JP2006062436A - 車両用の窓縁モール組立体及びその製造方法 - Google Patents
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- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7835—Positioning the parts to be joined, e.g. aligning, indexing or centring by using stops
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/326—Shaping the burr, e.g. by the joining tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/524—Joining profiled elements
- B29C66/5243—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces
- B29C66/52431—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces with a right angle, e.g. for making L-shaped pieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
- B29L2031/265—Packings, Gaskets
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Abstract
【解決手段】 接合する2本の熱可塑性ポリマー材料製のモールディング材13の接合側の端末に傾斜端面を形成した後、加熱工程で、保持型にセットした各モールディング材13の傾斜端面及びその近傍を溶着可能な温度まで加熱して軟化させる。この後、接合工程で、保持型を閉じて各モールディング材13の傾斜端面同士を圧接させて溶着すると共に、その際に溶着面からはみ出た余剰のポリマー材料を保持型に形成した芯材被覆部成形キャビティ内に流動させて充填することで、モールディング材13の溶着接合部の外周側に芯材被覆部20を成形する。これにより、2本のモールディング材13の傾斜端面同士を圧接させて溶着する際に芯材19の端部同士が突き当って接合部の外周側に変形した場合でも、その芯材19の端部を芯材被覆部20で覆うようにする。
【選択図】 図1
Description
図1に示すように、車両の窓板11の外周縁に沿って装着される窓縁モール組立体12は、複数本(2本又は3本以上)の長尺なモールディング材13を接合して一体化したものであり、隣接する2本のモールディング材13が所定の交差角度α(窓板11のコーナー部に合った交差角度)をなすように各モールディング材13の長手方向の端末に形成された傾斜端面14(図3参照)同士が溶着されて接合されている。
まず、2本のモールディング材13の接合に用いる接合機21について説明する。図3に示すように、接合機21には、接合する2本のモールディング材13が交差角度αをなすように各モールディング材13を保持する1対の保持型22,23が備えられ、各保持型22,23が、それぞれガイドレール24に沿ってスライド移動可能に設けられている。各保持型22,23は、駆動軸25を介してエアシリンダー等の駆動源に連結され、互いに離れて保持型22,23の分離面22a,23aが分離する開放位置(図3に示す位置)と、互いに近付いて保持型22,23の分離面22a,23aが密着する閉鎖位置との間をスライド移動できるようになっている。両保持型22,23の中間位置には、ストッパ26が設けられ、各保持型22,23の分離面22a,23aに形成された段差部22b,23bがストッパ26に当接することで、保持型22,23の閉鎖位置が規制されるようになっている。
更に、本実施例1では、芯材被覆部成形キャビティ32を保持型22,23の分離面22a,23aに沿って延びるように形成したので、2本のモールディング材13の溶着面からはみ出る余剰のポリマー材料を安定して芯材被覆部成形キャビティ32へ押し出すことができ、芯材被覆部成形キャビティ32内にポリマー材料を確実に充填することができる。
Claims (8)
- 熱可塑性ポリマー材料で長尺に形成されると共に長手方向に延びる長尺な芯材が埋設された複数本のモールディング材を接合して一体化することで車両の窓板の外周縁に沿って装着可能に構成され、隣接する2本のモールディング材が所定の交差角度をなすように各モールディング材の長手方向の端末に形成された傾斜端面同士が溶着されて接合された車両用の窓縁モール組立体であって、
前記2本のモールディング材の傾斜端面同士を圧接させて溶着する際に溶着面からはみ出た余剰のポリマー材料で各モールディング材に埋設された芯材の端部を覆う芯材被覆部が形成されていることを特徴とする車両用の窓縁モール組立体。 - 熱可塑性ポリマー材料で長尺に形成されると共に長手方向に延びる長尺な芯材が埋設された複数本のモールディング材を接合して一体化することで車両の窓板の外周縁に沿って装着可能に構成され、隣接する2本のモールディング材が所定の交差角度をなすように各モールディング材の長手方向の端末に形成された傾斜端面同士が溶着されて接合された車両用の窓縁モール組立体を製造する方法であって、
前記2本のモールディング材の傾斜端面及びその近傍を溶着可能な温度に加熱する加熱工程と、
前記加熱工程後に、前記2本のモールディング材の傾斜端面同士を圧接させて溶着すると共に、その際に溶着面からはみ出た余剰のポリマー材料で各モールディング材に埋設された芯材の端部を覆う芯材被覆部を形成する接合工程と
を含むことを特徴とする車両用の窓縁モール組立体の製造方法。 - 前記2本のモールディング材が所定の交差角度をなすように各モールディング材を保持する1対の保持型を使用し、
前記加熱工程前に、前記1対の保持型を開いて分離した状態で各保持型に各モールディング材をセットして各モールディング材の傾斜端面を各保持型の分離面から突出させて対向させ、
前記加熱工程で、前記1対の保持型にセットされた各モールディング材の傾斜端面が各保持型の分離面から突出して対向した状態で各モールディング材の傾斜端面及びその近傍を溶着可能な温度に加熱し、
前記接合工程で、前記1対の保持型を閉じることで前記2本のモールディング材の傾斜端面同士を圧接させて溶着すると共に、その際に溶着面からはみ出た余剰のポリマー材料で前記芯材被覆部を形成することを特徴とする請求項2に記載の車両用の窓縁モール組立体の製造方法。 - 前記保持型のうちの前記2本のモールディング材の接合部の外周側に相当する部分に前記芯材被覆部を成形するためのキャビティが形成され、
前記接合工程で、前記2本のモールディング材の傾斜端面同士を圧接させて溶着する際に溶着面からはみ出た余剰のポリマー材料を前記保持型に形成されたキャビティ内に流動させて前記芯材被覆部を成形することを特徴とする請求項3に記載の車両用の窓縁モール組立体の製造方法。 - 前記キャビティは、前記1対の保持型の分離面に沿って延びるように形成されていることを特徴とする請求項4に記載の車両用の窓縁モール組立体の製造方法。
- 前記キャビティは、該キャビティで成形される前記芯材被覆部が前記モールディング材の頭部の外周縁を越えないように形成されていることを特徴とする請求項4又は5に記載の車両用の窓縁モール組立体の製造方法。
- 前記加熱工程前に、前記2本のモールディング材に埋設された芯材の端部及びその周辺部を除去することで各モールディング材の端末に前記芯材被覆部を成形するためのキャビティを形成し、
前記接合工程で、前記2本のモールディング材の傾斜端面同士を圧接させて溶着する際に溶着面からはみ出た余剰のポリマー材料を各モールディング材に形成されたキャビティ内に流動させて前記芯材被覆部を成形することを特徴とする請求項2又は3に記載の車両用の窓縁モール組立体の製造方法。 - 前記2本のモールディング材の交差角度を変更可能にしたことを特徴とする請求項2乃至7のいずれかに記載の車両用の窓縁モール組立体の製造方法。
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JP2007297848A (ja) * | 2006-05-01 | 2007-11-15 | Yokohama Rubber Co Ltd:The | 複層ガラス用グレイジングチャンネルの端末部成形方法及び端末部成形治具 |
WO2009033634A1 (de) * | 2007-09-11 | 2009-03-19 | Rotox Gmbh B. Eisenbach | Verfahren und vorrichtung zum verschweissen von kunststoffprofilstäben, anschlag sowie heizspiegel für eine derartige vorrichtung |
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US5549795A (en) * | 1994-08-25 | 1996-08-27 | Hughes Aircraft Company | Corona source for producing corona discharge and fluid waste treatment with corona discharge |
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JP2007297848A (ja) * | 2006-05-01 | 2007-11-15 | Yokohama Rubber Co Ltd:The | 複層ガラス用グレイジングチャンネルの端末部成形方法及び端末部成形治具 |
WO2009033634A1 (de) * | 2007-09-11 | 2009-03-19 | Rotox Gmbh B. Eisenbach | Verfahren und vorrichtung zum verschweissen von kunststoffprofilstäben, anschlag sowie heizspiegel für eine derartige vorrichtung |
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