Classifications

• • D—TEXTILES; PAPER
  • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
  • D01H—SPINNING OR TWISTING
  • D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
  • D01H15/013—Carriages travelling along the machines

Definitions

• the invention concerns a method of operating a service robot of a ring spinning ma chine and a ring spinning machine according to the independent claims.
• Ring spinning machines comprise a row of spinning stations arranged next to each oth- er, each of which comprises a roving drafting arrangement, from which the processed roving is carried to a twisting device, from which the produced yarn is withdrawn and wound in a winding device to form a package on a tube placed on a rotatable spindle, thereby forming a bobbin, or, in other words, cop, i.e., a tube with a yarn package. If the yarn production is interrupted, e.g., owing to a yarn break, it is necessary to resume yarn production at a given spinning station.
• Various handling devic- es are used for handling a yarn end from the moment of finding the yarn end on a pack- age on a bobbin till the moment of passing it to the means of the spinning station, such as the handling devices according to EP391 1 10 or according to US3,540,200 and oth- ers. By their very nature, these are yarn end handling devices performing general mo tion in space.
• DE10142976 discloses a rotor spinning machine, which has multi-position machines with travelling service units. It is disclosed a transmission of processing parameters be- tween travelling service units on textile machines.
• DE4431810 discloses a rotor spinning machine, in which parameters for optimum yarn splicing are set, on a batch change at a rotor spinning machine.
• the microcomputer for the splicer gives a basic setting for an optimum splicing action, and displays the splicing parameters before the splicing starts.
• DE4039486 proposes an automatic broken yarn repair at a ring spinner.
• the broken yarn end is detached from the winding cops by a stream of blown air with an intensity which is controlled according to the deg. of success in loosening the yarn end from the conical wound section of the cop.
• the blown air stream control is set by the yarn repair procedure for individual cops.
• the air stream intensity is increased on the second attempt, and then returned to the initial intensity on a third attempt.
• the success rate of the blowing ac- tions is formed from a number of yarn repair procedures and, if it fails to achieve a nom- inal success rate, then the air blowing intensity is increased for subsequent yarn repairs.
• DE4039486 might increase the succession rate of a single yarn repair proce- dure, it does not take into account that the service robot is a complex apparatus, where many other factors influence the succession rate. Furthermore, depending on yarn to be produced and on the spinning machine, the succession rate of the yarn repair proce- dure might be different. Last but not least, the energy consumption is not taken into ac- count.
• EP394671 discloses a service robot for renewed piecing of broken yarns in a ring spin- ning machine.
• a special spindle braking device is used to stop an individual spin- dle.
• an auxiliary (external) yarn provided by a storage tube is used for renewed piecing.
• one end of the auxiliary yarn is attached to a winder which is moveable about the spinning cop and subsequently wound around the cop.
• the auxiliary yarn is then threaded through the ring traveller, an antiballoon ring and the thread guide and into the zone of the output of the drafting arrangement.
• the spindle and thus also the cop is then driven again and the auxiliary yarn is brought into the path of the drawn roving yarn so that it is twisted with it.
• the purpose of this invention is to provide a method of operating a service robot of a spinning machine and a spinning machine which saves energy, increases the efficiency of the service robot and of the production.
• Another purpose of the invention is to provide a method of operating a service robot of a spinning machine and a spinning machine which configuration management of different service robots of the spinning machine or textile plants can be enhanced.
• a method of operating a service robot of a ring spin- ning machine which is displaceable along a row of spinning units of the ring spinning machine, each spinning unit comprising a spindle, wherein the service robot can be stopped at a specific spinning unit in order to perform a service operation at the spin- ning unit; the method comprising the steps of
• applying one of the sets of setting parameters to the service robot according to the chosen yarn to be produced and the ring spinning machine for use during the service operation comprises the step of entering by an operator at the service robot or the ring spinning machine the yarn to be produced and/or a spinning program defining at least the yarn.
• it comprises the step of transferring success rate and/or energy consump- tion of the service robot and the applied set of parameters to an internet server.
• it comprises the step of storing different sets of setting parameters for set- ting one or a plurality of
• the method of operating a ser- vice robot of a ring spinning machine may comprise the step of initiating a renewed piecing operation using auxiliary yarn as described in EP394671 if the search time of a yarn search device of a yarn search robot exceeds a predefined max search time.
• a maximum number of search attempts per piecing operation may be set and used alternatively or in addition to the max search time.
• auxiliary yarn increases the number of yarn-end finding operations in a downstream winding machine, respectively a plurality of down- stream winding machines.
• processing of a cop that was pieced too many times using auxiliary yarn may critically decrease the overall performance of a winding ma chine (respectively a plurality of winding machines) due to the required additional yarn- end finding operations.
• a supercritical application of renewed piecing using auxiliary yarn per cop and/or per production batch of a ring spinning machine may lead to the downstream winding machine(s) becoming a bottleneck of the overall production chain of a spinning mill.
• the maximum numbers of applications of auxiliary yarn for renewed piecing per cop and per production batch of a ring spinning machine will typically de- pend on the number, type and topology of the winding machine(s), respectively the yarn-end finding devices associated with the winding machine(s) as well as a plurality of other parameters.
• Such other parameters include e.g. the type and yarn count of the yarn to be produced, the number of cops per production batch of the spinning machine, the transport capacity of a conveyor line of an interconnected transport system installed between the ring spinning machine and a downstream winding machine or a plurality of downstream winding machines and the buffer storage capacity of an interconnected transport system installed between the ring spinning machine and a downstream wind- ing machine or a plurality of downstream winding machines etc.
• the method according to the present invention may also comprise the step of storing differ- ent sets of setting parameters for setting one or a plurality of
• a further variation of the method according to the present invention comprises the steps of the service robot of a ring spinning machine only initiating a renewed piecing operation using auxiliary yarn if the search time of a yarn search device of a yarn search robot exceeds a predefined maxi- mum search time and/or the number of renewed piecing operations using auxiliary yarn on a specific cop does not exceed a predefined maximum number of renewed piecing operations using auxiliary yarn and/or the total number of renewed piecing operations using auxiliary yarn on all cops of a production batch of the ring spinning machine does not exceed a predefined maximum number of renewed piecing operations using auxilia- ry yarn per production batch (between two doffing operations) of the ring spinning ma chine.
• the method comprises the step of storing different sets of setting parameters which parameters depend on one or a plurality of yarn count, yarn type, S-/Z-Twist as yarn characteristics.
• it comprises the step of storing setting parameters depend one or a plurality of characteristics of the ring spinning machine of a spindle speed or spindle type;
• a downstream winding machine is under- stood to include also arrangements that perform yarn-end searches in such winding machines.
• a variation of the meth- od according to the present invention comprises the step of entering by an operator at the service robot or the ring spinning machine one or a plurality of:
• setting parameters may be determined based on information provided by a down-stream winder or a plurality of downstream winders.
• the method comprises the step of loading predefined sets of setting parame- ters to the memory.
• it comprises the step of down- or uploading sets of setting parameters from or to a server over the internet to or from the service robot.
• it comprises the steps of exchanging the service robot and transferring the applied set of setting parameters to the exchanged service robot.
• a ring spinning machine with a service robot which is displaceable along a row of spinning units of the ring spinning machine, each spinning unit comprising a spindle, wherein the service ro- bot can be stopped at a specific spinning unit in order to perform a service operation at the spinning unit;
• said ring spinning machine comprises
• an interface for down- or uploading sets of setting parameters from or to a server on the internet to or from the service robot.
• the controller is adapted for monitoring success rate and energy consump- tion of the service robot and for changing at least one setting parameters of the applied set of parameters in dependency of success rate and/or energy consumption.
• setting parameters comprise parameters for setting one or a plurality of
• the invention relates as well to a server comprising a database with different sets of setting parameters for a service robot, which setting parameters depend on yarn char- acteristics and characteristics of a ring spinning machine, which server is connected to the internet and which different sets of setting parameters can be downloaded to a ring spinning machine as described herein.
• At least some of the setting parameters also depend on characteristics of a downstream winding machine or a plurality of down- stream winding machines.
• Fig. 1 a ring spinning machine with a service robot
• Fig. 2 a service robot according to the invention
• Fig. 4 a system for connecting a spinning mil to a network
• Fig. 5 a further variation of a service robot according to the invention.
• Fig. 1 shows schematically a ring spinning machine 1 according to the present inven- tion, which has a plurality of juxtaposed spinning units 2.
• the spinning units 2 are locat- ed in a longitudinal direction x of the ring spinning machine 1 between a head 31 and a foot 32.
• Head 3i and foot 3 2 of the ring spinning machine 1 may include bearings, drives, control, etc., which are necessary for the operation of the machine.
• each spinning unit 2 consists of a roving bobbin 4, which is arranged above a drafting device 5, and on which a roving 6 is wound.
• the roving 6 runs from the roving bobbin 4 via the drafting device 5, where it is stretched, to then be guided to a yarn forming element via a yarn guide.
• a circumferential ring winds the finished yarn on a cops 7.
• the cops 7 is placed on a spindle 8.
• a service robot 9 moves, which drives in the event of a yarn breakage to a corresponding spinning station 1 and auto- matically fixes the yarn breakage.
• the individual spinning unit 2 can be equipped with spindle monitors or other sensors for monitoring the ring traveller in order to detect a yarn breakage. Alternatively or additionally, the spinning units 2 can be equipped with single spindle drives.
• Fig. 2 shows schematically a service robot 9 according to the invention.
• the service robot 9 comprises a main controller 10 and a memory 100, which can be part of the main controller 10 or be separated from it.
• the main controller 10 controls the operation of the service robot 9 for automatically fixing yarn breakage.
• the service robot 9 corn- prises
• a yarn search device 11 as disclosed in WO2018/100464;
• WO2018/100464 relates to a method and device for detecting the yarn end on a bobbin in a textile machine producing or processing yarn, especially after the interruption of winding due to a yarn breakage, when after the breakage the bobbin is approached by a suction noz- zle, into which the yarn end is sucked from the rotating bobbin.
• a bar and a movable means having a carrier surface approach the surface of the package on the bobbin. The movable means is moving in a different direction as the rotating bobbin, where- upon the yarn end is captured and withdrawn from the bobbin by the movement of the movable means and the yarn end is carried to the suction nozzle.
• a tube handling device 12 as disclosed in the unpublished Czech patent application no. PV 2018-47 dated 31.01.2018; the patent application relates to a bobbin handling device for transporting a bobbin from a spindle of a spinning station of a ring spinning machine to yarn end searching position, the device being displaceable between a resting position, a clamping position for clamping the bobbin at the spinning station and the yarn end searching position.
• the handling device comprises a supporting part, which is coupled to a drive for vertical reversible linear motion, a clamp of the bobbin mounted on the supporting part and coupled to a drive for reversible horizon- tal linear motion, vertical clamping mandrel mounted on the clamp and coupled to a rotary drive for rotating about the longitudinal axis, and a controlled clamping ele- ment, provided at the lower end of the vertical clamping mandrel for insertion into the cavity of the upper end of the tube of the bobbin.
• a yarn handling device 14 as disclosed in the unpublished Czech patent application no. PV 2018-48 dated 31.01.2018; the patent application to a yarn end handling de- vice at a spinning station of a ring spinning machine for detecting a yarn end on a bobbin, which comprises a suction tube with a suction mouth assignable to a spin- ning station, the suction tube is connected to a vacuum source, whereby the suction tube is mounted on a positioning system for guiding the mouth of the suction tube to a drafting arrangement of the spinning station for the resumption of the spinning pro- cess.
• the positioning system includes a supporting part, which is mounted reversibly linearly slidably on a vertical guide; a horizontal arm, which is mounted reversibly swingingly (swivelly) about the vertical axis on the supporting part, whereby the suc- tion tube is mounted reversibly linearly slidably in the horizontal direction on the hori- zontal arm.
• the main controller 10 controls the operation (indicated by arrows) of the yarn search device 11 , the tube handling device 12, the traveller thread device 13, the yarn handling device 14, the travelling and positioning device 15, travelling and positioning device 15 and the spindle brake unit 16 according a predefined schema or program. All these parts of the service robot 9 use specific setting parameters during operation as seen in Tab. 1. According to the present invention, as well shown in Tab. 1 these setting pa- rameters for the service robot depend on specific yarn characteristics and on character- istics of the spinning machine 1.
• each set A, B, C of setting parameters e, f, g is used by the service robot 9 for another spinning program and is necessary for the production of a different yarn or to run a different spinning program.
• the number of sets A, B, C and parameters e, f, g is given by way of example only. It will depend on the operation of the service robot 9 and the spinning machine 1. As initial configuration (e.g.
• Preferred parameters for adapting are the setting parame- ters of the yarn search device 11 , the tube handling device 12 and the traveller thread device 13 as given in Tab. 1.
• the controller 10 can be continuously or discontinuously monitor the success rate and the energy consumption of the service robot 9 to form a statistic.
• the controller 10 If the controller 10 detects a decreasing success rate of the piecing process of the ser- vice robot 9, the controller 10 starts adapting the mentioned parameters. Based on a strategy on the influence of the parameter to increase the success rate the controller 10 will change these parameters in a first priority (e.g. suction pressure of yarn search de- vice). The controller 10 sets these parameters in relation to the attempt of piecing, e.g. the statistic shows that a higher suction pressure of yarn search device increases the success rate for the second or any further attempt.
• a first priority e.g. suction pressure of yarn search de- vice
• the controller 10 could adapt parameters which have an influence on the energy consumption by keeping the same level of success rate. If the success rate is decreasing due to adapted parameters hav- ing an influence on the energy consumption, the controller 10 could again adapt param- eters for having a better success rate. Success rate and/or energy consumption of the service robot 9 or statistics of it can as well be displayed at display 17, display 21 or at a dashboard of the spinning mil (not shown).
• Fig. 4 shows schematically a system for connecting a spinning machine 1 to a server 50 over a network such as the internet 40.
• Server 50 comprises a database 51 with differ- ent sets A, B, C of setting parameters e, f, g for the service robot 9 as seen in Fig. 3, which setting parameters e, f, g depend on yarn characteristics and characteristics of a spinning machine as giving in Tab. 1.
• the spinning machine 1 having in this example a plurality of service robots 9, which move along both side of the ring spinning machine 1. Depending on the length of the spinning machine 1 , one side of the spinning machine 1 can as well be served by two or more service robots 9.
• the spinning machine 1 comprises a main controller 20 and a memory 200, which can be part of the main controller 20 or be separated from it.
• the main controller 20 controls the overall operation of the spinning machine 1 for produc- tion of the yarn as well as the service robots 9 (indicated in Fig. 2 by arrows).
• An opera- tional control system 30 controls besides the spinning machine 1 other spinning ma chines of a spinning mil (not shown) and collects operational data from the spinning mil for displaying and analysis.
• a mobile device e.g. notebook, tablet, smart phone
• cable e.g., Bluetooth, NFC (near field communication)
• Bluetooth e.g., Bluetooth
• NFC near field communication
• WLAN Wireless Local Area Network
• LAN Wireless Local Area Network
• Bluetooth Wireless Fidelity
• NFC Wireless Fidelity
• ZigBee ZigBee
• one service robot 9 can be set as master (e.g. left side of spinning machine 1 ) and one or a plurality of service robots 9 is/are set as a slave (e.g. right side of spinning machine 1 ).
• the settings from the service robot 9 master can be uploaded to spinning machine 1 or operational control system 30, the service robot(s) 9 slave will synchronize the setting with the service robot 9 master;
• Master settings can be uploaded the memory 200 of the spinning machine 1 and all service robots 9 on the spinning machine 1 will be synchronized with these settings;
• Fig. 5 shows schematically a further variation of a service robot 9 according to the in- vention.
• the service robot 9 depicted in Fig. 5 comprises the components of the varia- tion of a service robot according to Fig. 2 and described herein with respect to the varia- tion of a service robot according to Fig. 2.
• the service robot of Fig. 5 also comprises:
• EP394671 relates to a method and robot for renewed piecing after yarn breakage using auxiliary yarn. Therefore a predetermined length of yarn may be sucked from e.g. a storage bobbin of the store of auxiliary yarn 18. Therefore, an auxiliary suction gun comprising a storage tube may be used as described in EP394671 and which may be part of the variation of a service robot as shown in Fig. 5. Alternatively, also the tube handling device 12 as disclosed in the unpublished Czech patent applica- tion no. PV 2018-47 dated 31.01.2018 and further described herein with respect to Fig. 2 may be applied instead.
• a winder for auxiliary yarn 19 that is movable about the spinning cop where renewed piecing is to be performed as described in EP394671 in order to wind an end portion of the auxiliary yarn around the spinning cop.
• a store of auxiliary yarn 18 and a winder for auxiliary yarn 19 may constitute an auxiliary yarn piecing device.
• the tube handling device 12, the traveller thread device 13, the yarn handling device 15 and the spindle brake unit as described above may be applied.
• EP394671 is integrated part of the present description.
• A, B, C set of setting parameters

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Textile Engineering (AREA)
• Spinning Or Twisting Of Yarns (AREA)

Applications Claiming Priority (2)

Publications (1)

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Family Applications (1)

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• 2019
  • 2019-06-19 WO PCT/IB2019/055152 patent/WO2020058775A1/en unknown
  • 2019-06-19 EP EP19762841.5A patent/EP3853400A1/de active Pending
  • 2019-06-19 CN CN201980061197.0A patent/CN112703279A/zh active Pending

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