JP2000226747A - Polyester-based combined filament yarn and woven or knitted fabric - Google Patents

Polyester-based combined filament yarn and woven or knitted fabric

Info

Publication number
JP2000226747A
JP2000226747A JP11023629A JP2362999A JP2000226747A JP 2000226747 A JP2000226747 A JP 2000226747A JP 11023629 A JP11023629 A JP 11023629A JP 2362999 A JP2362999 A JP 2362999A JP 2000226747 A JP2000226747 A JP 2000226747A
Authority
JP
Japan
Prior art keywords
polyester
filament
section
cross
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11023629A
Other languages
Japanese (ja)
Other versions
JP4370629B2 (en
Inventor
Masayuki Sato
正幸 佐藤
Yoshitaka Aranishi
義高 荒西
Hiroshi Takahashi
洋 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP02362999A priority Critical patent/JP4370629B2/en
Publication of JP2000226747A publication Critical patent/JP2000226747A/en
Application granted granted Critical
Publication of JP4370629B2 publication Critical patent/JP4370629B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Woven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a polyester-based combined filament yarn having a soft touch feeling, good in dyeability and excellent in a dry feeling or a repulsive feeling by carrying out filament combining treatment of aliphatic polyester filaments different in degree of modified cross section and a woven or a knitted fabric using the combined filament yarn. SOLUTION: An aliphatic polyester consisting essentially of L-lactic acid is melt spun by using a spinneret for spinning and filament combining having two or more kinds of modified cross-section spinning holes and hollow holes arranged therein and the resultant filaments are drawn to afford a polyester- based combined filament yarn comprising filaments having two or more kinds of cross-sectional shapes in which at least one kind of the filament is a hollow filament having 5-50% percentage of hollowness and the degree of modified cross section of at least one kind of filament is within the range of 1.1-3.0 with >=0.1 difference in degree of modified cross section. Furthermore, the combined filament ratio of the filament having the maximum degree of modified cross section is 15-85% in the polyester-based combined filament yarn.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ポリエステル系混
繊糸および織編物に関し、更に詳しくは、風合い、特に
ソフト感に優れ、且つ発色性が良好で、更にドライ感、
吸水性、反発感、および生分解性を有するポリエステル
系混繊糸およびそのポリエステル系混繊糸を用いてなる
織編物に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyester-based mixed yarn and a woven or knitted fabric, and more particularly, to a texture, particularly excellent in softness, good coloring, and dryness.
The present invention relates to a polyester mixed fiber having water absorption, resilience, and biodegradability, and a woven or knitted fabric using the polyester mixed fiber.

【0002】[0002]

【従来の技術】従来、ポリエチレンテレフタレートをは
じめとする芳香族ポリエステルは、機械的特性や各種堅
牢度に優れるため、衣料用途に広く用いられている。そ
して、高級衣料用布帛を製造するために断面形態の改良
や収縮差混繊、異繊度混繊、極細化など種々改良が行わ
れ、汎用素材として定着してきた。これらの中で混繊技
術は、張り・腰、反発感の付与、およびソフト感の付与
などを目的に種々提案がなされている。また、断面形状
の異なる繊維を混繊することによって繊維間空隙を形成
し、その空隙によって毛細管現象を発現させることで吸
水性を向上するようにした発明が特開平7−34341
号公報等で提案されている。
2. Description of the Related Art Conventionally, aromatic polyesters such as polyethylene terephthalate have been widely used for clothing because of their excellent mechanical properties and various fastnesses. In order to produce high-quality clothing fabrics, various improvements have been made such as improvement in cross-sectional form, differential shrinkage mixing, mixing of different fineness, and ultrafineness, and have been established as general-purpose materials. Among these, various proposals have been made on the fiber-mixing technique for the purpose of imparting a feeling of tension and waist, resilience, and softness. Japanese Patent Application Laid-Open No. 7-34341 discloses an invention in which a fiber-to-fiber space is formed by mixing fibers having different cross-sectional shapes, and a capillary phenomenon is developed by the space to improve water absorption.
It is proposed in Japanese Patent Publication No.

【0003】しかしながら、ポリエチレンテレフタレー
トからなる繊維は屈折率が約1.6と高いため発色性が
十分でないことや、ポリマー自体のヤング率が高いため
十分なソフト感を付与することができなかった。
[0003] However, fibers made of polyethylene terephthalate have a high refractive index of about 1.6 and therefore do not have sufficient coloring properties, and the polymer itself has a high Young's modulus, so that it was not possible to impart a sufficient soft feeling.

【0004】一方、近年、特に環境問題が社会問題にな
ってきているが、ポリエチレンテレフタレートに代表さ
れる芳香族ポリエステルは耐久性が極めて高く、自然環
境中で容易に分解しないため、廃棄に際しては焼却処理
を行わない限り、半永久的に残存してしまうという欠点
がある。この問題を解決するために近年、生分解性繊維
について種々提案がなされている。
On the other hand, in recent years, environmental problems have become social problems in particular. However, aromatic polyesters represented by polyethylene terephthalate have extremely high durability and do not easily decompose in the natural environment. Unless the treatment is performed, there is a disadvantage that it remains semipermanently. In order to solve this problem, various proposals have recently been made for biodegradable fibers.

【0005】例えば、特開平8−158154号公報に
は、中空断面および多葉断面を有する脂肪族ポリエステ
ル繊維の製造について提案がなされている。しかしなが
ら、この提案は不織布用途を狙ったもので、生分解速度
を促進するために中空断面および多葉断面としたもので
あるが、用いられる脂肪族ポリエステルの融点が低いた
め、布帛製造工程での熱履歴によって単糸同士の融着一
体化が発生し、衣料用途における発色性、ソフト感、ド
ライ感および吸水性等の新規風合いを付与することはで
きなかった。
For example, Japanese Patent Application Laid-Open No. 8-158154 proposes the production of aliphatic polyester fibers having a hollow section and a multi-lobed section. However, this proposal is aimed at nonwoven fabric applications, and has a hollow cross section and a multi-leaf cross section in order to accelerate the biodegradation rate. Due to the heat history, fusion and unification of the single yarns occurred, and it was not possible to impart a new texture such as color development, softness, dryness, and water absorption for use in clothing.

【0006】また、特開平8−260323号公報に
は、熱収縮特性の異なる2種の長繊維が混繊された不織
布について提案されている。しかしながら、この提案は
不織布用途を狙ったもので熱融着させることによって形
態安定性を向上することを目的としており、やはり衣料
用途でのソフト感、反発感および発色性を付与すること
はできなかった。
Japanese Patent Application Laid-Open No. Hei 8-260323 proposes a nonwoven fabric in which two types of long fibers having different heat shrinkage properties are mixed. However, this proposal aims at improving form stability by heat-sealing with the aim of non-woven fabric use, and still cannot impart softness, resilience and color development in clothing use. Was.

【0007】また、特開平9−324329号公報に
は、脂肪族ポリエステル繊維と脂肪族ポリエステルを主
体とした改質ポリエステル繊維が混合された混繊糸につ
いて提案されている。しかしながら、この混繊糸は、改
質ポリエステル繊維の耐熱性が不十分であるため布帛製
造工程での熱セットよる風合いの硬化が起こったり、ま
た改質ポリエステル繊維が弾性特性を有するため布帛の
寸法安定性が劣り、さらには織物製造工程が煩雑になる
という問題を有している。
Japanese Patent Application Laid-Open No. 9-324329 proposes a mixed fiber in which an aliphatic polyester fiber and a modified polyester fiber mainly composed of an aliphatic polyester are mixed. However, in this mixed fiber, the heat resistance of the modified polyester fiber is insufficient due to heat setting in the fabric manufacturing process because the heat resistance of the modified polyester fiber is insufficient, and the size of the fabric is changed because the modified polyester fiber has elastic properties. There is a problem that the stability is inferior and that the fabric manufacturing process becomes complicated.

【0008】[0008]

【発明が解決しようとする課題】本発明の目的は、上記
従来技術では達成できなかった、衣料用織編物とした際
にソフト感、反発感、発色性に優れ、更にドライ感、吸
水性および生分解性を有するポリエステル系混繊糸とそ
のポリエステル系混繊糸を用いてなる織編物を提供する
ことにある。
SUMMARY OF THE INVENTION The object of the present invention, which cannot be achieved by the above-mentioned prior art, is excellent in softness, resilience, and coloring when used as a woven or knitted fabric for clothing. It is an object of the present invention to provide a biodegradable polyester mixed fiber and a woven or knitted fabric using the polyester mixed fiber.

【0009】[0009]

【課題を解決するための手段】本発明の目的は、2種以
上の異なる断面形状を有するフィラメントからなるポリ
エステル系混繊糸であって、少なくとも1種のフィラメ
ントが融点130℃以上の脂肪族ポリエステルを主体と
するポリエステルで形成されていることを特徴とするポ
リエステル系混繊糸によって達成できる。
SUMMARY OF THE INVENTION An object of the present invention is to provide a polyester mixed yarn comprising at least two kinds of filaments having different cross-sectional shapes, wherein at least one kind of the filament is an aliphatic polyester having a melting point of 130 ° C. or more. Can be achieved by a polyester-based mixed yarn characterized by being formed of a polyester mainly composed of

【0010】本発明においてより好ましくは、少なくと
も1種のフィラメントとして中空率5〜50%の中空フ
ィラメントおよび/又は異形度1.1〜3.0の範囲に
ある異形断面フィラメントを採用することができる。
In the present invention, more preferably, as at least one kind of filament, a hollow filament having a hollow ratio of 5 to 50% and / or a modified cross-sectional filament having a degree of irregularity of 1.1 to 3.0 can be employed. .

【0011】また、フィラメント間の異形度の差が0.
1以上であり、更に最も異形度の高いフィラメントの混
繊比率が15%〜85%であることがより好ましい。
In addition, the difference in irregularity between the filaments is 0.
It is more preferably 1 or more, and the mixing ratio of the filament having the highest irregularity is more preferably 15% to 85%.

【0012】更に、本発明では、上記したポリエステル
系混繊糸を少なくとも一部に用いて織編物とすることが
できる。
Further, in the present invention, a woven or knitted fabric can be obtained by using at least a part of the above-mentioned polyester mixed fiber.

【0013】[0013]

【発明の実施の形態】以下に本発明を詳細に説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.

【0014】本発明のポリエステル系混繊糸は、2種以
上の異なる断面形状を有するフィラメントからなるポリ
エステル系混繊糸であって、少なくとも1種のフィラメ
ントが融点130℃以上の脂肪族ポリエステルを主体と
するポリエステルで形成されていることが必要である。
少なくとも1種のフィラメントが脂肪族ポリエステルを
主体としたポリエステルで形成することによって、本発
明の目的であるソフト感と発色性を向上することができ
るのである。更に、生分解性を付与するためには、全て
のフィラメントが脂肪族ポリエステルで形成されている
ことが好ましい。
The polyester-based mixed yarn of the present invention is a polyester-based mixed yarn comprising two or more kinds of filaments having different cross-sectional shapes, wherein at least one kind of the filament is mainly composed of an aliphatic polyester having a melting point of 130 ° C. or more. It is necessary to be formed of polyester.
By forming at least one filament from a polyester mainly composed of an aliphatic polyester, it is possible to improve the soft feeling and the coloring property, which are the objects of the present invention. Further, in order to impart biodegradability, it is preferable that all filaments are formed of an aliphatic polyester.

【0015】脂肪族ポリエステルを主体とするポリエス
テル以外のポリエステルとしては、ポリエチレンテレフ
タレート、ポリブチレンテレフタレート、およびポリプ
ロピレンテレフタレートなどが挙げられ、いずれの場合
も15モル%以下の共重合成分を含んでいても良い。こ
れらのポリエステルは、好ましくは50%以下、より好
ましくは35%以下の混繊比率で混繊される。
Polyesters other than polyesters mainly composed of aliphatic polyesters include polyethylene terephthalate, polybutylene terephthalate, and polypropylene terephthalate. In each case, the copolymer may contain 15 mol% or less of a copolymer component. . These polyesters are preferably mixed at a mixing ratio of 50% or less, more preferably 35% or less.

【0016】本発明のポリエステル系混繊糸を形成する
少なくとも1種のフィラメントを形成する脂肪族ポリエ
ステルを主体とするポリエステルは、融点が130℃以
上であることが必要である。融点が130℃未満である
と、延伸時の熱セット工程や染色加工工程において繊維
同士が融着一体化してしまうためソフト感が得られない
と共に摩擦加熱時に溶融欠点が生じるなど、製品の品位
も著しく悪化する。脂肪族ポリエステルの融点は好まし
くは150℃以上であり、さらに好ましくは160℃以
上である。ここで融点とは、DSC測定によって得られ
た溶融ピークのピーク温度を意味する。
The polyester mainly composed of the aliphatic polyester forming at least one kind of filament forming the polyester-based mixed fiber of the present invention must have a melting point of 130 ° C. or more. If the melting point is lower than 130 ° C., the fibers will be fused and integrated in a heat setting step or a dyeing step during stretching, so that a soft feeling cannot be obtained and a melting defect occurs during friction heating, and the quality of the product is also low. Significantly worsens. The melting point of the aliphatic polyester is preferably at least 150 ° C, more preferably at least 160 ° C. Here, the melting point means a peak temperature of a melting peak obtained by DSC measurement.

【0017】本発明のフィラメントは、脂肪族ポリエス
テルからなるため、芳香族ポリエステルからなるフィラ
メントとは異なり、良好なソフト感を有している。この
良好なソフト感は、繊維のヤング率が芳香族ポリエステ
ル繊維のヤング率に比べ明確に低いことに起因してい
る。
Since the filament of the present invention is made of an aliphatic polyester, it has a good soft feeling unlike a filament made of an aromatic polyester. This good soft feeling is due to the fact that the Young's modulus of the fiber is clearly lower than that of the aromatic polyester fiber.

【0018】本発明で用いられる脂肪族ポリエステル
は、DSC測定で得られる溶融ピークのピーク温度が1
30℃以上であれば特段の制約はなく、ポリ乳酸、ポリ
グリコール酸、ポリヒドロキシブチレート、ポリヒドロ
キシブチレートバリレート、およびこれらのブレンド
物、変性物等を用いることができる。中でも本発明の目
的とするソフト性、発色性、生分解性を向上するための
融点、ヤング率および屈折率などの特性のバランスを考
慮すると、ポリ乳酸が最も好ましい。ポリ乳酸として
は、L−乳酸を主成分とするポリエステルであることが
好ましい。強度等の繊維物性を向上するためにはポリ乳
酸の分子量は高いほど好ましく、通常少なくとも5万、
好ましくは少なくとも10万、より好ましくは10〜30万で
ある。L−乳酸を主成分とするとは、構成成分の60重
量%以上がL−乳酸よりなっていることを意味してお
り、40重量%を超えない範囲でD−乳酸を含有するポ
リエステルであってもよい。
The aliphatic polyester used in the present invention has a melting peak peak temperature of 1 measured by DSC.
There is no particular limitation as long as the temperature is 30 ° C. or higher, and polylactic acid, polyglycolic acid, polyhydroxybutyrate, polyhydroxybutyrate valerate, and blends and modified products thereof can be used. Among them, polylactic acid is most preferable in consideration of the balance of properties such as melting point, Young's modulus, and refractive index for improving the softness, color development, and biodegradability, which are the objects of the present invention. The polylactic acid is preferably a polyester containing L-lactic acid as a main component. In order to improve fiber properties such as strength, the molecular weight of polylactic acid is preferably as high as possible, usually at least 50,000,
Preferably it is at least 100,000, more preferably 100,000 to 300,000. Main component of L-lactic acid means that 60% by weight or more of the component is composed of L-lactic acid, and a polyester containing D-lactic acid in a range not exceeding 40% by weight. Is also good.

【0019】ポリ乳酸の製造方法としては、乳酸を原料
として一旦環状二量体であるラクチドを生成せしめ、そ
の後開環重合を行う二段階のラクチド法と、乳酸を原料
として溶媒中で直接脱水縮合を行う一段階の直接重合法
が知られている。本発明で用いられるポリ乳酸は、いず
れの製法によって得られたものであってもよい。ラクチ
ド法によって得られるポリ乳酸の場合には、ポリマー中
に含有される環状2量体が溶融紡糸時に気化して糸斑の
原因となるため、溶融紡糸以前の段階でポリマー中に含
有される環状2量体の含有量を0.1wt%以下とすることが
望ましい。また、直接重合法の場合には環状2量体に起
因する問題が実質的にないため、製糸性の観点からはよ
り好適であるといえる。
Polylactic acid can be produced by a two-stage lactide method in which lactic acid is used as a raw material to produce lactide, which is a cyclic dimer, and then ring-opening polymerization is carried out. Is known as a one-step direct polymerization method. The polylactic acid used in the present invention may be obtained by any production method. In the case of polylactic acid obtained by the lactide method, the cyclic dimer contained in the polymer is vaporized at the time of melt spinning and causes thread spots. It is desirable that the content of the monomer be 0.1 wt% or less. Further, in the case of the direct polymerization method, since there is substantially no problem caused by the cyclic dimer, it can be said that it is more preferable from the viewpoint of the spinning property.

【0020】また、溶融粘度を低減させるため、ポリカ
プロラクトンやポリブチレンサクシネートのようなポリ
マーを内部可塑剤として、あるいは外部可塑剤として用
いることができる。さらには、艶消し剤、消臭剤、難燃
剤、糸摩擦低減剤、抗酸化剤、着色顔料等として無機微
粒子や有機化合物を必要に応じて添加することができ
る。
In order to reduce the melt viscosity, a polymer such as polycaprolactone or polybutylene succinate can be used as an internal plasticizer or as an external plasticizer. Further, inorganic fine particles and organic compounds as a matting agent, a deodorant, a flame retardant, a yarn friction reducing agent, an antioxidant, a coloring pigment and the like can be added as required.

【0021】また、本発明のポリエステル系混繊糸は、
2種以上の異なる断面形状を有するフィラメントから構
成されていることが必要である。断面形状の異なる2種
以上のフィラメントで構成することによって単繊維間に
空隙を形成することができ、この空隙形成によって、軽
量感、反発感、吸水性を向上することができるのであ
る。このような効果を発現させるためには、本発明のポ
リエステル混繊糸を構成する少なくとも1種のフィラメ
ントの断面形状を多葉形、十字形、井桁形、W字形、S
字形、X字形、扁平形、楕円形、中空などの異形断面形
状とすることが必要である。
Further, the polyester mixed fiber of the present invention is:
It is necessary to be composed of filaments having two or more different cross-sectional shapes. By using two or more kinds of filaments having different cross-sectional shapes, voids can be formed between the single fibers, and the formation of the voids can improve lightness, repulsion, and water absorption. In order to exhibit such an effect, the cross-sectional shape of at least one filament constituting the polyester mixed fiber of the present invention should be multi-lobed, cross-shaped, cross-shaped, W-shaped, S-shaped.
It is necessary to have an irregular cross section such as a letter shape, an X shape, a flat shape, an elliptical shape, and a hollow shape.

【0022】少なくとも1種のフィラメントに外形状が
丸形である中空断面のフィラメントを用い、他のフィラ
メントに丸断面のフィラメントを用いた場合には、上記
した単繊維間での空隙形成性は、全て丸断面のフィラメ
ントを用いた場合とほとんど変わらないが、中空化によ
る軽量感付与および曲げ剛性の向上による反発感向上効
果が発現し、衣料用布帛として良好な風合いを得ること
ができる。
When a filament having a hollow cross section having a round outer shape is used for at least one kind of filament and a filament having a round cross section is used for another filament, the above-mentioned void forming property between the single fibers is as follows. Although almost the same as the case of using a filament having an all round cross section, the effect of imparting a lightweight feeling by hollowing and an effect of improving the resilience by improving the bending rigidity are exhibited, and a good texture can be obtained as a cloth for clothing.

【0023】本発明のポリエステル系混繊糸を構成する
フィラメントの少なくとも1種に中空断面フィラメント
を用いる場合には、上記した軽量感、反発感向上効果を
十分に発現させるために中空率は5〜50%であること
が好ましい。中空率が5%未満では、中空化による軽量
感、反発感向上効果が十分に発現しないことがある。ま
た中空率が50%を超えると中空部が潰れやすく、上記
効果の発現が不十分になることがある。中空率の好まし
い範囲は10〜40%である。
When a hollow cross-section filament is used as at least one of the filaments constituting the polyester-based mixed fiber of the present invention, the hollow ratio is preferably 5 to sufficiently exhibit the above-mentioned effect of improving lightness and resilience. Preferably it is 50%. If the hollow ratio is less than 5%, the effect of improving the lightness and resilience by hollowing may not be sufficiently exhibited. On the other hand, if the hollow ratio exceeds 50%, the hollow portion is liable to be crushed, and the above effects may not be sufficiently exhibited. The preferred range of the hollow ratio is 10 to 40%.

【0024】中空率の測定は以下の方法によって行う。The measurement of the hollow ratio is performed by the following method.

【0025】中空断面フィラメントを繊維横断面方向に
厚さ5μmでカットした後、光学顕微鏡で断面写真を撮
影し、繊維外径面積S1と中空部面積S2を測定し、以
下の式で中空率を各単繊維について算出し、その平均値
を中空率とする。
After the hollow cross-section filament is cut in the transverse direction of the fiber at a thickness of 5 μm, a cross-sectional photograph is taken with an optical microscope, the fiber outer diameter area S1 and the hollow area S2 are measured, and the hollow ratio is calculated by the following equation. Calculation is performed for each single fiber, and the average value is defined as the hollow ratio.

【0026】中空率(%)=(S2/S1)×100 本発明のポリエステル系混繊糸を構成する少なくとも1
種のフィラメントの断面形状を中空断面以外とする場合
には、形状としては前記したように、多葉形、十字形、
井桁形、W字形、S字形、X字形、扁平形および楕円形
などが挙げられるが、中でも繊維間空隙の形成による吸
水性向上効果や異形断面化によるドライ感の付与、反発
感の向上効果の発現性の点から、繊維横断面の外接円の
直径(D)を繊維横断面の内接円の直径(d)で除した
異形度(D/d)が、1.1〜3.0の範囲にあること
が好ましい。異形度が1.1未満では、断面の異形度が
小さいため上記した効果の発現性が低下することがあ
る。逆に異形度が3.0を超えると、フィブリル化など
の問題が生じて製織性不良となることがある。本発明で
より好ましい異形度の範囲は1.3〜2.5である。
Hollow ratio (%) = (S2 / S1) × 100 At least one component constituting the polyester-based mixed fiber of the present invention.
When the cross-sectional shape of the kind of filament is other than a hollow cross-section, as described above, the shape is multilobal, cross-shaped,
Cross-girder, W-shape, S-shape, X-shape, flat shape and elliptical shape, etc., among others, the effect of improving water absorption by forming voids between fibers, imparting dry feeling by forming an irregular cross section, and improving resilience feeling From the point of expression, the degree of irregularity (D / d) obtained by dividing the diameter (D) of the circumscribed circle of the fiber cross section by the diameter (d) of the inscribed circle of the fiber cross section is 1.1 to 3.0. It is preferably within the range. When the degree of irregularity is less than 1.1, since the degree of irregularity of the cross section is small, the manifestation of the above-described effects may be reduced. Conversely, if the degree of irregularity exceeds 3.0, problems such as fibrillation may occur, resulting in poor weaving. In the present invention, the preferable range of the degree of irregularity is 1.3 to 2.5.

【0027】なお、本発明で定義する異形度(D/d)
とは以下の方法で算出する。
The irregularity (D / d) defined in the present invention
Is calculated by the following method.

【0028】異形断面フィラメントを繊維横断面方向に
厚さ5μmでカットした後、光学顕微鏡で断面写真を撮
影し、繊維横断面の外接円の直径(D)および繊維横断
面の内接円の直径(d)を測定し、以下の式で異形度を
各単繊維について算出し、その平均値を異形度とする。
After the irregularly shaped filament is cut at a thickness of 5 μm in the direction of the fiber cross section, a cross-sectional photograph is taken with an optical microscope, and the diameter (D) of the circumscribed circle of the fiber cross section and the diameter of the inscribed circle of the fiber cross section are taken. (D) is measured, the degree of irregularity is calculated for each single fiber by the following formula, and the average value is defined as the degree of irregularity.

【0029】異形度=D/d 勿論、上記した多葉形、十字形、井桁形、W字形、S字
形、X字形、扁平形および楕円形など異形断面におい
て、繊維横断面において少なくとも1ヶ所の中空部を設
けた中空異形断面とすることも軽量感向上のためには有
効である。この場合、本発明における繊維横断面の内接
円とは、繊維に中空部が存在しないとした仮定した場合
の内接円を意味する。
Degree of irregularity = D / d Of course, in the irregular cross-section such as the above-mentioned multi-leaf, cross, cross-girder, W-shape, S-shape, X-shape, flat-shape and ellipse, at least one fiber cross-section It is also effective to provide a hollow section having a hollow portion to improve the lightness. In this case, the inscribed circle of the fiber cross section in the present invention means an inscribed circle on the assumption that no hollow portion exists in the fiber.

【0030】本発明のポリエステル系混繊糸は、少なく
とも1種のフィラメントが丸断面以外の異形断面形状を
有していれば良いが、全てのフィラメントを異形断面と
してもかまわない。全てのフィラメントを異形断面とす
る場合には、少なくとも断面形状もしくは異形度の異な
る2種以上のフィラメントが混繊されていれば、本発明
の目的とする効果を発現させることができる。この場
合、異形度としては少なくとも0.1以上異なることが
好ましく、より好ましくは0.2以上である。但し、異
形度の差があまり大きくなりすぎると繊維同士が噛合し
やすくなって、繊維間空隙の低下を招くことがあるの
で、異形度の差は1.8以下であることが好ましい。
In the polyester-based mixed fiber of the present invention, at least one kind of filament may have an irregular cross-section other than a round cross-section, but all filaments may have an irregular cross-section. In the case where all the filaments have an irregular cross-section, if at least two or more filaments having different cross-sectional shapes or irregularities are mixed, the desired effect of the present invention can be exhibited. In this case, the degree of irregularity is preferably at least 0.1 or more, more preferably 0.2 or more. However, if the difference in the degree of irregularity is too large, the fibers are likely to mesh with each other, which may cause a decrease in the inter-fiber space. Therefore, the difference in the degree of irregularity is preferably 1.8 or less.

【0031】また、本発明のポリエステル系混繊糸を構
成する2種以上の断面形状の異なるフィラメントの単糸
繊度は、同一であっても異なっていてもかまわない。但
し、単糸繊度が異なる場合には、単糸繊度の比が3倍以
下であることが好ましい。単糸繊度の比が3倍より大き
くなると単糸繊度の細いフィラメント側の単繊維が繊維
間に噛合し、繊維間空隙の形成性が低下し、軽量感や吸
水性等の性能を低下させる場合がある。
The filament denier of two or more filaments having different cross-sectional shapes constituting the polyester-based mixed fiber of the present invention may be the same or different. However, when the single yarn fineness differs, the ratio of the single yarn fineness is preferably 3 times or less. When the single fiber fineness ratio is more than three times, the single fibers on the filament side with the finer single fiber fineness mesh with each other between fibers, and the formability of inter-fiber voids is reduced, and the performance such as lightness and water absorption is reduced. There is.

【0032】また、ドライ感、吸水性および軽量感を更
に高めるためには、本発明のポリエステル系混繊糸を構
成する最も異形度の高いフィラメントの混繊比率が高い
方が好ましく、具体的には15%以上であることが好ま
しい。但し、最も異形度の高いフィラメントの混繊比率
が高くなりすぎると、断面形状の異なるフィラメントを
混繊した効果が低下してしまうため、混繊比率は85%
以下とすることが好ましく、より好ましい範囲は30%
〜70%である。
In order to further enhance the dry feeling, water absorbency and light weight feeling, it is preferable that the filament having the highest degree of irregularity constituting the polyester mixed fiber of the present invention has a higher fiber mixing ratio. Is preferably 15% or more. However, if the blending ratio of the filament having the highest irregularity is too high, the effect of blending filaments having different cross-sectional shapes is reduced, so the blending ratio is 85%.
The content is preferably set to the following, more preferably 30%.
~ 70%.

【0033】本発明のポリエステル系混繊糸の製造方法
としては、いわゆる紡糸混繊法と後混繊法の何れのプロ
セスによっても製造することが可能である。但し、製造
コストと混繊糸におけるフィラメントのこなれを向上さ
せるためには、紡糸混繊法が好ましい。
As the method for producing the polyester-based mixed fiber of the present invention, it is possible to produce the yarn by any of the so-called spinning and fiber-mixing methods. However, in order to improve the production cost and the breakage of the filament in the mixed fiber, the spinning method is preferable.

【0034】また、紡糸および延伸工程を連続して行う
方法、未延伸糸として一旦巻き取った後、延伸する方法
または高速製糸法等何れのプロセスにも適用できる。更
に、必要に応じて仮撚や空気交絡等の糸加工を施しても
良い。
The present invention can be applied to any process such as a method in which the spinning and drawing steps are continuously performed, a method in which the undrawn yarn is once wound and then drawn, or a high-speed spinning method. Further, yarn processing such as false twisting or air entanglement may be performed as necessary.

【0035】また、本発明のポリエステル系混繊糸を用
いた織編物を製造する場合においても、織編機、織編組
織等については何等制約することはなく、少なくとも一
部に用いることによって、本発明の目的とするソフト
感、反発感と発色性を有する良好な織編物を製造するこ
とができる。
In the case of producing a woven or knitted fabric using the polyester-based mixed fiber yarn of the present invention, there is no restriction on the weaving machine and the weaving and knitting structure. It is possible to produce a good woven or knitted fabric having a soft feeling, a repulsion feeling, and a coloring property, which are the objects of the present invention.

【0036】[0036]

【実施例】以下、実施例により本発明をより詳細に説明
する。なお、実施例中の各特性値は次の方法で求めた。
The present invention will be described in more detail with reference to the following examples. Each characteristic value in the examples was obtained by the following method.

【0037】A.融点 パーキンエルマー社製の示差走査熱量計(DSC−7)
を用いて、昇温速度15℃/分の条件で測定し、得られた
溶融ピークのピーク温度を融点とした。
A. Melting point Perkin Elmer's differential scanning calorimeter (DSC-7)
Was measured at a heating rate of 15 ° C./min, and the peak temperature of the obtained melting peak was defined as the melting point.

【0038】B.溶融粘度 東洋製機(株)社製キャピログラフを用いて260℃にお
ける剪断速度と溶融粘度との関係を測定した。測定には
L/D=10/1(mm)のダイを使用し、剪断速度1000sec
-1の時の粘度をもってその試料の溶融粘度とした。な
お、ポリブチレンサクシネートについては190℃にて測
定した。
B. Melt Viscosity The relationship between the shear rate at 260 ° C. and the melt viscosity was measured using a Capillograph manufactured by Toyo Seiki Co., Ltd. A die with L / D = 10/1 (mm) was used for the measurement, and the shear rate was 1000 sec.
The viscosity at the time of -1 was defined as the melt viscosity of the sample. In addition, about polybutylene succinate, it measured at 190 degreeC.

【0039】C.風合い特性(ソフト性、発色性、反発
感、ドライ感、軽量感) 各項目とも、試料を基準試料との一対比較による官能試
験を実施し、4段階評価した。そしてそれらを総合評価
して、「極めて優れている」は◎、「優れている」は
○、「普通」は△、「劣っている」は×で表した。な
お、基準試料にはポリエチレンテレフタレートからなる
単糸繊度2dtex×18filの丸断面糸と、2dtex×18filの
異形度1.5の三角断面糸との混繊糸を、上記試料と同様
に製織、加工を施したものを用い、これを「劣っている
×」とした。
C. Feeling characteristics (softness, coloring, resilience, dryness, lightness) For each item, a sensory test was performed by comparing the sample with a reference sample, and evaluated on a 4-point scale. And they were comprehensively evaluated, and "Excellent" was indicated by "A", "Excellent" was indicated by "A", "Normal" was indicated by "A", and "Inferior" was indicated by "X". For the reference sample, weaving and processing were carried out in the same manner as the above sample, using a blended yarn consisting of a single-thread fineness of 2 dtex x 18 fil made of polyethylene terephthalate and a triangular cross-section yarn of 2 dtex x 18 fil with an irregularity of 1.5 This was used as "poor x".

【0040】D.耐フィブリル性 摩擦堅牢度試験用の学振型平面摩耗機を用いて、摩擦布
としてポリエチレンテレフタレート100%からなるジョー
ゼットを用いて、試験布を500gの加重下で500回平面摩
耗して、フィブリル化の発生状態を3段階評価した。
「優れている」は○、「普通」は△、「劣っている」は
×で表した。
D. Using a Gakushin type flat abrasion machine for fibril resistance friction fastness test, using a georgette made of 100% polyethylene terephthalate as a friction cloth, the test cloth was abraded 500 times under a load of 500 g, and fibril The state of occurrence of chemical conversion was evaluated in three steps.
"Excellent" was represented by "O", "Normal" was represented by "A", and "Inferior" was represented by "X".

【0041】E.吸水性 JIS L1096「一般織物試験法」におけるバイレ
ック法を準用し、次の方法で測定を行った。
E. The measurement was carried out by the following method, applying the Vilec method in JIS L1096 "General textile test method".

【0042】まず、サンプルとして1cm×20cmの試験片
をたて、よこ方向にそれぞれ5枚づつ採取する。次に、
試験片の一端をつかみ固定し、他端約2cmを20℃×2℃
の蒸留水に浸す。次いで、10分後の毛細管現象による液
面からの水の上昇距離(mm)を測り、たて、よこ方向それ
ぞれ5回の平均値で表す。
First, a test piece of 1 cm × 20 cm is set as a sample, and five test pieces are taken in each of the horizontal directions. next,
Hold one end of the test piece and fix it.
Soak in distilled water. Next, the rising distance (mm) of the water from the liquid surface due to the capillary phenomenon after 10 minutes is measured, and the measured value is expressed by an average value of 5 times each in the vertical direction.

【0043】なお、水の上昇が読みにくい場合は、蒸留
水中にインクもしくは水溶性染料(エオシンなど)を入
れるか、あらかじめブラシを用いて水溶性染料(エオシ
ンなど)を試験片に付着させておくかの、何れかの方法
を用いる。
If the rise in water is difficult to read, add ink or a water-soluble dye (such as eosin) to distilled water, or attach a water-soluble dye (such as eosin) to the test piece in advance using a brush. Either method is used.

【0044】[実施例1〜6および比較例1]融点が17
2℃で260℃、1000sec-1における溶融粘度が1350poiseで
あるポリL−乳酸チップ(重量平均分子量 18.5万、L体
比率95%、D体比率5%)を、60℃に設定した真空乾燥器
で48hr乾燥した。乾燥したチップを用いて通常の紡糸機
にて紡糸温度260℃で丸孔24ホールとY孔(表1の孔形
状の異なる4種)、中空孔、扁平スリット孔をそれぞれ
24ホールをランダムに配した口金を用いて1500m/分の速
度で紡糸し、未延伸糸を巻き取った。続いて、得られた
未延伸糸を通常のホットロール−ホットロール系延伸機
を用いて延伸温度78℃、熱セット温度115℃で延伸糸の
伸度が35%となるように延伸倍率を合わせて延伸を行
い、150dtex-48filの延伸糸を得た。また比較として、
丸孔48ホールの口金を用いて同じポリL−乳酸チップを
用いて同様に紡糸、延伸を行い、150dtex-48filの丸断
面延伸糸を得た。得られた延伸糸の糸形状と物性を表1
に示す。
[Examples 1 to 6 and Comparative Example 1]
Vacuum dryer set at 60 ° C with a poly L-lactic acid chip (weight average molecular weight 185,000, L-form ratio 95%, D-form ratio 5%) having a melt viscosity of 1350 poise at 2 ° C at 260 ° C and 1000 sec -1 For 48 hours. Using a dried chip, a normal spinning machine is used to form 24 round holes, Y holes (four different hole shapes in Table 1), hollow holes, and flat slit holes at a spinning temperature of 260 ° C.
The yarn was spun at a speed of 1500 m / min using a die having 24 holes randomly arranged, and an undrawn yarn was wound up. Subsequently, the stretching ratio of the obtained undrawn yarn is adjusted using a normal hot roll-hot roll drawing machine so that the drawing yarn has an elongation of 35% at a drawing temperature of 78 ° C and a heat setting temperature of 115 ° C. Then, a drawn yarn of 150 dtex-48 fil was obtained. As a comparison,
The same poly-L-lactic acid chip was used for spinning and drawing in the same manner using a die having 48 round holes to obtain a 150 dtex-48 fil round cross-section drawn yarn. Table 1 shows the yarn shape and physical properties of the obtained drawn yarn.
Shown in

【0045】得られた延伸糸に撚数300t/mの甘撚を施し
てこれを緯糸に用い、また経糸として別に用意した50dt
ex-36filの丸断面のポリL−乳酸延伸糸を用いて、サテ
ン組織の織物を製織した。得られた織物を85℃の熱水で
精練後、125℃で乾熱セットを行ない、更に80℃の炭酸
ソーダ2.5%水溶液で10分間処理(減量加工)し、次いで
湿熱120℃で染色し、乾熱140℃で仕上げセットを行っ
た。得られた織物特性について評価した結果を表1に示
す。
The obtained drawn yarn is subjected to a sweet twist of 300 t / m in number and used as a weft, and 50 dt separately prepared as a warp.
Using a poly-L-lactic acid drawn yarn having a round cross section of ex-36fil, a woven fabric having a satin texture was woven. After scouring the obtained woven fabric with hot water at 85 ° C, performing dry heat setting at 125 ° C, further treating with a 2.5% aqueous solution of sodium carbonate at 80 ° C for 10 minutes (weight reduction processing), and then dyeing at 120 ° C with wet heat, Finish setting was performed at 140 ° C. with dry heat. Table 1 shows the results of evaluating the obtained woven fabric characteristics.

【0046】[0046]

【表1】 実施例1および2で得られた織物は、従来にないソフト
感、反発感、発色性を有しており、また異形断面フィラ
メントによるドライ感や軽量感も優れ、高級感あふれる
織物であった。更に耐フィブリル性の良好であり高い吸
水性も有していた。発色性も非常に良好なものであっ
た。
[Table 1] The woven fabrics obtained in Examples 1 and 2 had unprecedented softness, repulsion, and coloring, were excellent in dryness and lightness due to the irregularly shaped filament, and were luxurious. Furthermore, it had good fibril resistance and high water absorption. The color development was also very good.

【0047】実施例3で得られた織物は、異形断面フィ
ラメントの異形度がやや小さいため反発感、ドライ感、
軽量感および吸水性は実施例1に比較するとやや低いも
のであったが、従来のものと比較するとソフト感、発色
性に優れ、耐フィブリル性の良好なものであった。
In the woven fabric obtained in Example 3, since the irregularity of the irregularly shaped cross-section filament is slightly small, a rebound feeling, a dry feeling,
Although the lightness and the water absorption were slightly lower than those of Example 1, the softness and the color development were excellent and the fibril resistance was good as compared with the conventional one.

【0048】実施例4で得られた織物は、従来にないソ
フト感、反発感および発色性を有しており、また異形断
面フィラメントによるドライ感や軽量感も優れ、高い吸
水性も有する高級感あふれる織物であったが、異形断面
フィラメントの異形度がやや大きいため耐フィブリル性
が若干劣っていた。
The woven fabric obtained in Example 4 has an unprecedented softness, resilience and coloring, and has a superior dryness and lightness due to the irregularly shaped filament, and a high quality with high water absorption. Although the woven fabric was overflowing, the fibril resistance was slightly inferior due to the somewhat large degree of irregularity of the irregularly-shaped cross-section filaments.

【0049】実施例5で得られた織物は、ソフト感に優
れ、また中空断面フィラメントにより、反発感、軽量感
に優れたものであったが、ドライ感、吸水性および発色
性は実施例1ほどの効果は発現しなかった。
The woven fabric obtained in Example 5 was excellent in softness and excellent in resilience and lightness due to the hollow cross-section filaments. However, the dryness, water absorption and color development were as in Example 1. The effect was not so significant.

【0050】実施例6で得られた織物は、従来にないソ
フト感、反発感、発色性に優れたものであったが、ドラ
イ感、軽量感は実施例1ほどの効果は発現しなかった。
The woven fabric obtained in Example 6 had an unprecedented softness, resilience and color development, but the dryness and lightness were not as effective as in Example 1. .

【0051】一方比較例1で得られた織物は、全てのフ
ィラメントが丸断面から構成されているため反発感が不
足しており、またドライ感、軽量感に劣るものであっ
た。
On the other hand, the woven fabric obtained in Comparative Example 1 was insufficient in resilience and inferior in dryness and lightness because all filaments had a round cross section.

【0052】[実施例7〜10]融点が170℃で260℃、
1000sec-1における溶融粘度が1580poiseであるポリL−
乳酸チップ(重量平均分子量 20万、L体比率95%、D体
比率5%)を、60℃に設定した真空乾燥器で48hr乾燥し
た。乾燥したチップを用いて通常の紡糸機にて紡糸温度
260℃で5葉孔24ホールの口金、および孔形状の異なる2
4ホールの中空用口金を用いて1700m/分の速度で紡糸
し、未延伸糸を巻き取った。続いて、得られた未延伸糸
を通常のホットロール−ホットロール系延伸機を用いて
延伸温度80℃、熱セット温度120℃で延伸糸の伸度が3
5%となるように延伸倍率を合わせて延伸を行い、各々
75dtex-24filの延伸糸を得た。得られた延伸糸の糸形状
と物性を表2に示す。
[Examples 7 to 10] 260 ° C. at 170 ° C.
Poly L- having a melt viscosity of 1580 poise at 1000 sec -1
Lactic acid chips (weight average molecular weight 200,000, L-form ratio 95%, D-form ratio 5%) were dried for 48 hours in a vacuum dryer set at 60 ° C. Spinning temperature using a dry chip with a normal spinning machine
Cap with 24 holes of 5 lobes at 260 ° C and 2 with different hole shapes
It was spun at a speed of 1700 m / min using a 4-hole hollow die, and the undrawn yarn was wound up. Subsequently, the obtained unstretched yarn was stretched at a stretching temperature of 80 ° C. and a heat setting temperature of 120 ° C. using an ordinary hot roll-hot roll stretching machine at an elongation of 3%.
Stretching is performed by adjusting the stretching ratio so as to be 5%.
A 75dtex-24fil drawn yarn was obtained. Table 2 shows the yarn shape and physical properties of the obtained drawn yarn.

【0053】次いで、得られた5葉断面糸と中空糸とを
空気交絡処理を行いながら150dtex-48filの混繊糸を作
製した。得られた混繊糸を実施例1と同様の方法で製織
し、加工を行い、サテン織物を作製した。得られた織物
特性について評価した結果を表2に示す。
Next, a mixed fiber of 150 dtex-48 fil was produced while performing the air entanglement treatment on the obtained five-leaf cross section yarn and the hollow fiber. The obtained mixed fiber was woven and processed in the same manner as in Example 1 to produce a satin woven fabric. Table 2 shows the results of evaluating the obtained woven fabric characteristics.

【0054】[0054]

【表2】 実施例7で得られた織物は、中空フィラメントの中空率
が3%と低いため軽量感、反発感は若干低いものであっ
たが、従来にないソフト感、ドライ感、発色性を有して
おり、また耐フィブリル性の良好であり高い吸水性も有
していた。
[Table 2] The woven fabric obtained in Example 7 had a slightly low lightness and resilience due to the low hollow ratio of the hollow filaments of 3%, but had a softness, dryness, and color development that were unprecedented. And also had good fibril resistance and high water absorption.

【0055】実施例8で得られた織物も、中空フィラメ
ントの中空率が8%とやや低かったが従来にないソフト
感、ドライ感、発色性を有しており、また耐フィブリル
性の良好であり高い吸水性も有していた。
The woven fabric obtained in Example 8 also had a slightly low hollow filament hollowness of 8%, but had unprecedented softness, dryness, and coloring, and had good fibril resistance. It also had a high water absorption.

【0056】実施例9で得られた織物は、従来にないソ
フト感、反発感および発色性を有しており、またドライ
感や軽量感も優れ、高級感あふれる織物であった。更に
耐フィブリル性の良好であり高い吸水性も有していた。
The woven fabric obtained in Example 9 had unprecedented softness, resilience and coloring, was excellent in dryness and lightness, and was luxurious. Furthermore, it had good fibril resistance and high water absorption.

【0057】実施例10で得られた織物は、従来にない
反発感、軽量感、ドライ感および吸水性を有していた
が、中空フィラメントの中空率が高いため発色性がやや
劣り、また耐フィブリル性も若干劣っていた。
The woven fabric obtained in Example 10 had an unprecedented resilience, lightness, dryness and water absorbency. Fibril properties were also slightly inferior.

【0058】[実施例11〜13]吐出孔形状の異なる
2種のY孔を各24ホールをランダムに配した口金を用い
て実施例1と同様の方法で紡糸、延伸を行い、150dtex-
48filの延伸糸を得た。
[Examples 11 to 13] Two kinds of Y holes having different discharge hole shapes were spun and drawn in the same manner as in Example 1 using a die in which 24 holes were randomly arranged.
A 48 fil drawn yarn was obtained.

【0059】得られた三葉断面延伸糸を実施例1と同様
の方法で製織、加工を行い、サテン織物を作製した。得
られた延伸糸の形状・物性と織物特性について評価した
結果を表3に示す。
The obtained three-lobed cross-section drawn yarn was woven and processed in the same manner as in Example 1 to produce a satin woven fabric. Table 3 shows the results of evaluating the shape, physical properties, and fabric properties of the obtained drawn yarn.

【0060】[0060]

【表3】 実施例11および12で得られた織物は、従来にないソ
フト感、反発感および発色性を有しており、またドライ
感や軽量感も優れ、高級感あふれる織物であった。更に
耐フィブリル性の良好であり高い吸水性も有していた。
発色性も非常に良好なものであった。
[Table 3] The woven fabrics obtained in Examples 11 and 12 had unprecedented softness, resilience and coloring, were excellent in dryness and lightness, and were luxurious. Furthermore, it had good fibril resistance and high water absorption.
The color development was also very good.

【0061】実施例13で得られた織物は、従来にない
ソフト感、ドライ感および発色性を有するものであっ
た。ただし、2種のフィラメントの異形度の差がやや小
さいため反発感、軽量感は実施例11に比較すると若干
低くなっていた。
The woven fabric obtained in Example 13 had an unprecedented softness, dryness and coloring. However, since the difference in the degree of irregularity between the two filaments was slightly small, the resilience and lightness were slightly lower than those in Example 11.

【0062】[実施例14、15]丸孔とY孔の2種の
吐出孔をそれぞれ18ホール/36ホール、12ホール/48ホ
ールをランダムに配した口金を用いて実施例1と同様の
方法で紡糸、延伸を行い、150dtex-48filの延伸糸を得
た。
[Examples 14 and 15] A method similar to that of Example 1 using two types of discharge holes, a round hole and a Y hole, each of which is randomly provided with 18 holes / 36 holes and 12 holes / 48 holes. Spinning and drawing were performed to obtain a 150 dtex-48 fil drawn yarn.

【0063】得られた丸断面延伸糸と三葉断面延伸糸を
実施例1と同様の方法で製織、加工を行い、サテン織物
を作製した。得られた延伸糸の形状と物性、および織物
特性について評価した結果を表4に示す。
The obtained round cross-section drawn yarn and trilobe cross-section drawn yarn were woven and processed in the same manner as in Example 1 to produce a satin woven fabric. Table 4 shows the results of evaluating the shape and physical properties of the obtained drawn yarn and the properties of the woven fabric.

【0064】[0064]

【表4】 実施例14で得られた織物は、従来にないソフト感、反
発感および発色性を有しており、またドライ感や軽量感
も優れ、高級感あふれる織物であった。更に耐フィブリ
ル性の良好であり高い吸水性も有していた。発色性も非
常に良好なものであった。
[Table 4] The woven fabric obtained in Example 14 had an unprecedented softness, resilience, and coloring, was excellent in dryness and lightness, and was a luxurious fabric. Furthermore, it had good fibril resistance and high water absorption. The color development was also very good.

【0065】実施例15では、丸断面フィラメントと三
葉断面フィラメントとの単糸繊度比が4倍とやや大きい
ため三葉断面フィラメントが丸断面フィラメントの間に
充填されやすくなることによって繊維間空隙の形成性が
若干低下しており、これによってソフト感、反発感、ド
ライ感、軽量感といった織物特性は全体的にやや低下し
ていたが、従来の織物(風合い特性評価比較サンプル)
に比較すると良好な風合いを発現していた。
In Example 15, since the single fiber fineness ratio between the round cross-section filament and the trilobal cross-section filament was slightly as large as 4 times, the trilobular cross-section filament was more likely to be filled between the round cross-section filaments. Although the fabricability such as softness, resilience, dryness, and lightness was slightly reduced as a whole due to a slight decrease in the formability, the conventional fabric (compared sample for texture evaluation)
And a better texture was expressed.

【0066】[実施例16〜19]ホール数の異なる6
葉孔および丸孔口金を用いて実施例9と同様の方法でそ
れぞれ表5に示す繊度構成の6葉断面延伸糸および丸断
面延伸糸を得た。次いで実施例9と同様の方法で6葉断
面糸と丸断面糸とを空気交絡処理を行いながら150dtex-
48filの混繊糸を作製した。得られた混繊糸を実施例1
と同様の方法で製織、加工を行い、サテン織物を作製し
た。得られた延伸糸の形状・物性と織物特性について評
価した結果を表5に示す。
[Examples 16 to 19] Six different numbers of holes
A 6-leaf cross-section drawn yarn and a round cross-section drawn yarn having a fineness configuration shown in Table 5 were obtained in the same manner as in Example 9 using a leaf hole and a round hole die. Then, while performing the air entanglement treatment on the 6-leaf cross section yarn and the round cross section yarn in the same manner as in Example 9, 150 dtex-
A 48fil mixed yarn was produced. Example 1
Weaving and processing were performed in the same manner as described above to produce a satin fabric. Table 5 shows the results of evaluating the shape, physical properties, and fabric properties of the obtained drawn yarn.

【0067】[0067]

【表5】 実施例17および18で得られた織物は、従来にないソ
フト感、反発感および発色性を有しており、またドライ
感や軽量感も優れ、高級感あふれる織物であった。更に
耐フィブリル性の良好であり高い吸水性も有していた。
発色性も非常に良好なものであった。
[Table 5] The woven fabrics obtained in Examples 17 and 18 had unprecedented softness, resilience and coloring, were excellent in dryness and lightness, and were luxurious. Furthermore, it had good fibril resistance and high water absorption.
The color development was also very good.

【0068】実施例16では、6葉断面糸の混繊比率が
やや低いため異形断面によるドライ感、軽量感、吸水性
がやや低下していたが、ソフト感、反発感および発色性
の良好な織物であった。
In Example 16, the dryness, lightness, and water absorption due to the irregular cross-section were slightly reduced due to the slightly low fiber mixing ratio of the 6-leaf cross-section yarn, but the softness, resilience, and coloring were good. It was a woven fabric.

【0069】実施例19では、6葉断面糸の混繊比率が
やや高いために、異形断面によるドライ感、軽量感、吸
水性は良好であったが、ソフト感と反発感が若干低下し
ていた。
In Example 19, the dryness, lightness, and water absorption due to the irregular cross section were good because the fiber mixture ratio of the six-leaf cross-section yarn was slightly high, but the softness and resilience were slightly reduced. Was.

【0070】[実施例20、21]ホール数の異なる丸
孔口金を用い、極限粘度(η)が0.63のポリエチレンテ
レフタレートを用いて1700m/分で紡糸を行い、次いでホ
ットロール−ホットロール延伸機を用いて延伸温度85
℃、熱セット温度120℃で延伸糸の伸度が35%となる
ように延伸倍率を合わせて延伸を行い、表6に示す繊度
構成の丸断面PET延伸糸を得た。次いで、得られたP
ET延伸糸と、実施例17および18で使用した6葉断
面ポリ乳酸糸とを、実施例9と同様の方法で空気交絡処
理を行いながら150dtex-48filの混繊糸を作製した。次
いで、得られた混繊糸を実施例1と同様の方法で製織、
加工を行い、サテン織物を作製した。得られた延伸糸の
形状・物性と織物特性について評価した結果を表6に示
す。
[Examples 20 and 21] Spinning was performed at 1700 m / min using polyethylene terephthalate having an intrinsic viscosity (η) of 0.63 using round-hole bases having different numbers of holes, and then a hot roll-hot roll stretching machine was used. Using stretching temperature 85
At a heat setting temperature of 120 ° C., the drawn yarn was stretched at the same draw ratio so that the elongation of the drawn yarn became 35%. Then, the obtained P
While the ET drawn yarn and the polylactic acid yarn having a six-leaf cross section used in Examples 17 and 18 were subjected to the air entangling treatment in the same manner as in Example 9, a mixed fiber of 150 dtex-48 fil was produced. Next, the obtained mixed fiber was woven in the same manner as in Example 1,
Processing was performed to produce a satin fabric. Table 6 shows the results of evaluating the shape, physical properties, and fabric properties of the obtained drawn yarn.

【0071】[0071]

【表6】 実施例20では、PET丸断面糸の混繊比率がやや高い
ためソフト感がやや劣り、またPET糸とポリ乳酸糸の
染色性差により、ややイラツキ気味であったが、ドライ
感、軽量感および吸水性の良好な織物であった。
[Table 6] In Example 20, the softness was slightly inferior due to the slightly high fiber mixing ratio of the PET round cross-section yarn, and slightly irritable due to the difference in dyeability between the PET yarn and the polylactic acid yarn. The woven fabric had good properties.

【0072】実施例21で得られた織物は、従来にない
ソフト感、反発感および発色性を有しており、またドラ
イ感や軽量感も優れ、高級感あふれる織物であった。更
に耐フィブリル性の良好であり高い吸水性も有してい
た。
The woven fabric obtained in Example 21 had unprecedented softness, resilience and coloring, was excellent in dryness and lightness, and was luxurious. Furthermore, it had good fibril resistance and high water absorption.

【0073】[比較例2]融点が112℃で190℃、1000se
c-1における溶融粘度が2000poiseであるポリブチレンサ
クシネートチップを、30℃に設定した真空乾燥器で48hr
乾燥した。乾燥したチップを用いて通常の紡糸機にて紡
糸温度190℃で実施例1で使用した丸孔24ホールとY孔2
4ホールをランダムに配した口金を用いて600m/分の速度
で紡糸し、未延伸糸を巻き取った。続いて、得られた未
延伸糸を通常のホットロール−ホットロール系延伸機を
用いて延伸温度25℃、熱セット温度72℃で延伸糸の伸度
が35%となるように延伸を行い、延伸糸を得た。
[Comparative Example 2] 190 ° C. at 1000 ° C. with a melting point of 112 ° C.
Polybutylene succinate chips having a melt viscosity at c- 1 of 2000 poise were placed in a vacuum dryer set at 30 ° C. for 48 hours.
Dried. Using the dried chips, a conventional spinning machine was used at a spinning temperature of 190 ° C. and 24 round holes and 2 Y holes used in Example 1.
The yarn was spun at a speed of 600 m / min using a die in which four holes were randomly arranged, and an undrawn yarn was wound up. Subsequently, the obtained undrawn yarn is drawn using a normal hot roll-hot roll drawing machine at a drawing temperature of 25 ° C. and a heat setting temperature of 72 ° C. so that the drawn yarn has an elongation of 35%, A drawn yarn was obtained.

【0074】得られた延伸糸を実施例1と同様の方法で
製織を行い、染色温度100℃、乾熱セット温度を100℃と
して実施例1と同様の方法で加工を行いサテン織物を得
た。得られた織物は、フィラメント同士が融着を起こし
ており、ソフト感が得られず、また吸水性も低く、また
染色温度も低温でしか染色できないため発色性も著しく
劣るものであった。また耐フィブリル性も著しく悪く、
摩耗時の摩擦熱によってフィラメント間の融着部が増加
し、表面品位も著しく悪化した。
The obtained drawn yarn was woven in the same manner as in Example 1 and processed in the same manner as in Example 1 except that the dyeing temperature was set at 100 ° C. and the dry heat setting temperature was set at 100 ° C. to obtain a satin fabric. . In the obtained woven fabric, the filaments were fused together, a soft feeling was not obtained, the water absorption was low, and the dyeing temperature was low, so that the coloring property was extremely poor. Also, the fibril resistance is extremely poor,
The fused portion between filaments increased due to frictional heat at the time of wear, and the surface quality was significantly deteriorated.

【0075】[0075]

【発明の効果】本発明によれば、ふくらみ感、ソフト
感、反発感および発色性に優れ、更にドライ感、吸水性
および生分解性を有する、従来得られなかったポリエス
テル系混繊糸および織編物を得ることができる。
Industrial Applicability According to the present invention, a polyester-based mixed fiber and woven fabric which has excellent swelling feeling, soft feeling, resilience and coloring, and has dry feeling, water absorption and biodegradability, which has not been obtained before. A knit can be obtained.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4L035 AA09 BB33 BB77 BB89 CC20 DD02 DD03 EE05 EE20 FF10 HH01 HH10 4L036 MA05 MA19 MA20 MA33 PA01 PA03 PA33 UA01 UA12 UA16 4L045 AA05 BA03 BA10 BA24 BA43 BA51 BA55 BA57 BA60 CA25 CB13 DC02 4L048 AA20 AA37 AA39 AB07 AB09 AC00 BA01 BA02 CA00 CA04 CA07 CA12 EB04  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4L035 AA09 BB33 BB77 BB89 CC20 DD02 DD03 EE05 EE20 FF10 HH01 HH10 4L036 MA05 MA19 MA20 MA33 PA01 PA03 PA33 UA01 UA12 UA16 4L045 AA05 BA03 BA10 BA25 BA57 BA57 BA57 AA20 AA37 AA39 AB07 AB09 AC00 BA01 BA02 CA00 CA04 CA07 CA12 EB04

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 2種以上の異なる断面形状を有するフィ
ラメントからなるポリエステル系混繊糸であって、少な
くとも1種のフィラメントが融点130℃以上の脂肪族
ポリエステルを主体とするポリエステルで形成されてい
ることを特徴とするポリエステル系混繊糸。
1. A polyester-based mixed yarn comprising two or more filaments having different cross-sectional shapes, wherein at least one filament is formed of a polyester mainly composed of an aliphatic polyester having a melting point of 130 ° C. or higher. A polyester blended yarn characterized by the following.
【請求項2】 少なくとも1種のフィラメントが中空率
5〜50%の中空フィラメントであることを特徴とする
請求項1記載のポリエステル系混繊糸。
2. The polyester blended yarn according to claim 1, wherein at least one kind of filament is a hollow filament having a hollow ratio of 5 to 50%.
【請求項3】 少なくとも1種のフィラメントの異形度
が、1.1〜3.0の範囲にあることを特徴とする請求
項1または2記載のポリエステル系混繊糸。
3. The polyester blended yarn according to claim 1, wherein the degree of irregularity of at least one filament is in the range of 1.1 to 3.0.
【請求項4】 異形度の異なる2種以上のフィラメント
間の異形度の差が0.1以上であることを特徴とする請
求項1〜3のいずれか1項に記載のポリエステル系混繊
糸。
4. The polyester blended yarn according to claim 1, wherein a difference in irregularity between two or more filaments having different irregularities is 0.1 or more. .
【請求項5】 最も異形度の高いフィラメントの混繊比
率が15%以上85%以下であることを特徴とする請求
項1〜4のいずれか1項に記載のポリエステル系混繊
糸。
5. The polyester-based mixed yarn according to claim 1, wherein the mixed ratio of the filament having the highest degree of irregularity is 15% or more and 85% or less.
【請求項6】 脂肪族ポリエステルがL−乳酸を主成分
とするポリエステルであることを特徴とする請求項1〜
5のいずれか1項に記載のポリエステル系混繊糸。
6. The polyester according to claim 1, wherein the aliphatic polyester is a polyester containing L-lactic acid as a main component.
6. The polyester mixed fiber yarn according to any one of the items 5 to 5.
【請求項7】 請求項1〜6のいずれか1項に記載のポ
リエステル系混繊糸を少なくとも一部に用いてなる織編
物。
7. A woven or knitted fabric comprising at least a part of the polyester-based mixed yarn according to any one of claims 1 to 6.
JP02362999A 1999-02-01 1999-02-01 Polyester blend yarn and knitted fabric Expired - Fee Related JP4370629B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP02362999A JP4370629B2 (en) 1999-02-01 1999-02-01 Polyester blend yarn and knitted fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP02362999A JP4370629B2 (en) 1999-02-01 1999-02-01 Polyester blend yarn and knitted fabric

Publications (2)

Publication Number Publication Date
JP2000226747A true JP2000226747A (en) 2000-08-15
JP4370629B2 JP4370629B2 (en) 2009-11-25

Family

ID=12115891

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP4370629B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007247113A (en) * 2006-03-17 2007-09-27 Unitica Fibers Ltd Polyester-based grandrelle-like composite yarn and woven or knitted fabric
JP2012016387A (en) * 2010-07-06 2012-01-26 Teijin Fibers Ltd Night cover for freezing or refrigerating showcase
JP2016191174A (en) * 2015-03-31 2016-11-10 東レ株式会社 Composite false-twisted yarn

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007247113A (en) * 2006-03-17 2007-09-27 Unitica Fibers Ltd Polyester-based grandrelle-like composite yarn and woven or knitted fabric
JP2012016387A (en) * 2010-07-06 2012-01-26 Teijin Fibers Ltd Night cover for freezing or refrigerating showcase
JP2016191174A (en) * 2015-03-31 2016-11-10 東レ株式会社 Composite false-twisted yarn

Also Published As

Publication number Publication date
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