの間は、ピットの埋め込みに優先して活性層の分解が生じないように、5族原料を供給し続けることが望ましい。該埋め込みは、活性層の最上層とする障壁層を成長させながら行うこともできる。上記実施例では、ピット埋め込み時に5族原料ガスの他に水素ガスを供給したが、この水素ガスの一部または全部を、窒素ガス、希ガスなどの不活性ガスに置き換えることもできる。   After the active layer is grown, in order to fill the pit formed from the intermediate layer to the active layer, it takes a sufficient time for the filling to occur, and the substrate temperature is changed from the growth temperature of the active layer to the growth temperature of the p-type layer. Just raise it. After reaching the growth temperature of the p-type layer, it can be held for a certain period of time until the growth of the p-type layer is started. Further, the substrate temperature may be once raised to a temperature higher than the growth temperature of the p-type layer. It is desirable to continue supplying the Group 5 raw material until the p-type layer starts growing after the active layer has been grown so that the active layer is not decomposed in preference to the pit filling. The embedding can also be performed while growing a barrier layer as the uppermost layer of the active layer. In the above embodiment, hydrogen gas is supplied in addition to the group 5 source gas at the time of pit embedding, but part or all of this hydrogen gas can be replaced with an inert gas such as nitrogen gas or rare gas.

活性層とp型層との間には、活性層の分解を防止する機能や、キャリアのオーバーフローを防止する機能などを有する、キャップ層を形成してもよい。このキャップ層は、アンドープで成長させてもよいし、その一部または全部にn型不純物をドーピングしてもよい。このようなキャップ層の形成は、活性層の形成後、昇温によって中間層から活性層にかけて形成されたピットを埋め込んだ後に行ってもよいし、あるいは、中間層の上面のピットを埋め込まないように活性層を形成した後、更に、このピットを埋め込まないようにキャップ層を形成し、その後で、中間層からキャップ層にかけて形成されたピットを埋め込むための昇温を行ってもよい。キャップ層の成長を行いながら、このピットを埋め込むことも可能である。   A cap layer having a function of preventing decomposition of the active layer and a function of preventing carrier overflow may be formed between the active layer and the p-type layer. This cap layer may be grown undoped, or a part or all of it may be doped with an n-type impurity. The formation of such a cap layer may be performed after the formation of the active layer and after the pits formed from the intermediate layer to the active layer are embedded by heating, so that the pits on the upper surface of the intermediate layer are not embedded. After forming the active layer, a cap layer may be formed so as not to embed the pits, and thereafter, the temperature may be increased to embed pits formed from the intermediate layer to the cap layer. It is also possible to embed this pit while growing the cap layer.

好ましい実施形態では、p型層の成長中に活性層が受ける熱ダメージを軽減するために、p型層の成長時の基板温度を1000℃未満に設定する。この実施形態におけるp型層の成長時の基板温度は、好ましくは980℃以下であり、より好ましくは960℃以下であり、更に好ましくは950℃以下である。この実施形態においては、p型層を成長させる前に、中間層から活性層にかけて形成されたピットを埋め込むときに、基板温度をp型層の成長時の基板温度よりも高い温度まで上げることが、ピットの埋め込みに要する時間を短縮するうえで特に有効となる。
p型層成長時の基板温度を低くすることにより、p型層の表面にピットが形成される場合があるが、そのときは、p型層の成長後(3族原料の供給を停止した後)に、基板温度を上げることによって、これを埋め込むことができる。p型層を多層構造とする場合に、先に成長させた層の表面にピットが形成されるときには、その次の層を成長させる前に基板温度を上げて該ピットを埋め込んだ後、再び基板温度を下げて、その次の層を成長させてもよい。p型層の表面のピットを埋め込む場合にも、埋め込みに優先して分解が生じないように、5族原料を供給しながら昇温を行うことが好ましい。
基板上に最後に成長させるGaN系半導体層を、その表面にピットが形成されるように成長させ、その後の昇温により該ピットを埋め込む実施形態では、ピットの埋め込み完了後に基板加熱を停止して、基板を成長炉から取り出せる温度となるまで基板温度を降下させる。このとき、ピットの埋め込みが完了してから、基板温度が600℃以下に下がるまでの間に、基板への水素源ガス(水素ガス、アンモニアなど)の供給を停止することにより、p型層に添加したp型不純物(Mg、Znなど)の水素パッシベーションによる不活性化を抑制することができる。
In a preferred embodiment, the substrate temperature during the growth of the p-type layer is set to less than 1000 ° C. in order to reduce thermal damage to the active layer during the growth of the p-type layer. The substrate temperature during the growth of the p-type layer in this embodiment is preferably 980 ° C. or lower, more preferably 960 ° C. or lower, and further preferably 950 ° C. or lower. In this embodiment, before the p-type layer is grown, when the pit formed from the intermediate layer to the active layer is buried, the substrate temperature may be raised to a temperature higher than the substrate temperature during the growth of the p-type layer. This is particularly effective in reducing the time required for embedding pits.
By lowering the substrate temperature during the growth of the p-type layer, pits may be formed on the surface of the p-type layer. In this case, after the growth of the p-type layer (after the supply of the Group 3 material is stopped) This can be embedded by raising the substrate temperature. In the case where the p-type layer has a multilayer structure, when pits are formed on the surface of the previously grown layer, the substrate temperature is raised before the next layer is grown and the pits are buried, and then the substrate is again formed. The temperature may be lowered and the next layer may be grown. When embedding pits on the surface of the p-type layer, it is preferable to raise the temperature while supplying the Group 5 material so that decomposition does not occur in preference to the embedding.
In the embodiment in which the GaN-based semiconductor layer to be finally grown on the substrate is grown so that pits are formed on the surface and the pits are embedded by a subsequent temperature increase, the substrate heating is stopped after the pit embedding is completed. The substrate temperature is lowered until the temperature reaches a temperature at which the substrate can be removed from the growth furnace. At this time, the supply of the hydrogen source gas (hydrogen gas, ammonia, etc.) to the substrate is stopped between the completion of the pit embedding and the substrate temperature falling below 600 ° C. Inactivation of added p-type impurities (Mg, Zn, etc.) due to hydrogen passivation can be suppressed.

素子に含まれるGaN系半導体層を、活性層を除いて、AlGa1−xN(0≦x≦1)で形成すると、活性層の発光波長を紫外波長または紫外波長に近い波長とした場合に、活性層以外のGaN系半導体層が活性層の発光を吸収することによる損失を抑えることができる。 When the GaN-based semiconductor layer included in the element is formed of Al x Ga 1-x N (0 ≦ x ≦ 1) excluding the active layer, the emission wavelength of the active layer is set to an ultraviolet wavelength or a wavelength close to the ultraviolet wavelength. In this case, it is possible to suppress a loss due to the GaN-based semiconductor layer other than the active layer absorbing light emitted from the active layer.

本発明は上記に記載した以外にも、発明の趣旨を逸脱しない範囲で種々の変形が可能である。   In addition to the above description, the present invention can be variously modified without departing from the spirit of the invention.

実施例の製造方法により形成されるGaN系半導体層の構造を示す説明図(断面図)である。It is explanatory drawing (sectional drawing) which shows the structure of the GaN-type semiconductor layer formed with the manufacturing method of an Example. 本発明を実施して製造されるGaN系LEDの一例を示す断面図である。It is sectional drawing which shows an example of the GaN-type LED manufactured by implementing this invention. 本明細書にいうピット径を説明する図である。It is a figure explaining the pit diameter said to this specification.

符号の説明Explanation of symbols

1 基板
2 バッファ層
3 n型コンタクト層
4 中間層
5 活性層
6a p型クラッド層
6b p型コンタクト層
P1 n側電極
P2 p側電極
1 substrate 2 buffer layer 3 n-type contact layer 4 intermediate layer 5 active layer 6a p-type cladding layer 6b p-type contact layer P1 n-side electrode P2 p-side electrode

Claims (14)

少なくともひとつの井戸層を含む活性層を備えたGaN系発光ダイオードの製造方法であって、
(a)基板の上にn型GaN系半導体層を成長させる工程と、
(b)前記n型GaN系半導体層の上に、GaN系半導体からなる中間層を、その上面に六角形状の開口部を有するピット径0.05μm以上のピットが形成されるように、低くした基板温度にて成長させる工程と、
(c)前記中間層の上に、活性層のうち、少なくとも、該中間層から最も離れた位置に形成する井戸層までの部分を、該中間層の上面のピットを埋め込まないように成長させる工程と、
(d)(c)の工程の後、前記中間層から前記活性層にわたり形成されたピットを埋め込む工程と、
(e)(d)の工程の後、前記活性層の上にp型GaN系半導体層を成長させる工程と、
を有し、
前記(d)の工程では、前記ピットを埋め込むために基板温度を上昇させることを特徴とする、GaN系発光ダイオードの製造方法。
A method of manufacturing a GaN-based light emitting diode having an active layer including at least one well layer,
(A) growing an n-type GaN-based semiconductor layer on the substrate;
(B) On the n-type GaN-based semiconductor layer, an intermediate layer made of a GaN-based semiconductor is lowered so that pits having a hexagonal opening on the upper surface and having a pit diameter of 0.05 μm or more are formed. Growing at substrate temperature;
(C) A step of growing on the intermediate layer at least a portion of the active layer up to the well layer formed farthest from the intermediate layer so as not to fill the pits on the upper surface of the intermediate layer When,
(D) After the step (c), a step of embedding pits formed from the intermediate layer to the active layer;
(E) After the step (d), a step of growing a p-type GaN-based semiconductor layer on the active layer;
Have
In the step (d), the substrate temperature is increased in order to embed the pits.
前記中間層を0.1μm以上の厚さに成長させる、請求項1に記載の製造方法。 The manufacturing method according to claim 1, wherein the intermediate layer is grown to a thickness of 0.1 μm or more. GaN系半導体層を成長させる方法がMOVPE法であり、前記中間層を成長させるときの基板温度を650℃〜850℃とする、請求項1または2に記載の製造方法。 The manufacturing method according to claim 1 or 2, wherein a method of growing the GaN-based semiconductor layer is a MOVPE method, and a substrate temperature when the intermediate layer is grown is set to 650 ° C to 850 ° C. 前記中間層をGaNまたはAlGaNで形成する、請求項1〜3のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein the intermediate layer is formed of GaN or AlGaN. 前記中間層をアンドープで成長させる、請求項1〜4のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein the intermediate layer is grown undoped. 前記中間層の少なくとも一部にn型不純物を添加する、請求項1〜4のいずれかに記載の製造方法。 The manufacturing method in any one of Claims 1-4 which adds an n-type impurity to at least one part of the said intermediate | middle layer. 前記(a)の工程で成長させるn型GaN系半導体層と、前記(d)の工程で成長させるp型GaN系半導体層と、の間に形成するGaN系半導体層に、意図的なp型不純物のドーピングを行わない、請求項1〜6のいずれかに記載の製造方法。 Intentional p-type is formed on the GaN-based semiconductor layer formed between the n-type GaN-based semiconductor layer grown in the step (a) and the p-type GaN-based semiconductor layer grown in the step (d). The manufacturing method according to claim 1, wherein doping of impurities is not performed. 前記(b)の工程と前記(c)の工程との間で基板温度を変化させない、請求項1〜7のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein the substrate temperature is not changed between the step (b) and the step (c). 前記活性層が、最上層を障壁層とする活性層であり、前記(c)の工程では、活性層を、その最上層まで、前記中間層の上面のピットを埋め込まないように成長させる、請求項1〜8のいずれかに記載の製造方法。 The active layer is an active layer whose uppermost layer is a barrier layer, and in the step (c), the active layer is grown up to the uppermost layer so as not to fill the pits on the upper surface of the intermediate layer. Item 9. The production method according to any one of Items 1 to 8. 前記活性層が、最上層を障壁層とする活性層であり、前記(d)の工程では、活性層の最上層である障壁層を成長させながら、前記中間層から該活性層にわたり形成されたピットを埋め込む、請求項1〜8のいずれかに記載の製造方法。 The active layer is an active layer whose uppermost layer is a barrier layer. In the step (d), the active layer is formed from the intermediate layer to the active layer while growing the barrier layer which is the uppermost layer of the active layer. The manufacturing method according to claim 1, wherein pits are embedded. 前記活性層と前記p型GaN系半導体層との間にキャップ層を形成する、請求項1〜10のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein a cap layer is formed between the active layer and the p-type GaN-based semiconductor layer. 前記(e)の工程では、p型GaN系半導体層を1000℃未満の基板温度で成長させる、請求項1〜11のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein in the step (e), the p-type GaN-based semiconductor layer is grown at a substrate temperature of less than 1000 ° C. 前記(e)の工程では、p型GaN系半導体層を、その上面にピットが形成されるように、低くした基板温度にて成長させるとともに、更に、その後に、該p型GaN系半導体層の上面のピットを埋め込むために基板温度を上昇させる工程を有する、請求項1〜12のいずれかに記載の製造方法。 In the step (e), the p-type GaN-based semiconductor layer is grown at a low substrate temperature so that pits are formed on the upper surface of the p-type GaN-based semiconductor layer. The manufacturing method according to claim 1, further comprising a step of increasing the substrate temperature in order to embed pits on the upper surface. 前記(d)の工程において、前記(e)の工程でp型GaN系半導体層を成長させるときの基板温度よりも高い温度まで、基板温度を上昇させる、請求項12または13のいずれかに記載の製造方法。 14. In the step (d), the substrate temperature is raised to a temperature higher than the substrate temperature when the p-type GaN-based semiconductor layer is grown in the step (e). Manufacturing method.
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