EP3827484B1 - Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble - Google Patents

Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble Download PDF

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Publication number
EP3827484B1
EP3827484B1 EP19739309.3A EP19739309A EP3827484B1 EP 3827484 B1 EP3827484 B1 EP 3827484B1 EP 19739309 A EP19739309 A EP 19739309A EP 3827484 B1 EP3827484 B1 EP 3827484B1
Authority
EP
European Patent Office
Prior art keywords
cable
processing machine
cable processing
cables
gripping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19739309.3A
Other languages
German (de)
English (en)
Other versions
EP3827484A1 (fr
Inventor
Alois Conte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komax Holding AG
Original Assignee
Komax Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komax Holding AG filed Critical Komax Holding AG
Priority to RS20230798A priority Critical patent/RS64566B1/sr
Priority to EP23184481.2A priority patent/EP4258494A3/fr
Publication of EP3827484A1 publication Critical patent/EP3827484A1/fr
Application granted granted Critical
Publication of EP3827484B1 publication Critical patent/EP3827484B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate
    • Y10T29/53183—Multilead component

Definitions

  • the present invention relates to a cable processing machine device and a method for removing cables from a removal trough of a cable processing machine.
  • a cable processing machine device with a cable processing machine for processing a cable is for example from EP 052 983 A2 known.
  • the US2001/032680A1 shows a method for removing cables from a cable trough.
  • the number of the same articles to be produced or processed cables is usually divided into smaller production batches, which have to be removed individually from the cable processing machine.
  • conventional cable processing machines have a cable tray in which the ready-made or processed cables are stored until the number of pieces in a production batch is reached, and a removal trough from which the batch is removed by hand can be removed.
  • the cable tray can be pivoted, whereby the processed cables of a production batch fall from the cable tray into the removal tray.
  • the removal of each lot must be acknowledged by the machine operator, with the result that the wire processing machine stops after each manufactured lot until the lot has been removed and acknowledged by the machine operator.
  • a wire processing machine device or a method in which at least some of the activities previously performed manually by the machine operator can or are automated, and for a wire changing device for the automated changing of the wire processed by the wire processing machine device.
  • a cable processing machine device comprising a cable processing machine for processing a cable, in particular a crimping machine for connecting a cable to a crimp contact by means of a crimp connection, and a handling robot, the handling robot having a gripper arm for gripping part of the cable or a plurality of cables and for moving the cable or cables into the cable processing machine and/or out of the cable processing machine.
  • cables can be removed from the cable processing machine and/or fed to the cable processing machine in a technically simple, automated manner.
  • the wire processing machine can be used in a technically simple manner be operated interruption. This increases the number of cables or batches of processed cables that can be processed by the cable processing machine device per unit of time.
  • a method for removing cables from a removal trough of a wire processing machine for processing a cable comprising the following steps: gripping and holding cables processed by the wire processing machine in the removal trough with a gripper arm of a wire processing machine device as above described; moving the gripper arm holding the processed tows to move the processed tows out of the take-out trough; and opening the gripper arm to release the previously held cables.
  • the advantage of this method is that lots of processed cables or the processed cables are automatically removed from the removal trough.
  • the cable processing machine can be operated in a technically simple manner without interruption, without manual intervention or without the intervention of a machine operator. This increases the number of cables or batches of processed cables that can be processed by the cable processing machine device per unit of time.
  • a method in particular a method as described above, is proposed, the method being suitable for changing a cable used by a wire processing machine, the method comprising the following steps: Pulling out a cable used by the wire processing machine with a cable gripper of a gripper arm, in particular with a cable gripper of a gripper arm of a cable processing machine device as described above, and holding the cable with the cable gripper; moving the cable held by the cable gripper into a cable holding device such that the cable is held by the cable holding device; releasing the cable held by the cable holding device by the cable gripper; removing another cable from the cable holding device with the cable gripper; and inserting the other wire into the wire processing machine by means of the wire gripper such that the wire processing machine removes the other wire used.
  • the advantage of this is that the cable used or processed by the cable processing machine can be technically easily automated or changed by machine or exchanged for another cable.
  • a method for changing a cable processing cassette used by a cable processing machine for accommodating cable contacts and a cable tool for another cable processing cassette comprising cable contacts and a cable tool is suitable, the method comprising the following steps: gripping and holding the wire processing cassette used by the wire processing machine with a gripper arm, in particular with a gripper arm of a wire processing machine device as described above; moving the wire processing cassette held by the gripping arm into a wire processing cassette holder configured to hold a plurality of wire processing cassettes; the gripper arm releasing the wire processing cassette; grasping another wire processing cassette with the grasping arm; and moving the other wire processing cassette held by the gripping arm to a position of the wire processing machine where the wire processing machine can use the other wire processing cassette.
  • the cable processing cassette or the cable contacts and the cable tool can be automated or changed by machine in a technically simple manner or can be exchanged for other cable contacts or for another cable tool. If, for example, a cable contact roll is empty or a cable is to be connected to another cable contact and/or if the cable tool is to be changed for another, the change can be carried out quickly and automatically without manual intervention.
  • the cable processing cassette can in particular be a crimp cassette.
  • the cable contacts can in particular be crimp contacts.
  • the cable tool can in particular be a crimping tool.
  • a method in particular a method as described above, is proposed, the method being suitable for checking the properties of a cable and/or a cable connected to a cable contact by a cable processing machine, the method comprising the following steps: gripping and holding a cable with a cable gripper a gripper arm, in particular with a cable gripper of a gripper arm of a cable processing machine device as described above; moving the cable by means of the gripping arm to a quality inspection device for inspecting properties of the cable and/or the connection between the cable contact and the cable; and inspecting the properties of the cable and/or the connection between the cable contact and the cable using the quality inspection device while the cable gripper is holding the cable.
  • the advantage of this is that the properties of the cable and/or the connection between the cable contact/crimp contact and the cable can be checked automatically in a technically simple and rapid manner. In this way, cables of inferior quality can be quickly identified as scrap and can be reproduced accordingly in order to obtain a specified number of cables produced with a specified quality. This means that no manual intervention is required for the quality check.
  • a method in particular a method as described above, the method for removing cables, some of which are located in a cable tray of a cable processing machine, being suitable from the cable processing machine, the method comprises the following steps: gripping and holding a cable, which is partially located in the cable tray of the cable processing machine, with a cable gripper of a gripper arm, in particular with a cable gripper of a gripper arm of a cable processing machine device as described above; moving the wire gripper to remove the wire from the wire processing machine; and Releasing the cable held by the cable gripper.
  • cables that have been produced with errors can be technically easily automated or removed from the cable tray by machine. There is no manual intervention or manual acknowledgment by an operator of the wire processing machine needed. This increases the number of cables that can be produced by the cable processing machine per unit of time.
  • a cable that is already partly in the cable tray can be removed from it in a technically simple manner. In this way, faulty cables in particular can be removed from the cable tray in a technically simple manner.
  • the cable can be removed without first further processing the cable, eg by connecting a contact to the second end of the cable. This saves time and material.
  • a method in particular a method as described above, is proposed, the method being suitable for taking over a cable from a swivel unit of a cable processing machine by a cable gripper of a gripper arm, the method comprising the following steps: gripping and holding part of the cable with the swivel unit of the cable processing machine; Pivoting the swivel unit to move the cable from a cable processing axis, in which the cable runs, while the cable is being transported in the cable processing machine; and gripping and holding part of the cable held by the pivoting unit with a cable gripper of a gripper arm, in particular with a cable gripper of a gripper arm of a wire processing machine device as described above.
  • the cable is technically easily transferred from the swivel unit to the cable gripper or the gripper arm.
  • cables that are initially arranged along the cable processing axis can be gripped and held by the cable gripper or the gripper arm in a technically particularly simple manner. They can then be fed, for example, to a quality inspection device and/or removed from the cable processing machine device and moved into a scrap tray or the like.
  • a cable changing device for a cable processing machine for processing a cable is proposed, the cable changing device for holding a plurality of cables is designed to change the cable used by the cable processing machine for processing, wherein the cable-changing device is designed such that a gripper arm, in particular a gripper arm of a cable-processing machine device, can remove cables from the cable-changing device as described above and deposit cables in the cable-changing device in such a way that they are held by the cable-changing device.
  • the advantage of this is that the cable used by the cable processing machine can be changed or exchanged automatically. As a result, no manual intervention on the part of a machine operator is necessary when changing the cable that is used by the cable processing machine. This reduces interruptions in the operation of the wire processing machine.
  • the cables stored in the cable changing device can be replaced in a technically simple manner without the operation of the cable processing machine having to be interrupted. This further reduces the number of interruptions in the operation of the wire processing machine.
  • the gripping arm has a cable gripper for gripping individual cables.
  • individual cables can be handled or gripped and held by the gripper arm in a technically simple manner.
  • the cable gripper has a partially closed position in which the cable gripper holds the cable and can slide along the cable, and has a fully closed position in which the cable gripper grips the cable in such a way that the cable gripper cannot can slide along the cable.
  • the gripper arm is designed for removing cables, in particular processed cables, from a removal trough of the cable processing machine.
  • the advantage of this is that the lots of processed cables or the processed cables can be automatically removed from the removal trough.
  • the cable processing machine can be operated in a technically simple manner without interruption, without manual intervention or without the intervention of a machine operator. This increases the number of cables or batches of processed cables that can be processed by the cable processing machine device per unit of time.
  • the handling robot is for gripping cable processing cassettes comprising a cable tool for processing the cable and cable contacts for connecting to the cable, in particular for gripping crimp cassettes comprising a crimping tool and crimp contacts, and for exchanging the cable processing cassette used by the cable processing machine for another Wire processing cassette formed.
  • the wire processing cassette i.e. the wire processing tool and the wire contact
  • the operation of the cable processing machine does not have to be interrupted if the cable processing tool or cable tool is to be changed or if the cable contacts of the cable processing cassette used are used up.
  • the wire processing machine device is designed in such a way that the gripping arm can be moved to two opposite sides of the wire processing machine. This results in a large number of variable uses for the gripper arm. In this way, even more steps can be carried out automatically on the wire processing machine and, as a result, interruption times in the operation of the wire processing machine can be further reduced.
  • the gripper arm can be adjusted in height relative to the cable processing machine, is rotatable about its vertical axis and is mounted pivotable about a second vertical axis.
  • the advantage of this is that the gripper arm can be used very flexibly and can reach many different locations or areas of the wire processing machine in order to grip and hold loose cables or cables or wire processing cassettes there.
  • the handling robot has a guide rail for moving the gripper arm along a first axis of the wire processing machine device, the first axis being parallel to a wire processing axis in which the wire runs while the wire is being transported in the wire processing machine.
  • the gripping arm can be moved technically particularly simply and quickly along the first axis or along the longitudinal axis of the cable processing machine.
  • the wire processing machine device has a swivel unit, the swivel unit being configured to move part of the wire from a wire axis direction in which the wire runs while the wire is transported in the wire processing machine, and to transfer the wire to the gripper arm .
  • the advantage of this is that the cable can be transferred from the cable processing machine to the gripper arm and transferred from the gripper arm to the cable processing machine in a technically particularly simple manner.
  • the wire processing machine device further comprises a wire changing device for holding a plurality of wires, wherein the wire processing machine device is designed to change the wire used by the wire processing machine by means of the handling robot.
  • the cable processing machine comprises a clamping device for clamping a cable that is fed to the cable processing machine, the gripping arm and the clamping device being designed in such a way that the cable can be inserted into the clamping device by means of the gripping arm.
  • this allows the cable to be gripped using the gripper arm as follows: first the cable is partially inserted into the cable processing machine, then the clamping device clamps or clamps the cable, then the cable gripper of the gripper arm slides along the cable and moves away from the cable processing device , now the cable gripper grips the cable again, the clamping device releases the cable and the cable gripper inserts another part of the cable into the cable processing machine.
  • the cable can be fed into the cable processing machine in a technically simple, automated manner and reliably.
  • the cable processing machine device further comprises a quality inspection device for checking properties of the cable and/or the connection between the cable contact and the cable, the cable processing machine device being designed in such a way that the cable is held by the gripper arm during the inspection by the quality inspection device .
  • the advantage here is that the quality of the cable and/or the processing of the cable, e.g. the quality of a crimp contact, can be checked automatically. This means that no human intervention or intervention by a machine operator is necessary. This increases the number of cables or processing steps that can be processed or carried out by the cable processing machine device per unit of time.
  • the wire processing machine device further comprises a crimping cassette holder for Holding multiple crimp cassettes.
  • a crimping cassette holder for Holding multiple crimp cassettes.
  • the cable processing machine device is designed in such a way that the handling robot can remove cables from the cable processing machine, some of which are located in a cable tray of the cable processing machine. There is no need to interrupt the operation of the wire processing machine for manual intervention by a machine operator. This increases the number of cables or processing steps that can be processed or carried out by the cable processing machine device per unit of time. In addition, this increases safety, since no human hand has to be inserted into the wire processing machine.
  • the cable processing machine device can be a crimping system 1.
  • the wire processing machine device comprises a wire processing machine 5 in the form of a crimping device 5 or crimping press 8 and a handling robot 30.
  • the crimping device 5 is designed to connect a crimp contact to a cable 15 by means of a crimp connection.
  • the cables 15 that have been processed or connected to the crimp contact are deposited in a cable tray 20 of the cable processing machine 5 or of the crimping device 5 .
  • the cable tray 20 can be tilted so that the cables 15 present in the cable tray 20, e.g.
  • the wire tray 20 and the removal tray 22 run parallel to one another and extend along a wire processing axis 6 .
  • the wires 15 are moved in the wire processing machine 5 along the direction of the wire tray 20 , which is also referred to as the wire processing axis 6 .
  • the cable processing machine 5 assembles the cable 15, i.e. cuts the cable 15 off or through at a desired point in order to achieve a cable 15 of a predetermined cable length with two ends.
  • part of the cable 15 is swiveled out of the cable processing axis 6 and fed to a crimping press 8 (which is shown in 1 left of the cable processing axis 6 is shown) out.
  • a crimp contact is connected to a first end of the cable 15 by means of the first crimping press 8 .
  • a second end of the cable 15 opposite the first end is connected to a crimp contact by means of the second crimping press 8 .
  • the crimping system 1 has a cable changing device 110 that can hold multiple cables 15 .
  • the crimping system 1 has a straightening unit 115, which aligns the cable 15, which is from the Crimping device 5 is being used.
  • the crimping system 1 or the crimping device 5 comprises a cable conveying device 100 which conveys the cable 15, ie pulls more of the cable 15 into the crimping system 1 or can convey the cable 15 out of the crimping device 5 again.
  • FIG 3 shows a detailed view of a gripping unit 50 of the crimping system 1 1 .
  • Figure 4a shows a detailed view of the gripping unit 50 3 in the open position of the gripping jaws 60, 61.
  • Figure 4b shows a detailed view of the gripping unit 50 3 in the closed position of the gripping jaws 60, 61.
  • the handling robot 30 of the cable processing machine device can be attached to or connected to the cable processing machine 5 or to the crimping machine or to the crimping device 5 .
  • the handling robot 30 comprises a gripping unit 50 with a gripping arm 55.
  • the gripping unit 50 or the gripping arm 55 can be moved linearly parallel to the cable processing axis 6 by means of a carriage 31 of the gripping unit 50.
  • the handling robot 30 has a linear guide 32 on which the carriage 31 is guided.
  • the linear guide 32 runs above the cable processing axis 6 along which the cable 15 is moved in the cable processing machine 5 .
  • the handling robot 30 allows automation of a large number of processes that have hitherto been carried out manually.
  • the gripping arm 55 of the handling robot 30 is on both sides of the cable processing machine 5 or crimping machine or crimping device 5, ie the left side and the right side in 1 , moveable.
  • the crimping device 5 has a corresponding recess or a corresponding shape on the in 1 non-visible end of the crimping device 5 in the direction of the cable processing axis 6.
  • the gripper arm 55 can be moved around one end of the crimping device 5, so to speak.
  • the gripping arm 55 can be moved on a first side of the linear guide 32 and on a second side of the linear guide 32 opposite the first side.
  • the gripping unit 50 can be moved back and forth along the linear guide 32 in direction a.
  • the crimping system 1 has a toothed belt drive 33 of the linear guide 32 .
  • a gripping arm 55 of the gripping unit 50 is attached to a rod 37 .
  • the gripping arm 55 can be rotated about a vertical axis by means of a rotary and linear unit 34 (indicated by the double arrow c in 3 indicated).
  • the vertical axis runs through the center of the rod 37.
  • the gripping arm 55 can also be moved up and down together with the rod 37 (by the double arrow d in 3 indicated). In this way the height of the gripping arm 55 can be changed relative to the crimping device 5 .
  • the rotary and linear unit 34 has two further toothed belt drives 35, 36.
  • the distance between the gripping arm 55 and the linear guide 32 can be changed by means of the swivel arm 39 of the gripping unit 50 .
  • the distance between the gripping arm 55 and the linear guide 32 can be increased or decreased.
  • this allows the gripping arm 55 to be moved to the other side of the linear guide 32 or the crimping device 5 .
  • the rotation along the double arrow b can be carried out by a third toothed belt drive 38 .
  • the gripping arm 55 can pick up the cable 15 from the cable changing device 110 and put it down there again or hang it up. As a result, the cable 15 used by the crimping device 5 can be exchanged or changed in an automated manner.
  • the gripping arm 55 is pneumatically operated.
  • the gripping arm 55 comprises two jaw carriers 63, 64 which close symmetrically.
  • the gripping jaws 60, 61 fastened to the jaw carrier 63, 64 point in the open position, the Figure 4a is shown to each other.
  • the gripping jaws 60, 61 are designed to grip a plurality of cables 15 or to release cables 15.
  • the gripping jaws 60, 61 each have a recess which is designed to receive and hold production batches from the removal trough 22.
  • the gripping jaws 60, 61 each comprise two elements which are spaced from one another in the open position.
  • Both jaw carriers 63, 64 each have a flange element 65, 66 with bores.
  • One of the flange elements 65, 66 is arranged in the open position of the gripping jaws 60, 61, so to speak, on the back of a jaw.
  • the flange elements 65, 66 are designed to grip and hold a crimping cartridge 80.
  • the flange members 65, 66 are also in a closed position.
  • a two-part cable gripper 70 is arranged on the right-hand flange element 65) of the gripping unit 50 or the gripping arm 55, which cable gripper is designed to grip and hold individual cables 15.
  • the cable gripper 70 is in the open position.
  • the cable gripper 70 can grasp and hold a single cable 15 such that the cable 15 cannot slide relative to the cable gripper 70 .
  • the cable gripper 70 also has a semi-closed position in which the cable 15 is held by the cable gripper 70 such that the cable 15 can slide relative to the cable gripper 70 .
  • the cable 15 can thus slide through the cable gripper 70 .
  • the cable gripper 70 can move along the cable 15 .
  • the gripping arm 55 is designed to remove from the removal trough 22 loose ends of finished cables 15 or a plurality of finished cables 15 which have been conveyed from the cable tray 20 into the removal trough 22 .
  • FIG 5 shows a detailed view of the cable tray 20 and the removal trough 22 of the crimping system 1 1 .
  • the processed or crimped cables 15 are stored in the cable tray 20 .
  • the cable tray 20 is tilted (this is shown in figure 5 indicated by a curved arrow), e.g. by a pneumatic device, and the cables 15 in the cable tray 20 fall into the removal trough 22 located below.
  • the gripping arm 55 can use the gripping jaws 60, 61 to remove the cable 15 from the removal trough 22 and transport it, for example, into a holding device, boxes or the like.
  • the removal trough 22 can be moved pneumatically in the direction of the double arrow in relation to the cable tray 20 figure 5 be moved, so that the removal trough 22 completely out of the area of a hood that covers part of the cable processing machine 5 or the crimping device 5, comes.
  • the removal trough 22 can be designed as a non-smooth channel and have several cutouts or depressions, which make it easier to grasp the cable 15 lying in the removal trough 22 by means of the gripper arm 55 .
  • the removal tray 22 shown is composed of individual segments. Other variants, such as a pressed sheet metal part, deep-drawn plastic, etc., are also possible in order to achieve a comparable design.
  • the gripping jaws 60, 61 of the gripping unit 50 or the gripping arm 55 can be divided so that they can grip more than one recess of the removal and the cable 15 or the lot can grip at several points at the same time.
  • the large number of depressions in the removal trough 22 also makes it possible, in the case of production batches of longer cables 15, to grasp or hold them over a wide range of lengths or, if necessary, with a plurality of grippers or gripper arms 55.
  • the crimping system 1 includes a straightening unit 115 for aligning the cable 15.
  • the crimping system 1 also includes a cable conveyor device 100 with two transport belts 102, 103 for conveying the cable 15 after it has been introduced into the cable conveyor device 100 through a guide tube 106 by means of the straightening unit 115.
  • a clamping device 105 in which the cable 15 can be clamped is arranged between the cable conveyor device 100 and the straightening unit 115 .
  • the cable changing device 110 for holding a plurality of cables 15 is arranged on the side of the straightening unit 115 facing away from the cable conveying device 100 .
  • a process that can be carried out by means of the handling robot 30 or the gripping arm 55 is a cable change, i.e. changing the cable 15 used by the crimping device 5.
  • a cable change is necessary when the cable bundle is empty or an article with a different cable 15 is to be processed.
  • a second cable of the same type is prepared in one of the three cable housings 111-113 of the cable holder 110, while in the second case there must be an additional empty space to accommodate the old cable.
  • the cable 15 to be changed is introduced or threaded into the cable processing machine 5 as follows:
  • the cable conveying device 100 and the straightening unit 115 are opened and the cable gripper 70 of the gripping unit 50 takes over the cable 15 under program or computer control from the correct gripper or holder of the cable receiving device 110. This is in 6 shown.
  • Figure 7a shows a first detailed view of the straightening unit 115 of the crimping system 1 1 .
  • Figure 7b shows a second detailed view of the straightening unit 115 of the crimping system 1 1 .
  • Figure 7c shows a third detailed view of the straightening unit 115 of the crimping system 1 1 .
  • the gripping unit 50 is moved so that the cable 15 is inserted into the guide tube 106 .
  • the cable 15 is then clamped in the clamping device 105 to allow the cable gripper 70 to "catch up” by being placed in the semi-closed position, moving away from the guide tube 106 (with the cable 15 sliding along the cable gripper 70 in the cable gripper 70) and again into the fully closed position so that the cable 15 cannot slide relative to the cable gripper 70.
  • the clamping device is closed and the gripping unit 50 moves back until the cable gripper 70 is in front of the straightening unit 115 (see Fig Figure 7c ).
  • the gripping unit 50 also moves up and down vertically in order to avoid collisions and the clamping force of the cable gripper 70 is reduced (e.g. by means of a pressure control valve) so that it assumes the so-called half-closed position so that the cable 15 can slide in the gripping arm 55.
  • the cable 15 is transported backwards by the cable conveyor device 100 until the transport belts 102, 103 lose contact with the cable 15. Thereafter, the cable conveying device 100 and the straightening unit 115 are opened and the gripping unit 50 grasps the cable 15 near the clamping unit in order to pull it out of the guide tube 106 with a single subsequent grip, again in cooperation with the clamping device 105 . The gripping unit 50 is then moved to the cable changing device 110 and transfers the cable 15 there to one of the cable grippers 70 or cable holders.
  • Another example of an automated process using the handling robot 30 is changing the crimping cassette 80 or changing the cassette, which is described below.
  • the crimping cartridge 80 Comparable to changing the cable, the crimping cartridge 80 must be changed when the crimping roll inserted into the crimping cartridge 80 is empty or when the article to be produced has a different crimp contact. If continuous production is to be possible without manual intervention by the machine operator, the necessary crimp cassettes 80 must be provided in the crimp cassette holder 82 .
  • crimp cassette holder 82 or crimping cassette holder on one side of the crimping device 5 is sufficient to supply both crimping presses 8 or to replace the crimping cassette 80 in both crimping presses 8. If a large number of crimp cassettes 80 is provided, the crimp cassette holder 82 can be designed in such a way that the crimp cassettes 80 are actively brought from a crimp cassette store to a transfer position for transferring the crimp cassette 80 to the gripping arm 55 .
  • FIG. 8 shows a detailed view of the crimping cassette holder 82 of the crimping system 1 1 .
  • the crimping cassette receptacle 82 has a plurality of places for crimping cassettes 80 arranged next to one another, all of which are located in the range of movement of the handling robot 30 .
  • Figure 9a shows a first detailed view of the gripping unit 50 of the crimping system 1 1 when picking up a crimp cassette 80.
  • Figure 9b shows a second detailed view of the gripping unit 50 of the crimping system 1 1 when picking up a crimp cassette 80.
  • the cassette is changed by placing the old crimp cassette 80 in the crimp cassette receptacle 82 and gripping the new crimp cassette 80 by the gripper arm 55.
  • Figures 9a and 9b show the interaction of the gripping unit 50 and the holder on the crimping cassette 80. Due to the centering function of the four retaining bolts 57, the position of the crimping cassettes 80 can vary somewhat and the crimping cassette 80 can still be securely gripped by the gripping unit 50.
  • In the flange elements 65, 66 of the gripping arm 55 there are openings corresponding to the retaining bolts 57 in each case.
  • the crimping cartridge 80 is gripped and held by the gripper arm 55 as a result of the retaining bolts 57 engaging in the openings.
  • the crimping cassette 80 is then moved to or into the crimping press 8 and clamped or clamped there.
  • the crimp cassette 80 has a base plate 85 on which the crimp connection is produced.
  • 10 shows another perspective view of the crimping system 1 1 with a used crimp cassette 80.
  • FIG. 11 shows a detailed view of the cable gripper 70 of the gripping unit 50 of the crimping system 1 1 .
  • Another example of an automated process using the handling robot 30 is the testing of processed cables 15 or cable samples, which is described below.
  • the cables 15 can be brought to quality inspection devices by means of the gripping unit 50 . These can be taken over directly by the gripping unit 50 from the pivoted-out pivoting unit 10 of the cable processing machine 5 or crimping machine or crimping device 5 . In 11 the transfer from the pivoting unit 10 of the cable processing machine 5 to the gripping unit 50 or the cable gripper 70 of the gripping unit 50 is just taking place.
  • the handling robot 30 then brings the cable 15 to the quality inspection device 90 or to an inspection station.
  • 12 shows a detailed view of the cable gripper 70 of the gripping unit 50 of the crimping system 1 1 when checking the quality of the cable 15.
  • 12 shows an example of the optical measurement of the crimp height.
  • the crimp height can be easily measured at several points of the crimp contact, since the cable 15 can be positioned freely in space in different positions relative to the quality testing device 90 by means of the gripping arm 55 or the gripping unit 50 .
  • FIGa shows a first detailed view of the cable gripper 70 of the gripping unit 50 of the crimping system 1 1 when routing the cable 15.
  • Figure 13b shows a second detailed view of the cable gripper 70 of the gripping unit 50 of the crimping system 1 1 when routing the cable 15.
  • Another example of an automated process using the handling robot 30 is the removal of defectively produced cables 15 (so-called bad cables) from the crimping device 5, which is described below.
  • the deposit gripper can be used, which is already present on some machines in order to facilitate the cable deposit 20 .
  • the bad cable or faulty cable 15 is first transferred from the pivoting unit of the crimping device 5 to the deposit gripper, which grips it at the trailing end of the cable 15 .
  • the leading end of the cable 15 is already in the cable tray 20 and is to be removed from it again.
  • the cable gripper 70 of the gripping unit 50 grips the bad cable immediately behind the storage gripper and moves with reduced gripper pressure (half-closed position) in the direction of the leading cable end, with the cable 15 sliding in the cable gripper 70 .
  • 13a shows the situation when this step is completed.
  • a variant of the gripping unit 50 is shown in which the cable gripper 70 can be rotated to improve accessibility.
  • the swivel unit 10 is swiveled out completely and the gripping unit 50 is rotated and moved until both cable ends are parallel and outside of the cable tray 20 .
  • this is in 14 shown.
  • 14 shows a detailed view of the gripping unit 50 of the crimping system 1 1 when holding a cable 15. Now the bad cable or the cable 15 can be disposed of outside of the cable tray 20, for example by being dropped into a container.
  • Another example of an automated process using the handling robot 30 is the removal of production lots or processed cables 15 from the removal trough 22, which is described below.
  • the cable tray 20 When the desired number of cables 15 for a production batch has been reached in the cable tray 20 , the cable tray 20 is swiveled or tilted so that the batch or the cables 15 fall or fall into the removal trough 22 .
  • 16 shows a detailed view of the removal trough 22 of the crimping system 1 1 .
  • the removal tray 22 is then moved in the longitudinal direction in order to bring it into an area that can be reached by the handling robot 30, and the gripping unit 50 is positioned over the removal tray 22 in such a way that the gripping jaws 60, 61 are above the desired recess or depression in the removal tray 22 . This is in 16 shown.
  • Figure 17a shows a first detailed view of the removal trough 22 of the crimping system 1 1 when removing cables 15.
  • Figure 17b shows a second detailed view of the removal trough 22 of the crimping system 1 1 when removing cables 15.
  • the gripping unit 50 is then lowered (see Figure 17a ) and the gripping jaws 60, 61 are closed (see Figure 17b ) to grip and hold the batch or cable 15. Now the gripping arm 55 or the gripping unit 50 can be raised in order to remove the cable 15 from the removal trough 22 .
  • the production batches have been removed from the removal trough 22 or taken out of it, they can be transferred to a suitable device, such as transport racks, on which the batches or cables 15 are hung and/or transport containers into which the batches or cables 15 be placed.
  • a suitable device such as transport racks, on which the batches or cables 15 are hung and/or transport containers into which the batches or cables 15 be placed.
  • the wire processing machine 5 can be used in addition to the 11 pivot unit 10 shown comprise a further pivot unit.
  • the further pivoting unit can move a cable 15 out of the cable processing axis 6 by using the pivoting unit part of the cable 15 is pivoted or pivoted out of the cable processing axis 6 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Claims (14)

  1. Dispositif de machine d'usinage de câble (1) comprenant une machine d'usinage de câble (5) pour l'usinage d'un câble (15), en particulier une machine de sertissage pour la connexion d'un câble (15) à un contact de sertissage au moyen d'une connexion sertie, le dispositif de machine d'usinage de câble (1) comprenant en outre :
    un robot de manutention (30),
    dans lequel le robot de manutention (30) présente un bras de préhension (55) pour la saisie d'une partie du câble (15) ou de plusieurs câbles (15) et pour le déplacement du câble (15) ou des câbles (15) pour le/les faire entrer dans la machine d'usinage de câble (5) et/ou pour le/les faire sortir de la machine d'usinage de câble (5), dans lequel le dispositif de machine d'usinage de câble est caractérisé en ce que le robot de manutention (30) présente un rail de guidage pour le déplacement du bras de préhension (55) le long d'un premier axe du dispositif de machine d'usinage de câble (1), dans lequel le premier axe est parallèle à un axe d'usinage de câble (6) dans lequel le câble (15) s'étend pendant que le câble (15) est transporté dans la machine d'usinage de câble (5).
  2. Dispositif de machine d'usinage de câble (1) selon la revendication 1, dans lequel le bras de préhension (55) présente une pince à câble (70) pour la saisie de câbles individuels.
  3. Dispositif de machine d'usinage de câble (1) selon la revendication 2, dans lequel la pince à câble (70) présente une position partiellement fermée dans laquelle la pince à câble (70) tient le câble (15) et peut glisser le long du câble (15), et une position complètement fermée dans laquelle la pince à câble (70) tient le câble (15) d'une manière fixe telle que la pince à câble (70) ne peut pas glisser le long du câble (15).
  4. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le bras de préhension (55) est conçu pour l'enlèvement de câbles (15), en particulier de câbles (15) usinés, d'un bac de réception (22) de la machine d'usinage (5).
  5. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le robot de manutention (30) est conçu pour la saisie de cassettes d'usinage de câble comprenant un outil de câble pour l'usinage du câble (15) et des contacts de câble pour la connexion au câble (15), en particulier pour la saisie de cassettes de sertissage (80) comprenant un outil de sertissage et des contacts de sertissage, et pour le remplacement de la cassette d'usinage de câble utilisée par la machine d'usinage de câble (5) par une autre cassette d'usinage de câble.
  6. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le dispositif de machine d'usinage de câble (1) est conçu de telle sorte que le bras de préhension (55) peut être déplacé sur deux côtés opposés de la machine d'usinage de câble (5).
  7. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le bras de préhension (55) est réglable en hauteur par rapport à la machine d'usinage de câble (5), est pivotant autour de son axe vertical et monté pivotant autour d'un second axe vertical.
  8. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le dispositif de machine d'usinage de câble (1) présente une unité de pivotement (10), dans lequel l'unité de pivotement (10) est conçue pour le déplacement d'une partie du câble (15) hors de l'axe d'usinage de câble (6) dans lequel le câble (15) s'étend pendant que le câble (15) est transporté dans la machine d'usinage de câble (5), et pour la transmission du câble (15) au bras de préhension (55).
  9. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, comprenant en outre
    un dispositif de changement de câbles (110) destiné à tenir plusieurs câbles (15), dans lequel le dispositif de machine d'usinage de câble (1) est conçu pour le changement du câble (15) utilisé par la machine d'usinage de câble (5) au moyen du robot de manutention (30).
  10. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes,
    dans lequel la machine d'usinage de câble (5) présente un dispositif de serrage (105) pour le serrage d'un câble (15) qui est amené à la machine d'usinage de câble (5), dans lequel le bras de préhension (55) et le dispositif de serrage (105) sont conçus de telle sorte que le câble (15) peut être inséré dans le dispositif de serrage (105) au moyen du bras de préhension (55).
  11. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, comprenant en outre un dispositif d'inspection de qualité (90) pour l'inspection des propriétés du câble (15) et/ou de la connexion entre le contact de câble et le câble (15), dans lequel le dispositif de machine d'usinage de câble (1) est conçu de telle sorte que le câble (15) est tenu par le bras de préhension (55) pendant l'inspection par le dispositif d'inspection de qualité (90).
  12. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le dispositif de machine d'usinage de câble (1) comprend en outre un support de cassettes de sertissage (58) destiné à tenir plusieurs cassettes de sertissage (80).
  13. Dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications précédentes, dans lequel
    le dispositif de machine d'usinage de câble (1) est conçu de telle sorte que le robot de manutention (30) peut retirer des câbles (15), qui se trouvent en partie dans un repose-câble (20) de la machine d'usinage de câble (5), de la machine d'usinage de câble (5).
  14. Procédé pour l'enlèvement de câbles (15) d'un bac de réception (22) d'une machine d'usinage de câble (5) pour l'usinage d'un câble (15), le procédé comprenant les étapes suivantes :
    saisie et maintien de câbles (15) usinés par la machine d'usinage de câble (5) dans le bac de réception (22) au moyen d'un bras de préhension (55) d'un dispositif de machine d'usinage de câble (1) selon l'une quelconque des revendications 1 à 13 ;
    déplacement du bras de préhension (55) qui tient les câbles (15) usinés, pour le déplacement des câbles (15) usinés hors du bac de réception (22) ; et
    ouverture du bras de préhension (55) pour la libération des câbles (15) tenus précédemment.
EP19739309.3A 2018-07-24 2019-07-17 Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble Active EP3827484B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
RS20230798A RS64566B1 (sr) 2018-07-24 2019-07-17 Uređaj sa mašinom za obradu kablova, postupak za uklanjanje kablova iz korita za uklanjanje mašine za obradu kablova
EP23184481.2A EP4258494A3 (fr) 2018-07-24 2019-07-17 Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP18185259.1A EP3599681A1 (fr) 2018-07-24 2018-07-24 Dispositif machine de traitement du câble et procédé de réception des câbles d'un bac de réception d'une machine de traitement du câble
PCT/EP2019/069262 WO2020020725A1 (fr) 2018-07-24 2019-07-17 Système de machine de traitement de câbles, procédé pour prélever des câbles dans un bac de prélèvement d'une machine de traitement de câbles et dispositif de changement de câbles pour une machine de traitement de câbles

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP23184481.2A Division EP4258494A3 (fr) 2018-07-24 2019-07-17 Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble

Publications (2)

Publication Number Publication Date
EP3827484A1 EP3827484A1 (fr) 2021-06-02
EP3827484B1 true EP3827484B1 (fr) 2023-08-30

Family

ID=63041907

Family Applications (3)

Application Number Title Priority Date Filing Date
EP18185259.1A Withdrawn EP3599681A1 (fr) 2018-07-24 2018-07-24 Dispositif machine de traitement du câble et procédé de réception des câbles d'un bac de réception d'une machine de traitement du câble
EP19739309.3A Active EP3827484B1 (fr) 2018-07-24 2019-07-17 Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble
EP23184481.2A Pending EP4258494A3 (fr) 2018-07-24 2019-07-17 Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP18185259.1A Withdrawn EP3599681A1 (fr) 2018-07-24 2018-07-24 Dispositif machine de traitement du câble et procédé de réception des câbles d'un bac de réception d'une machine de traitement du câble

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP23184481.2A Pending EP4258494A3 (fr) 2018-07-24 2019-07-17 Dispositif de machine de traitement de câble et procédé d'enlèvement des câbles d'un bac de réception d'une machine de traitement de câble

Country Status (8)

Country Link
US (1) US12080981B2 (fr)
EP (3) EP3599681A1 (fr)
JP (2) JP7408622B2 (fr)
CN (2) CN112400259B (fr)
MA (1) MA53364B1 (fr)
MX (2) MX2021000407A (fr)
RS (1) RS64566B1 (fr)
WO (1) WO2020020725A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3599683A1 (fr) * 2018-07-24 2020-01-29 Komax Holding Ag Système de machine de traitement de câbles et procédé de réception d'un ou d'une pluralité de câbles du bac de réception d'un système de machine de traitement du câble

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3848753A (en) * 1972-04-14 1974-11-19 Electrolux Ab Turning movement device for material handling apparatus
US4490084A (en) * 1980-11-21 1984-12-25 Burndy Corporation Wire transfer mechanism
JP3147228B2 (ja) * 1992-09-11 2001-03-19 矢崎総業株式会社 電線の端末処理装置
JPH11204229A (ja) * 1998-01-07 1999-07-30 Japan Automat Mach Co Ltd 被覆線の両端圧着装置
JP3542728B2 (ja) 1998-10-09 2004-07-14 矢崎総業株式会社 電線取出装置
EP1073163B1 (fr) * 1999-07-26 2003-05-14 komax Holding AG Dispositif de transport d'extrémités de câble pour une unité de confection de câbles
DE50002147D1 (de) * 1999-07-26 2003-06-18 Komax Holding Ag Dierikon Einrichtung zur linearen Zubringung von Kabelenden zu Konfektioniereinheiten
JP2001287711A (ja) * 2000-04-05 2001-10-16 Sumitomo Wiring Syst Ltd 電線の集束装置および集束方法
JP2005141909A (ja) 2002-07-10 2005-06-02 Komax Holding Ag コンタクトフィード付き圧着プレス
US7043825B2 (en) * 2003-02-17 2006-05-16 Komax Holding Ag Cable-processing device
EP1447888B1 (fr) * 2003-02-17 2014-12-10 Komax Holding AG Pince pour un dispositif pour traiter des câbles
US8113557B2 (en) * 2009-05-19 2012-02-14 Artos Engineering Company Wire gripper jaw drive
US9640954B2 (en) 2010-10-13 2017-05-02 Komax Holding Ag Wire-processing device with deposit unit
CN102735138B (zh) 2011-04-12 2015-07-01 科马斯控股股份公司 测量结构以及用于至少确定压接触头的导线压接体的压接高度的方法
EP2738886B1 (fr) 2012-12-03 2020-06-03 Komax Holding AG Dispositif et procédé de fabrication d'une connexion par sertissage
RS60591B1 (sr) 2013-04-24 2020-08-31 Komax Holding Ag Uređaj za konfekcioniranje kablova po dužini, skidanje izolacije i konfekcioniranje kabla krimp kontaktima
RS59236B1 (sr) 2016-03-15 2019-10-31 Komax Holding Ag Uređaj za obradu kablova
RS59998B1 (sr) 2016-10-03 2020-04-30 Komax Holding Ag Uređaj i postupak za opremanje kućišta utikača prethodno sklopljenim krajevima kabla niza kablova

Also Published As

Publication number Publication date
MX2024005366A (es) 2024-05-20
MX2021000407A (es) 2021-03-25
CN112400259B (zh) 2023-10-03
EP4258494A2 (fr) 2023-10-11
CN117117595A (zh) 2023-11-24
WO2020020725A1 (fr) 2020-01-30
EP3827484A1 (fr) 2021-06-02
EP4258494A3 (fr) 2023-12-06
JP2023175775A (ja) 2023-12-12
EP3599681A1 (fr) 2020-01-29
JP2021532533A (ja) 2021-11-25
MA53364A (fr) 2021-06-02
JP7408622B2 (ja) 2024-01-05
CN112400259A (zh) 2021-02-23
US12080981B2 (en) 2024-09-03
US20210320469A1 (en) 2021-10-14
MA53364B1 (fr) 2023-10-31
RS64566B1 (sr) 2023-10-31

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