JP2005513237A - 光ファイバーコーティング材料のための放射線硬化可能な組成物 - Google Patents
光ファイバーコーティング材料のための放射線硬化可能な組成物 Download PDFInfo
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- JP2005513237A JP2005513237A JP2003554803A JP2003554803A JP2005513237A JP 2005513237 A JP2005513237 A JP 2005513237A JP 2003554803 A JP2003554803 A JP 2003554803A JP 2003554803 A JP2003554803 A JP 2003554803A JP 2005513237 A JP2005513237 A JP 2005513237A
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- radiation curable
- acrylate
- curable urethane
- urethane
- Prior art date
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C03C25/104—Coating to obtain optical fibres
- C03C25/106—Single coatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Landscapes
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- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
本発明は、光ファイバー用のコーティングとして有用な放射線硬化可能組成物に関する。より具体的には、これらの組成物は、2つの異なる放射線硬化可能ウレタンオリゴマー;1つ以上の一官能性または多官能性の反応性モノマーの独自の組み合わせもまた含む。
光学的ガラス繊維は、電気通信産業には不可欠になってきている。その繊維は、格別強い一方、その繊維は、例えば、塵および水分を含む環境因子に曝されることによって、容易に損傷する。従って、形成したほぼ直後に、その繊維を1つ以上のコーティング材料でコーティングすることが望ましい。いくつかの場合において、これらの繊維は、1つのコーティング材料を有し、他の場合においては、2つ以上のコーティングが使用され得る。例えば、その繊維は、柔らかい内部一次コーティングおよびより堅い二次コーティングでコーティングされ得る;この二次コーティングは、代表的には、光ファイバーに、より耐久性のある外側部分を提供する。最も外側のコーティング層は、例えば、インク層の塗布または着色剤をコーティング材料自体に添加することによって、しばしば着色される。そのファイバーの色コード化は、その個々のコーティングされた光学的ガラス繊維の容易な識別を可能にする。このことは、複数の線維が、一本のケーブルにまとめられる産業に特に関連する。このような適用において、その線維は、代表的には、マトリクス材料中にともに結合される。例えば、そのマトリクス材料は、光ファイバーを包み得るか、または光ファイバーをともに縁部で結合し得る。
本発明は、光ファイバーコーティング材料としての特定の適用を見いだし、特に、マトリクス材料として適切な硬化可能組成物を提供する。この組成物は、2つの異なる放射線硬化可能ウレタン成分を含む。これらの成分のうちの第1のものは、この組成物に高いTg(すなわち、約50℃以上の高いTg)を付与する。これらの成分のうちの第2のものは、組成物に高い伸び(すなわち、約15%以上の伸び)を付与する。この組成物はさらに、1つ以上の反応性モノマーを含み得;これらのモノマーは、一官能性、多官能性、またはこれらの組み合わせであり得る。種々の添加剤もまた、含められ得る(例えば、光重合開始剤、熱重合開始剤(thermal initiator)、離型剤、抗酸化剤、安定化剤、UV吸収剤、接着促進剤など)。
本発明は、2つの異なる放射線硬化可能ウレタン成分の組み合わせを含む組成物に関する。「放射線硬化可能ウレタン成分」とは、本明細書中で使用される場合、ウレタン結合を含み、少なくとも1つの官能基を有する組成物をいい、これらは、放射線へ曝すことにより硬化され得る。これらの成分のうちの第1のものは、一般に、高いTgを本発明の組成物に付与する一方、これらの成分のうちの第2のものは、一般に、本発明の組成物に高い伸びを付与する。本発明の組成物はまた、コーティング組成物の特性にも影響を与え得る1つ以上の一官能性または多官能性の反応性モノマーを含み得る。当該分野で標準的な添加剤(例えば、光重合開始剤、熱重合開始剤、離型剤、抗酸化剤、UV吸収剤、安定化剤など)もまた、必要に応じて、添加され得る。
(高いTgを付与するオリゴマー(1)の調製)
温度計、機械式撹拌子および凝縮器を備えた、2リットルの四つ首反応ケトルに、660.0部のメチレン−ビス−(4−シクロヘキシルジイソシアネート)および0.5部のジブチルスズジラウレートを充填した。この混合物を60℃に加熱した後、650の数平均分子量を有する64.6部のポリテトラメチレングリコール(PolyTHF650,BASF Corporation)、205.2部のビスフェノールA、427.0部のイソボルニルアクリレート、1.4部の2,6−ジ−t−ブチル−4−メチルフェノールおよび0.2部のフェノチアジンを、80℃以下に反応温度を維持しながら添加した。この混合物を、80℃で2時間保持した。サンプルを、イソシアネート(「NCO」)当量測定のために取り出して、反応の完了を確認した。その後、348.0部のヒドロキシエチルアクリレートおよび0.5部のジブチルスズジラウレートを、約80℃に温度を制御しながら反応器に添加した。この混合物を、NCO当量測定により明らかにされる場合に、イソシアネート官能基が実質的になくなるまで、80℃に維持した。このNCO当量測定を行った。この測定は、任意の残りのNCO官能基を、過剰量のジブチルアミンと反応させることにより達成した。次いで、消費されたアミン量(もしあれば)を、標準的な酸性溶液でアミンを滴定することから計算し得る。
温度計、機械式撹拌子および凝縮器を備えた、2リットルの四つ首反応ケトルに、177.1部のメタ−テトラメチレンキシリルジイソシアネート、223.5部のイソボルニルアクリレート、0.5部のジブチルスズジラウレート、1.4部の2,6−ジ−t−ブチル−4−メチルフェノールおよび0.2部のフェノチアジンを充填した。この混合物を、35℃に加熱し、46.4部のヒドロキシエチルアクリレートを、反応器に添加した。反応温度を40℃未満に維持するために必要な場合、添加の間に、反応器に冷却を適用した。次いで、混合物を、38℃で2時間維持した。サンプルを、NCO当量測定のために取り出して、反応の完了を確認した。その後、2000の数平均分子量を有する1040.0部のポリテトラメチレングリコール(PolyTHF2000、BASF Corporation)および0.5部のジブチルスズジラウレートを、約65℃に温度を制御しながら反応器に添加した。この混合物を、NCO当量測定により明らかにされる場合に、イソシアネート官能基が実質的になくなるまで、65℃に維持した。
温度計、機械式撹拌子および凝縮器を備えた、5リットルの四つ首反応ケトルに、563.36部のペンタエリスリトールトリアクリレート(Sartomer)、501.32部のイソボルニルアクリレート(Sartomer)、上記で合成された870.75部のオリゴマー(1)、および上記で合成された792.28部のオリゴマー(2)を充填した。この混合物を、66℃に加熱し、31.95部のIRGANOX 1035(Ciba Additives)を添加した。この混合物を、透明になるまで66℃で撹拌した;次いで、95.78部のA189(γ−メルカプトプロピルトリメトキシシラン、OSI Specialties)、242.23部のDAROCUR 4265(Ciba Additives)、7.99部のSILWET L7602(OSI Specialties)、および30.35部のBYK 371(BYK−Chemie)を添加した。その後、この混合物を、66℃で30分攪拌した。この処方物は、25℃にてBrookfield粘度計で測定した場合、7805cpsの粘度を有した。
(高いTgを付与するオリゴマー(3)の調製)
温度計、機械式撹拌子および凝縮器を備えた、2リットルの四つ首反応ケトルに、672.6部のメチレンビス−(4−シクロヘキシルジイソシアネート)および0.5部のジブチルスズジラウレートを充填した。この混合物を60℃に加熱した後、65.8部のPolyTHF650、165.5部のビスフェノールA、27.5部のシクロヘキサンジメタノール、327.4部のイソボルニルアクリレート、1.4部の2,6−ジ−t−ブチル−4−メチルフェノールおよび0.2部のフェノチアジンを、80℃以下に反応温度を維持しながら添加した。この混合物を、80℃に2時間加熱した。サンプルを、イソシアネート当量測定のために取り出して、反応の完了を確認した。その後、348.0部のヒドロキシエチルアクリレートおよび0.5部のジブチルスズジラウレートを、約80℃に温度を制御しながら反応器に添加した。この混合物を、NCO当量測定により明らかにされる場合に、イソシアネート官能基が実質的になくなるまで、80℃に維持した。
温度計、機械式撹拌子および凝縮器を備えた、2リットルの四つ首反応ケトルに、190.4部のメタ−テトラメチレンジイソシアネート、327.6部のイソボルニルアクリレート、9.6部のトリメチロールプロパン、0.5部のジブチルスズラウレート、1.4部の2,6−ジ−t−ブチル−4−メチルフェノールおよび0.2部のフェノチアジンを充填した。この混合物を加熱し、NCO当量が理論値の範囲内にあるまで80℃に維持した。次いで、混合物を35℃に冷却し、32.4部のヒドロキシエチルアクリレートを反応器に添加した。反応温度を40℃未満に制御することが必要な場合、添加の間に、反応器に冷却を適用した。次いで、混合物を、38℃で2時間維持した。サンプルを、イソシアネート当量測定のために取り出して、反応の完了を確認した。その後、1053.4部のPolyTHF2000および0.5部のジブチルスズジラウレートを、約65℃に温度を制御しながら反応器に添加した。この混合物を、NCO当量測定により明らかにされる場合に、イソシアネート官能基が実質的になくなるまで、65℃に維持した。
温度計、機械式撹拌子および凝縮器を備えた、3リットルの四つ首反応ケトルに、673.60部のN−ビニル−2−ピロリドン(ISP)、261.80部のジペンタエリスリトールペンタアクリレート(Sartomer)、上記で合成された1052.70部のオリゴマー(3)および上記で合成された897.30部のオリゴマー(4)を充填した。この混合物を66℃に加熱し、29.30部のIRGANOX 1035(Ciba Additives)を添加した。この混合物を、透明になるまで66℃で撹拌した;次いで、114.5部のDAROCUR 4265(Ciba Additives)、7.58部のSILWET L7602(OSI Specialties)、および29.30部のBYK 371(BYK−Chemie)を添加した。その後、この混合物を、66℃で30分攪拌した。この処方物は、25℃にてBrookfield粘度計で測定した場合、4400cpsの粘度を有した。
Claims (18)
- 以下:
a.第1の放射線硬化可能ウレタン;および
b.第2の放射線硬化可能ウレタン、
を含む組成物であって、ここで該第1および第2の放射線硬化可能ウレタンは、異なり、該組成物は、Tg≧50℃および伸び≧15%を有する、組成物。 - 請求項1に記載の組成物であって、前記Tgは、85℃以上である、組成物。
- 請求項1に記載の組成物であって、前記伸びは、35%以上である、組成物。
- 請求項1に記載の組成物であって、前記第1の放射線硬化可能ウレタンは、メチレンビス(4−シクロヘキシルイソシアネート)と、ビスフェノールAと、少なくとも1つのヒドロキシ官能性放射線硬化可能化合物との反応生成物を含む、組成物。
- 請求項4に記載の組成物であって、前記ヒドロキシ官能性放射線硬化可能化合物は、ヒドロキシエチルアクリレートである、組成物。
- 請求項1に記載の組成物であって、前記第1の放射線硬化可能ウレタンは、1分子あたり、1つ以上の環状構造を有する、組成物。
- 請求項6に記載の組成物であって、前記第1の放射線硬化可能ウレタンは、1分子あたり、3つ以上の環状構造を有する、組成物。
- 請求項1に記載の組成物であって、前記第2のウレタン成分は、テトラメチルキシレンジイソシアネートと、2000ダルトンを超えるMnを有するポリオールと、少なくとも1つのヒドロキシ官能性放射線硬化可能化合物との反応生成物を含む。
- 請求項8に記載の組成物であって、前記ヒドロキシ官能性放射線硬化可能化合物は、ヒドロキシエチルアクリレートである、組成物。
- 請求項1に記載の組成物であって、該組成物は、1つ以上の反応性モノマーをさらに含む、組成物。
- 請求項10に記載の組成物であって、前記反応性モノマーのうちの少なくとも1つは、N−ビニルピロリドンである、組成物。
- 請求項10に記載の組成物であって、前記反応性モノマーのうちの少なくとも1つは、一官能性である、組成物。
- 請求項10に記載の組成物であって、前記反応性モノマーは、イソボルニルアクリレート、N−ビニルピロリドンおよびペンタエリスリトールトリアクリレートを含む、組成物。
- 請求項1に記載の組成物であって、前記第1の放射線硬化可能ウレタン、前記第2の放射線硬化可能ウレタン、またはその両方の前記放射線硬化可能部分は、アクリレート基またはメタクリレート基に由来する、組成物。
- 請求項1に記載の組成物であって、前記第1の放射線硬化可能ウレタン、前記第2の放射線硬化可能ウレタン、またはその両方の前記放射線硬化可能部分は、アクリレート基またはメタクリレート基に由来しない、組成物。
- 請求項1に記載の組成物でコーティングされたガラス繊維。
- 光ファイバーリボンアレイであって、該アレイは、マトリクス材料中でともに結合された複数のガラス繊維を含み、ここで該マトリクス材料は、請求項1に記載の硬化組成物である、光ファイバーリボンアレイ。
- 請求項17に記載のアレイであって、前記ガラス繊維のうちの1本以上はまた、以下:
a.第1の放射線硬化可能ウレタン;および
b.第2の放射線硬化可能ウレタン、
を含む組成物であって、ここで該第1および第2の放射線硬化可能ウレタンは、異なり、該組成物は、Tg≧50℃および伸び≧15%を有する組成物、
でコーティングされている、アレイ。
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US10/272,708 US20030119998A1 (en) | 2001-12-20 | 2002-10-17 | Free radical-curable composition for optical fiber coating materials |
US10/317,970 US7105583B2 (en) | 2001-12-20 | 2002-12-12 | Radiation-curable compositions for optical fiber coating materials |
PCT/US2002/039989 WO2003054095A1 (en) | 2001-12-20 | 2002-12-13 | Radiation-curable compositions for optical fiber coating materials |
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US5933559A (en) * | 1996-07-22 | 1999-08-03 | Dsm N.V. | Radiation-curable cross-linked ribbon matrix material for bonding an array of coated optical glass fibers |
JP3825506B2 (ja) * | 1996-09-02 | 2006-09-27 | Jsr株式会社 | 液状硬化性樹脂組成物 |
US6355751B1 (en) | 1996-12-31 | 2002-03-12 | Lucent Technologies Inc. | Curable coatings with improved adhesion to glass |
WO1998039374A1 (en) * | 1997-03-07 | 1998-09-11 | Dsm N.V. | Radiation-curable composition having high cure speed |
EP0973815B1 (en) * | 1997-04-08 | 2003-10-22 | DSM IP Assets B.V. | Radiation-curable binder compositions having high elongation at break and toughness after cure |
JPH1111986A (ja) | 1997-04-25 | 1999-01-19 | Takeda Chem Ind Ltd | 光ファイバ被覆用樹脂組成物 |
US6359025B1 (en) * | 1997-05-16 | 2002-03-19 | Dsm N.V. | Radiation-curable liquid resin composition for coating optical fibers |
US6023547A (en) * | 1997-06-09 | 2000-02-08 | Dsm N.V. | Radiation curable composition comprising a urethane oligomer having a polyester backbone |
JP4236288B2 (ja) | 1997-06-18 | 2009-03-11 | ディーエスエム アイピー アセッツ ビー. ブイ | 黄変化が少なく硬化速度の速い放射線硬化性光学繊維被覆 |
US5977202A (en) * | 1997-09-22 | 1999-11-02 | Dsm N.V. | Radiation-curable compositions having fast cure speed and good adhesion to glass |
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US6323255B1 (en) * | 1998-09-30 | 2001-11-27 | Dsm N.V. | Radiation-curable composition |
US6316516B1 (en) * | 1999-04-29 | 2001-11-13 | Corning Incorporated | Coating composition for optical fibers |
EP1268679B1 (en) * | 2000-03-24 | 2004-09-29 | DSM IP Assets B.V. | Radiation-curable coatings suitable for high-speed application onto optical fibers |
US6489376B1 (en) | 2000-07-31 | 2002-12-03 | Alcatel | Formulation of UV-curable coatings for optical fiber for a fast cure |
AU2002228454A1 (en) | 2001-01-12 | 2002-07-24 | Dsm N.V. | Urethane-acrylic coatings for optical fiber |
US6596787B1 (en) * | 2001-02-02 | 2003-07-22 | Henkel Loctite Corporation | Non-yellowing fast cure speed UV\visible curable liquid acrylic ester adhesives for glass bonding |
US6596394B2 (en) * | 2001-03-14 | 2003-07-22 | Corning Incorporated | Coated optical fiber |
US6872760B2 (en) * | 2003-02-06 | 2005-03-29 | Ppg Industries Ohio, Inc. | Radiation-curable composition for optical fiber coating materials |
-
2002
- 2002-12-12 US US10/317,970 patent/US7105583B2/en not_active Expired - Fee Related
- 2002-12-13 JP JP2003554803A patent/JP2005513237A/ja active Pending
- 2002-12-13 WO PCT/US2002/039989 patent/WO2003054095A1/en active Application Filing
- 2002-12-13 EP EP02797313A patent/EP1456312A1/en not_active Withdrawn
- 2002-12-13 CN CNB028253876A patent/CN1305982C/zh not_active Expired - Fee Related
- 2002-12-13 AU AU2002361673A patent/AU2002361673A1/en not_active Abandoned
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2013151678A (ja) * | 2011-12-29 | 2013-08-08 | Sanyo Chem Ind Ltd | 活性エネルギー線硬化性組成物 |
JP2014044880A (ja) * | 2012-08-27 | 2014-03-13 | Bando Chem Ind Ltd | フレキシブル導光板 |
WO2014068955A1 (ja) * | 2012-11-05 | 2014-05-08 | 古河電気工業株式会社 | 光ファイバテープ心線 |
JP2014092704A (ja) * | 2012-11-05 | 2014-05-19 | Furukawa Electric Co Ltd:The | 光ファイバテープ心線 |
CN104769473A (zh) * | 2012-11-05 | 2015-07-08 | 古河电气工业株式会社 | 光纤带 |
US9411115B2 (en) | 2012-11-05 | 2016-08-09 | Furukawa Electric Co., Ltd. | Optical fiber ribbon |
JP2017226719A (ja) * | 2016-06-20 | 2017-12-28 | Dic株式会社 | ウレタン(メタ)アクリレート樹脂及び積層フィルム |
WO2022064797A1 (ja) * | 2020-09-25 | 2022-03-31 | 住友電気工業株式会社 | 樹脂組成物、樹脂組成物の製造方法、光ファイバ及び光ファイバの製造方法 |
Also Published As
Publication number | Publication date |
---|---|
CN1604946A (zh) | 2005-04-06 |
EP1456312A1 (en) | 2004-09-15 |
WO2003054095A1 (en) | 2003-07-03 |
US20030119934A1 (en) | 2003-06-26 |
CN1305982C (zh) | 2007-03-21 |
US7105583B2 (en) | 2006-09-12 |
AU2002361673A1 (en) | 2003-07-09 |
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