JP2004028336A - 電気溶接スリーブ - Google Patents

電気溶接スリーブ Download PDF

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Publication number
JP2004028336A
JP2004028336A JP2003162142A JP2003162142A JP2004028336A JP 2004028336 A JP2004028336 A JP 2004028336A JP 2003162142 A JP2003162142 A JP 2003162142A JP 2003162142 A JP2003162142 A JP 2003162142A JP 2004028336 A JP2004028336 A JP 2004028336A
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Japan
Prior art keywords
electric welding
welding sleeve
conduit
sleeve
region
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JP2003162142A
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JP4203361B2 (ja
Inventor
Reinhardt Mueller
ラインハルト　ミュラー
Michael Gressmann
ミカエル　グレスマン
Dirk Petry
ディルク　ペトリー
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Georg Fischer Wavin AG
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Georg Fischer Wavin AG
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/362—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/362—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B29C65/3632—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising at least a single wire, e.g. in the form of a winding comprising several wires, e.g. in the form of several independent windings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5223—Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5223—Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces
    • B29C66/52231—Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces with a right angle, e.g. for making L-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5229—Joining tubular articles involving the use of a socket
    • B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53—Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/97—Checking completion of joining or correct joining by using indications on at least one of the joined parts
    • B29C66/976—Checking completion of joining or correct joining by using indications on at least one of the joined parts by the use of an indicator pin, e.g. being integral with one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/3464—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint characterised by the cross-section of said heated elements which remain in the joint or by the cross-section of their coating, e.g. being triangular
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B29C65/348—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic with a polymer coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3644—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
    • B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Processing Of Terminals (AREA)
  • Cable Accessories (AREA)

Abstract

【課題】熱可塑性合成材料からなる導管構成部材を導管に電気溶接プロセスで結合可能にしたこの電気溶接スリーブを得る。
【解決手段】電気溶接スリーブ３を２個の結合領域４，５により構成し、第１結合領域４を導管構成部材２に結合可能に構成し、第２結合領域５を前記導管Ｌに結合可能に構成し、第１結合領域４の溶接領域９を、第２結合領域５の溶接領域１０よりも短くする。更に、第１結合領域４の冷間ゾーン１１を第２結合領域５の冷間ゾーン１２よりも短くし、電気溶接スリーブ３を非対称形状とする。電気溶接スリーブ３の第２結合領域５に、熱導体コイル１０を外部電流源に接続するための少なくとも２個の差し込み接続部６を設ける。更に、電気溶接スリーブ３の前記第２結合領域５に、溶融プロセスを監視するための溶融インジケータ７を設ける。
【選択図】　　　　図１

Description

【０００１】
【発明の属する技術分野】
本発明は、熱塑性合成材料からなる導管を接合する電気溶接スリーブに関するものであり、このスリーブは電気溶接プロセスによって導管に結合する。
【０００２】
【従来の技術】
配管工事では熱塑性合成材料製の導管を使用することが増大している。小さい直径に分岐及び湾曲する際に、並びに直径が変化する際に、導管部分を導管構成部材（基本要素）を介して結合する。導管と導管構成部材との間の結合は、電気溶接プロセスによって行うことがよくある。ガス、水、並びに空気、汚水及び他の化学薬品のために、規格化された多くの導管直径から導管を選択入手できる。直径が大きくなればなるほど、個別の導管部分との連結にはコストが増大することになる。
【０００３】
ヨーロッパ特許第３８２９７１号には電気溶接可能な曲管が記載されている。２管端部間に、入口と出口の間に４５゜の角度をなす曲管を電気溶接によって溶接する。同様に管端部が４５゜曲がっている場合もある。このような特別な導管端部ではなく真っ直ぐな管端部の導管しか入手できないとき、４５゜以上の角度をなす多くの曲管及び溶接作業が必要となる。多くの曲管の代わりに個別の部分を製造するとき、このような成形に対する費用は増大する。
【０００４】
【発明が解決しようとする課題】
従って、本発明の目的は、コスト的に有利に製造することができ、また、簡単に媒体漏れがなく導管相互を結合することができる電気溶接スリーブを得るにある。
【０００５】
【課題を解決するための手段】
この目的を達成するため、本発明は熱可塑性合成材料からなる導管構成部材のための電気溶接スリーブであって、導管に電気溶接プロセスで結合可能にした電気溶接スリーブにおいて、この電気溶接スリーブを非対称形状に構成したことを特徴とする。
【０００６】
配管工事で電気溶接スリーブはできるだけ少ないスペースを必要とするだけであるという利点がある。本発明によれば、電気溶接スリーブは、導管構成部材に結合する第１結合領域に導管に結合する第２結合領域よりも短い溶接ゾーンを設ける。更に、電気溶接スリーブの導管構成部材に結合する第１結合領域には、導管に結合する第２結合領域の冷間ゾーンよりも短い冷間ゾーンを設ける。
【０００７】
電気溶接可能な形状部分は、通常多くの個数が製造される。これまで、コスト的に有利であり、また再現性良好に製造でき、品質の点でも保証される方法としては射出成形プロセスがある。しかし、この射出成形は費用がかかるという欠点がある。構成部材が大きくなるほど、必要とされる金型及び成形機も大型化し重量も重くなる。従って、射出成形は経済的にも技術的にも限界がある。導管直径が１１０ｍｍ以上の標準導管構成部材と組み合わせた本発明による非対称電気溶接スリーブを使用することにより、射出成形のための金型製造にかかるコストを節約することができるようになる。非対称電気溶接スリーブはできるだけ短い構成とし、製造者側でで各所望の標準導管構成部材と結合する。
【０００８】
製造者側で標準導管構成部材を非対称電気溶接スリーブを予め組み付けることにより、電気溶接プロセスのための溶接条件を正確に維持することができる。製造業者側の製造によって、安全性確保のために現場で付加する必要がなくなる。製造業者側ではエンドユーザーが行うよりもより小さい製造公差を維持できるため、媒体、プロセス又は配管網事業者に課される要求も、長さ寸法が短くなり、また狭い嵌め合わせで満たすことができるようになる。
【０００９】
【発明の実施の形態】
次に、図面につき本発明の好適な実施の形態を説明する。
【００１０】
図１は、標準曲管２よりなる導管構成部材１と、２個の電気溶接スリーブ３，３′とを示す。図１に示す曲管２は、互いに９０゜の角度をなす２個の真っ直ぐな導管部分を結合することができる。この導管構成部材１により市販の導管相互を結合することができる。個別の導管部分は前処理をする必要はほとんどない。単に、導管壁の端面を導管軸線に対して直角をなすよう切断及び／又は平面状にするだけである。９０゜の角度を付けた曲管の代わりに、他の特徴のある導管構成部材を使用することもでき、例えば、湾曲又は直線状の管継手、縮径継手、角度付き、継手、Ｔ字状継手又はいわゆる十字状継手を使用することができる。
【００１１】
電気溶接スリーブ３には２個の結合領域４，５を設ける。製造者側で標準曲管２を結合するために使用する第１の結合領域４は第２結合領域５よりも短くし、この第２結合領域５は建設現場で使用者が図示しない導管部分に結合できるようにするためのものである。第２結合領域５には、第１結合領域４とは反対側で明確に視認できる電流源のための接続部６，６′を設ける。第２結合領域５には更に、視認し易い位置に溶融インジケータ７を設ける。電気溶接スリーブ３，３′は、長さ寸法及び結合領域４，５の実施に関して非対称に構成する。
【００１２】
図２には非対称電気溶接スリーブ３の全体斜視図を示す。電気溶接スリーブ３の内側には、第２結合領域５に突き合わせる導管の端部部分のための段差部８又は止め部が見える。更に、電気溶接スリーブ３は長さが異なる２個の結合領域４，５により構成する。
【００１３】
図３には非対称電気溶接スリーブ３の断面を示す。溶接スリーブ３の内壁に隣接して２個の加熱コイル９，１０を示す。第１結合領域４には、間隔を比較的密にして巻き付けた第１加熱コイル９と、図面では見えない電気的接続部とを設け、第２結合領域５には、比較的粗にして巻き付けた第２加熱コイル１０と、電流源のための接続部６，６′とを設ける。更に、いわゆる冷間ゾーン１１，１２がスリーブ３の内面に存在し、第２結合領域５では第１結合領域よりも長い範囲にわたり冷間ゾーンが存在する。図３には第１加熱コイル９と第１冷間ゾーン１１を有する第１結合領域４を示し、この第１結合領域４の長さは電気溶接スリーブ３の全体長さの約２／７にわたる。第２加熱コイル１０及び第２冷間ゾーン１２をゆる第２結合領域５は第１結合領域４よりも約２．５倍長い。冷間ゾーン１１，１２は、内側の冷間ゾーンと外側の冷間ゾーンを異ならせることができる。図３に示すように、第２結合領域５に第２内側冷間ゾーン１２ａ及び第２外側冷間ゾーン１２ｂを示す。
【００１４】
従来の対称的形状の電気溶接スリーブに対して、溶接スリーブ３の長さを約３０％低減させることもできる。この長さ寸法の節約により、１１０ｍｍの導管直径に関して、重量及び材料の大幅な節約をもたらすことができる。長さ寸法の節約によれば、標準導管構成部材２と非対称スリーブ３との間の結合を、製造業者が射出成形直後に行うことができ、使用者が現場で結合する必要はなくなる。製造業者主導で行うこのような状況の下では、第１加熱コイル９にエネルギを供給するための温度管理プログラム、及び材料部分を正確に結合する上での即ち、位置決めのための押圧力管理プログラムのような溶接条件は、安全率の割り増しがない、また公差範囲が狭いという溶接条件を満たすことができる。建設現場環境毎の相違点に対して製造業者は特別な安全装置を設けることができ、これにより、より高い電圧及び大がかりなまたコンピュータ制御の位置決めツールを使用して結合を行うことができるようになる。製造業者においては、溶接条件を正確に遵守し、また現場で制御しなければならないため、公差範囲内の寸法で安全かつ規定通りの結合のための保証が得られる。製造業者における第１結合領域４の溶接によれば、材料と時間の節約をもたらすことができる。建築現場でのエンドユーザーは、極めて高い安全性の結合を少ない時間と少ない労力で行うことができる。
【００１５】
導管構成部材１を標準曲管２と非対称電気溶接スリーブ３に分割することによって、より大きい導管直径を製造する際のコストを節約することができる。非対称の電気溶接スリーブ３はほぼ円筒形の形状であり、簡単に製造することができる。合成材料の射出成形及び中子に対する資金はより経済的に運用することができる。流れを方向転換させる導管構成部材を形成するための経費は僅かである。電気溶接スリーブ３は他の結合用途にも使用される導管構成部材とも結合することができる。
【００１６】
非対称の電気溶接スリーブ３は、更に、２個の結合領域をそれぞれ２個の異なる結合体と結合することによっても非対称にすることができる。エンドユーザーが現場で結合を行う第２結合領域５は、電気溶接プロセスによって結合する。このために適合する市販の電気溶接装置を入手することができる。製造業者が結合する第１結合領域４は、例えば、誘導溶接プロセスで結合することができる。誘導溶接プロセスは長年知られており、しかし、誘導磁界を発生するための装置が重くて扱いにくいので建設現場で実施するには困難がある。導管直径が約１１０ｍｍの大きい導管によって必要とする導管に接続するには現場に通常使用れれている発電装置を設置しなければならない。
【００１７】
しかし、製造側で結合を行う第１結合領域４にはこのような問題は生じない。電流で誘導発熱させる誘導溶接プロセスのために、銅線又は金属合金製の熱導体９の代わりに、特別製の合金よりなる物体をスリーブの第１結合領域４に組み込む。この物体は誘導磁界によって発熱することができる。この物体は規定の温度に達すると磁気的性質が変化し、誘導磁界では発熱できなくなる。
【００１８】
図４、図５及び図６には、非対称電気溶接スリーブ３の詳細を示す。図４には第２結合領域５の部分を拡大して示す。第２結合領域５の外周には２個の電気的差し込みプラグ１３を設ける。これにより、現場で電気溶接に必要な電流源に接続することができる。電気溶接スリーブ３の外側には、更に、溶融インジケータ１４を設ける。この溶融インジケータ７，１４によりユーザーは現場で、電気溶接スリーブ３と導管部分との間の溶接領域における合成材料が十分溶融したか否かを監視することができる。
【００１９】
図６には抵抗熱導体１６を若干数巻き込んだコイル１５を示し、このコイルは例えば、二本巻きにして配置する。加熱コイル９，１０には互いに隣接する２個の卷回導線１６をも同時に巻き付け、２個の個別導線の端部を相互に接続する。短い第１結合領域４には差し込み接続部６，１３も溶融インジケータ７，１４も必要がない。即ち、この第１結合領域４は製造業者の作業で標準導管構成部材に結合するからである。製造業者の作業では温度条件及び時間に関連する押圧条件を、他の技術例えば、コンピュータ制御加工に基づいて正確に監視する。
【００２０】
非対称電気溶接スリーブ３は汎用的に組み付けることができる。標準導管に結合するため、電気溶接スリーブは、少なくとも第２結合領域５に、規格で決められた直径の導管に適合する直径を有する導管を布設する。非対称電気溶接スリーブ３は、通常の規格寸法でない導管及び／又は導管構成部材にも結合することができる。例えば、図７には、いわゆる再内張り目的に使用する電気溶接スリーブ３を示す。既に破損しており内張り被覆で改修された導管は、改修後の内張り被覆領域において規格外の外径を有する。非対称電気溶接スリーブ３によれば、規格通りの外径を有する導管構成部材から規格外の外径を有する他の構成部材へと移行することができる。
【図面の簡単な説明】
【図１】本発明による電気溶接スリーブを２個設けた導管構成部材の側面図である。
【図２】図１に示す電気溶接スリーブの斜視図である。
【図３】図２の電気溶接スリーブの断面図である。
【図４】図３の電気溶接スリーブの一部の拡大側面図である。
【図５】図４の一部の拡大断面図である。
【図６】図４の一部のより詳細な断面図である。
【図７】本発明による電気溶接スリーブを有する導管構成部材の他の実施例の説明図である。
【符号の説明】
１　導管構成部材
２　標準曲管
３　電気溶接スリーブ
４　第１結合領域
５　第２結合領域
６　接続部
７　溶融インジケータ
８　段差部
９　た第１加熱コイル
１０　第２加熱コイル
１１　冷間ゾーン
１２　冷間ゾーン
１３　差し込みプラグ
１４　溶融インジケータ
１５　コイル
１６　抵抗熱導体

Claims (11)

  1. 熱可塑性合成材料からなる導管構成部材のための電気溶接スリーブ（３）であって、導管（Ｌ）に電気溶接プロセスで結合可能にした電気溶接スリーブにおいて、この電気溶接スリーブ（３）を非対称形状に構成したことを特徴とする電気溶接スリーブ。
  2. 前記電気溶接スリーブ（３）を２個の結合領域（４，５）により構成し、第１結合領域（４）を導管構成部材（２）に結合可能に構成し、第２結合領域（５）を前記導管（Ｌ）に結合可能に構成した請求項１記載の電気溶接スリーブ。
  3. 前記第１結合領域（４）の溶接領域（９）を、前記第２結合領域（５）の溶接領域（１０）よりも短くした請求項１又は２記載の電気溶接スリーブ。
  4. 前記第１結合領域（４）の冷間ゾーン（１１）を前記第２結合領域（５）の冷間ゾーン（１２）よりも短くした請求項１乃至３のうちのいずれか一項に記載の電気溶接スリーブ。
  5. 前記電気溶接スリーブ（３）の前記第１結合領域（４）を誘導溶接プロセスによって前記導管構成部材（２）に結合可能に構成した請求項１乃至４のうちのいずれか一項に記載の電気溶接スリーブ。
  6. 前記電気溶接スリーブ（３）の前記第１結合領域（４）と第２結合領域（５）との間の内周に段差部（８）を設けた請求項１乃至５のうちのいずれか一項に記載の電気溶接スリーブ。
  7. 前記電気溶接スリーブ（３）の前記第２結合領域（５）に、熱導体コイル（１０）を外部電流源に接続するための少なくとも２個の差し込み接続部（６，１３）を設けた請求項１乃至６のうちのいずれか一項に記載の電気溶接スリーブ。
  8. 前記電気溶接スリーブ（３）の前記第２結合領域（５）に、溶融プロセスを監視するための溶融インジケータ（７，１４）を設けた請求項１乃至７のうちのいずれか一項に記載の電気溶接スリーブ。
  9. 前記第２結合領域（５）の内径を１００ｍｍよりも大きくした請求項１乃至８のうちのいずれか一項に記載の電気溶接スリーブ。
  10. 前記熱導体コイル（９，１０）を互いに隣接する２個の個別導体を対にして卷回した個別導体により構成し、これら個別導体の巻線端部を相互に接続した請求項１乃至９のうちのいずれか一項に記載の電気溶接スリーブ。
  11. 前記電気溶接スリーブを、１００ｍｍよりも大きい任意の外径を有する導管及び／又は導管構成部材に結合する構成とした請求項１乃至１０のうちのいずれか一項に記載の電気溶接スリーブ。
JP2003162142A 2002-06-06 2003-06-06 電気溶接スリーブ Expired - Lifetime JP4203361B2 (ja)

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EP2617913B1 (en) 2012-01-23 2016-09-21 Vastint Hospitality B.V. Prefabricated panel for a building
EP2617911B1 (en) 2012-01-23 2016-04-20 Vastint Hospitality B.V. Method and system for construction of a building
CA154777S (en) 2013-07-22 2015-06-25 Inter Hospitality Holding B V Prefabricated module
US20220152941A1 (en) 2019-03-25 2022-05-19 Agru Kunststofftechnik Gesellschaft M.B.H. Weldable connecting element for connecting or joining thermoplatic line elements, and a welding assembly and a method for producing a welded connection
AU2019446744B2 (en) 2019-05-22 2022-04-28 Agru Kunststofftechnik Gesellschaft M.B.H. Method for producing a welded connection, and welding device

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EP1369636A1 (de) 2003-12-10
CN1469071A (zh) 2004-01-21
CN1469071B (zh) 2010-09-29
ATE485474T1 (de) 2010-11-15
JP4203361B2 (ja) 2008-12-24
DE50313198D1 (de) 2010-12-02
DE10225370A1 (de) 2003-12-18

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