JP2003053758A - 自動車用サンルーフのサンシェードおよびその製造方法 - Google Patents
自動車用サンルーフのサンシェードおよびその製造方法Info
- Publication number
- JP2003053758A JP2003053758A JP2001249670A JP2001249670A JP2003053758A JP 2003053758 A JP2003053758 A JP 2003053758A JP 2001249670 A JP2001249670 A JP 2001249670A JP 2001249670 A JP2001249670 A JP 2001249670A JP 2003053758 A JP2003053758 A JP 2003053758A
- Authority
- JP
- Japan
- Prior art keywords
- sunshade
- glass fiber
- resin
- fiber mat
- skin material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000003365 glass fiber Substances 0.000 claims abstract description 20
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims abstract description 6
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 239000006260 foam Substances 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 239000002313 adhesive film Substances 0.000 abstract description 5
- 101100495256 Caenorhabditis elegans mat-3 gene Proteins 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 description 4
- 239000011162 core material Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 241000583281 Sugiura Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/20—Making multilayered or multicoloured articles
- B29C43/203—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
- B32B17/04—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments bonded with or embedded in a plastic substance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10779—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyester
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/0044—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for shaping edges or extremities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3035—Sun visors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3041—Trim panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/022—Foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/08—Glass
- B32B2315/085—Glass fiber cloth or fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2375/00—Polyureas; Polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2605/003—Interior finishings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1028—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith
- Y10T156/103—Encasing or enveloping the configured lamina
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1089—Methods of surface bonding and/or assembly therefor of discrete laminae to single face of additional lamina
- Y10T156/1092—All laminae planar and face to face
- Y10T156/1093—All laminae planar and face to face with covering of discrete laminae with additional lamina
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24008—Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
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- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/249987—With nonvoid component of specified composition
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Textile Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Laminated Bodies (AREA)
Abstract
化,低コスト化、および高品質を実現する。 【解決手段】 発泡ウレタンからなる一定厚さの半硬質
層1の両面に樹脂含浸ガラス繊維マット2,3を重合す
るとともに、一方の樹脂含浸ガラス繊維マット2の表面
に接着フィルム4を介してファブリック等の表皮材5を
重合し、他方の樹脂含浸ガラス繊維マット3に接着フィ
ルム6を介して不織布等の裏材7を重合し、この多重合
体8をプレス型9,10によって挟着して加熱・加圧す
ることにより上記各層を融着させ所定の立体形状に付形
する。
Description
フにスライド可能に設けられるサンシェードおよびその
製造方法に関するものである。
るサンシェード(日よけ板)は、従来から天井パネルの
開口の両側縁上部に設けられた横断面コ字状のガイドレ
ールにその両側縁を摺動可能に遊嵌することにより、前
後方向にスライド可能に支持されたものである。
ウム等の金属板、またはそれに相当する剛性を備えた合
成樹脂製板,積層板等を基板とし、その室内側面にファ
ブリック等の表皮を貼付してなるものであったが、変形
し難いこと、高剛性であること等が必要であるので、軽
量化,低コスト化が困難であった。
なされたもので、サンシェードの軽量化,低コスト化、
および高品質を実現しようとするものである。
自動車用サンルーフのサンシェードの製造方法は、発泡
ウレタンからなる一定厚さの半硬質層の両面に樹脂含浸
ガラス繊維マットを重合するとともに、一方の樹脂含浸
ガラス繊維マットの表面にファブリック等の表皮材を重
合し、他方の樹脂含浸ガラス繊維マットに不織布等の裏
材を重合し、この多重合体をプレス型によって挟着して
加熱・加圧することにより上記各層を融着させ所定の立
体形状に付形することを特徴とする。また本発明は上記
サンシェードの製造方法において、プレス型に横スライ
ドする割子型を設け、該割子型によりサンシェードの前
縁をなす表皮材を裏側に巻き込んで融着させるようにし
たことを特徴とする。また本発明は上記サンシェードの
製造方法において、プレス型によるサンシェードの両側
縁の圧縮率を高くするとともに、その一部に圧縮率を低
くすることで表皮材側および裏材側に膨突するサポート
部を形成することを特徴とする。また本発明に係る自動
車用サンルーフのサンシェードは、発泡ウレタンからな
る一定厚さの半硬質層の両面に樹脂含浸ガラス繊維マッ
トが融着され、一方の樹脂含浸ガラス繊維マットの表面
にファブリック等の表皮材が融着され、他方の樹脂含浸
ガラス繊維マットに不織布等の裏材が融着され、前縁は
高圧縮率に加圧するとともに表皮材を裏側に巻き込んで
融着し、両側縁は高圧縮率に加圧するとともにその一部
に圧縮率を低くすることで表皮材側および裏材側に膨突
しガイドレールの内面に摺接するサポート部を形成し、
後縁には上方に湾曲状に突出する係合部を形成してなる
ことを特徴とする。
従い説明する。図1は本発明のサンシェードを構成する
複数の重合資材を示す斜視図であり、1は密度=0.0
20〜0.045、厚さ=3〜10mmの発泡ウレタン
からなる半硬質層で、該半硬質層の両面にウレタン等の
熱硬化性樹脂を含浸させたガラス繊維マット2,3を夫
々重合し、一方の樹脂含浸ガラス繊維マット2の表面に
接着フィルム4を介してファブリック(布帛),ニード
ルパンチ不織布,プラスチックフオームラミネート編物
等からなる表皮材5を重合し、他方の樹脂含浸ガラス繊
維マット3には接着フィルム6を介してポリエステル不
織布,紙等の裏材7を重合する。そしてこの多重合体8
を図2に示したような熱圧プレス機のプレス型9,10
に表皮材5が上側となるようにセットして挟着し加熱・
加圧する。このプレス型は、主シリンダの作動によって
一方のプレス型10が矢印aで示したように上下動し開
閉するとともに、副シリンダ11の作動により矢印bで
示したように横スライドする割子型12が設けられたも
のである。
元立体形状に付形され、その周囲をトリミングすること
によって成形されたサンシェード13を上面斜め前方よ
り見た外観斜視図を示し、図4はこのサンシェードの組
立状態、図5にその縦断面図を示す。このサンシェード
の前縁14は、プレス型9,10の加圧による圧縮率を
高くすることで硬くするとともに、型締時に前記割子型
12を進出させることにより表皮材5を裏側に巻き込ん
で融着させることにより縁処理がなされる。
は、プレス型の加圧による圧縮率を高くすることで硬く
するとともに、図6,図7に示したように、両側縁15
の前縁寄りに圧縮率を低くすることで表皮材側と裏材
側、および幅方向に夫々1〜3mm程度膨突するサポー
ト部16を形成し、該サポート部をガイドレール(図示
せず)の内面に摺接させるようにする。
方に湾曲状に突出させることで係合部17が形成され
る。該係合部はサンルーフ(図示せず)を後方に移動さ
せたときにその移動に伴い該サンシェードも後方に移動
するように該サンシェードをサンルーフに設けられた雨
樋(図示せず)に係合させるためのものである。
が凹となるように成形された取手取付用凹部で、該凹部
にプラスチック製の取手19がビス20により止着され
る。また、21は両側縁15の後縁寄りに取付板22に
よって挟着することで固定され、サポート部16ととも
にガイドレールの内面に摺接するスライドシューで、該
スライドシューは、図8,図9に示したように、一対の
摺接片23が板バネ24によって上向に付勢され、その
弾性により該摺接片がガイドレール内上面に弾性的に当
接される。また、該スライドシューの外側面には一対の
髭状の弾性片25が突設され、該弾性片がガイドレール
内側面に弾性的に当接する。
発泡ウレタンからなる半硬質層1の両面にガラス繊維マ
ット2,3が熱融着されることから、これが軽量で剛性
の高い強固な芯材となり得る。また、前縁14は圧縮率
を高くし硬くするとともに、表皮材5を巻き込むことで
縁処理がされるので、芯材が表面に露呈することなく美
観が保たれるとともに、開閉操作時に取手19以外の該
前縁部分が手に押圧されたとしても変形するおそれのな
い強度が得られる。
することで硬く薄くなることから、ガイドレールの内面
から該両側縁を浮かすことができるとともに、その一部
に低圧縮率で表皮材側と裏材側、および幅方向に膨突す
るサポート部16を形成し該サポート部がガイドレール
の内面に摺接するようにしたことで、開閉操作時に常に
適度な摺動抵抗が得られるようになる。
に湾曲状に突出する係合部17が形成され、該係合部と
前記前縁14および両側縁15により全周を囲繞するよ
うになることから、少ない資材により薄く形成されても
全体強度および剛性が頗る高く、形状保持性が優れる。
属板等を基板とする従来のサンシェードに比べて大幅に
軽量化が可能であるとともに、少ない資材で形状保持性
が優れたサンシェードを製造でき製造コストを軽減でき
るなど種々の有益な効果がある。
合資材の斜視図。
ス機の概略図。
斜視図。
図。
Claims (4)
- 【請求項1】 発泡ウレ夕ンからなる一定厚さの半硬質
層の両面に樹脂含浸ガラス繊維マットを重合するととも
に、一方の樹脂含浸ガラス繊維マットの表面にファブリ
ック等の表皮材を重合し、他方の樹脂含浸ガラス繊維マ
ットに不織布等の裏材を重合し、この多重合体をプレス
型によって挟着して加熱・加圧することにより上記各層
を融着させ所定の立体形状に付形することを特徴とした
自動車用サンルーフのサンシェードの製造方法。 - 【請求項2】 プレス型に横スライドする割子型を設
け、該割子型によりサンシェードの前縁をなす表皮材を
裏側に巻き込んで融着させるようにしたことを特徴とす
る請求項1に記載の自動車用サンルーフのサンシェード
の製造方法。 - 【請求項3】 プレス型によるサンシェードの両側縁の
圧縮率を高くするとともに、その一部に圧縮率を低くす
ることで表皮材側および裏材側に膨突するサポート部を
形成することを特徴とした請求項1または2に記載の自
動車用サンルーフのサンシェードの製造方法。 - 【請求項4】 発泡ウレタンからなる一定厚さの半硬質
層の両面に樹脂含浸ガラス繊維マットが融着され、一方
の樹脂含浸ガラス繊維マットの表面にファブリック等の
表皮材が融着され、他方の樹脂含浸ガラス繊維マットに
不織布等の裏材が融着され、前縁は高圧縮率に加圧する
とともに表皮材を裏側に巻き込んで融着し、両側縁は高
圧縮率に加圧するとともにその一部に圧縮率を低くする
ことで表皮材側および裏材側に膨突しガイドレールの内
面に摺接するサポート部を形成し、後縁には上方に湾曲
状に突出する係合部を形成してなることを特徴とした自
動車用サンルーフのサンシェード。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001249670A JP3592274B2 (ja) | 2001-08-20 | 2001-08-20 | 自動車用サンルーフのサンシェードおよびその製造方法 |
KR1020010064508A KR100549114B1 (ko) | 2001-08-20 | 2001-10-19 | 자동차용 선루프의 선섀도우 및 그 제조방법 |
US10/300,732 US6706370B1 (en) | 2001-08-20 | 2002-11-19 | Sunshade of a sunroof for a motor vehicle and manufacturing method thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001249670A JP3592274B2 (ja) | 2001-08-20 | 2001-08-20 | 自動車用サンルーフのサンシェードおよびその製造方法 |
US10/300,732 US6706370B1 (en) | 2001-08-20 | 2002-11-19 | Sunshade of a sunroof for a motor vehicle and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2003053758A true JP2003053758A (ja) | 2003-02-26 |
JP3592274B2 JP3592274B2 (ja) | 2004-11-24 |
Family
ID=32684139
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JP2001249670A Expired - Lifetime JP3592274B2 (ja) | 2001-08-20 | 2001-08-20 | 自動車用サンルーフのサンシェードおよびその製造方法 |
Country Status (2)
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---|---|
US (1) | US6706370B1 (ja) |
JP (1) | JP3592274B2 (ja) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006341789A (ja) * | 2005-06-10 | 2006-12-21 | Aisin Seiki Co Ltd | サンシェード |
JP2007290438A (ja) * | 2006-04-21 | 2007-11-08 | Yachiyo Industry Co Ltd | サンシェード板 |
KR101125362B1 (ko) * | 2009-11-13 | 2012-03-27 | 현대자동차주식회사 | 차량의 루프 및 그 제조 방법 |
JP2013071512A (ja) * | 2011-09-27 | 2013-04-22 | Nippon Stud Welding Co Ltd | サンシェード用ハンドル |
JP2013129308A (ja) * | 2011-12-21 | 2013-07-04 | Kasai Kogyo Co Ltd | 車両用天井材 |
JP2016084069A (ja) * | 2014-10-28 | 2016-05-19 | 豊和繊維工業株式会社 | サンシェード装置、その摺動部材及び当該サンシェード装置を備える車両 |
US10040407B2 (en) | 2011-12-21 | 2018-08-07 | Kasai Kogyo Co., Ltd. | Interior material for vehicle |
WO2022219844A1 (ja) * | 2021-04-16 | 2022-10-20 | 株式会社Howa | ボード型サンシェード及び当該ボード型サンシェードを備える自動車用サンシェード装置 |
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WO2008094310A1 (en) * | 2007-01-29 | 2008-08-07 | W.K. Industries, Inc. | Sun shade construction |
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US4202396B1 (en) * | 1973-06-20 | 1996-06-04 | Levy Amnon | Motor vehicles and sunshields |
US5267599A (en) * | 1992-09-28 | 1993-12-07 | Kim Ki I | Sunshield |
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US5615923A (en) * | 1995-09-01 | 1997-04-01 | Madison; Donald T. | Cover for vehicle window |
US6289968B1 (en) * | 1998-06-15 | 2001-09-18 | Quaker State Investment Corporation | Foldable vehicle sunshade |
JP4237324B2 (ja) | 1999-03-04 | 2009-03-11 | 株式会社プライムポリマー | 自動車用サンルーフハウジングまたはサンシェードの製造方法 |
-
2001
- 2001-08-20 JP JP2001249670A patent/JP3592274B2/ja not_active Expired - Lifetime
-
2002
- 2002-11-19 US US10/300,732 patent/US6706370B1/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006341789A (ja) * | 2005-06-10 | 2006-12-21 | Aisin Seiki Co Ltd | サンシェード |
JP2007290438A (ja) * | 2006-04-21 | 2007-11-08 | Yachiyo Industry Co Ltd | サンシェード板 |
KR101125362B1 (ko) * | 2009-11-13 | 2012-03-27 | 현대자동차주식회사 | 차량의 루프 및 그 제조 방법 |
JP2013071512A (ja) * | 2011-09-27 | 2013-04-22 | Nippon Stud Welding Co Ltd | サンシェード用ハンドル |
JP2013129308A (ja) * | 2011-12-21 | 2013-07-04 | Kasai Kogyo Co Ltd | 車両用天井材 |
US10040407B2 (en) | 2011-12-21 | 2018-08-07 | Kasai Kogyo Co., Ltd. | Interior material for vehicle |
JP2016084069A (ja) * | 2014-10-28 | 2016-05-19 | 豊和繊維工業株式会社 | サンシェード装置、その摺動部材及び当該サンシェード装置を備える車両 |
WO2022219844A1 (ja) * | 2021-04-16 | 2022-10-20 | 株式会社Howa | ボード型サンシェード及び当該ボード型サンシェードを備える自動車用サンシェード装置 |
Also Published As
Publication number | Publication date |
---|---|
JP3592274B2 (ja) | 2004-11-24 |
US6706370B1 (en) | 2004-03-16 |
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