EP3778339B1 - Bogie à calibre variable de train super-express pour véhicule ferroviaire - Google Patents

Bogie à calibre variable de train super-express pour véhicule ferroviaire Download PDF

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Publication number
EP3778339B1
EP3778339B1 EP18914285.4A EP18914285A EP3778339B1 EP 3778339 B1 EP3778339 B1 EP 3778339B1 EP 18914285 A EP18914285 A EP 18914285A EP 3778339 B1 EP3778339 B1 EP 3778339B1
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EP
European Patent Office
Prior art keywords
gauge
axle
sleeve
changing
wheels
Prior art date
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Application number
EP18914285.4A
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German (de)
English (en)
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EP3778339A4 (fr
EP3778339A1 (fr
Inventor
Qingfeng QIAO
Pingyu ZHOU
Xu Wang
Lijun Ma
Zhenxian ZHANG
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CRRC Qingdao Sifang Co Ltd
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CRRC Qingdao Sifang Co Ltd
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Publication of EP3778339A4 publication Critical patent/EP3778339A4/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F7/00—Rail vehicles equipped for use on tracks of different width
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/02—Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
    • B61F5/22—Guiding of the vehicle underframes with respect to the bogies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/50—Other details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61H—BRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H5/00—Applications or arrangements of brakes with substantially radial braking surfaces pressed together in axial direction, e.g. disc brakes

Definitions

  • the embodiment of the present disclosure relates to the technical field of bogies for railway vehicles, in particular to a bullet train gauge-changing bogie for a railway vehicle.
  • a train gauge-changing bogie for a railway vehicle is known for prior art document JP 2002 29 32 38 A for example.
  • a wheel-mounted brake disc In order to brake and park, a wheel-mounted brake disc is usually installed on a wheel. When the train is braking, a brake lining of a brake clamp holds the wheel-mounted brake disc to brake. However, in the process of changing the gauge of the train, the relative movement will occur between the wheels on the same wheelset, and the position between the wheel-mounted brake disc and the brake clamp will be changed, and the existing installation mode of the brake clamp may fail to meet the requirement of the gauge-changing wheelset.
  • Embodiments of the present disclosure aims to solve at least one of the technical problems in the prior art or related technologies.
  • One of the embodiments of the disclosure provides a bullet train gauge-changing bogie for a railway vehicle, so as to meet the parking and braking requirements of a gauge-changing wheelset under different gauges, improve the operation efficiency of the gauge-changing wheelset on different tracks, and ensure the safe operation of vehicles.
  • the present invention provides a bullet train gauge-changing bogie for a railway vehicle which includes a frame.
  • the frame includes a pair of side beams disposed in parallel and a pair of cross beams disposed in parallel connected between the pair of side beams, a gauge-changing wheelset is respectively disposed at exterior sides of the pair of the cross beams, the wheels of the gauge-changing wheelset are mounted with wheel-mounted brake discs, each of the side beams or each of the cross beams is mounted with a mounting seat and a brake clamp, and the brake clamp is connected with the mounting seat by support pins.
  • the support pins are horizontally disposed below the mounting seat, and both ends thereof are fixedly connected with the mounting seat.
  • One end of the brake clamp is provided with a connecting sleeve; the connecting sleeve is firmly sleeved with damping inner sleeves with elastic damping; the connecting sleeve is locked on the support pins through the damping inner sleeves.
  • the wheel-mounted brake disc on the wheel exerts a thrust on the brake clamp.
  • the connecting sleeve drives the brake clamp to move along the support pins.
  • the gauge-changing wheelset furthermore includes an axle, wheels and locking mechanisms. Both ends of the pairs of side beams are respectively provided with an axle-box body. Both ends of the axle extend into an axle-box body, respectively.
  • the wheels are installed on the axle and connected with the axles through splines.
  • the locking mechanisms are respectively provided on exterior sides of the wheels and located in an axle-box body at both ends of the axle. The locking mechanisms are connected with the wheels, and configured to lock and unlock the wheels to change a gauge.
  • the length of the connecting sleeves is less than the length of the support pins. Both ends of the connecting sleeve and both ends of the support pins are respectively connected through bellows; and a gap is reserved between the connecting sleeve and the bottom surface of the mounting seat.
  • the damping inner sleeves include a first damping inner sleeve and a second damping inner sleeve which are disposed at intervals.
  • the support pin between the first damping inner sleeve and the second damping inner sleeve is fixedly sleeved with a spherical bearing.
  • the spherical bearing and the connecting sleeve are positioned through a bearing seat.
  • the bearing seat and the inner surface of the connecting sleeve are press-fitted.
  • two support pins including a first support pin and a second support pin are disposed below the mounting seat in parallel.
  • the first support pin is located outside the mounting seat; and the second support pin is located inside the mounting seat.
  • one end of the brake clamp is provided with two connecting sleeves connected in parallel including a first connecting sleeve and a second connecting sleeve.
  • the first connecting sleeve is connected with the first support pin; and the second connecting sleeve is connected with the second support pin.
  • the mounting seat is provided with downward extending connecting ends along the axial opposite sides of the gauge-changing wheelset, and the support pins are fixedly connected with the connecting ends.
  • the side beam or cross beam is provided with a brake hanger bracket on which the mounting seat is installed.
  • the locking mechanism comprises an inner sleeve, a rolling bearing, an outer sleeve and a locking pin.
  • the inner sleeve, the rolling bearing and the outer sleeve are tightly sleeved in sequence from inside to outside, the inner sleeve is in clearance fit with the axle.
  • An end of the inner sleeve facing the wheels extends beyond the axle-box body and is firmly connected with the wheels.
  • the outer sleeve is in clearance fit with the inner surface of the axle-box body, and opposite sides of the outer sleeve are respectively provided with a boss axially extending along the outer sleeve.
  • a plurality of flutes are disposed at intervals along the length directions of the bosses.
  • the interior side wall of the axle-box body is provided with a concave arc surface corresponding to the grooves respectively.
  • the locking pins are inserted into a locking space defined by the flutes and the concave arc surface, and may be switched between the locking spaces under the action of external force, so as to change the gauge.
  • the locking pin includes a pin body, one side of which is provided with an open groove penetrating along the radial direction of the pin body.
  • the open groove is provided with at least one lug extending along the axial direction of the pin body.
  • the upper end of the lug is connected with the top of the open groove.
  • a notch is reserved between the lower end of the lug and the bottom of the open groove; and the lug is inserted into the flutes.
  • the pin body is installed in the axle-box body through a return spring.
  • the upper end of the pin body is connected with the return spring; and the lower end of the pin body extends beyond the bottom surface of the axle-box body.
  • the axle-box body is provided with a gauge change process detection and early-warning unit.
  • the axle is configured as a stepped shaft having a diameter in the middle part greater than a diameter at both ends.
  • the wheels are disposed on an intermediate section of the stepped shaft and are respectively arranged at both ends of the intermediate section.
  • the locking mechanisms are arranged on the both ends of the stepped shaft.
  • an inner circumference of the wheel is provided with an internal splines. Both ends of the intermediate section of the stepped shaft are respectively provided with external splines. The wheels and both ends of the middle shaft are in fit connection through internal spline and external spline.
  • both ends of the intermediate section are respectively configured as a three-stage stepped shaft including a first flange, a second flange and a third flange, of which the diameters changes are gradually increased from outside to inside.
  • the external spline is provided on the external circumference of the second flange.
  • the center hole of the wheel configured as a three-stage stepped hole including a first connecting hole, a second connecting hole and a third connecting hole, of which the diameters changes are gradually increased from outside to inside.
  • the internal splines are circumferentially disposed of the inner wall of the second connecting hole.
  • the first connecting hole matches the first flange.
  • the internal spline is in fit connection with the external splines.
  • the third connecting hole matches the third flange.
  • the embodiment of the present disclosure provides a bullet train gauge-changing bogie for a railway vehicle, in which the suspension mode of the brake clamp is improved on the basis of the existing bogie, and the brake clamp is connected with the mounting seat through a support pins.
  • the support pins are horizontally disposed below the mounting seat; and both ends thereof are fixedly connected with the mounting seat.
  • One end of the brake clamp is provided with a connecting sleeve.
  • the connecting sleeve is firmly sleeved with damping inner sleeves with elastic damping.
  • the connecting sleeve is locked on the support pins through the damping inner sleeves.
  • the wheel-mounted brake disc on the wheels exerts a thrust on the brake clamp.
  • the connecting sleeve drives the brake clamp to move along the support pins, and the brake clamp also reaches the corresponding position after the gauge of the wheelset is changed completely, so as to meet the need of parking and braking of the gauge-changing bogie at different gauges, improve the operation efficiency of the gauge-changing bogie at different gauges, and ensure the safe operation of vehicles.
  • the wheel-mounted brake disc and the brake clamp matched with it sufficient space can be reserved for setting the driving device required by the bullet train bogie, such as the traction motor, coupling, gearbox and other related parts of the transmission drive device, or transmission box.
  • the locking mechanisms are provided on the exterior sides of the wheels, and a part of the axle between the inner sides of the wheels is consistent with the traditional axle.
  • the interface of the gauge-changing wheelset can be consistent with that of existing vehicles, which is convenient for batch modification of the existing vehicles.
  • the wheels and the axle are connected through splines, thereby the torque is evenly distributed on the inner circumferences of the wheels, which facilitates not only the transmission of torque, but also the sliding of the wheels along the axle to change the gauge.
  • each of the two ends of the intermediate section of the axle is configured as a three-stage stepped shaft.
  • the external splines are disposed at the intermediate section of the three-stage stepped shaft.
  • the center hole of the wheel is further configured as a three-stage stepped hole.
  • the internal splines are disposed at the intermediate section of the three-stage stepped hole, and thus the fit connection of flange plus spline plus flange is formed as a whole.
  • the flanges at both ends of the external splines are adopted to carry the radial load; and the torque is transmitted in combination with the internal and external splines to functionally separate radial load from torque transmission, thereby improving the structural reliability of the gauge-changing wheelset.
  • orientation or positional relation indicated by the terms such as “center”, “longitudinal”, “lateral”, “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” is based on the orientation or positional relationship shown in the drawings, the purpose of which is only to facilitate describing the present disclosure and simplify the description, rather than to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present disclosure.
  • the terms “first,” “second” and “third” are for descriptive purpose only, and cannot be understood as indicating or implying the relative importance.
  • the terms “install”, “connect with” and “connect to” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or an integral connection; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and can be communication between interiors of two elements.
  • install can be a fixed connection or a detachable connection, or an integral connection; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and can be communication between interiors of two elements.
  • a bullet train gauge-changing bogie for a railway vehicle provided for the embodiment of the present disclosure includes frame including a pair of side beams 20 disposed in parallel and a pair of parallel cross beams connected between the pair of side beams 20.
  • a gauge-changing wheelset is respectively disposed outside the pair of cross beams; and the wheels 10 of the gauge-changing wheelset are provided with wheel-mounted brake discs 100.
  • the wheel-mounted brake discs 100 are respectively installed at the interior and exterior sides of the wheels 10, and are connected as a whole through connecting pieces.
  • the side beam 20 is provided with a mounting seat 2 and a brake clamp 1.
  • the mounting seat 2 may also be installed on the cross beam, as shown in Figs. 2-3 ; the brake clamp 1 is connected with the mounting seat 2 through the support pins 3. Specifically, the support pins 3 are horizontally disposed below the mounting seat 2 and both ends thereof are fixedly connected with the mounting seat 2.
  • One end of the brake clamp 1 is provided with a connecting sleeve.
  • the connecting sleeve is firmly sleeved with damping inner sleeves 4 with elastic damping.
  • the damping inner sleeve 4 is made of stable rubber, and the connecting sleeve is locked on the support pins 3 through the damping inner sleeves 4 to ensure that the positions of the brake clamp 1 and the mounting seat 2 remain unchanged when the gauge-changing wheelset operates normally.
  • the interior sides of the damping inner sleeves 4 contacting the support pins 3 are provided with flutes32 the sizes of which are set according to the size of the required damping force, so that the damping force is adjustable according to the actual needs.
  • the brake clamp 1 After the gauge of the wheelset is changed completely , the brake clamp 1 also reaches the corresponding position, and is locked on the support pins 3 again through the damping inner sleeve 4 to position, so that the gauge-changing bogie may be braked under different tracks, which improves the operation efficiency of the gauge-changing bogie at different gauges and ensures the safe operation of the vehicle.
  • the vibration and shock generated in the driving of the vehicle may be damped the damping of the stable rubber, so that the lateral positioning of the brake clamp 1 is stable and reliable.
  • the wheel-mounted brake disc 100 and the brake clamp 1 matched with it and mounting seat 2, sufficient space may be reserved for providing a driving device required by the gauge-changing bogie, such as traction motor, coupling, gearbox and other related parts corresponding to the transmission driving device, or its transmission box.
  • a driving device required by the gauge-changing bogie such as traction motor, coupling, gearbox and other related parts corresponding to the transmission driving device, or its transmission box.
  • the length of the connecting sleeves is less than the length of the support pins 3, and the both ends of the connecting sleeves and the both ends of the support pins 3 are respectively connected through the bellows 7. Because the bellows 7 has sufficient elasticity and stretchability, they may expand and contract as the connecting sleeves move. Further, by disposing the bellows 7, dust and impurities can be prevented from entering the connecting sleeves. In addition, bellows 7 have a certain effect on the lateral positioning of the connecting sleeve. In addition, in order to ensure that no interference therebetween will occur when the connecting sleeves move along the support pins 3, a gap is provided between the connecting sleeves and the bottom surface of the mounting seat 2.
  • the damping inner sleeves 4 includes a first damping inner sleeve and a second damping inner sleeve which are disposed at intervals.
  • the support pin 3 between the first damping inner sleeve and the second damping inner sleeve is fixedly sleeved with a spherical bearing 5.
  • the spherical bearing 5 and the connecting sleeve are positioned through the bearing seat 6.
  • the outer diameter surface of the outer ring of the spherical bearing 5 is spherical and may fit the corresponding concave spherical surface of the bearing seat 6 to provide self-aligning function.
  • the bearing seat 6 and the inner surface of the connecting sleeve are press-fitted to form an integrated structure.
  • the spherical bearing 5 is disposed such that the bearing seat 6 may be prevented from swinging during the connecting sleeves move.
  • both ends of the spherical bearing 5 may limit the movement of the first damping inner sleeve and the second damping inner sleeve, that is, the maximum movement distance of the first and second damping inner sleeves is the distance for moving to contact the spherical bearing 5; when the connecting sleeves move, the bearing seat 6 moves along the surface of the spherical bearing 5.
  • the mounting seat 2 is respectively provided with downward extending connecting ends along the axial opposite sides of the gauge-changing wheelset, and the support pins 3 are fixedly connected with the connecting ends.
  • two support pins 3 including a first support pin 31 and a second support pin 32 are disposed below the mounting seat 2 in parallel, respectively.
  • the first support pin 31 is located outside the mounting seat 2, and the second support pin 32 is located inside the mounting seat 2.
  • one end of the brake clamp 1 is provided with two connecting sleeves connected in parallel including a first connecting sleeve 11 and a second connecting sleeve 12.
  • the two connecting sleeves can be welded to form a whole.
  • the first connecting sleeve 11 is connected with the first support pin 31, and the second connecting sleeve 12 is connected with the second support pin 32, so that the connecting sleeves may be connected with the support pins smoothly without rotation.
  • the brake clamp 1 comprises a pair of clamp bodies 13 disposed opposite to each other, one end of the clamp body 13 is connected with the connecting sleeves, and interior sides of the other end are respectively provided with a brake lining 14 which is a powder metallurgy brake lining 14 having good wear resistance.
  • both ends of a pair of side beams 20 are respectively provided with an axle-box body 70, and both ends of the axle 80 of the gauge-changing wheelset extend into the axle-box body 70 respectively, and the both ends of the axle 80 are supported and positioned by the axle-box body 70.
  • the wheels 10 are installed on the axle 80 between the two opposite axle-box bodies 70, and are connected to the axle 80 by splines.
  • the connecting hole of each wheel 10 is provided with an internal spline
  • the axle 80 is provided with an external spline.
  • the wheels 10 and the axle 80 are connected through the fitting of internal and external splines to evenly distribute the torque on the circumference of the wheel 10, which is not only convenient to transmit the torque and the weight of the vehicle, but also convenient for the wheel 10 to slide along the axle 80 to change the gauge.
  • the locking mechanisms are respectively provided on the exterior sides of the wheels 10 and are located in the axle-box body 70, only little improvement is needed to the axle 80 at exterior sides of the wheels 10, and the axle 80 of the inner part of the wheel 10 is consistent with the traditional axle 80.
  • the interface of the gauge-changing wheelset can be consistent with that of the existing vehicle, so as to facilitate the batch modification of the existing vehicles.
  • the locking mechanism is connected with the exterior sides of the wheels 10 for locking and unlocking the wheels 10, so as to change the gauges of the wheels 10. It is simple in structure and convenient to operate.
  • the axle 80 is configured as a stepped shaft having a diameter in the middle part greater than a diameter at both ends, the wheels 10 are disposed on an intermediate shaft of the stepped shaft and are respectively arranged at both ends of the intermediate section, and the locking mechanisms are arranged on the shafts at both ends of the stepped shaft.
  • the locking mechanism specifically includes an inner sleeve 60, a rolling bearing 50, an outer sleeve 30 and a locking pin 40.
  • the inner sleeve 60, the rolling bearing 50 and the outer sleeve 30 are tightly sleeved in sequence from inside to outside to form a sliding entirety, and seals are adopted at both ends of the sliding entirety to prevent the oil leakage in the rolling bearing 50 and prevent the external dust and sundries from entering the sliding entirety.
  • the inner sleeve 60 and the inner ring of the rolling bearing 50 rotate together with the wheels 10, the outer ring of the rolling bearing 50 and the outer sleeve 30 remains relatively fixed.
  • the inner sleeve 60 is in clearance fit with the axle 80, one end of the inner sleeve 60 facing the wheels 10 extends beyond the axle-box body 70, and is firmly connected with the wheels 10 through fasteners such as a bolt.
  • the outer sleeve 30 is in clearance fit with the inner surface of the axle-box body 70, and the sliding body can slide horizontally relative to the axle-box body 70.
  • the opposite sides outside of the outer sleeve 30 are respectively provided with bosses 31 axially extending along the outer sleeve 30, and a plurality of flutes 32 are spaced along the length direction of the bosses 31.
  • An inner wall of the axle-box body 70 is provided with concave arc surfaces corresponding to the flutes 32 respectively.
  • the locking pins 40 are inserted into the locking spaces defined by the flutes 32 and the inner concave arc surface, and can be switched between the locking spaces under the action of external force, to change the gauge of the wheels 10. Specifically, when the locking pins 40 are inserted into the locking spaces, one part of the locking pins 40 is located in the flutes 32, and the other part fits the concave arc surface; and the outer sleeve 30 is fixed relative to the axle-box body 70 to lock. At this time, the position of wheels 10 is fixed relative to the axle 80. When the gauge needs to change, the locking pin 40 disengages from the locking space under the action of external force to unlock.
  • the locking pin 40 can disengage from the locking space by using the upward thrust. At this time, the wheels 10 are pushed to move outward or inward along the axle 80, and then bring the sliding entirety is driven to move relative to the axle-box body 70 and the locking pins 40. When the locking space corresponding to the changed gauge moves just below the locking pins 40, the locking pins 40 are inserted into the locking space under its own gravity and the downward force, the gauge of wheel 10 is changed completely.
  • the inner sleeve 60 is sleeved on the axles at both ends of the stepped shaft, with the two being in clearance fit, and a gauge change interval is reserved between the inner sleeve 60 and the shoulder of the stepped shaft, so as to ensure that enough spacing can be provided for the inner sleeve 60 to move along the axle 80 without interfering with the axle 80 during the gauge change.
  • the distance between the two adjacent flutes 32 is equal to the half of the required gauge change.
  • the gauge to be changed When the gauge is changing, the wheels 10 at both ends of the axle 80 move simultaneously, and the two wheels 10 move half the distance of the gauge to be changed, then the total movement distance is the distance of the gauge to be changed, for example, from the standard gauge to the narrow gauge or wide gauge, or from the narrow gauge or wide gauge to the standard gauge, the gauge to be changed can be selected according to the specific needs.
  • both ends of the intermediate section of the stepped shaft are respectively provided with external splines, the wheels 10 and the both ends of the intermediate section are in fit connection through the internal splines and the external splines.
  • the both ends of the intermediate section are respectively configured as a three-stage stepped shaft, and the three-stage shaft including a first flange, a second flange and a third flange of which the diameters are gradually increased from outside to inside.
  • the external spline is provided on the an external circumference of the second flange; and the central hole of the wheel 10 is configured as a three-stage stepped hole including a first connecting hole, a second connecting hole and a third connecting hole of which diameters are gradually increased from outside to inside.
  • the internal splines are circumferentially disposed on the inner wall of the second connecting hole, the first connecting hole matches the first flange, the internal splines are in fit connection with the external splines, and the third connecting hole matches the third flange.
  • the flange plus spline plus flange connection mode is formed integrally.
  • the flange at both ends of the external splines is configured to carry the radial load, and the torque is transmitted in combination with the internal and external splines to functionally separate radial load from torque transmission, thereby improving the structural reliability of the gauge-changing wheelset.
  • the locking pin 40 includes a pin body 41, one side of which is provided with an open groove 42, penetrating along the radial direction of the pin body 41.
  • the open groove 42 is provided with at least one lug 43 extending axially along the pin body 41.
  • two parallel lugs 43 can be disposed to improve the stress condition of a single lug 43 and improve the reliability.
  • the upper end of the lug 43 is connected with the groove top of the open groove 42, and a notch 44 is reserved between a lower end of the lug 43 and the groove bottom of the open groove 42, and the lug 43 is inserted into the flute 32.
  • the locking pin 40 is disengaged from the flutes 32 upwards under the action of a vertical upward external force, first, the lug 43 is disengaged from the flutes 32 upwardly and move to a position above the flutes 32 and then, the notch 44 under the lug 43 is opposite to the boss 31 between the two flutes 32.
  • the outer sleeve 30 moves along the wheel 10, and the boss 31 is locked into the notch 44 and move along the notch 44.
  • the lower end of the lug 43 is supported on the boss surface of the boss 31 until it moves to the position of another flute 32.
  • the pin body 41 moves downwards under the action of its own gravity and the downward force, and the lug 43 is inserted into the flute 32 to realize locking, and the gauge is changed completely.
  • the width of the lug 43 matches the width of the flute 32, so that the lug 43 may be inserted into or disengaged from the flute 32. It is ensured that the stable position of the entire locking mechanism after the lug 43 is inserted into the flute 32 so as to avoid any shaking.
  • the width of the notch 44 is greater than or equal to the thickness of the boss 31, so that the boss 31 can be locked into the notch 44 and can slide therein.
  • the concave arc surface located on the axle-box body 70 matches an outer surface on the opposite side of the pin body 41 having the open groove 42.
  • the pin body 41 is mounted in the axle-box body 70 through a return spring.
  • An upper end of the pin body 41 is connected with the return spring, and an lower end of the pin body 41 extends beyond the bottom surface of the axle-box body 70.
  • a supporting seat may be disposed in the axle-box body 70, the upper end of the pin body 41 is connected with the return spring and the upper end of the return spring is connected with the supporting seat.
  • the return spring is configured to ensure that the pin body 41 has a locking force when it is located in the locking space to keep it in a locked state, and provides a reverse force for the pin body 41 when it is locked again after being unlocked, which facilitates quick locking.
  • the bottom surface of the axle-box body 70a is provided with through hole of which the diameter is slightly larger than that of the pin body 41.
  • the lower end of the pin body 41 extends beyond the bottom surface of the axle-box body 70.
  • the bottom surface of the pin body 41 is respectively provided as an upward-sloping guide slant 45 on both sides of the central axis, so that the ground gauge-changing facilities can exert acting forces on the pin body 41 to change the gauge.
  • the both ends of the axle 80 are respectively connected with the axle-box body 70 through the positioning bearing, so as to prevent the axle 80 from transverse moving relative to the axle-box body 70.
  • the positioning bearing may be the deep groove ball bearing.
  • the axle-box body 70 is provided with a gauge-changing process detection and early warning unit to provide safe operation of vehicle before and after the change in gauge, so as to study the dynamic response characteristics and modal matching rules of bogies before and after the change in gauge, predict the dynamic indexes of a train, propose the change limit of suspension parameters, and analyze the adaptability of different gauges.
  • the gauge-changing process of the embodiment of the present disclosure during the change in gauge, the gauge-changing process is triggered by the locking pin 40 disposed at the lower part of the axle-box body 70.
  • the ground device is used firstly to jack up the axle-box body 70 to bear the weight of the vehicle body, and the wheelset is unloaded, the locking mechanisms of the gauge-changing wheelset are unlocked through the ground gauge-changing facility, the gauge is changed completely by squeezing the inside/outside of wheel rim 10 through auxiliary tracks on the ground, the locking mechanisms are locked, the axle-box body 70 is lowered to carry the load, and the wheelset starts to carry the load and the gauge is changed completely, and the vehicle runs normally.
  • the gauge-changing process detection of the embodiment of the present disclosure comprises: disposing the gauge-changing process detection and early warning unit in the bogie axle-box 70 of the ground gauge-changing facility, and setting the safe braking distance after the change in gauge to ensure the safety and reliability of the gauge-changing process; and when the gauge is changed unsucessfully, triggering the alarm device to notify the vehicle to execute emergency braking.
  • the second connecting sleeve 12 in embodiment 2 is sleeved with the second support pin 32 through a bush 9, and the bush 9 is fixedly provided with a shockproof rubber sleeve 8, the second connecting sleeve 12 is press fitted on the shockproof rubber sleeve 8.
  • the connecting sleeve, the shockproof rubber sleeve 8 and the bush 9 form an integral structure.
  • the connecting sleeve may move freely back and forth along the support pin by being driven by the bush 9. In the second embodiment, it is necessary to only overcome the damping force between the first connecting sleeve 11 and the first support pin 31, that is, the damping force is small.
  • the bush 9 is made of metal material, and the shockproof rubber sleeve 8 is vulcanized on the outer circumference of the bush 9.
  • the embodiment of the disclosure can meet the parking brake of the gauge-changing bogie at different gauges, improve the operation efficiency of the gauge-changing bogie at different gauges, ensure the safe operation of the vehicle, and provides the stable and reliable lateral positioning of the brake clamp.
  • gauge-changing structure of the embodiment of the present disclosure only a small amount of improvement is made on the structure of current bogie, while the part of axle at the inner sides of the wheels 6 is consistent with the traditional axle; and there is enough space left for the motor, gearbox and other components mounted on the axle between the inner sides of the wheels.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)
  • Train Traffic Observation, Control, And Security (AREA)
  • Platform Screen Doors And Railroad Systems (AREA)

Claims (11)

  1. Un bogie à changement d'écartement de train à grande vitesse pour un véhicule ferroviaire, comprenant un châssis, le châssis comprenant une paire de poutres latérales (20) disposées en parallèle et une paire de poutres transversales reliées entre les deux poutres latérales (20),
    un ensemble de roues à changement d'écartement étant respectivement disposé sur des côtés extérieurs de la paire de poutres transversales, les roues de l'ensemble de roues à changement d'écartement étant montées avec des disques (100) de frein montés sur roue ; chacune des poutres latérales (20) ou chacune des poutres transversales présente, montés sur elle, un siège de montage (2) et un étrier de frein (1), et l'étrier de frein (1) est relié au siège de montage (2) par des broches de support (3) ; les broches de support (3) sont disposées horizontalement sous le siège de montage (2), et deux extrémités de celles-ci sont reliées de manière fixe au siège de montage (2), une extrémité de l'étrier de frein (1) étant pourvue d'un manchon de liaison ; le manchon de liaison est en engagement ajusté, de façon ferme, avec des manchons intérieurs amortisseurs (4) à amortissement élastique ; le manchon de liaison est verrouillé sur les broches de support (3) par l'intermédiaire des manchons intérieurs amortisseurs (4) ; lorsque l'écartement change, le disque de frein monté sur roue exerce une poussée sur l'étrier de frein (1) ; lorsque la poussée sur le manchon de liaison est supérieure à la force d'amortissement entre le manchon de liaison et les broches de support (3), le manchon de liaison entraîne l'étrier de frein (1) à se déplacer le long des broches de support (3),
    l'ensemble de roues à changement d'écartement comprenant un essieu (80), des roues (10) et des mécanismes de verrouillage ; caractérisé en ce que
    les deux extrémités des paires de poutres latérales (20) sont respectivement pourvues d'un corps (70) formant boîtier d'essieu,
    les deux extrémités de l'essieu s'étendant dans un corps (70) formant boîtier d'essieu, respectivement, et
    les roues (10) étant installées sur l'essieu et reliées aux essieux par l'intermédiaire de cannelures ; en ce que
    les mécanismes de verrouillage sont respectivement prévus sur des côtés extérieurs des roues et situés dans un corps (70) formant boîtier d'essieu aux deux extrémités de l'essieu (80) ; et les mécanismes de verrouillage sont reliés aux roues (10) et configurés de façon à verrouiller et déverrouiller les roues (10) afin de modifier un écartement des roues (10).
  2. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que la longueur des manchons de liaison est inférieure à la longueur des broches de support (3), les deux extrémités du manchon de liaison et les deux extrémités des broches de support (3) sont respectivement reliées par des soufflets (7), et un espace est réservé entre le manchon de liaison et la surface inférieure du siège de montage (2).
  3. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que les manchons intérieurs amortisseurs (4) incluent un premier manchon intérieur amortisseur et un deuxième manchon intérieur amortisseur qui sont disposés selon des intervalles, la broche de support entre le premier manchon intérieur amortisseur (4) et le deuxième manchon intérieur amortisseur est en engagement ajusté, de façon fixe, avec un palier sphérique (5), le palier sphérique (5) et le manchon de liaison étant positionnés au moyen d'un siège de palier (6) ; le siège de palier (6) et la surface intérieure du manchon de liaison sont en ajustement serré.
  4. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que deux broches de support, comprenant une première broche de support (31) et une deuxième broche de support (32), sont disposées sous le siège de montage en parallèle, la première broche de support (31) est située à l'extérieur du siège de montage, et la deuxième broche de support (32) est située à l'intérieur du siège de montage, une extrémité de l'étrier de frein (1) est pourvue de deux manchons de liaison connectés en parallèle comprenant un premier manchon de liaison (11) et un deuxième manchon de liaison (12), le premier manchon de liaison (11) est relié à la première broche de support (31), et le deuxième manchon de liaison (12) est relié à la deuxième broche de support (32).
  5. Le bogie à changement d'écartement de train à grande vitesse pour un véhicule ferroviaire selon la revendication 1, caractérisé en ce que le siège de montage est pourvu d'extrémités de connexion s'étendant vers le bas le long des côtés opposés axiaux de l'ensemble de roues à changement d'écartement, et les broches de support sont connectées de manière fixe aux extrémités de connexion.
  6. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que la poutre latérale (20) ou la poutre transversale est munie d'un support de suspension de frein sur lequel le siège de montage est installé.
  7. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que le mécanisme de verrouillage comprend un manchon intérieur (60), un roulement (50), un manchon extérieur (30) et une broche de verrouillage (30) ;
    le manchon intérieur (60), le roulement (50) et le manchon extérieur (30) sont en engagement ajusté de manière serrée, en séquence de l'intérieur vers l'extérieur, le manchon intérieur (60) est en ajustement avec jeu avec l'essieu, une extrémité du manchon intérieur (60) tournée vers les roues s'étend au-delà du corps formant boîtier d'essieu et est solidement reliée aux roues ; le manchon extérieur (30) est en ajustement avec jeu avec la surface intérieure du corps formant boîtier d'essieu, et des côtés opposés du manchon extérieur sont respectivement pourvus d'un bossage (31) s'étendant axialement le long du manchon extérieur ; des cannelures d'une pluralité de cannelures (32) sont disposées selon des intervalles selon les directions de la longueur des bossages (31), la paroi latérale intérieure du corps formant boîtier d'essieu est pourvue d'une surface concave arquée correspondant respectivement aux rainures, et les broches de verrouillage sont insérées dans un espace de verrouillage défini par les cannelures (32) et la surface concave arquée, et est commutée entre les espaces de verrouillage sous l'action d'une force extérieure, de manière à changer l'écartement.
  8. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 7, caractérisé en ce que la broche de verrouillage (30) comprend un corps de broche (41) dont un côté est pourvu d'une rainure ouverte, pénétrant selon la direction radiale du corps de broche, la rainure ouverte est pourvue d'au moins un ergot (43) s'étendant selon la direction axiale du corps de broche, l'extrémité supérieure de l'ergot (43) est reliée au sommet de la rainure ouverte, et une encoche (44) est réservée entre l'extrémité inférieure de l'ergot (43) et le fond de la rainure ouverte, et l'ergot (43) est inséré dans les cannelures (32).
  9. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 8, caractérisé en ce que le corps de broche (41) est installé dans le corps (70) formant boîtier d'essieu par l'intermédiaire d'un ressort de rappel, l'extrémité supérieure du corps de broche est reliée au ressort de rappel, et l'extrémité inférieure du corps de broche s'étend au-delà de la surface inférieure du corps (70) formant boîtier d'essieu.
  10. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que le corps (70) formant boîtier d'essieu est muni d'une unité de détection et de pré-alerte de processus de changement d'écartement.
  11. Le bogie à changement d'écartement de train à grande vitesse pour véhicule ferroviaire selon la revendication 1, caractérisé en ce que l'essieu (80) est sous la forme d'un arbre étagé ayant un diamètre en partie médiane qui est supérieur à un diamètre aux deux extrémités, les roues (10) sont disposés sur une section intermédiaire de l'arbre étagé et sont respectivement disposées aux deux extrémités de la portion intermédiaire, et les mécanismes de verrouillage sont agencés sur les deux extrémités de l'arbre étagé ;
    une circonférence intérieure de la roue (10) est prévue avec des cannelures internes, les deux extrémités de la portion intermédiaire de l'arbre étagé sont respectivement pourvues de cannelures externes, et les roues (10) et les deux extrémités de l'arbre médian sont en liaison ajustée au moyen d'une cannelure interne et d'une cannelure externe ; et
    deux extrémités de la portion intermédiaire sont respectivement sous la forme d'un arbre étagé à trois étages comprenant une première bride, une deuxième bride et une troisième bride dont les changements de diamètres sont progressivement augmentés de l'extérieur vers l'intérieur ; la cannelure externe est aménagée sur la circonférence externe de la deuxième bride ; le trou central de la roue (10) est sous la forme d'un trou étagé à trois étages comprenant un premier trou de connexion, un deuxième trou de connexion et un troisième trou de connexion, dont les changements de diamètre sont progressivement augmentés de l'extérieur vers l'intérieur ; les cannelures internes sont disposées de façon circonférentielle de la paroi interne du deuxième trou de connexion, le premier trou de connexion correspond à la première bride, la cannelure interne étant en connexion ajustée avec les cannelures externes, et le troisième trou de connexion correspondant à la troisième bride.
EP18914285.4A 2018-04-13 2018-09-27 Bogie à calibre variable de train super-express pour véhicule ferroviaire Active EP3778339B1 (fr)

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CN201810332050.8A CN108609028B (zh) 2018-04-13 2018-04-13 一种轨道车辆用动车变轨距转向架
PCT/CN2018/107815 WO2019196353A1 (fr) 2018-04-13 2018-09-27 Bogie à calibre variable de train super-express pour véhicule ferroviaire

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JP7036932B2 (ja) 2022-03-15
PL3778339T3 (pl) 2023-06-12
EP3778339A4 (fr) 2022-01-05
EA202091905A1 (ru) 2021-02-09
WO2019196353A1 (fr) 2019-10-17
CN108609028A (zh) 2018-10-02
ES2943070T3 (es) 2023-06-08
EP3778339A1 (fr) 2021-02-17
CN108609028B (zh) 2020-05-12
JP2021516315A (ja) 2021-07-01

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