EP3904421A1 - Polyol de polyéther modifié et son utilisation dans des matériaux en mousse de polyuréthane - Google Patents
Polyol de polyéther modifié et son utilisation dans des matériaux en mousse de polyuréthane Download PDFInfo
- Publication number
- EP3904421A1 EP3904421A1 EP18944686.7A EP18944686A EP3904421A1 EP 3904421 A1 EP3904421 A1 EP 3904421A1 EP 18944686 A EP18944686 A EP 18944686A EP 3904421 A1 EP3904421 A1 EP 3904421A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyether polyol
- oxidized
- catalyst
- group
- tertiary amines
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005862 polyol Polymers 0.000 title claims abstract description 155
- 150000003077 polyols Chemical class 0.000 title claims abstract description 155
- 239000004721 Polyphenylene oxide Substances 0.000 title claims abstract description 99
- 229920000570 polyether Polymers 0.000 title claims abstract description 99
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 26
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 title claims abstract description 16
- 239000003054 catalyst Substances 0.000 claims abstract description 48
- -1 dicarboxylic acid compound Chemical class 0.000 claims abstract description 47
- 229920001577 copolymer Polymers 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000006185 dispersion Substances 0.000 claims abstract description 26
- 239000003381 stabilizer Substances 0.000 claims abstract description 24
- 150000001875 compounds Chemical class 0.000 claims abstract description 18
- 229940126062 Compound A Drugs 0.000 claims abstract description 15
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims abstract description 15
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000004593 Epoxy Substances 0.000 claims abstract description 11
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 claims abstract description 4
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 39
- 239000002585 base Substances 0.000 claims description 22
- 239000000178 monomer Substances 0.000 claims description 21
- 239000005056 polyisocyanate Substances 0.000 claims description 18
- 229920001228 polyisocyanate Polymers 0.000 claims description 18
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 12
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 125000005647 linker group Chemical group 0.000 claims description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 8
- 238000006116 polymerization reaction Methods 0.000 claims description 7
- 229920002554 vinyl polymer Polymers 0.000 claims description 7
- 125000004185 ester group Chemical group 0.000 claims description 6
- 239000003999 initiator Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 5
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 150000001340 alkali metals Chemical class 0.000 claims description 5
- 150000003842 bromide salts Chemical class 0.000 claims description 5
- 150000004679 hydroxides Chemical class 0.000 claims description 5
- 239000003112 inhibitor Substances 0.000 claims description 5
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 claims description 5
- 150000003512 tertiary amines Chemical class 0.000 claims description 5
- 150000001412 amines Chemical group 0.000 claims description 4
- 159000000009 barium salts Chemical class 0.000 claims description 4
- 159000000007 calcium salts Chemical class 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 238000005187 foaming Methods 0.000 claims description 3
- XMBWDFGMSWQBCA-UHFFFAOYSA-M iodide Chemical compound [I-] XMBWDFGMSWQBCA-UHFFFAOYSA-M 0.000 claims description 3
- 150000002825 nitriles Chemical class 0.000 claims description 3
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 2
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical class CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 125000003342 alkenyl group Chemical group 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000003368 amide group Chemical group 0.000 claims description 2
- JVGLNCWIHYGOTD-UHFFFAOYSA-N butylaminomethanediol Chemical class C(O)(NCCCC)O JVGLNCWIHYGOTD-UHFFFAOYSA-N 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 125000001033 ether group Chemical group 0.000 claims description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 2
- 150000004694 iodide salts Chemical class 0.000 claims description 2
- 229910001509 metal bromide Inorganic materials 0.000 claims description 2
- 229910001511 metal iodide Inorganic materials 0.000 claims description 2
- 239000002798 polar solvent Substances 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 125000000101 thioether group Chemical group 0.000 claims description 2
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 23
- 230000015572 biosynthetic process Effects 0.000 abstract description 9
- 238000003786 synthesis reaction Methods 0.000 abstract description 9
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000006260 foam Substances 0.000 description 17
- 239000000047 product Substances 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 11
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 10
- 239000004088 foaming agent Substances 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 8
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 239000012948 isocyanate Substances 0.000 description 7
- 150000002513 isocyanates Chemical class 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000011259 mixed solution Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 239000003431 cross linking reagent Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 description 4
- 239000012986 chain transfer agent Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 3
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- NKQIMNKPSDEDMO-UHFFFAOYSA-L barium bromide Chemical compound [Br-].[Br-].[Ba+2] NKQIMNKPSDEDMO-UHFFFAOYSA-L 0.000 description 3
- 229910001620 barium bromide Inorganic materials 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 229910001622 calcium bromide Inorganic materials 0.000 description 3
- WGEFECGEFUFIQW-UHFFFAOYSA-L calcium dibromide Chemical compound [Ca+2].[Br-].[Br-] WGEFECGEFUFIQW-UHFFFAOYSA-L 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 150000004820 halides Chemical group 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000007142 ring opening reaction Methods 0.000 description 3
- 239000000600 sorbitol Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229920002396 Polyurea Polymers 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
- 150000001924 cycloalkanes Chemical class 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethanethiol Chemical compound CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 150000008282 halocarbons Chemical class 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003573 thiols Chemical class 0.000 description 2
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 2
- CNHDIAIOKMXOLK-UHFFFAOYSA-N toluquinol Chemical compound CC1=CC(O)=CC=C1O CNHDIAIOKMXOLK-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- LXUNZSDDXMPKLP-UHFFFAOYSA-N 2-Methylbenzenethiol Chemical compound CC1=CC=CC=C1S LXUNZSDDXMPKLP-UHFFFAOYSA-N 0.000 description 1
- MFYSUUPKMDJYPF-UHFFFAOYSA-N 2-[(4-methyl-2-nitrophenyl)diazenyl]-3-oxo-n-phenylbutanamide Chemical compound C=1C=CC=CC=1NC(=O)C(C(=O)C)N=NC1=CC=C(C)C=C1[N+]([O-])=O MFYSUUPKMDJYPF-UHFFFAOYSA-N 0.000 description 1
- XESZUVZBAMCAEJ-UHFFFAOYSA-N 4-tert-butylcatechol Chemical compound CC(C)(C)C1=CC=C(O)C(O)=C1 XESZUVZBAMCAEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- 229910021595 Copper(I) iodide Inorganic materials 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- VPIAKHNXCOTPAY-UHFFFAOYSA-N Heptane-1-thiol Chemical compound CCCCCCCS VPIAKHNXCOTPAY-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
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- 241001425800 Pipa Species 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
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- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- JJLKTTCRRLHVGL-UHFFFAOYSA-L [acetyloxy(dibutyl)stannyl] acetate Chemical compound CC([O-])=O.CC([O-])=O.CCCC[Sn+2]CCCC JJLKTTCRRLHVGL-UHFFFAOYSA-L 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
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- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- LSXDOTMGLUJQCM-UHFFFAOYSA-M copper(i) iodide Chemical compound I[Cu] LSXDOTMGLUJQCM-UHFFFAOYSA-M 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
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- 150000001993 dienes Chemical class 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
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- 238000007701 flash-distillation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 229940102253 isopropanolamine Drugs 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 1
- BZXFEMZFRLXGCY-UHFFFAOYSA-N octane-2-thiol Chemical compound CCCCCCC(C)S BZXFEMZFRLXGCY-UHFFFAOYSA-N 0.000 description 1
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- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
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- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical class C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 1
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- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 239000012258 stirred mixture Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
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- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
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- 239000010409 thin film Substances 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
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Images
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- C08J9/125—Water, e.g. hydrated salts
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Definitions
- the present disclosure relates to a synthesis of a modified polyether polyol and the use thereof and, in particular, to a synthesis of a modified polyether polyol with multiple active sites and the use thereof as a dispersion stabilizer in a synthesis of a copolymer polyol.
- Polyurethane foam is prepared by reacting a polyisocyanate with a polyol in the presence of a foaming agent.
- Various modified polyol products have been developed by those skilled in the art in order to improve a bearing property and other properties.
- Common types are dispersions of polymer particles in polyols, such as vinyl polymer particle polyols (styrene-acrylonitrile dispersions), polyurea particle dispersions (PHD polyols), and polyisocyanate addition polymers (PIPA polyols and polyurethane-polyurea particle dispersions).
- a polyether polyol starting from sorbitol or pentaerythritol is reacted with maleic anhydride in the presence of a catalyst to perform a ring-opening reaction, followed by a reaction with alkylene oxide such as ethylene oxide or propylene oxide. Unsaturation is introduced by maleic anhydride.
- the process is concise, the reaction is complete, and the device is low in cost.
- a polymeric polyol synthesized with a stabilizer prepared with maleic anhydride has high viscosity.
- EP02253584 has disclosed a stabilizer prepared by reacting phthalic anhydride with glycidyl methacrylate in the presence of a catalyst.
- the synthesis takes a long time and uses an organotin catalyst which remains in the copolymer polyol and affects a subsequent reaction of a hydroxyl compound with an isocyanate, causing a foam product to fall back, irregular foam pores, and pore collapse in an extreme formulation.
- the present disclosure provides a method for preparing a modified polyether polyol.
- the modified polyether polyol prepared by the method has more active sites, and has the characteristics of good dispersion stability, good filterability and low viscosity when served as a dispersion stabilizer in synthesis of a copolymer polyol.
- One aspect of the present disclosure provides a method for preparing a modified polyether polyol, comprising the following steps:
- a molar ratio of the compound A to the polyether polyol is 0.5-1.5: 1, preferably 0.9-1: 1; and a molar ratio of the compound A to the epoxy compound is 0.2-4: 1, preferably 0.5-1.5: 1.
- the reaction temperature in step (1), is 80-160 °C, preferably 120-140 °C; and in step (2), the reaction temperature is 60-150 °C, preferably 80-130 °C.
- the compound A in step (1), may be reacted with the polyether polyol in the presence or absence of a catalyst.
- the reaction is performed in the presence of a catalyst, where the catalyst is used in an amount of preferably 0.1 ⁇ to 3 ⁇ , for example 0. 1 ⁇ of the mass of the polyether polyol.
- the catalyst used may be one or a combination of two or more of carbonates, bicarbonates, and hydroxides of alkali metals or alkaline earth metals, preferably one or a combination of two or more of hydroxides of alkali metals, for example, but not limited to, one or more of sodium hydroxide, potassium hydroxide, and the like.
- the hydroxides of alkali metals may be used alone or in solution, where a solvent is preferably one or a combination of two or more of water, alcohols, ethers, amines, and ammonia, and is more preferably used in the form of an aqueous solution.
- the epoxy compound containing a polymerizable double bond is any 1,2-epoxide containing an olefinic double bond, for example, one or a combination of two or more selected from glycidyl methacrylate, glycidyl acrylate, and derivatives thereof, preferably one or a combination of two or more of allyl glycidyl ether, glycidyl methacrylate, and glycidyl acrylate, more preferably glycidyl methacrylate.
- the catalyst used in step (2) preferably adopts a composite catalyst comprising a catalyst A and a catalyst B, wherein the catalyst A is an oxidized tertiary amine compound, for example, one or a combination of two or more of oxidized aryl tertiary amines, oxidized alkyl tertiary amines, oxidized cycloalkyl tertiary amines, oxidized acyl tertiary amines, and oxidized hydroxyl-substituted tertiary amines.
- the catalyst A is an oxidized tertiary amine compound, for example, one or a combination of two or more of oxidized aryl tertiary amines, oxidized alkyl tertiary amines, oxidized cycloalkyl tertiary amines, oxidized acyl tertiary amines, and oxidized hydroxyl-substituted tert
- the oxidized aryl tertiary amines are, for example, oxidized dimethylanilines;
- the oxidized alkyl tertiary amines are, for example, one or a combination of two or more selected from oxidized dimethyl benzyl tertiary amines, oxidized dimethyl decyl tertiary amines, oxidized dimethyl dodecyl tertiary amines, oxidized dimethyl octyl tertiary amines, and oxidized dimethyl nonyl tertiary amines; and
- the oxidized hydroxyl-substituted tertiary amines are, for example, one or more selected from oxidized dihydroxymethylbutylamines and oxidized dihydroxyethyldodecyltertiary amines.
- the catalyst A is selected from oxidized alkyl methyl tertiary amines containing 8-22 carbon atoms, for example, but not limited to, one or a combination of two or more of oxidized dimethyl octyl tertiary amines, oxidized dimethyl nonyl tertiary amines, oxidized dimethyl decyl tertiary amines, and oxidized dimethyl dodecyl tertiary amines.
- the catalyst A may be involved in the reaction in the form of a solution or in a pure form, and preferably be added in a pure form from the perspective of the reaction.
- Commercially available oxidized tertiary amines are mostly in the form of aqueous solutions and preferably used after water is removed.
- the catalyst B is a halide; preferably one or a combination of two or more of an organic bromide, a bromide salt, an iodide salt, and an organic iodide; further preferably one or a combination of two or more of divalent or trivalent metal bromide salts and divalent or trivalent metal iodide salts which are, for example, but not limited to, one or a combination of two or more of calcium bromide, zinc bromide, barium bromide, and cuprous iodide; preferably one or a combination of two or more of calcium salts and barium salts, for example, calcium bromide and/or barium bromide, etc.
- the mass ratio of the catalyst A to the catalyst B is 0.5-4: 1, preferably 1.5-2.5: 1.
- a total amount of the catalyst used in step (2) is 0.01% to 3%, preferably 0.1% to 0.5% of the mass of the polyether polyol in step (1).
- the specific type of the used raw material i.e. polyether polyol is not particularly limited.
- the polyether polyol used in step (1) has an average molecular weight of 2500-15000, preferably 5000-14000; and an average functionality of at least 2.0, preferably 2.5-6.0.
- the polyether polyol (also generally referred to as a polyoxyalkylene polyol) is obtained by reacting a starter compound having an active hydrogen atom with one or more epoxy compounds, wherein the epoxy compound(s) is(are), for example, one or more of ethylene oxide, propylene oxide, and butylene oxide.
- step (1) or step (2) may be performed in the presence or absence of a solvent.
- the solvent is preferably a proton-free polar solvent and preferably a solvent capable of dissolving an tricarboxylic acid and subsequent epoxy compounds, for example, one or a combination of two or more of acetone, tetrahydrofuran, methyl ethyl ketone, and the like.
- an polymerization inhibitor may be optionally added (may be or may not be added) in step (2) that is the reaction for preparing the modified polyether.
- the polymerization inhibitor is, for example, but not limited to, one or a combination of two or more of hydroquinone, p-t-butylcatechol, p-hydroxyanisole, methylhydroquinone, phenothiazine, and diphenylamine.
- the amount of the polymerization inhibitor is, for example, 0% to 1.5% of the total mass of reductants in step (2), preferably 30-2000 ppm.
- the compound A in step (1) is preferably maleic anhydride which may be added as a solid or in the form of a solution.
- the compound A may be in various forms, such as granules, powder, tablets, or the like.
- the compound A is preferably added in the form of tablets or granules.
- the molar ratio of maleic anhydride to the polyether polyol is preferably 0.5-1.5: 1, more preferably 0.9-1: 1; and maleic anhydride is reacted with the polyether polyol at a reaction temperature of preferably 80-160 °C, more preferably 120-140 °C.
- reaction in step (1) may be carried out under normal, negative, or positive pressure, preferably under normal pressure for convenience of operation.
- the following illustrates a schematic diagram of the reaction for preparing the modified polyether polyol in an embodiment.
- maleic anhydride is reacted with the polyether polyol, and the resulting product is reacted with the epoxy compound containing a polymerizable double bond (glycidyl methacrylate (GMA)).
- GMA glycol methacrylate
- the product i.e. modified polyether polyol obtained in this example has two active sites in series (which are specifically polymerizable unsaturated double bonds in this example).
- the structure diagram thereof is shown in FIG. 2 . It is to be noted that this is merely an example and should not be construed as limiting the present disclosure.
- Another aspect of the present disclosure provides a modified polyether polyol, which is prepared by the preparation method described above.
- the modified polyether polyol provided in another aspect of the present disclosure has the following structural characteristics: the modified polyether polyol includes a polyether segment, an active group A, and an active group B, wherein the active group A is linked to the polyether segment by an ester group, the active group B is linked to the active group A by a linking group which is an organic segment with a molecular weight of less than 200; and the active group A and the active group B are each independently an alkenyl group containing a polymerizable unsaturated double bond, such as a vinyl group, a propenyl group, or the like; preferably, the linking group is one or a combination of two or more selected from an ester group, an ether group, an alkyl group, an amide group, and a thioether group, preferably the linking group contains at least one of a sulfhydryl group and/or a hydroxyl group; further preferably, the linking group contains an ester group and a hydroxyalkyl group, for example, the
- the modified polyether polyol is prepared by the preparation method described above.
- the modified polyether polyol prepared in the present disclosure is particularly suitable for being used as a dispersion stabilizer for preparing a copolymer polyol. Therefore, the present disclosure further provides a method for preparing a copolymer polyol, comprising: polymerizing a base polyether polyol with at least one olefinic unsaturated monomer in the presence of an initiator and a dispersion stabilizer to obtain the copolymer polyol; wherein the dispersion stabilizer is the modified polyether polyol described above.
- the specific type of the base polyether polyol used for preparing the copolymer polyol is not particularly limited and may be determined by those skilled in the art according to the final use of the copolymer polyol.
- a polyether polyol for general flexible polyurethane foam which is generally a trifunctional base polyether polyol having a hydroxyl value of 54-58 mgKOH/g
- a polyether polyol for high-resilience foam which is generally a trifunctional base polyether polyol having high activity and a hydroxyl value of 33.5-36.5 mgKOH/g
- the base polyether polyol in the present disclosure is preferably a trifunctional polyether polyol having a hydroxyl value of 54-58 mgKOH/g.
- the used olefinic unsaturated monomer is not particularly limited.
- vinyl monomers suitable for preparing copolymer polyols and accepted in the art may be used, which include, but are not limited to, one or more of aliphatic conjugated dienes, vinyl aromatic compounds, ⁇ , ⁇ -olefinic unsaturated nitriles, ⁇ , ⁇ -olefinic unsaturated nitrile amides, ⁇ , ⁇ -olefinic unsaturated carboxylic acids, ⁇ , ⁇ -olefinic unsaturated carboxylates, vinyl esters, vinyl ethers, vinyl ketones, vinyl halides, and vinylidene halides.
- the olefinic unsaturated monomer is preferably selected from, but not limited to, a combination of a vinyl aromatic compound and an olefinic unsaturated nitrile, more preferably a combination of styrene and acrylonitrile with a mass ratio of preferably 10: 90 to 90: 10, more preferably 60: 40 to 90: 10.
- the mass ratio of the olefinic unsaturated monomer to the base polyether polyol is 0.1% to 200%, preferably 30% to 140%.
- the dispersion stabilizer occupies 0.3% to 10%, preferably 2% to 5% of the total mass of the base polyether polyol and the olefinic unsaturated monomer.
- the polymerization of the olefinic unsaturated monomer is performed in the presence of the initiator.
- the amount of the initiator is 0.01 wt% to 5 wt% of the total mass of the base polyether polyol and the olefinic unsaturated monomer.
- the initiator commonly used in the art may be used, for example, one or a combination of two or more of peroxides and azo compounds.
- the peroxide is, for example, one or a combination of two or more selected from dibenzoyl peroxide, lauroyl peroxide, t-butyl hydroperoxide, benzoyl peroxide, and di-t-butyl peroxide.
- the azo compound is, for example, one or a combination of two or more selected from azobisisobutyronitrile (AIBN), azoisovaleronitrile (AMBN), and dimethyl azobisisobutyrate (V601).
- reaction temperature may be 80-140 °C, preferably 90-120 °C; and the reaction pressure (gauge pressure) may be 0-0.6 Mpa, preferably 0.05-0.4 MPa.
- the polymerization of the olefinic unsaturated monomer is preferably performed in the presence of a chain-transfer agent.
- the amount of the chain-transfer agent is preferably 0.1 wt% to 6 wt%, preferably 0.2 wt% to 5 wt% of the total mass of the base polyether polyol and the olefinic unsaturated monomer.
- the chain-transfer agent is, for example, one or a combination of two or more selected from 1-butanol, 2-butanol, isopropanol, ethanol, methanol, water, cyclohexane, and a thiol.
- the thiol is, for example, one or a combination of two or more of dodecanethiol, ethanethiol, 1-heptanethiol, 2-octanethiol, and toluenethiol.
- other compounds may also be used in the process of preparing the copolymer polyol, such as compounds that promote the mixing of components, compounds that reduce viscosity, and/or compounds that can enable one or more of the components used to be better dissolved in a reaction medium.
- the compounds that reduce the viscosity to promote the mixing of components is, for example, toluene, dichloromethane, or the like.
- the copolymer polyol may be prepared through batch or continual operations.
- a specific preparation process of the copolymer polyol may adopt the existing process in the art.
- the method further includes a process of removing unreacted monomers and the chain-transfer agent, which may be performed by common removal means in the art such as distillation, flash distillation, scraper, thin-film distillation or other chemical unit operations; a heating treatment is generally carried out at a certain degree of vacuum.
- the copolymer polyol prepared with the modified polyether polyol of the present disclosure is particularly suitable for being used for preparing a polyurethane foam material (such as flexible polyurethane foam). Therefore, the present disclosure further provides a polyurethane foam material, which is obtained through foaming of a composition of the copolymer polyol prepared by the preparation method described above and a polyisocyanate.
- the polyisocyanate used for preparing the polyurethane foam material may adopt a well-known isocyanate (for example, an isocyanate described in patent document US20034217A1 ) allowed to be used in the field of polyurethane production.
- the polyisocyanate is preferably one or more of an aliphatic polyisocyanate, a cycloaliphatic polyisocyanate, and an aromatic polyisocyanate.
- the aliphatic polyisocyanate includes, but is not limited to, 1,6-hexamethylene diisocyanate and the like;
- the cycloaliphatic polyisocyanate includes, but is not limited to, one or a combination of two or more of 1,6-hexamethylene diisocyanate, 1-isocyanate-3,5,5-trimethyl-1,3-isocyanatomethylcyclohexane, 2,4- and 2,6-hexahydrotoluene-diisocyanate, 4,4'-, 2,2'- and 2,4'-bicyclohexyl-methane diisocyanate and isomeric mixtures thereof;
- the aromatic polyisocyanate includes, but is not limited to, one or a combination of two or more of 2,4- and 2,6-toluene diisocyanate (TDI) and isomeric mixtures thereof, 4,4'-, 2,4'- and 2,2'-diphenylmethane diis
- the equivalence ratio ((NCO group/active hydrogen atom) ⁇ 100) of NCO groups in the polyisocyanate to active hydrogen atoms in the polyol premix (which refers to other raw material components other than the polyisocyanate), also referred to as an NCO index, may be appropriately adjusted from the perspective of the mechanical properties of polyurethane, for example, preferably 80-140, more preferably 85-120, particularly preferably 95-115.
- the specific preparation process of polyurethane foam may adopt a corresponding process known in the art.
- a polyurethane catalyst, a crosslinking agent, a foaming agent, a foam stabilizer, and the like are also commonly added to the reaction system.
- the polyurethane catalyst may adopt a corresponding catalyst commonly used in the art, and for example, includes, an organometallic compound such as one or a combination of two or more of stannous octoate, stannous oleate, dibutyltin dilaurate, dibutyltin acetate, and dibutyltin diacetate; and an organic amine catalyst such as one or a combination of two or more of bis(2,2'-dimethylamino)ethyl ether, trimethylamine, triethylamine, triethylenediamine, and dimethylethanolamine.
- the polyurethane catalyst is generally used in an amount of about 0.1% to 3.0% based on the weight of the polyol premix (which refers to other raw material components than the polyisocyanate).
- An appropriate foaming agent includes one or a combination of two or more of water, acetone, carbon dioxide, halogenated hydrocarbons, aliphatic alkanes, and cycloaliphatic alkanes.
- the crosslinking agent may adopt a crosslinking agent commonly used in the art and, for example, includes, but is not limited to, glycerol and/or diethanolamine.
- the crosslinking agent may be used in an amount of less than 3% (w/w), preferably 0.2% to 1.5% (w/w) based on the weight of the polyol premix.
- appropriate foaming agents include, but are not limited to, one or a combination of two or more of water, acetone, carbon dioxide, halogenated hydrocarbons, aliphatic alkanes, and cycloalkanes.
- carbon dioxide may be generated through a reaction of water as the foaming agent with the isocyanate and used as the foaming agent.
- Aliphatic alkanes and cycloalkanes are developed as alternative foaming agents of CFC compounds.
- the foaming agents may be used alone, or as a mixture of two or more of the foaming agents.
- the foaming agent is used in an amount of, for example, 0.1% to 20% (w/w) based on the weight of the polyol premix.
- An appropriate foam stabilizer is, for example, an organopolysiloxane surfactant.
- the foam stabilizer may be used in an amount of 0.4% to 1% (w/w) based on the weight of the polyol premix.
- auxiliaries such as flame retardants, fillers, light stabilizers, and antioxidants are also commonly added in an amount of 0.1% to 50% (w/w) based on the weight of the polyol premix, which will not be repeated here one by one.
- the present disclosure further provides a product containing the polyurethane foam material described above.
- Polyether polyol A A reaction was carried out using sorbitol as a starter and using KOH as a catalyst in an amount of 0.3% of the mass of propylene oxide (PO) at a reaction temperature of 110 ⁇ 5 °C under a pressure of lower than 0.15 MPa. After PO was fed, the reaction system was aged for 2 h and degassed for 1 h. After degassing, ethylene oxide (EO) was fed, and a reaction was carried out at a reaction temperature of 110 ⁇ 5 °C under a pressure of lower than 0.15 MPa. After materials were fed, the reaction system was aged for 2 h and degassed for 1 h. At this time, the reaction stage ended.
- PO propylene oxide
- EO ethylene oxide
- the reaction product was neutralized by soft water and phosphoric acid added thereto, dehydrated, filtered and cooled to 25 °C for output.
- the mass ratio of sorbitol, EO, and PO was 1.08: 4.95: 93.97.
- the polyether polyol A was obtained. After measurement, the polyether polyol had a hydroxyl value of about 28 mgKOH/g, an average molecular weight of 11400 g/mol, and an average functionality of 5.7.
- Base polyol B a polyether polyol for high-resilience and flexible foam, prepared by reacting glycerol with propylene oxide and ethylene oxide, available from Wanhua Chemical Group Co., Ltd., WANOL®F3135.
- Base polyether polyol a polyether polyol for ordinary flexible foam, prepared by reacting glycerol with propylene oxide and ethylene oxide, available from Wanhua Chemical Group Co., Ltd., WANOL®F3136.
- OA-12 an oxidized dimethyl dodecyl tertiary amine, which is dehydrated and dried to obtain a viscous liquid.
- WANNATE®8001 modified diphenylmethane diisocyanate (MDI) from Wanhua Chemical Group Co., Ltd.
- BiCAT®8106 an organic bismuth catalyst from Shepherd Chemical Company.
- B-8715 LF2 a foam stabilizer from TMG Chemicals Co., Ltd.
- dispersion stabilizer 1 3000 g of polyether polyol A, 24.2g of maleic anhydride, and 3 g of KOH were mixed uniformly, heated to 120 °C, and reacted for 5 h.
- dispersion stabilizer 2 3000 g of polyether polyol A, 22.5g of itaconic anhydride, and 3 g of KOH were mixed uniformly, heated to 130 °C, and reacted for 3 h.
- copolymer polyol 1 A 500 mL four-necked bottle equipped with a stirrer, a heating device, a temperature control device, and a feeder was used as a reactor. 55.4 g of base polyol B and 5.6 g of dispersion stabilizer 1 were added to the reactor.
- top materials a mixed solution of 10.47 g of isopropanol, 85.71 g of base polyether polyol WANOL®F3156, 46.55 g of acrylonitrile, 69.83 g of styrene, and 1.21 g of azobisisobutyronitrile
- top materials a mixed solution of 10.47 g of isopropanol, 85.71 g of base polyether polyol WANOL®F3156, 46.55 g of acrylonitrile, 69.83 g of styrene, and 1.21 g of azobisisobutyronitrile
- reaction system was aged for 1 h and heated to 160 °C.
- the unreacted monomers were removed under vacuum for 2 h to obtain a product.
- the indexes of the product were measured.
- the solid content was 44.6% and the viscosity was 4950 cp (25 °C).
- copolymer polyol 2 A 500 mL four-necked bottle equipped with a stirrer, a heating device, a temperature control device, and a feeder was used as a reactor. 55.4 g of base polyol B and 5.6 g of dispersion stabilizer 2 were added to the reactor.
- top materials a mixed solution of 10.47 g of isopropanol, 85.71 g of base polyether polyol WANOL®F3156, 46.55 g of acrylonitrile, 69.83 g of styrene, and 1.21 g of azobisisobutyronitrile
- top materials a mixed solution of 10.47 g of isopropanol, 85.71 g of base polyether polyol WANOL®F3156, 46.55 g of acrylonitrile, 69.83 g of styrene, and 1.21 g of azobisisobutyronitrile
- reaction system was aged for 1 h and heated to 160 °C.
- the unreacted monomers were removed under vacuum for 2 h to obtain a product with a solid content of 44.5% and a viscosity of 5018 cp (25 °C).
- dispersion stabilizer 3 3000 g of polyether polyol A and 30.6 g of maleic anhydride were heated to 120 °C and reacted for 12 h under nitrogen protection. Then, 50 g of ethylene oxide (EO) were added and the reaction was continued for 4 h at 130 °C. Unreacted EO was removed to obtain a product as a transparent brown-yellow liquid with a viscosity of 5500 mPa.s and a measured unsaturation of 0.045 meq/g.
- the modified polyether polyols prepared in Examples 1 and 2 had higher unsaturation and more active sites than this comparative example.
- a 500 mL four-necked bottle equipped with a stirrer, a heating device, a temperature control device, and a feeder was used as a reactor. 55.4 g of base polyol B and 5.6 g of comparative dispersion stabilizer 3 were added to the reactor.
- Method for preparing polyurethane foam Premixes were prepared according to raw materials and their parts by weight in Table 1. The premixes and an isocyanate were placed at a constant temperature of 22 °C for 3 h, separately. Then, 100 g of each premix and 60 g of isocyanate WANNATE®8001 were stirred to be mixed in a stirrer (with rotational speed of 3000 rpm) for 6s. The stirred mixture was quickly poured into an aluminum open mold (size: 300 mm length, 300 mm width, and 50 mm thickness) previously heated to 60 °C so that the mixture was allowed to foam. After 7 min, the foam was taken out to obtain the polyurethane foam.
- polyurethane foams 1#, 2#, and 3# were prepared using the copolymer polyols prepared in Comparative Example, Example 3, and Example 4, respectively.
- foam microstructures of polyurethane foams 1#, 2#, and 3# were observed using an Olympus IX73 microscope. The results are shown in FIGS. 3 to 5 , respectively.
- Foam 1# had many large and coarse pores, with pores being messy; foams 2# and 3# had few coarse pores, with pores being fine.
- the copolymer polyols prepared with the modified polyether polyols of the present disclosure in the embodiments of the present disclosure had lower viscosity and good filterability; and the polyurethane foam prepared with the obtained copolymer polyols had better comprehensive performance.
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JPS5328936B2 (fr) * | 1971-12-03 | 1978-08-17 | ||
US3960935A (en) | 1972-06-22 | 1976-06-01 | The Kendall Company | Nonionic monomeric emulsion stabilizers |
US4390645A (en) | 1979-11-23 | 1983-06-28 | The Dow Chemical Company | Stable dispersions of polymers in polyfunctional compounds having a plurality of active hydrogens and polyurethanes therefrom |
US4550194A (en) | 1982-04-01 | 1985-10-29 | Basf Wyandotte Corporation | Process for the preparation of polyether-ester polyols |
JPS59161406A (ja) | 1983-03-04 | 1984-09-12 | Dai Ichi Kogyo Seiyaku Co Ltd | 安定な共重合体エマルジヨンの製造法 |
IT1186117B (it) | 1985-11-29 | 1987-11-18 | Snia Fibre | Struttura di magazzino per bobine di filato |
US5268418A (en) * | 1990-06-12 | 1993-12-07 | Arco Chemical Technology, L.P. | Polymer/polyol and preformed stabilizer systems |
US5364906A (en) | 1993-08-20 | 1994-11-15 | Arco Chemical Technology, L.P. | Low viscosity polymer polyols with improved dispersion stability |
ZA99973B (en) | 1998-02-09 | 1999-08-10 | Shell Int Research | Macromer stabiliser precursor for polymer polyols. |
US6624209B2 (en) | 1999-07-30 | 2003-09-23 | Sanyo Chemical Industries, Ltd. | Polymer polyol composition, process for producing the same, and process for producing polyurethane resin |
US6994839B2 (en) | 2001-08-15 | 2006-02-07 | Ovonic Battery Company, Inc. | Carbonate recycling in a hydrogen producing reaction |
US7160975B2 (en) | 2004-08-02 | 2007-01-09 | Bayer Materialscience Llc | Methacrylates as stabilizers for polymer polyols |
KR100839061B1 (ko) | 2006-12-15 | 2008-06-19 | 금호석유화학 주식회사 | 무수말레인산을 이용한 폴리머 폴리올을 위한 제조용 안정제 |
US20080262119A1 (en) | 2007-04-04 | 2008-10-23 | Jeroen Patrick Michel Bouwman | Process for preparing polymer polyols |
WO2012017016A1 (fr) | 2010-08-03 | 2012-02-09 | Shell Internationale Research Maatschappij B.V. | Procédé de préparation de polyols polymériques |
US10040903B2 (en) | 2016-09-13 | 2018-08-07 | Covestro Llc | Polymer polyol quality |
CN108623757A (zh) | 2018-06-07 | 2018-10-09 | 山东隆华新材料股份有限公司 | 聚合物多元醇的制备方法 |
EP3904416B1 (fr) * | 2018-12-26 | 2023-04-19 | Wanhua Chemical Group Co., Ltd. | Stabilisateur macromonomère, son procédé de préparation et procédé de préparation de polyol polymère |
US11866543B2 (en) * | 2021-05-06 | 2024-01-09 | Covestro Llc | Glycidyl (meth)acrylate polymer polyol stabilizers |
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