JP2005526374A - 電気装置と接触パッドを装備した面との電子および機械接続を可能にする方法 - Google Patents

電気装置と接触パッドを装備した面との電子および機械接続を可能にする方法 Download PDF

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JP2005526374A
JP2005526374A JP2003519986A JP2003519986A JP2005526374A JP 2005526374 A JP2005526374 A JP 2005526374A JP 2003519986 A JP2003519986 A JP 2003519986A JP 2003519986 A JP2003519986 A JP 2003519986A JP 2005526374 A JP2005526374 A JP 2005526374A
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opening
layer
electrical device
contact pad
conductive path
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ベアトリス ボンヴァロ
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シュラムバーガー システムズ
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Abstract

【課題】 コスト削減を図る。
【解決方法】 別の電気装置と電気的および機械的に接続可能な電気装置を製造する方法であって、前記電気装置接触パッドを装備した面を備えており、前記方法が、- 層付加段階を備え、前記層付加段階において、接触パッドを装備した面に接着層を付加しており、前記接着層が接着特性を有する物質で構成されており、- 開口部作成段階をさらに備え、前記開口部作成段階において、接触パッドのレベルにおいて、接着層を貫通して開口部が作成され、- 開口部充填段階をさらに備え、前記開口部充填段階において、前記開口部が導電性材料で充填され、これにより、前記開口部が実質的に導電性材料で満たされることで導電路が形成され、前記導電路の容量が該開口部によって画定されることを特徴とする。

Description

本発明は、電気装置と別の電気装置との電気および機械接続に関する。両装置は、例えばウェーハ、集積回路、または単に1つの構成部品であってよい。本発明は特に集積回路保護の分野、および、特にメモリカードの分野に適用される。
接続方法は、ACF(異方性導電膜)と呼ばれる膜の使用に基づいている。このタイプの膜は、膜の厚み全体にかけて広がる導電要素を含んでいる。第1段階によれば、膜は中性支持部上に別個に作成される。第2段階によれば、膜は、サブ・エングレイビングを使用して精密に回復される。第3段階によれば、膜の両面に接着剤を塗布し、第1構成部分に接着される。最終段階は、第2構成部分を、膜の未被覆部分に接続することで構成されている。最後に、両方の構成部分が、膜の両面に塗布した接着剤によって機械的に、また、膜で封入した金属要素を使用して電気的に固定される。
米国特許第6,256,874号は、第1導電層の選択された範囲にデントライトを形成し、第2導電層の選択された範囲にデントライトを形成する段階を備えた、電子回路パッケージ内で2枚の導電層を接続する方法を説明している。デントライトは、フォトレジスト材料の手段によって、第1面金属の範囲に形成され、その後、写真平板技術によって抵抗が出現および増加し、デントライトを形成する範囲が露呈する。さらに、この方法は、第1導電層にエポキシ接着材料を塗布し、第2導電層を第1導電層に圧縮的に取り付けて、第1導電層上のデントライトを第2導電層上のデントライトと接触させる段階を備えている。
本発明の目的は、コストを削減することである。
本発明の1つの態様によれば、別の電気装置と電気的および機械的に接続可能な電気装置を製造する方法であって、前記電気装置接触パッドを装備した面を備えており、前記方法が、
層付加段階を備え、前記層付加段階において、接触パッドを装備した面に接着層を付加しており、前記接着層が接着特性を有する物質で構成されており、
開口部作成段階をさらに備え、前記開口部作成段階において、接触パッドのレベルにおいて、接着層を貫通して開口部が作成され、
開口部充填段階をさらに備え、前記開口部充填段階において、前記開口部が導電性材料で充填され、これにより、前記開口部が実質的に導電性材料で満たされることで導電路が形成され、前記導電路の容量が該開口部によって画定されることを特徴とする。
接着層は、言わば導電路を形成するための鋳型として使用される。そのため、米国特許第6,256,874号に記載されているフォトレジスト層を特別に設ける必要がなくなる。したがって、本発明によりコストの削減が可能となる。
本発明は、以降に示す、添付の図面を参照して書かれた非限定的な記述を読解することでさらに把握される。
接着層が導電路を形成するための鋳型として使用されるため、フォトレジスト層を特別に設ける必要がなくなる。
図1は、本発明による方法の開始点を示す。同図中では、プレート0がシリコンチップ1を備え、シリコンチップ1の上に回路2が配置されている状態を示している。回路2を備えた層の上に不活性層3が積層される。この不活性層3には、追加の回路と相互接続を設ける目的で、接触パッド4が挿入されている。
図2は、該方法における第1段階、実際には、粘性特性を備えた有機層5を配置する段階を示している。この有機層は、接触パッド4を備えた不活性層3上に積層される。この有機層は、例えば遠心によって得た溶液の形態で配置される。
乾燥段階の後に、また図3に示すように、有機層5が部分的または完全に除去されるが、これは特に接触パッド4のレベルにおいて実施される。この材料の除去は、例えばエッチングによって達成される。さらに、有機材料が感光性である場合には、遮光部材を被覆した後に、これを光線、特に紫外線に露光することができる。有機材料の露出した部分は、最終的に化学薬品槽で溶解される。このように変形させた有機層5は構造物に形成される。
図4は、次の段階、つまり、有機材料を除去した部分内への小型の金属棒7の成長段階を示す。この金属棒の成長は、例えば、無電解または電気化学を用いた化学薬品槽内で実施される。小型の金属棒7は、接触パッド面4に対して垂直方向に向かい、また、層5内の有機材料によって各々から絶縁されることが好ましい。図4は、接触パッド4のレベルにおける小型の金属棒7の存在を指示しているが、これは、他の範囲内へも多少成長する可能性を除外するものではない。
図6に示す次の段階は、接触パッド4、4'が相互に対向するように、プレート0と同タイプの第2プレート0'を第1プレート0上に整列させる段階である。この第2プレートは、回路2の動作に必要な回路2'を備えることができる。
図7に示すこの後の段階では、両プレート0、0'が、例えば熱圧縮を用いて固定される。超音波技術を有益に使用することも可能である。
図7に見られるように、プレート0'は媒質8を含んでおり、この媒質8は、例えば配線ケーブル9の手段によって、電気接触部4を外部に出せるようにするべく設けられている。
図8は、次に、例えば使用可能なスリップシートをカード本体内に挿入するため、または、安全性の目的で回路を離れ難くするために、下方面1”のレベルにおいて先細りしたプレート0へ進むことができることを示している
当然ながら、上述した本発明の実施形態の記述は、幅広く理解されるべき本発明を限定するものではない。
特に、本発明の目的は、構成部品または集積回路のレベルにおける機械および電気接続の分野のみだけでなく、これ以外の、1表面に接触パッドが装備されたあらゆる電気装置のレベルにおいても適用できる。これは特に、任意サイズ、例えば直径150mmであり、約1,000個の構成部品を具備したウェーハの問題である。
有機層5に関しては、好ましくは粘性特性を備えた任意の材料を使用できる。これは、特にポリイミド、感光性樹脂、または熱可塑性物質であってよい。これらの材料は、金属化合物の成長を刺激する利点をさらに備えている。
熱可塑性物質の使用は、2つの電気要素を損傷することなく分離させることが可能な点が関心を引く。その一方で、2つの構成部品の分離を物理的損傷なく困難にする場合には、常にポリイミドを使用することが有益である。これは、物理的安全性に関連したメモリカードの分野において特に関心を引くものである。
小型の金属棒7は、より一般的には金属化合物、例えばニッケル、パラジウムまたは銅との化合物であってよい。
図5に見られるように、1つの接触範囲4について数本、一般には約10本の小型金属棒7を成長させることができることが好ましい。これにより、比較的良質の電気接触が得られる。小型金属棒の直径は、例えば10〜30μmである。
本発明による金属接触構造(4、7、4')は、いわゆる接触回復を回避する。これは、市販のウェーハでは、アルミニウムの酸化斑点が接触パッド上に集中して存在する場合が多いためである。接触回復は、優れた電気接触を得るために、接触パッドを洗浄して酸化部分を除去することから成る。しかし、本発明による接触構造(4、7、4')は、特に小型金属棒7の本数と、酸化斑点の大きさに関連して縮小した断面のために、この接触回復と呼ばれる段階の省略が可能になる。
例えば、特定の接触パッドのレベルにおいて、金属小型棒を25本設けていると仮定する。さらに、25本のうち10本の小型棒が接触パッドと接触することを妨害する酸化斑点が1個存在するとも仮定する。この場合、接触状態にある金属小型棒は15本であるが、しかし、電気装置との間には比較的優れた電気接続が得られる。
特に、熱圧縮によって固定する場合には、固定時に、導電路7が第2プレート0'の接触パッド4'の金属部分内に十分に貫通するように、図7に示す導電路7の長さを有機層の厚み5よりも長く設けたほうが良い。一般に、これらの導電路はアルミニウム製であり、厚みが約1μmである。
さらに、本発明の別の方法によっても、特に興味深い結果が得られる。
インターフェース固定レベル(5、7)では、数層の化合物材料を使用できる。中間層は、インターフェース(5、7)上での接触範囲4の再配置使用できる。さらに、第1有機層を構成するために、付着によって金属トラックを作成することができる。第2に構成した有機層を、やはり金属化合物の成長に使用してもよい。
導電媒質を作成するため、または金属トラックを作成するために、この方法で有機層5と類似の数層を使用することが可能である。残る最終段階は、第2電気装置との電気的および機械的接触段階である。
有機層5と類似の数層を、さらに、インターフェースの安全性および複雑性を増加させるために使用することが可能である。回路表面の平滑性を高めることで、またはより優れた化学反作用を探求することで、マルチ層によって固定の質を改善することができる。
固定層として機能する有機層5内で金属小型棒が成長すると、プレートをより小型の電気要素、例えば集積回路または構成部品に分割することができる。その後、フリップチップと呼ばれる技術を使用して、これらの電気要素を取り付ける。これにより、フリップチップ技術を用いた40〜60μmの接続の代わりに、約10μmの接続を得ることが可能となる。この接続サイズの縮小は、高周波数の分野において特に有利である。
有機層に粘性特性を備えた任意の材料を使用でき、これにより金属化合物の成長が刺激される。フォトレジスト層を特別に設ける必要がないため、コストの削減が可能である。
本発明の方法の開始地点であるプレートの断面図を示す。 本発明の方法の第1段階に従って、プレートに付加した固定有機層の断面図を示す。 本発明の方法の第2段階に従って構成した固定有機層の断面図を示す。 本発明の方法における、固定層に小型の金属棒を装備する段階を示す。 プレートの一部分を水平投影図および断面図として示す。 本発明の方法による固定段階の初期を示す。 熱圧縮による固定段階後のプレートの断面図を示す。 第1プレートの先細りの断面図を示す。
符号の説明
0、0' プレート
1 シリコンチップ
2、2' 回路
3 不活性層
4、4' 接触パッド
5 有機層
6 整列段階
7 小型の金属棒
8 媒質
9 配線ケーブル

Claims (7)

  1. 別の電気装置と電気的および機械的に接続可能な電気装置を製造する方法であって、前記電気装置が接触パッドを装備した面を備えており、前記方法が、
    層付加段階を備え、前記層付加段階において、接触パッドを装備した面に接着層を付加しており、前記接着層が接着特性を有する物質で構成されており、
    開口部作成段階をさらに備え、前記開口部作成段階において、接触パッドのレベルにおいて、接着層を貫通して開口部が作成され、
    開口部充填段階をさらに備え、前記開口部充填段階において、前記開口部が導電性材料で充填され、これにより、前記開口部が実質的に導電性材料で満たされることで導電路が形成され、前記導電路の容量が該開口部によって画定されることを特徴とする方法。
  2. 前記固定層がポリイミドであることを特徴とする請求項1に記載の方法。
  3. 前記接触パッドのレベルにおいて、前記固定層を貫通して数個の開口部が作成され、前記導電性材料が該開口部内に供給されて、各開口部が前記導電性材料によって実質的に充填されることで、導電路が形成され、前記導電路の容量が前記開口部によって画定されることを特徴とする請求項1に記載の方法。
  4. 第1電気装置および第2電気装置と電気的および機械的に接触する方法であって、各々の装置が接触パッドを装備した面を備えており、前記方法が、
    層付加段階を備え、前記層付着段階において、接着層が接着特性を有する物質で構成されており、
    開口部作成段階をさらに備え、前記開口部作成段階において、接触パッドのレベルにおいて、前記接着層を貫通して開口部が作成され、
    開口部充填段階をさらに備え、前記開口部充填段階において、前記開口部が導電性材料で充填され、これにより、前記開口部が実質的に導電性材料で満たされることで導電路が形成され、前記導電路の容量が該開口部によって画定され、
    装置接続段階をさらに備え、前記装置接続段階において、前記固定層が該第2電気装置の前記面と接触せしめられ、この際、導電路が、前記第1電気装置の接触パッドと前記第2電気装置の接触パッドとの間に電気接続を形成することを特徴とする方法。
  5. 第1ウェーハと第2ウェーハを電気的および機械的に接続する方法であって、各ウェーハが接触パッドを装備した面を備え、前記方法が、
    層付加段階を備え、前記層付加段階において、前記第1ウェーハの接触パッドを装備した前記面に接着層が付加され、前記接着層が接着特性を有する物質で構成されており、
    開口部作成段階をさらに備え、前記開口部作成段階において、接触パッドのレベルにおいて、該接着層を貫通して開口部が作成され、
    開口部充填段階をさらに備え、前記開口部充填段階において、該開口部が導電性材料によって充填され、これにより、開口部が該導電性材料で実質的に満たされることで導電路が形成され、該導電路の容量が該開口部によって画定され、
    装置接続段階をさらに備え、前記装置接続段階において、前記固定層が該第2ウェーハの前記層と接触せしめられ、この際、導電路が、前記第1ウェーハの接触パッドと前記第2ウェーハの接触パッドの間に電気接続を形成し、
    切断段階をさらに備え、前記切断段階において、前記2個のウェーハが、より小型の電気要素に切断されるように接続されていることを特徴とする方法。
  6. 別の電気装置に電気的および機械的に接続可能な電気装置であって、前記電気装置が接触パッドを装備した面を備えており、
    前記電気装置が、前記面に付加された接続層を備えており、前記接続層が接着特性を有し、該接続層に設けた開口部によって形成された導電路を備えており、前記開口部が、該接続層を貫通しており、導電性材料で充填されていることを特徴とする電気装置。
  7. 第1電気装置と第2電気装置を備えた電気組立体であって、前記第1装置および第2装置が、接着特性を有する物質から成る接続層の手段により、相互に対して電気的に接続しており、前記組立体が、
    前記接続層が開口部によって形成された導電路を備え、前記開口部が前記接続層を貫通し、導電性材料で充填されていることを特徴とする電気組立体。
JP2003519986A 2001-08-03 2002-08-02 電気装置と接触パッドを装備した面との電子および機械接続を可能にする方法 Pending JP2005526374A (ja)

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