EP3693498B1 - Cover fitting for a movable flat of a carding machine - Google Patents

Cover fitting for a movable flat of a carding machine Download PDF

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Publication number
EP3693498B1
EP3693498B1 EP20152345.3A EP20152345A EP3693498B1 EP 3693498 B1 EP3693498 B1 EP 3693498B1 EP 20152345 A EP20152345 A EP 20152345A EP 3693498 B1 EP3693498 B1 EP 3693498B1
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EP
European Patent Office
Prior art keywords
row
zone
clothing
rows
flat
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EP20152345.3A
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German (de)
French (fr)
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EP3693498A1 (en
Inventor
Christian Dratva
Manuel Koch
Günter Steinbach
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Graf und Cie AG
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Graf und Cie AG
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Publication of EP3693498A1 publication Critical patent/EP3693498A1/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/24Flats or like members
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/84Card clothing; Manufacture thereof not otherwise provided for
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/84Card clothing; Manufacture thereof not otherwise provided for
    • D01G15/86Card clothing; Manufacture thereof not otherwise provided for with flexible non-metallic backing

Definitions

  • the invention relates to flat clothing for a revolving flat of a card with a working width for processing fibers in a grain direction transverse to the working width, with a foundation which has a length corresponding to the working width and a width seen in the grain direction, and with a large number of clothing points which are formed from U-shaped wire hooks, which are pierced through the foundation, from a wire with a cross-sectional width with legs forming two points and a back with a back length connecting the two legs.
  • the legs each have a tip axis.
  • the wire hooks are arranged in rows side by side with a distance between the opposing tip axes and the ridges with a ridge axis connecting the tip axes in the direction of the working width.
  • a row offset in the direction of the working width, as a result of which wire hooks are not arranged one behind the other in consecutive rows seen in the grain direction, and a row spacing between two consecutive rows are provided.
  • the function of the card is, among other things, the separation of the smallest knots (neps) and shell parts with fibers (seed coats), which can no longer be broken down into individual fibers in the subsequent processes.
  • the shell parts and neps result in thick and thin places in the yarn, which can lead to a reduction in the quality of the yarn and thus a reduction in the sales price.
  • the card must also remove dust, which is in the form of dust particles consisting of stones, sand, dirt and very small fibers in the fiber material is included.
  • covers are attached opposite the carding drum in the form of fixed or revolving covers. Clothings are provided on the flats, which work together with the clothings present on the carding drum. This cooperation leads to the cleaning and longitudinal orientation of the fibers.
  • figure 2 shows a schematic representation of a carding process between a drum clothing 13 and a revolving flat with a flat clothing 14 with a plurality of clothing points 23.
  • the flat clothing 14 has a width G.
  • the direction of rotation of the carding drum and thus the direction of movement of the fiber material 15 held by the drum clothing 13 are indicated by the arrow 17 .
  • the revolving flat is moved in direction 16 by the revolving flat unit.
  • the cylinder clothing 13 is moved much faster than the revolving flat and thus the flat clothing 14, which means that the direction of movement 16 of the revolving flat for the explanations is not important.
  • the fiber material 15 picked up by the drum clothing 13 is guided past the revolving flat or the flat clothing 14 in a fiber running direction C. Due to the friction between the flat clothing 14 and the fiber material 15 with the support of the centrifugal force due to the rotation of the drum, individual fibers initially get stuck on the clothing tips 23 . They serve as an aid for catching trash parts and dirt residues such as leaf parts 18, dust particles 19, stalk parts 20, shell parts 21 and fiber neps 22.
  • Dust particles 19 can only be properly caught with the cover when a sufficiently tight filter has been created by the fibers taken up , wherein the dust particles 19 get stuck.
  • Another place of excretion is the space between the revolving covers. Once the revolving flats have been filled and run sufficiently in the process, fiber bridges form between the revolving flats. Furthermore, air is pushed through between the revolving flats and sucked out by the centrifugal force. This zone can be observed above all at the infeed of the drum.
  • Another point for good dissolution of the flakes and fibers is the first edge of each hiking cover. This must break up the remaining tufts that have not been broken up by the blowroom and pre-carding zone before the parallelization process can take place.
  • Filling of the flat clothing 14 is determined, among other things, by the design of the flat clothing 14. At the same time, the fibers of the fiber material 15 remaining in the drum clothing 13 are aligned parallel to the direction of movement 16 by the clothing points 23. The carding process is intended on the one hand to clean the fibrous material 15 and on the other hand to even out the position of the individual fibers.
  • the revolving flats basically fulfill four functions: they should break up the fiber tufts down to the individual fibres, separate out disruptive particles, break up fiber tears and parallelize and orient the fibers. Since, as described above, dirt particles are only eliminated after the individual fibers have been picked up, a reduced intake of individual fibers is also necessary if the raw material is only slightly contaminated. The absorption of individual fibers in turn depends on the position of the clothings relative to one another and on the design of the flat clothing. In addition, the longitudinal orientation of the fibers is significantly influenced by the distance between the clothings of the card drum and the revolving flat, the so-called carding gap.
  • the CN 208 235 044 U Lid sets with various arrangement of the wire hooks, some in rows of different spacing.
  • the flat clothings should bring about a parallelization of the fibers and at the same time a separation of trash particles and a dissolution of flocks.
  • the requirements of the flat clothing for optimal parallelization of the fibers do not match the requirements for optimal separation of trash particles and the additional task of breaking up flocks.
  • the known flat clothings which in each case have a regular pattern in the arrangement of all the clothing points in common, are a compromise between at least two ideals.
  • the WO 2018/104836 A1 tries to remedy this disadvantage by using different flat sets in adjacent revolving flats.
  • a disadvantage of the proposed solution is that the cover fittings according to the disclosure of WO 2018/104836 A1 the fibers guided past the clothing are deflected to a large extent. Such a strong deflection leads to fiber damage, as a result of which the proportion of short fibers in the card sliver is increased or an increased elimination of short fibers has to take place in the spinning preparation process for high-quality applications.
  • This prior art method of carding has the disadvantage that simultaneous cleaning and longitudinal orientation of the fibers is a compromise for the requirements of both processes. Due to an improvement in the cleaning of the cotton in the blowroom achieved in recent years and an increase in performance in the entire area of cotton processing, the demands on the quality of the carding have steadily increased.
  • the use of the high-performance cards that are available today and the improvements in the blowroom systems mean that today's processes in relation to the dirt separation achieved mean that excessive fiber damage has to be accepted and the load on the revolving flats and specifically on the individual clothing tips also increases .
  • a high dirt separation rate in revolving flats has the disadvantage that this has to be done at the expense of fiber straightening, i.e. many good fibers are included in the clothing and removed from the carding process.
  • the object of the invention is to create a device that allows dirt residues, pieces of trash and neps to be separated out and a large number of short fibers to be produced from a fiber material with a simultaneous high level of fiber straightening without causing damage to the fiber material or a loss of good fibers.
  • a new type of flat clothing for a revolving flat of a card with a working width for processing fibers in a grain direction transverse to the working width, the flat clothing having a foundation which has a length corresponding to the working width and a width seen in the grain direction, and includes a variety of clothing tips.
  • the clothing tips are formed from U-shaped wire hooks pierced through the foundation from a wire with a cross-sectional width of two tips forming legs and a back connecting the two legs with a back length, the legs each having a tip axis.
  • the cross-sectional width of the wire of the wire hooks is measured across the grain direction.
  • the wire hooks are arranged side by side with a distance between the opposing tip axes in rows and the ridges with a ridge axis connecting the tip axes in the direction of the working width, with a row offset in the direction of the working width, through which the clothing tips are not arranged one behind the other in successive rows seen in the grain direction, and a row spacing between two successive rows is provided.
  • Seen in the grain direction at least two consecutive zones are arranged, each zone having at least three rows and the row offset of the first zone differing from the row offset of the second zone.
  • the different arrangement of the clothing points in at least two zones allows the compromise made up to now to be resolved.
  • the clothing tips are arranged differently in the two zones, so that it is possible to provide a flat clothing that is adapted to the requirements for parallelization or dirt and short fiber separation.
  • the fiber bundle dissolving process is also accounted for with good cleanability of the flat clothing by cleaning rollers. Because the row offset, i.e. the distance in the direction of the working width between two clothing points in consecutive rows, differs, it is possible to design a wider or narrower passage for the fibers in the direction of the grain.
  • the row spacing between a row of the second zone and a subsequent further row of the second zone is different from the row spacing between the row of the second zone and the preceding row of the second zone.
  • the change in row spacing from one row to the next in combination with the small row offset results in the number of clothing points per section being uneven in the direction of the grain, which results in increased parallelism.
  • the row offset of the first zone and the row offset of the second zone are greater than the cross-sectional width of the wire.
  • the flat clothing is designed for high machine output with less soiled cotton, mixed wool with MMF (Man Made Fibers) or even just MMF. Due to the larger gaps between the clothing points, large impurities can still be picked up and easy cleaning with a good separation and parallelization effect is achieved. With regard to a specific working width, the clothing tips are far apart, so that there is a large passage between the individual clothing tips compared to a fiber diameter. Only some of the fibers to be processed come into contact with a clothing point, which consequently causes only some of the fibers contained in the fiber material to be straightened.
  • the row offset is changed compared to the first zone, which means that a clearance between the individual clothing points viewed in the direction of the grain is at least different in the second zone compared to the first zone, which is considered across both zones in the direction of the grain a displacement of the passages results and thus leads to a parallelization of the fibers.
  • the row offset from one row to a subsequent row is the same in the first zone. Also in the second zone, the row offset from one row to a subsequent row is the same.
  • the flat clothing is divided into two zones in the grain direction, with no smooth transition between the zones.
  • the row spacing between a row of the second zone and a subsequent further row of the second zone is smaller than the row spacing between the row of the second zone and the preceding row of the second zone.
  • the reduction in the row spacing leads to an increase in the number of clothing points per path in the direction of the grain, which means that the fibers are processed more efficiently.
  • the flat clothing is divided into different zones, with a lower density of clothing tips being provided in a first zone, there is a reduction in the good fibers taken up by the flat clothing for dirt separation.
  • the flat clothings on their way through the main carding zone clog less quickly and thus also result in better efficiency.
  • the effect of the flat clothing is retained over a longer distance along the surface of the card drum.
  • An extension of the first zone in the grain direction is advantageously 30% to 70% of an extension of the second zone. It has been shown that it is advantageous if the second zone has at least 7 rows. With a smaller number of rows, a division into subgroups within the second zones is not possible. It has also been shown that increasing the number of rows in the second zone can increase its effect.
  • two to four rows arranged one behind the other form a subgroup and the row spacing between consecutive rows within a subgroup, viewed in the direction of the grain, increases or decreases, with a subgroup with increasing row spacing being followed by a subgroup with decreasing row spacing or by a subgroup with decreasing row spacing, a subgroup follows with increasing row spacing.
  • This wave-like arrangement of the clothing points results in a further improvement in the effects presented above.
  • a manufacturing advantage results if, as an alternative to the formation of subgroups in the second zone, two to four rows arranged one behind the other form a row group, with the row spacing being the same within a row group.
  • the distance from a tip axis of a first wire prong to the opposite tip axis of a subsequent wire prong of the same row is equal to the back length of the wire prongs. This results in a regular setting of the clothing points.
  • the wire hooks have a back length between the tip axes of less than 3.5 mm.
  • FIG 1 shows a schematic representation of the side view of a known card 1 in the form of a revolving flat card.
  • Fiber tufts fed to a feeding device 2 are taken over by a licker-in 4 as fiber wadding 3 and transferred to a card drum 5 .
  • Lick-in 4 and carding drum 5 are each related to clothing wires, not shown here.
  • the fiber tufts are dissolved on the card drum 5, cleaned and parallelized. This process happens through interaction of carding drum 5 and components arranged around carding drum 5.
  • a revolving flat unit 8 is arranged above the carding drum 5 in the main carding zone, which has individual revolving flats 9 or flat bars.
  • the revolving flats 9 are guided by the revolving flat unit 8 counter to the direction of rotation of the carding drum 5 along part of the circumference of the carding drum 5 .
  • the pre-carding zone 6 and post-carding zone 7 are provided with stationary working elements.
  • the stationary working elements consist of, for example, carding elements, knives and guide or cover elements.
  • the fibers form a fiber web on the card drum 5, which is removed from the doffer roller 10 and formed into a card sliver 12 in a manner known per se in a sliver-forming unit 11 consisting of various rollers and guide elements. This card sliver 12 is then deposited in a transport can by a sliver coiler (not shown).
  • FIG 3 shows a schematic representation of a carding point in the main carding zone with a revolving flat 9 in interaction with the card drum 5.
  • the carding drum 5, which rotates in the direction of the arrow, is only partially shown with the drum clothing 13 located on it.
  • the flat clothing 14 is fastened, for example, with fastening clips 26 to the foot part 25 of the revolving flat 9 , the clothing tips 23 of the flat clothing 14 being directed towards the drum clothing 13 . Between the clothing points 23 of the flat clothing 14 and the cylinder clothing 13, the carding distance A is formed.
  • the carding distance A of today's usual cards is less than 0.2 millimeters.
  • figure 4 shows a schematic representation of a flat fitting 14 to explain the terms.
  • a detail of a foundation 27 with a length F and a width G is shown, through which clothing tips 23 forming wire hooks 28 are pierced.
  • the wire hooks 28 are in the direction of the length F in rows 33 one behind the other arranged, wherein the rows 33 have a row offset K between a first row 33 and a subsequent row.
  • the longitudinal direction corresponds to a working direction of the flat clothings 14 used in a revolving flat, which is transverse to the direction C of the grain.
  • the wire hooks 28 are used at a distance H next to each other.
  • a row spacing L is provided between the individual rows 33 .
  • the wire hooks 28 are formed from a wire with a cross-sectional width b.
  • the U-shaped wire hooks 28 have two legs 29 and a back 30 connecting the legs 29 .
  • the two legs 29 are each formed into a clothing point 23 at their ends opposite the back 30 .
  • the clothing tips 23 are generally formed by a grinding process after the wire hooks 28 have been inserted into the foundation 27 .
  • Legs 29 have a tip axis 31 and ridges 30 have a dorsal axis 32 .
  • a back length E is given by the distance between the tip axes 31 of a wire hook 28 in the direction of the back axis 32 .
  • figure 5 shows a schematic representation of a first embodiment of a flat top 14, the view shown being from the rear side of the flat top 14, so that the backs 30 of the individual wire hooks 28 protruding from the foundation 27 can be seen.
  • a clothing point 23 is formed on the non-visible side of the flat clothing 14 at each end of a spine 30 .
  • Two zones 34 and 35 are shown in the grain direction C over the width G of the flat clothing 14 on the illustrated section of the flat clothing 14 having a length F.
  • a first zone 34 which has an extent M
  • several rows 36 and 37 are arranged one after the other in the direction of the grain C.
  • the rows 36 and 37 have a row spacing L1.
  • the wire hooks 28 arranged side by side in the rows 36, 37 show a row offset K1, the row offset K1 indicating the offset of the clothing tips formed by the wire hooks 28. This is clarified by specifying the row offset K1 between row 37 and the following row in the grain direction C.
  • a second zone 35 which has an extent N, a plurality of rows 38, 39, 40 following one another in the direction C of the grain are arranged.
  • the rows 38 and 39 as well as the rows 39 and 40 have a row spacing L2.
  • the wire hooks 28 arranged side by side in the rows 38, 39, 40 show a row offset K2, the row offset K2 also indicating the offset of the clothing tips formed by the wire hooks 28.
  • the row offset K2 of the second zone N differs from the row offset K1 of the first zone M.
  • the row spacing L2 between consecutive rows 38, 39, 40 in the grain direction C decreases in the grain direction C in the exemplary embodiment shown.
  • figure 6 shows a schematic representation of a further embodiment of a flat fitting 14 from the same perspective as FIG figure 5 .
  • Two zones 34 and 35 are also shown in the grain direction C over the width G of the flat clothing 14 on the illustrated section of the flat clothing 14 having a length F.
  • a first zone 34 which has an extent M
  • several rows 36 and 37 are arranged one after the other in the direction of the grain C.
  • the rows 36 and 37 have a row spacing L1.
  • the wire hooks 28 arranged side by side in the rows 36, 37 show a row offset K1, the row offset K1 indicating the offset of the clothing tips formed by the wire hooks 28. This is illustrated by specifying the row offset K1 between the row 37 and the row following in the direction of the grain C.
  • a second zone 35 which has an extent N
  • several rows 38, 39, 40 are arranged one after the other in the direction of the grain C, with the rows 38, 39 and 40 forming a subgroup 42.
  • the rows 38 and 39 have a row spacing L2 and rows 39 and 40 have a row spacing L3.
  • the following three rows form a second subgroup 43, with the row spacing L2 or L3 seen in the grain direction C in the second subgroup 43 opposite the course of which is arranged in the first subgroup 42 .
  • a subgroup 43 with an increasing row spacing L2, L3 within the subgroup 43 follows a preceding subgroup 42 with a decreasing row spacing L2, L3. In the following subgroup, this progression of the row spacing is reversed again.
  • the wire hooks 28 arranged side by side in the rows 38, 39, 40 show a row offset K2, the row offset K2 also indicating the offset of the clothing tips formed by the wire hooks 28.
  • the row offset K2 of the second zone N differs from the row offset K1 of the first zone M.
  • figure 7 shows a schematic representation of a view X after FIG figure 6 .
  • the figure 7 shows a detail of the flat top 14 having a length F.
  • the wire hooks 28 pierced through the foundation 27 can be seen on the upper side of the flat top 14 with their backs 30 and on the lower side of the flat top 14 with their fitting tips 23 forming legs 29. It can be clearly seen that a clothing point spacing D over the length F of the flat clothing 14 is not uniform. This results from the different row offset K through the different zones.

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  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Description

Die Erfindung betrifft eine Deckelgarnitur für einen Wanderdeckel einer Karde mit einer Arbeitsbreite zur Bearbeitung von Fasern in einer quer zur Arbeitsbreite angelegten Faserlaufrichtung mit einer Fundation, welche eine der Arbeitsbreite entsprechende Länge und eine in Faserlaufrichtung gesehene Breite aufweist, und mit einer Vielzahl von Garniturspitzen, welche aus U-förmigen, durch die Fundation hindurch gestochenen Drahthäkchen aus einem Draht mit einer Querschnittsbreite mit zwei Spitzen ausbildenden Schenkeln und einem die beiden Schenkel verbindenden Rücken mit einer Rückenlänge gebildet sind. Die Schenkel weisen jeweils eine Spitzenachse auf. Die Drahthäkchen sind nebeneinander mit einem Abstand zwischen den sich gegenüberstehenden Spitzenachsen in Reihen und die Rücken mit einer die Spitzenachsen verbindenden Rückenachse in Richtung der Arbeitsbreite angeordnet. Ein Reihenversatz in Richtung der Arbeitsbreite, durch welchen Drahthäkchen in aufeinanderfolgenden Reihen in Faserlaufrichtung gesehen nicht hintereinander angeordnet sind, und ein Reihenabstand zwischen zwei aufeinanderfolgenden Reihen sind vorgesehen.The invention relates to flat clothing for a revolving flat of a card with a working width for processing fibers in a grain direction transverse to the working width, with a foundation which has a length corresponding to the working width and a width seen in the grain direction, and with a large number of clothing points which are formed from U-shaped wire hooks, which are pierced through the foundation, from a wire with a cross-sectional width with legs forming two points and a back with a back length connecting the two legs. The legs each have a tip axis. The wire hooks are arranged in rows side by side with a distance between the opposing tip axes and the ridges with a ridge axis connecting the tip axes in the direction of the working width. A row offset in the direction of the working width, as a result of which wire hooks are not arranged one behind the other in consecutive rows seen in the grain direction, and a row spacing between two consecutive rows are provided.

Es sind aus dem Stand der Technik verschiedene Vorrichtungen bekannt, welche in einer Karde der Ausscheidung von Schmutz und Kurzfasern dienen. Stellvertretend wird die Problematik in der Folge am Beispiel der Baumwollverarbeitung dargestellt. In der Baumwollverarbeitung werden die Baumwollfasern, nach deren Reinigung und Öffnung zu Faserflocken in einer Karde aufgearbeitet, gereinigt und parallelisiert. Die Faserflocken werden über einen Einfüllschacht einem Vorreisser zugeführt, welcher die Fasern auf die Kardentrommel übergibt. Über mehrere Umläufe der Kardentrommel hinweg werden die Fasern kardiert, das heisst die Fasern werden parallelisiert, ausgerichtet und von Schmutzresten resp. Trash-Teilen befreit. Die Funktion der Karde ist unter anderem die Ausscheidung von Kleinstverknotungen (Nissen) und Schalenteile mit Fasern (Seedcoats), die in den nachfolgenden Prozessen nicht mehr zur Einzelfaser aufgelöst werden können. Die Schalenteile & Nissen ergeben im Garn Dick- und Dünnstellen, was zu einer Minderung der Qualität des Garnes und damit Verringerung des Verkaufspreises führen kann. Ebenfalls muss die Karde Staub ausscheiden, welcher in Form von Staubpartikel bestehend aus Steinen, Sand, Dreck und Kleinstfasern im Fasergut enthalten ist. Für diesen Vorgang sind der Kardentrommel gegenüber sogenannte Deckel angebracht in Form von Fest- oder Wanderdeckel. Auf den Deckeln sind Garnituren vorgesehen, welche mit den auf der Kardentrommel vorhandenen Garnituren zusammenarbeiten. Diese Zusammenarbeit führt zur Reinigung und Längsorientierung der Fasern.Various devices are known from the prior art which are used in a card to separate dirt and short fibers. The problem is presented below using the example of cotton processing. In cotton processing, the cotton fibers are processed, cleaned and parallelized in a card after they have been cleaned and opened into fiber tufts. The fiber tufts are fed via a feed chute to a licker-in, which transfers the fibers to the card drum. The fibers are carded over several revolutions of the card drum, i.e. the fibers are parallelized, aligned and dirt residues or dirt are removed. Trash parts freed. The function of the card is, among other things, the separation of the smallest knots (neps) and shell parts with fibers (seed coats), which can no longer be broken down into individual fibers in the subsequent processes. The shell parts and neps result in thick and thin places in the yarn, which can lead to a reduction in the quality of the yarn and thus a reduction in the sales price. The card must also remove dust, which is in the form of dust particles consisting of stones, sand, dirt and very small fibers in the fiber material is included. For this process, so-called covers are attached opposite the carding drum in the form of fixed or revolving covers. Clothings are provided on the flats, which work together with the clothings present on the carding drum. This cooperation leads to the cleaning and longitudinal orientation of the fibers.

Die Zusammenhänge eines Kardiervorganges nach dem Stand der Technik werden anhand der Figur 2 beispielhaft an dieser Stelle kurz erklärt:
Figur 2 zeigt eine schematische Darstellung eines Kardiervorganges zwischen einer Trommelgarnitur 13 und einem Wanderdeckel mit einer Deckelgarnitur 14 mit einer Vielzahl von Garniturspitzen 23. Die Deckelgarnitur 14 weist eine Breite G auf. Die Drehrichtung der Kardentrommel und damit die Bewegungsrichtung des von der Trommelgarnitur 13 gehaltenen Fasergutes 15 sind mit dem Pfeil 17 angegeben. Der Wanderdeckel wird in die Richtung 16 durch das Wanderdeckelaggregat bewegt. Erfolgt die Bewegung 16 des Wanderdeckels in die gleiche Richtung wie die Trommelgarnitur 13, so ist zu beachten, dass die Trommelgarnitur 13 viel schneller bewegt wird als der Wanderdeckel und damit die Deckelgarnitur 14, was dazu führt, dass die Bewegungsrichtung 16 des Wanderdeckels für die Erklärungen nicht von Bedeutung ist. Das von der Trommelgarnitur 13 aufgenommene Fasergut 15 wird am Wanderdeckel, respektive der Deckelgarnitur 14 in einer Faserlaufrichtung C vorbeigeführt. Durch die Reibung zwischen der Deckelgarnitur 14 und dem Fasergut 15 mit Unterstützung der Zentrifugalkraft aufgrund der Trommeldrehung bleiben zunächst einzelne Fasern an den Garniturspitzen 23 hängen. Sie dienen als Hilfsmittel zum Einfangen von Trash-Teilen und Schmutzresten wie Blattteile 18, Staubpartikel 19, Stängelteile 20, Schalenteile 21 und Fasernissen 22. Staubpartikel 19 können erst richtig mit dem Deckel eingefangen werden, wenn ein genügend dichter Filter durch die aufgenommen Fasern entstanden ist, worin die Staubpartikel 19 festhängen bleiben. Ein weiterer Ausscheidungsort ist der Zwischenraum zwischen den Wanderdeckeln. Ab genügender Füllung und Laufdauer der Wanderdeckel im Prozess bilden sich Faserbrücken zwischen den Wanderdeckeln. Weiter wird durch die Zentrifugalkraft Luft zwischen den Wanderdeckeln durchgedrückt und abgesogen. Diese Zone ist vor allem beim Einlauf der Trommel zu beobachten. Ein weiterer Punkt für gutes Auflösen der Flocken und Fasern ist die erste Kante eines jeweiligen Wanderdeckels. Dieser muss die noch verbliebenen Flocken, welche nicht durch die Putzerei und Vorkardierzone aufgelöst wurden, auflösen bevor der Parallelisierungsvorgang stattfinden kann. Ein Vollsetzen der Deckelgarnitur 14 wird unter anderem bestimmt durch die Ausführung der Deckelgarnitur 14. Gleichzeitig werden die in der Trommelgarnitur 13 verbleibenden Fasern des Fasergutes 15 durch die Garniturspitzen 23 parallel zur Bewegungsrichtung 16 ausgerichtet. Durch den Kardiervorgang soll einerseits das Fasergut 15 gereinigt und andrerseits die Lage der einzelnen Fasern vergleichmässigt werden.
The interrelationships of a carding process according to the prior art are based on the figure 2 briefly explained here:
figure 2 shows a schematic representation of a carding process between a drum clothing 13 and a revolving flat with a flat clothing 14 with a plurality of clothing points 23. The flat clothing 14 has a width G. The direction of rotation of the carding drum and thus the direction of movement of the fiber material 15 held by the drum clothing 13 are indicated by the arrow 17 . The revolving flat is moved in direction 16 by the revolving flat unit. If the movement 16 of the revolving flat takes place in the same direction as the cylinder clothing 13, it should be noted that the cylinder clothing 13 is moved much faster than the revolving flat and thus the flat clothing 14, which means that the direction of movement 16 of the revolving flat for the explanations is not important. The fiber material 15 picked up by the drum clothing 13 is guided past the revolving flat or the flat clothing 14 in a fiber running direction C. Due to the friction between the flat clothing 14 and the fiber material 15 with the support of the centrifugal force due to the rotation of the drum, individual fibers initially get stuck on the clothing tips 23 . They serve as an aid for catching trash parts and dirt residues such as leaf parts 18, dust particles 19, stalk parts 20, shell parts 21 and fiber neps 22. Dust particles 19 can only be properly caught with the cover when a sufficiently tight filter has been created by the fibers taken up , wherein the dust particles 19 get stuck. Another place of excretion is the space between the revolving covers. Once the revolving flats have been filled and run sufficiently in the process, fiber bridges form between the revolving flats. Furthermore, air is pushed through between the revolving flats and sucked out by the centrifugal force. This zone can be observed above all at the infeed of the drum. Another point for good dissolution of the flakes and fibers is the first edge of each hiking cover. This must break up the remaining tufts that have not been broken up by the blowroom and pre-carding zone before the parallelization process can take place. Filling of the flat clothing 14 is determined, among other things, by the design of the flat clothing 14. At the same time, the fibers of the fiber material 15 remaining in the drum clothing 13 are aligned parallel to the direction of movement 16 by the clothing points 23. The carding process is intended on the one hand to clean the fibrous material 15 and on the other hand to even out the position of the individual fibers.

Die Wanderdeckel erfüllen grundsätzlich vier Funktionen, sie sollen die Faserflocken bis zur Einzelfaser auflösen, Störpartikel ausscheiden, Fasernissen auflösen und die Fasern parallelisieren und orientieren. Da wie oben beschrieben eine Ausscheidung von Schmutzpartikeln erst nach Aufnahme von Einzelfasern erfolgt, ist bei gering verschmutztem Rohstoff auch eine reduzierte Aufnahme von Einzelfasern notwendig. Die Aufnahme von Einzelfasern wiederum hängt von der Stellung der Garnituren zueinander und von der Ausführung der Deckelgarnitur ab. Zudem wird die Längsorientierung der Fasern wesentlich beeinflusst vom Abstand zwischen den Garnituren der Kardentrommel und dem Wanderdeckel, dem sogenannten Kardierspalt.The revolving flats basically fulfill four functions: they should break up the fiber tufts down to the individual fibres, separate out disruptive particles, break up fiber tears and parallelize and orient the fibers. Since, as described above, dirt particles are only eliminated after the individual fibers have been picked up, a reduced intake of individual fibers is also necessary if the raw material is only slightly contaminated. The absorption of individual fibers in turn depends on the position of the clothings relative to one another and on the design of the flat clothing. In addition, the longitudinal orientation of the fibers is significantly influenced by the distance between the clothings of the card drum and the revolving flat, the so-called carding gap.

Aus dem Stand der Technik ist eine Vielzahl von Deckelgarnituren bekannt, welche in Wanderdeckeln von Karden verwendet werden. Beispielsweise offenbart die EP 0 041 076 A1 eine Anordnung von Garniturspitzen, welche derart geringfügig in einer Faserlaufrichtung gesehen gegeneinander versetzt sind, das ein sehr schmaler Durchgang für die Fasern frei bleibt. Nachteilig an einer derartigen Anordnung ist, dass zwar eine hohe Kardierwirkung erzielt werden kann, es jedoch am Eintritt des Deckels aufgrund der engen Durchgänge zu einem Faserstau führt. Die Lehre der EP 0 143 174 A2 hat diesen Nachteil erkannt und durch eine progressive Verkleinerung des Abstandes versucht zu lösen. Nachteilig an der vorgeschlagenen Lösung ist, dass diese allmähliche Verengung des Durchganges zwar eine Behebung der bekannten Stauungen erbrachte, jedoch die Kardierwirkung verschlechterte. Weiter offenbart beispielsweise die CN 208 235 044 U Deckelgarnituren mit verschiedenartiger Anordnung der Drahthäkchen, teilweise in unterschiedlich beabstandeten Reihen. Gemeinsam ist jedoch allen Ausführungen, dass die Deckelgarnituren eine Parallelisierung der Fasern und gleichzeitig eine Ausscheidung von Trash-Partikeln und eine Auflösung von Flocken bewirken sollen. Die Anforderungen an die Deckelgarnitur für eine optimale Parallelisierung der Fasern stimmen nicht mit den Anforderungen an eine optimale Ausscheidung von Trash-Partikeln sowie der zusätzlichen Aufgabe einer Auflösung von Flocken überein. Dadurch sind die bekannten Deckelgarnituren, welche ein jeweils regelmässiges Muster in der Anordnung aller Garniturspitzen gemeinsam haben, ein Kompromiss zwischen mindestens zwei Idealen.A large number of flat clothings which are used in revolving flats of cards are known from the prior art. For example, the EP 0 041 076 A1 an arrangement of clothing tips which are so slightly offset from one another seen in a fiber direction that a very narrow passage remains free for the fibers. The disadvantage of such an arrangement is that, although a high carding effect can be achieved, it leads to fiber jamming at the entry of the flat due to the narrow passages. The lesson of EP 0 143 174 A2 recognized this disadvantage and tried to solve it by progressively reducing the distance. A disadvantage of the proposed solution is that this gradual narrowing of the passage did eliminate the known blockages, but worsened the carding effect. Further disclosed, for example, the CN 208 235 044 U Lid sets with various arrangement of the wire hooks, some in rows of different spacing. What all versions have in common, however, that the flat clothings should bring about a parallelization of the fibers and at the same time a separation of trash particles and a dissolution of flocks. The requirements of the flat clothing for optimal parallelization of the fibers do not match the requirements for optimal separation of trash particles and the additional task of breaking up flocks. As a result, the known flat clothings, which in each case have a regular pattern in the arrangement of all the clothing points in common, are a compromise between at least two ideals.

Die WO 2018/104836 A1 versucht diesen Nachteil zu beheben durch den Einsatz von unterschiedlichen Deckelgarnituren in benachbarten Wanderdeckeln. Nachteilig an der vorgeschlagenen Lösung ist jedoch, dass durch die Deckelgarnituren nach der Offenbarung der WO 2018/104836 A1 die an den Garnituren vorbeigeführten Fasern in hohem Masse ausgelenkt werden. Eine derart starke Auslenkung führt zu Faserschädigungen, wodurch ein Kurzfaseranteil im Kardenband erhöht wird oder eine erhöhte Ausscheidung an Kurzfasern im Spinnereivorbereitungsprozess bei hoch qualitativen Anwendungen erfolgen muss.The WO 2018/104836 A1 tries to remedy this disadvantage by using different flat sets in adjacent revolving flats. A disadvantage of the proposed solution, however, is that the cover fittings according to the disclosure of WO 2018/104836 A1 the fibers guided past the clothing are deflected to a large extent. Such a strong deflection leads to fiber damage, as a result of which the proportion of short fibers in the card sliver is increased or an increased elimination of short fibers has to take place in the spinning preparation process for high-quality applications.

Weiter offenbaren die DE 33 18 580 A1 , die EP 0 410 296 A1 und die FR 1.176.435 ebenfalls Anordnungen von Drahthäkchen, welche auch in unterschiedlichen Zonen vorgesehen sind. Den Offenbarungen gemeinsam ist jedoch eine angestrebte Regelmässigkeit der Anordnungen zumindest innerhalb der einzelnen Zonen.Next reveal the DE 33 18 580 A1 , the EP 0 410 296 A1 and the FR 1,176,435 also arrangements of wire hooks, which are also provided in different zones. What the disclosures have in common, however, is a desired regularity of the arrangements, at least within the individual zones.

Diese Verfahrensweise der Kardierung nach dem Stand der Technik hat den Nachteil, dass eine gleichzeitige Reinigung und Längsausrichtung der Fasern für die Anforderungen an beide Prozesse ein Kompromiss darstellt. Durch eine in den letzten Jahren erreichte Verbesserung der Reinigung der Baumwolle in der Putzerei und eine Steigerung der Leistungen im gesamten Bereich der Baumwollverarbeitung sind die Anforderungen an die Qualität der Kardierung stetig gewachsen. Der Einsatz der heute zur Verfügung stehenden Hochleistungskarden und die Verbesserungen in den Putzereianlagen führen dazu, dass durch die heutigen Prozesse im Verhältnis zur erreichten Schmutzausscheidung eine zu hohe Faserschädigung in Kauf zu nehmen ist und ebenfalls die Belastung auf die Wanderdeckel und spezifisch auf die einzelnen Garniturspitzen steigt. Beispielsweise hat eine hohe Schmutzausscheidungsrate bei Wanderdeckeln den Nachteil, dass dies auf Kosten der Fasergleichrichtung erfolgen muss, das heisst es werden viele Gutfasern in die Garnitur aufgenommen und aus dem Kardierprozess ent-This prior art method of carding has the disadvantage that simultaneous cleaning and longitudinal orientation of the fibers is a compromise for the requirements of both processes. Due to an improvement in the cleaning of the cotton in the blowroom achieved in recent years and an increase in performance in the entire area of cotton processing, the demands on the quality of the carding have steadily increased. The use of the high-performance cards that are available today and the improvements in the blowroom systems mean that today's processes in relation to the dirt separation achieved mean that excessive fiber damage has to be accepted and the load on the revolving flats and specifically on the individual clothing tips also increases . For example, a high dirt separation rate in revolving flats has the disadvantage that this has to be done at the expense of fiber straightening, i.e. many good fibers are included in the clothing and removed from the carding process.

fernt und damit auch eine geringere Parallelisierung der Einzelfasern in Kauf genommen um eine hohe Schmutzausscheidung zu erreichen.removed and thus less parallelization of the individual fibers is accepted in order to achieve a high level of dirt separation.

Die Aufgabe der Erfindung ist es eine Vorrichtung zu schaffen, welche ein Ausscheiden von Schmutzresten, Trash-Teilen und Nissen sowie ein hohes Aufkommen von Kurzfasern aus einem Fasergut bei gleichzeitig hoher Fasergleichrichtung ermöglicht, ohne eine Schädigung des Fasergutes oder einen Verlust an Gutfasern zu verursachen.The object of the invention is to create a device that allows dirt residues, pieces of trash and neps to be separated out and a large number of short fibers to be produced from a fiber material with a simultaneous high level of fiber straightening without causing damage to the fiber material or a loss of good fibers.

Zur Lösung der Aufgabe wird eine neuartige Deckelgarnitur für einen Wanderdeckel einer Karde mit einer Arbeitsbreite zur Bearbeitung von Fasern in einer quer zur Arbeitsbreite angelegten Faserlaufrichtung vorgeschlagen, wobei die Deckelgarnitur eine Fundation, welche eine der Arbeitsbreite entsprechende Länge und eine in Faserlaufrichtung gesehene Breite aufweist, und eine Vielzahl von Garniturspitzen umfasst. Die Garniturspitzen sind aus U-förmigen, durch die Fundation hindurch gestochenen Drahthäkchen aus einem Draht mit einer Querschnittsbreite zwei Spitzen ausbildenden Schenkeln und einem die beiden Schenkel verbindenden Rücken mit einer Rückenlänge gebildet, wobei die Schenkel jeweils eine Spitzenachse aufweisen. Die Querschnittsbreite des Drahtes der Drahthäkchen wird quer zur Faserlaufrichtung gemessen. Im Stand der Technik werden verschiedene Drahtquerschnitte verwendet, dabei sind die gängigsten Querschnitte in der Norm DIN-ISO 4105 (April 1984, Kratzendrähte) zusammengestellt. Für die verschiedenen Drahtformen ist, abgesehen von den runden Drähten, für bikonvexe, ovoide, sektorale oder flache Drähte jeweils neben der Querschnittshöhe (h), welche im eingesetzten Zustand in einer Deckelgarnitur in Faserlaufrichtung angeordnet ist, auch die Querschnittsbreite (b) angegeben. Die Querschnittsbreite (b) ist demnach quer zur Faserlaufrichtung, entsprechend in Richtung der Arbeitsbreite, im eingesetzten Zustand in einer Deckelgarnitur angeordnet. Die heute meist eingesetzte Drahtform ist der bikonvexe Draht. Die Spitzenachse verläuft jeweils im geometrischen Schwerpunkt des Drahtquerschnittes.In order to solve the problem, a new type of flat clothing is proposed for a revolving flat of a card with a working width for processing fibers in a grain direction transverse to the working width, the flat clothing having a foundation which has a length corresponding to the working width and a width seen in the grain direction, and includes a variety of clothing tips. The clothing tips are formed from U-shaped wire hooks pierced through the foundation from a wire with a cross-sectional width of two tips forming legs and a back connecting the two legs with a back length, the legs each having a tip axis. The cross-sectional width of the wire of the wire hooks is measured across the grain direction. Various wire cross-sections are used in the prior art, with the most common cross-sections being compiled in the standard DIN-ISO 4105 (April 1984, scratch wires). For the different wire shapes, apart from the round wires, for biconvex, ovoid, sectoral or flat wires, in addition to the cross-sectional height (h), which is arranged in the inserted state in a flat clothing in the direction of the grain, the cross-sectional width (b) is also given. The cross-sectional width (b) is therefore arranged transversely to the grain direction, corresponding to the direction of the working width, when used in a flat clothing. The wire shape most commonly used today is the biconvex wire. The tip axis always runs in the geometric center of gravity of the wire cross-section.

Die Drahthäkchen sind nebeneinander mit einem Abstand zwischen den sich gegenüberstehenden Spitzenachsen in Reihen und die Rücken mit einer die Spitzenachsen verbindenden Rückenachse in Richtung der Arbeitsbreite angeordnet, wobei ein Reihenversatz in Richtung der Arbeitsbreite, durch welchen die Garniturspitzen in aufeinanderfolgenden Reihen in Faserlaufrichtung gesehen nicht hintereinander angeordnet sind, und ein Reihenabstand zwischen zwei aufeinanderfolgenden Reihen vorgesehen sind. In Faserlaufrichtung gesehen sind zumindest zwei aufeinanderfolgende Zonen angeordnet, wobei jede Zone zumindest drei Reihen aufweist und der Reihenversatz der ersten Zone sich vom Reihenversatz der zweiten Zone unterscheidet.The wire hooks are arranged side by side with a distance between the opposing tip axes in rows and the ridges with a ridge axis connecting the tip axes in the direction of the working width, with a row offset in the direction of the working width, through which the clothing tips are not arranged one behind the other in successive rows seen in the grain direction, and a row spacing between two successive rows is provided. Seen in the grain direction, at least two consecutive zones are arranged, each zone having at least three rows and the row offset of the first zone differing from the row offset of the second zone.

Die unterschiedliche Anordnung der Garniturspitzen in zumindest zwei Zonen ermöglicht eine Auflösung des bis anhin eingegangen Kompromisses. Die Garniturspitzen sind in den beiden Zonen unterschiedlich angeordnet, sodass sich die Möglichkeit ergibt, eine Deckelgarnitur auf die Anforderungen an eine Parallelisierung respektive eine Schmutz- und Kurzfaserausscheidung angepasst zur Verfügung zu stellen. Ebenfalls wird dem Faserpaketauflösungsprozess mit einer guten Reinigbarkeit der Deckelgarnitur durch Reinigungswalzen Rechenschaft getragen. Dadurch dass sich der Reihenversatz, also der Abstand in Richtung der Arbeitsbreite zwischen zwei Garniturspitzen in aufeinanderfolgenden Reihen unterscheidet wird es möglich einen in Faserlaufrichtung weiteren oder schmaleren Durchgang für die Fasern zu gestalten.The different arrangement of the clothing points in at least two zones allows the compromise made up to now to be resolved. The clothing tips are arranged differently in the two zones, so that it is possible to provide a flat clothing that is adapted to the requirements for parallelization or dirt and short fiber separation. The fiber bundle dissolving process is also accounted for with good cleanability of the flat clothing by cleaning rollers. Because the row offset, i.e. the distance in the direction of the working width between two clothing points in consecutive rows, differs, it is possible to design a wider or narrower passage for the fibers in the direction of the grain.

Weiter ist der Reihenabstand jeweils zwischen einer Reihe der zweiten Zone und einer in Faserlaufrichtung gesehen nachfolgenden weiteren Reihe der zweiten Zone jeweils verschieden vom Reihenabstand zwischen der Reihe der zweiten Zone und der vorangehenden Reihe der zweiten Zone. Die Veränderung des Reihenabstandes von einer Reihe zur Nächsten in Kombination mit dem geringen Reihenversatz führt dazu, dass in Faserlaufrichtung die Zahl der Garniturspitzen pro Wegstrecke ungleichmässig ist und dadurch eine erhöhte Parallelisierung erreicht wird. Durch die Aufteilung der Deckelgarnitur in unterschiedliche Zonen, wobei in einer ersten Zone eine gleichmässigere Dichte an Garniturspitzen vorgesehen ist, ergibt sich in Faserlaufrichtung gesehen über die Arbeitsbreite eine insgesamt nicht regelmässige Verteilung der Garniturspitzen. Dies ergibt den Effekt, dass die einzelnen Fasern auf ihrem Weg durch die Hauptkardierzone mit einer hohen Wahrscheinlichkeit derart nahe an einer Garniturspitze vorbeikommen, dass aufgrund der Reibung eine Gleichrichtung der Fasern erzielt wird.Furthermore, the row spacing between a row of the second zone and a subsequent further row of the second zone, viewed in the direction of the grain, is different from the row spacing between the row of the second zone and the preceding row of the second zone. The change in row spacing from one row to the next in combination with the small row offset results in the number of clothing points per section being uneven in the direction of the grain, which results in increased parallelism. By dividing the flat clothing into different zones, with a more uniform density of clothing tips being provided in a first zone, the result is an overall non-regular distribution of the clothing tips over the working width, viewed in the direction of the grain. This results in the effect that the individual fibers on their way through the main carding zone have a high probability of passing so close to a clothing point that the fibers are straightened due to the friction.

Erfindungsgemäß sind der Reihenversatz der ersten Zone und der Reihenversatz der zweiten Zone grösser als die Querschnittsbreite des Drahtes. Die Deckelgarnitur ist auf hohe Produktionsleistungen der Maschine mit wenig verschmutzter Baumwolle, Mischwolle mit MMF (Man Made Fibers) oder gar nur MMF ausgerichtet. Durch die grösserer Spalten zwischen den Garniturspitzen können grosse Verunreinigungen immer noch aufgenommen werden und es wird eine einfache Reinigung mit guter Vereinzelungs- und Parallelisierungswirkung erreicht. In Bezug auf eine bestimmte Arbeitsbreite stehen die Garniturspitzen weit auseinander, sodass sich im Vergleich zu einem Faserdurchmesser ein grosser Durchgang zwischen den einzelnen Garniturspitzen ergibt. Es kommen somit nur ein Teil der zu verarbeitenden Fasern mit einer Garniturspitze in Berührung, was in der Folge eine Gleichrichtung von nur einem Teil der im Fasergut enthaltenen Fasern bewirkt. Es werden jedoch einzelne Fasern durch die Garniturspitzen eingefangen und zur Schmutzausscheidung nutzbar gemacht. In der zweiten Zone wird der Reihenversatz gegenüber der ersten Zone verändert, dies führt dazu, dass eine Durchgangsweite zwischen den einzelnen Garniturspitzen in Faserlaufrichtung gesehen in der zweiten Zone, im Vergleich zur ersten Zone, zumindest anders ist, was über beide Zonen hinweg in Faserlaufrichtung betrachtet eine Verschiebung der Durchgänge ergibt und damit zu einer Parallelisierung der Fasern führt.According to the invention, the row offset of the first zone and the row offset of the second zone are greater than the cross-sectional width of the wire. The flat clothing is designed for high machine output with less soiled cotton, mixed wool with MMF (Man Made Fibers) or even just MMF. Due to the larger gaps between the clothing points, large impurities can still be picked up and easy cleaning with a good separation and parallelization effect is achieved. With regard to a specific working width, the clothing tips are far apart, so that there is a large passage between the individual clothing tips compared to a fiber diameter. Only some of the fibers to be processed come into contact with a clothing point, which consequently causes only some of the fibers contained in the fiber material to be straightened. However, individual fibers are caught by the clothing tips and made usable for dirt removal. In the second zone, the row offset is changed compared to the first zone, which means that a clearance between the individual clothing points viewed in the direction of the grain is at least different in the second zone compared to the first zone, which is considered across both zones in the direction of the grain a displacement of the passages results and thus leads to a parallelization of the fibers.

Erfindungsgemäss ist in der ersten Zone der Reihenversatz von jeweils einer Reihe zu einer nachfolgenden Reihe gleich. Ebenfalls ist in der zweiten Zone der Reihenversatz von jeweils einer Reihe zu einer nachfolgenden Reihe gleich. Dadurch wird die Deckelgarnitur in Faserlaufrichtung in zwei Zonen getrennt, wobei sich zwischen den Zonen kein fliessender Übergang ergibt.According to the invention, the row offset from one row to a subsequent row is the same in the first zone. Also in the second zone, the row offset from one row to a subsequent row is the same. As a result, the flat clothing is divided into two zones in the grain direction, with no smooth transition between the zones.

Bevorzugterweise ist der Reihenabstand jeweils zwischen einer Reihe der zweiten Zone und einer in Faserlaufrichtung gesehen nachfolgenden weiteren Reihe der zweiten Zone jeweils kleiner als der Reihenabstand zwischen der Reihe der zweiten Zone und der vorangehenden Reihe der zweiten Zone. Die Verringerung des Reihenabstandes führt dazu, dass in Faserlaufrichtung die Zahl der Garniturspitzen pro Wegstrecke zunimmt und dadurch eine erhöhte Bearbeitung der Fasern erreicht wird. Durch die Aufteilung der Deckelgarnitur in unterschiedliche Zonen, wobei in einer ersten Zone eine geringere Dichte an Garniturspitzen vorgesehen ist, ergibt sich eine Verringerung der zur Schmutzausscheidung von den Deckelgarnituren aufgenommenen Gutfasern. Weiter ergibt sich der Effekt, dass die Deckelgarnituren auf ihrem Weg durch die Hauptkardier-zone weniger rasch zusetzen und damit auch einen besseren Wirkungsgrad ergeben. Die Wirkung der Deckelgarnitur bleibt über eine längere Wegstrecke entlang der Kardentrommeloberfläche erhalten.Preferably, the row spacing between a row of the second zone and a subsequent further row of the second zone, viewed in the direction of the grain, is smaller than the row spacing between the row of the second zone and the preceding row of the second zone. The reduction in the row spacing leads to an increase in the number of clothing points per path in the direction of the grain, which means that the fibers are processed more efficiently. through the division If the flat clothing is divided into different zones, with a lower density of clothing tips being provided in a first zone, there is a reduction in the good fibers taken up by the flat clothing for dirt separation. Furthermore, there is the effect that the flat clothings on their way through the main carding zone clog less quickly and thus also result in better efficiency. The effect of the flat clothing is retained over a longer distance along the surface of the card drum.

Vorteilhafterweise beträgt in Faserlaufrichtung eine Ausdehnung der ersten Zone 30% bis 70 % einer Ausdehnung der zweiten Zone. Dabei hat es sich gezeigt, dass es von Vorteil ist, wenn die zweite Zone zumindest 7 Reihen aufweist. Bei einer geringfügigeren Anzahl an Reihen ist eine Aufteilung in Untergruppen innerhalb der zweiten Zonen nicht möglich. Ebenfalls hat sich gezeigt, dass sich durch eine Erhöhung der Reihenzahl der zweiten Zone deren Wirkung verstärken lässt.An extension of the first zone in the grain direction is advantageously 30% to 70% of an extension of the second zone. It has been shown that it is advantageous if the second zone has at least 7 rows. With a smaller number of rows, a division into subgroups within the second zones is not possible. It has also been shown that increasing the number of rows in the second zone can increase its effect.

Vorteilhafterweise bilden in der zweiten Zone jeweils zwei bis vier hintereinander angeordnete Reihen eine Untergruppe und der Reihenabstand zwischen in Faserlaufrichtung gesehen aufeinanderfolgenden Reihen innerhalb einer Untergruppe nimmt jeweils zu oder ab, wobei auf eine Untergruppe mit zunehmendem Reihenabstand jeweils eine Untergruppe mit abnehmendem Reihenabstand oder auf eine Untergruppe mit abnehmendem Reihenabstand jeweils eine Untergruppe mit zunehmendem Reihenabstand folgt. Durch diese wellenartige Anordnung der Garniturspitzen ergibt sich eine weitere Verbesserung der zuvor dargestellten Effekte.Advantageously, in the second zone, two to four rows arranged one behind the other form a subgroup and the row spacing between consecutive rows within a subgroup, viewed in the direction of the grain, increases or decreases, with a subgroup with increasing row spacing being followed by a subgroup with decreasing row spacing or by a subgroup with decreasing row spacing, a subgroup follows with increasing row spacing. This wave-like arrangement of the clothing points results in a further improvement in the effects presented above.

Ein fertigungstechnischer Vorteil ergibt sich, wenn alternativ zur Bildung von Untergruppen in der zweiten Zone jeweils zwei bis vier hintereinander angeordnete Reihen eine Reihengruppe bilden, wobei innerhalb einer Reihengruppe der Reihenabstand gleich gross ist.A manufacturing advantage results if, as an alternative to the formation of subgroups in the second zone, two to four rows arranged one behind the other form a row group, with the row spacing being the same within a row group.

In heutigen Anwendungen der Deckelgarnitur hat es sich gezeigt, dass ein Optimum in der Kardierung erreicht werden kann, wenn die Deckelgarnituren für Wanderdeckel 30 bis 48 Reihen aufweisen, wovon 3 bis 45 Reihen der ersten Zone zugehörig sind. Die Anzahl der in die Deckelgarnitur eingebrachten Reihen ist aufgrund der Breite der gebräuchlichen Deckelgarnituren Verfahrenstechnisch beschränkt.In today's applications of the flat clothing, it has been shown that an optimum in carding can be achieved if the flat clothing for revolving flats has 30 to 48 rows, of which 3 to 45 rows belong to the first zone. The number of rows introduced into the flat clothing is procedurally limited due to the width of the usual flat clothing.

Bevorzugterweise ist der Abstand von einer Spitzenachse eines ersten Drahthäkchens zu der gegenüberliegenden Spitzenachse eines nachfolgenden Drahthäkchens derselben Reihe gleich wie die Rückenlänge der Drahthäkchen. Dadurch ergibt sich ein regelmässiges Setzbild der Garniturspitzen. Dabei ist es fertigungstechnisch von Vorteil, wenn die Drahthäkchen eine Rückenlänge zwischen den Spitzenachsen von weniger als 3.5 mm aufweisen.Preferably, the distance from a tip axis of a first wire prong to the opposite tip axis of a subsequent wire prong of the same row is equal to the back length of the wire prongs. This results in a regular setting of the clothing points. In terms of production technology, it is advantageous if the wire hooks have a back length between the tip axes of less than 3.5 mm.

Des Weiteren wird ein Wanderdeckel für eine Karde mit einer Deckelgarnitur nach einer der beschriebenen Ausführungsformen beansprucht.Furthermore, a revolving flat for a card with a flat clothing according to one of the described embodiments is claimed.

Im Folgenden wird die Erfindung anhand von beispielhaften Ausführungsformen erklärt und durch Zeichnungen näher erläutert. Es zeigen

Figur 1
eine schematische Darstellung in der Seitenansicht einer Karde nach dem Stand der Technik;
Figur 2
eine schematische Darstellung eines Kardiervorganges nach dem Stand der Technik zwischen einer Trommelgarnitur und einer flexiblen Garnitur;
Figur 3
eine schematische Darstellung einer Kardierstelle in der Hauptkardierzone nach dem Stand der Technik;
Figur 4
eine schematische Darstellung einer Deckelgarnitur zur Erklärung der Begriffe;
Figur 5
eine schematische Darstellung einer ersten Ausführungsform einer Deckelgarnitur;
Figur 6
eine schematische Darstellung einer weiteren Ausführungsform einer Deckelgarnitur und
Figur 7
eine schematische Darstellung einer Ansicht X nach der Figur 6.
The invention is explained below using exemplary embodiments and illustrated in more detail by drawings. Show it
figure 1
a schematic representation in the side view of a card according to the prior art;
figure 2
a schematic representation of a carding process according to the prior art between a cylinder clothing and a flexible clothing;
figure 3
a schematic representation of a carding station in the main carding zone according to the prior art;
figure 4
a schematic representation of a flat top to explain the terms;
figure 5
a schematic representation of a first embodiment of a flat top;
figure 6
a schematic representation of a further embodiment of a flat top and
figure 7
a schematic representation of a view X after figure 6 .

Figur 1 zeigt in einer schematischen Darstellung die Seitenansicht einer bekannten Karde 1 in Form einer Wanderdeckelkarde. Einer Speisevorrichtung 2 zugeführte Faserflocken werden von einem Vorreißer 4 als Faserwatte 3 übernommen und einer Kardentrommel 5 übergeben. Vorreißer 4 und Kardentrommel 5 sind jeweils mit hier nicht dargestellten Garniturdrähten bezogen. Die Faserflocken werden auf der Kardentrommel 5 aufgelöst, gereinigt und parallelisiert. Dieser Vorgang geschieht durch das Zusammenwirken von Kardentrommel 5 und um die Kardentrommel 5 angeordnete Bauteile. Nachdem die Faserflocken von der Kardentrommel 5 übernommen sind, werden diese durch eine Vorkardierzone 6, eine Hauptkardierzone und eine Nachkardierzone 7 zu einer Abnehmerwalze 10 transportiert. Oberhalb der Kardentrommel 5 ist in der Hauptkardierzone ein Wanderdeckelaggregat 8 angeordnet, welches einzelne Wanderdeckel 9 bzw. Deckelstäbe aufweist. Die Wanderdeckel 9 werden durch das Wanderdeckelaggregat 8 entgegen der Drehrichtung der Kardentrommel 5 entlang eines Teils des Umfangs der Kardentrommel 5 geführt. Die Vorkardierzone 6 und Nachkardierzone 7 sind mit ortsfesten Arbeitselementen versehen. Die ortsfesten Arbeitselemente bestehen aus beispielsweise Kardierelementen, Messer und Führungs- oder Abdeckelementen. Die Fasern bilden auf der Kardentrommel 5 ein Faservlies, welches von der Abnehmerwalze 10 abgenommen und in an sich bekannter Weise in eine, aus verschiedenen Walzen und Führungselementen bestehenden bandbildenden Einheit 11 zu einem Kardenband 12 geformt wird. Dieses Kardenband 12 wird dann von einer Bandablage (nicht gezeigt) in einer Transportkanne abgelegt. figure 1 shows a schematic representation of the side view of a known card 1 in the form of a revolving flat card. Fiber tufts fed to a feeding device 2 are taken over by a licker-in 4 as fiber wadding 3 and transferred to a card drum 5 . Lick-in 4 and carding drum 5 are each related to clothing wires, not shown here. The fiber tufts are dissolved on the card drum 5, cleaned and parallelized. This process happens through interaction of carding drum 5 and components arranged around carding drum 5. After the fiber tufts have been taken over by the card drum 5, they are transported through a pre-carding zone 6, a main carding zone and a post-carding zone 7 to a doffing roller 10. A revolving flat unit 8 is arranged above the carding drum 5 in the main carding zone, which has individual revolving flats 9 or flat bars. The revolving flats 9 are guided by the revolving flat unit 8 counter to the direction of rotation of the carding drum 5 along part of the circumference of the carding drum 5 . The pre-carding zone 6 and post-carding zone 7 are provided with stationary working elements. The stationary working elements consist of, for example, carding elements, knives and guide or cover elements. The fibers form a fiber web on the card drum 5, which is removed from the doffer roller 10 and formed into a card sliver 12 in a manner known per se in a sliver-forming unit 11 consisting of various rollers and guide elements. This card sliver 12 is then deposited in a transport can by a sliver coiler (not shown).

Figur 3 zeigt eine schematische Darstellung einer Kardierstelle in der Hauptkardierzone mit einem Wanderdeckel 9 im Zusammenspiel mit der Kardentrommel 5. Der Wanderdeckel 9 bestehend aus dem Deckelstab mit einem Rückenteil 24, einem Fussteil 25 und einer am Fussteil 25 befestigten Deckelgarnitur 14 erstreckt sich über die gesamte Arbeitsbreite der Kardentrommel 5. Die Kardentrommel 5 welche sich in Pfeilrichtung dreht, ist, mit der sich darauf befindlichen Trommelgarnitur 13, nur teilweise dargestellt. Die Deckelgarnitur 14 ist beispielhaft mit Befestigungsclips 26 am Fussteil 25 des Wanderdeckels 9 befestigt, wobei die Garniturspitzen 23 der Deckelgarnitur 14 gegen die Trommelgarnitur 13 gerichtet sind. Zwischen den Garniturspitzen 23 der Deckelgarnitur 14 und der Trommelgarnitur 13 wird der Kardierabstand A gebildet. Der Kardierabstand A heute üblicher Karden beträgt weniger als 0.2 Millimeter. figure 3 shows a schematic representation of a carding point in the main carding zone with a revolving flat 9 in interaction with the card drum 5. The revolving flat 9, consisting of the flat bar with a back part 24, a foot part 25 and a flat clothing 14 attached to the foot part 25, extends over the entire working width of the Carding drum 5. The carding drum 5, which rotates in the direction of the arrow, is only partially shown with the drum clothing 13 located on it. The flat clothing 14 is fastened, for example, with fastening clips 26 to the foot part 25 of the revolving flat 9 , the clothing tips 23 of the flat clothing 14 being directed towards the drum clothing 13 . Between the clothing points 23 of the flat clothing 14 and the cylinder clothing 13, the carding distance A is formed. The carding distance A of today's usual cards is less than 0.2 millimeters.

Figur 4 zeigt eine schematische Darstellung einer Deckelgarnitur 14 zur Erklärung der Begriffe. Es ist ausschnittsweise eine Fundation 27 mit einer Länge F und einer Breite G gezeigt, durch welche Garniturspitzen 23 formende Drahthäkchen 28 hindurchgestochen sind. Die Drahthäkchen 28 sind in Richtung der Länge F in Reihen 33 hintereinander angeordnet, wobei die Reihen 33 einen Reihenversatz K zwischen einer ersten Reihe 33 und einer nachfolgenden Reihe aufweisen. Die Längsrichtung entspricht einer Arbeitsrichtung der in einem Wanderdeckel eingesetzten Deckelgarnituren 14, welche quer zur Faserlaufrichtung C ist. Innerhalb einer Reihe 33 sind die Drahthäkchen 28 mit einem Abstand H nebeneinander eingesetzt. Zwischen den einzelnen Reihen 33 ist ein Reihenabstand L vorgesehen. figure 4 shows a schematic representation of a flat fitting 14 to explain the terms. A detail of a foundation 27 with a length F and a width G is shown, through which clothing tips 23 forming wire hooks 28 are pierced. The wire hooks 28 are in the direction of the length F in rows 33 one behind the other arranged, wherein the rows 33 have a row offset K between a first row 33 and a subsequent row. The longitudinal direction corresponds to a working direction of the flat clothings 14 used in a revolving flat, which is transverse to the direction C of the grain. Within a row 33, the wire hooks 28 are used at a distance H next to each other. A row spacing L is provided between the individual rows 33 .

Die Drahthäkchen 28 sind aus einem Draht mit einer Querschnittsbreite b geformt. Die U-förmigen Drahthäkchen 28 weisen dabei zwei Schenkel 29 und einen die Schenkel 29 verbindenden Rücken 30 auf. Die beiden Schenkel 29 sind an ihren dem Rücken 30 gegenüber liegenden Enden jeweils zu einer Garniturspitze 23 geformt. Die Garniturspitzen 23 werden in der Regel durch einen Schleifprozess nach dem Einsetzen der Drahthäkchen 28 in die Fundation 27 ausgebildet. Die Schenkel 29 weisen eine Spitzenachse 31 und die Rücken 30 eine Rückenachse 32 auf. Eine Rückenlänge E ist durch den Abstand zwischen den Spitzenachsen 31 eines Drahthäkchens 28 in Richtung der Rückenachse 32 gegeben.The wire hooks 28 are formed from a wire with a cross-sectional width b. The U-shaped wire hooks 28 have two legs 29 and a back 30 connecting the legs 29 . The two legs 29 are each formed into a clothing point 23 at their ends opposite the back 30 . The clothing tips 23 are generally formed by a grinding process after the wire hooks 28 have been inserted into the foundation 27 . Legs 29 have a tip axis 31 and ridges 30 have a dorsal axis 32 . A back length E is given by the distance between the tip axes 31 of a wire hook 28 in the direction of the back axis 32 .

Figur 5 zeigt eine schematische Darstellung einer ersten Ausführungsform einer Deckelgarnitur 14, dabei ist die gezeigte Ansicht von der Rückenseite der Deckelgarnitur 14, sodass die aus der Fundation 27 herausragenden Rücken 30 der einzelnen Drahthäkchen 28 zu sehen sind. Jeweils an jedem Ende eines Rückens 30 ist auf der nicht sichtbaren Seite der Deckelgarnitur 14 eine Garniturspitze 23 ausgebildet. Auf dem dargestellten Abschnitt der eine Länge F aufweisenden Deckelgarnitur 14 sind in Faserlaufrichtung C über die Breite G der Deckelgarnitur 14 zwei Zonen 34 und 35 dargestellt. figure 5 shows a schematic representation of a first embodiment of a flat top 14, the view shown being from the rear side of the flat top 14, so that the backs 30 of the individual wire hooks 28 protruding from the foundation 27 can be seen. A clothing point 23 is formed on the non-visible side of the flat clothing 14 at each end of a spine 30 . Two zones 34 and 35 are shown in the grain direction C over the width G of the flat clothing 14 on the illustrated section of the flat clothing 14 having a length F.

In einer ersten Zone 34, welche eine Ausdehnung M aufweist, sind mehrere in Faserlaufrichtung C aufeinander folgende Reihen 36 und 37 angeordnet. Die Reihen 36 und 37 weisen einen Reihenabstand L1 auf. Die nebeneinander in den Reihen 36, 37 angeordneten Drahthäkchen 28 zeigen eine Reihenversatz K1, wobei der Reihenversatz K1 den Versatz der durch die Drahthäkchen 28 gebildeten Garniturspitzen anzeigt. Dies wird verdeutlicht durch die Angabe des Reihenversatzes K1 zwischen der Reihe 37 und der in Faserlaufrichtung C nachfolgenden Reihe.In a first zone 34, which has an extent M, several rows 36 and 37 are arranged one after the other in the direction of the grain C. The rows 36 and 37 have a row spacing L1. The wire hooks 28 arranged side by side in the rows 36, 37 show a row offset K1, the row offset K1 indicating the offset of the clothing tips formed by the wire hooks 28. This is clarified by specifying the row offset K1 between row 37 and the following row in the grain direction C.

In einer zweiten Zone 35, welche eine Ausdehnung N aufweist, sind mehrere in Faserlaufrichtung C aufeinander folgende Reihen 38, 39, 40 angeordnet. Die Reihen 38 und 39 sowie die reihen 39 und 40 weisen einen Reihenabstand L2 auf. Die nebeneinander in den Reihen 38, 39, 40 angeordneten Drahthäkchen 28 zeigen eine Reihenversatz K2, wobei der Reihenversatz K2 ebenfalls den Versatz der durch die Drahthäkchen 28 gebildeten Garniturspitzen anzeigt. Der Reihenversatz K2 der zweiten Zone N unterscheidet sich vom Reihenversatz K1 der ersten Zone M. Zusätzlich ist im gezeigten Ausführungsbeispiel der Reihenabstand L2 zwischen in Faserlaufrichtung C aufeinanderfolgenden Reihen 38, 39, 40 in Faserlaufrichtung C gesehen abnehmend.In a second zone 35, which has an extent N, a plurality of rows 38, 39, 40 following one another in the direction C of the grain are arranged. The rows 38 and 39 as well as the rows 39 and 40 have a row spacing L2. The wire hooks 28 arranged side by side in the rows 38, 39, 40 show a row offset K2, the row offset K2 also indicating the offset of the clothing tips formed by the wire hooks 28. The row offset K2 of the second zone N differs from the row offset K1 of the first zone M. In addition, the row spacing L2 between consecutive rows 38, 39, 40 in the grain direction C decreases in the grain direction C in the exemplary embodiment shown.

Figur 6 zeigt eine schematische Darstellung einer weiteren Ausführungsform einer Deckelgarnitur 14 aus der gleichen Perspektive wie Figur 5. Auf dem dargestellten Abschnitt der eine Länge F aufweisenden Deckelgarnitur 14 sind in Faserlaufrichtung C über die Breite G der Deckelgarnitur 14 ebenfalls zwei Zonen 34 und 35 dargestellt. figure 6 shows a schematic representation of a further embodiment of a flat fitting 14 from the same perspective as FIG figure 5 . Two zones 34 and 35 are also shown in the grain direction C over the width G of the flat clothing 14 on the illustrated section of the flat clothing 14 having a length F.

In einer ersten Zone 34, welche eine Ausdehnung M aufweist, sind mehrere in Faserlaufrichtung C aufeinander folgende Reihen 36 und 37 angeordnet. Die Reihen 36 und 37 weisen einen Reihenabstand L1 auf. Die nebeneinander in den Reihen 36, 37 angeordneten Drahthäkchen 28 zeigen eine Reihenversatz K1, wobei der Reihenversatz K1 den Versatz der durch die Drahthäkchen 28 gebildeten Garniturspitzen anzeigt. Dies wird verdeutlicht durch die Angabe des Reihenversatzes K1 zwischen der Reihe 37 und der in Faserlaufrichtung C nachfolgenden Reihe.In a first zone 34, which has an extent M, several rows 36 and 37 are arranged one after the other in the direction of the grain C. The rows 36 and 37 have a row spacing L1. The wire hooks 28 arranged side by side in the rows 36, 37 show a row offset K1, the row offset K1 indicating the offset of the clothing tips formed by the wire hooks 28. This is illustrated by specifying the row offset K1 between the row 37 and the row following in the direction of the grain C.

In einer zweiten Zone 35, welche eine Ausdehnung N aufweist, sind mehrere in Faserlaufrichtung C aufeinander folgende Reihen 38, 39, 40 angeordnet, dabei bilden die Reihen 38, 39 und 40 eine Untergruppe 42. Die Reihen 38 und 39 weisen einen Reihenabstand L2 und die Reihen 39 und 40 weisen einen Reihenabstand L3 auf. Die nachfolgenden drei Reihen bilden eine zweite Untergruppe 43, wobei der Reihenabstand L2 respektive L3 in Faserlaufrichtung C gesehen in der zweiten Untergruppe 43 entgegengesetzt dessen Verlauf in der ersten Untergruppe 42 angeordnet ist. Dadurch folgt eine Untergruppe 43 mit einem innerhalb der Untergruppe 43 zunehmenden Reihenabstand L2, L3 auf eine vorangehende Untergruppe 42 mit einem abnehmenden Reihenabstand L2, L3. In der darauffolgenden Untergruppe wird dieser Verlauf der Reihenabstände wiederum umgekehrt. Die nebeneinander in den Reihen 38, 39, 40 angeordneten Drahthäkchen 28 zeigen eine Reihenversatz K2, wobei der Reihenversatz K2 ebenfalls den Versatz der durch die Drahthäkchen 28 gebildeten Garniturspitzen anzeigt. Der Reihenversatz K2 der zweiten Zone N unterscheidet sich vom Reihenversatz K1 der ersten Zone M.In a second zone 35, which has an extent N, several rows 38, 39, 40 are arranged one after the other in the direction of the grain C, with the rows 38, 39 and 40 forming a subgroup 42. The rows 38 and 39 have a row spacing L2 and rows 39 and 40 have a row spacing L3. The following three rows form a second subgroup 43, with the row spacing L2 or L3 seen in the grain direction C in the second subgroup 43 opposite the course of which is arranged in the first subgroup 42 . As a result, a subgroup 43 with an increasing row spacing L2, L3 within the subgroup 43 follows a preceding subgroup 42 with a decreasing row spacing L2, L3. In the following subgroup, this progression of the row spacing is reversed again. The wire hooks 28 arranged side by side in the rows 38, 39, 40 show a row offset K2, the row offset K2 also indicating the offset of the clothing tips formed by the wire hooks 28. The row offset K2 of the second zone N differs from the row offset K1 of the first zone M.

Figur 7 zeigt eine schematische Darstellung einer Ansicht X nach der Figur 6. Die Figur 7 zeigt einen Ausschnitt der eine Länge F aufweisenden Deckelgarnitur 14. Die durch die Fundation 27 hindurch gestochenen Drahthäkchen 28 sind auf der oberen Seite der Deckelgarnitur 14 mit ihren Rücken 30 und auf der unteren Seite der Deckelgarnitur 14 mit ihren Garniturspitzen 23 ausbildenden Schenkeln 29 zu sehen. Dabei ist deutlich zu erkennen, das ein Garniturspitzenabstand D über die Länge F der Deckelgarnitur 14 nicht gleichmässig ist. Dies ergibt sich aus dem unterschiedlichen Reihenversatz K durch die verschiedenen Zonen. figure 7 shows a schematic representation of a view X after FIG figure 6 . The figure 7 shows a detail of the flat top 14 having a length F. The wire hooks 28 pierced through the foundation 27 can be seen on the upper side of the flat top 14 with their backs 30 and on the lower side of the flat top 14 with their fitting tips 23 forming legs 29. It can be clearly seen that a clothing point spacing D over the length F of the flat clothing 14 is not uniform. This results from the different row offset K through the different zones.

Die vorliegende Erfindung ist nicht auf die dargestellten und beschriebenen Ausführungsbeispiele beschränkt. Abwandlungen im Rahmen der Patentansprüche sind möglich.The present invention is not limited to the illustrated and described embodiments. Modifications within the scope of the patent claims are possible.

Bezugszeichenlistereference list

11
Kardecard
22
Speisevorrichtungfeeding device
33
Faserwattefiber wadding
44
Vorreissermodullicker-in module
55
Kardentrommelcard drum
66
Vorkardierzonepre-carding zone
77
Nachkardierzonepost-carding zone
88th
Deckelaggregatcover unit
99
Wanderdeckelhiking cover
1010
Abnehmerwalzedoffer roller
1111
Bandbildende Einheitband forming unit
1212
Kardenbandcard sliver
1313
Trommelgarniturdrum set
1414
Deckelgarniturlid set
1515
Fasergutfibrous material
1616
Bewegungsrichtung WanderdeckelDirection of movement revolving cover
1717
Bewegungsrichtung FasergutDirection of movement of fiber material
1818
Blattteileleaf parts
1919
Staubpartikeldust particles
2020
Stängelteilestem parts
2121
Schalenteileshell parts
2222
Fasernissenfiber tears
2323
Garniturspitzetrimming tip
2424
Rückenteilback part
2525
Fussteilfootboard
2626
Befestigungsclipmounting clip
2727
Fundationfoundation
2828
Drahthäkchenwire hook
2929
Schenkelleg
3030
RückenMove
3131
Spitzenachsetip axle
3232
Rückenachsedorsal axis
3333
Reihe von DrahthäkchenRow of Wire Ticks
3434
Erste ZoneFirst zone
3535
Zweite ZoneSecond zone
36, 3736, 37
Reihe von Drahthäkchen in erster ZoneRow of wire hooks in the first zone
38, 39, 4038, 39, 40
Reihe von Drahthäkchen in zweiter ZoneRow of wire hooks in second zone
42, 4342, 43
Untergruppen von Reihensubgroups of rows
AA
Kardierspaltcarding gap
BB
Arbeitsbreiteworking width
CC
Faserlaufrichtunggrain direction
DD
Garniturspitzenabstandclothing tip distance
EE
Rückenlängeback length
Ff
Länge DeckelgarniturLength of lid set
GG
Breite DeckelgarniturWide lid set
HH
Abstand DrahthäkchenWire hook spacing
KK
Reihenversatzrow offset
LL
Reihenabstandrow spacing
MM
Ausdehnung erste ZoneExtension first zone
NN
Ausdehnung zweite ZoneExpansion second zone
bb
Querschnittsbreite des Drahtescross-sectional width of the wire

Claims (10)

  1. A flat clothing (14) for a revolving flat (9) of a carding machine (1), having a working width (B) for processing fibers in a fiber running direction (C) transverse to the working width (B), having a foundation (27) with a length (F) that corresponds to the working width (B), and a width (G) that is viewed in the fiber running direction (C), and having a plurality of clothing tips (23) that are formed from U-shaped small wire hooks (28) that penetrate through the foundation (27) and that are made of a wire having a cross-sectional width (D) with two legs (29) that form clothing tips (23), and a back (30) that has a back length (E) and connects the two legs (29), wherein the legs (29) each have a tip axis (31), the small wire hooks (28) are adjacently situated in rows (33, 36, 37, 38, 39, 40) with a distance (H) between the oppositely situated tip axes (31), and the backs (30) are situated with a back axis (32), connecting the tip axes (31), in the direction of the working width (B), wherein a row offset (K, K1, K2) in the direction of the working width (B), as the result of which the clothing tips (23) in successive rows (33, 36, 37, 38, 39, 40) are not situated one behind the other, viewed in the fiber running direction (C), and a row spacing (L, L1, L2) between two successive rows (33, 36, 37, 38, 39, 40), are provided, wherein at least two successive zones (34, 35), viewed in the fiber running direction (C), are provided, wherein each zone has at least three rows (33, 36, 37, 38, 39, 40), and the row offset (K1) of the first zone (34) differs from the row offset (K2) of the second zone (35), wherein in the first zone (34), the row offset (K1) from one row (36) to a following row (37) is the same in each case and in the second zone (34), the row offset (K2) from one row (36) to a following row (37) is the same in each case, characterized in that the row spacing (L3) between a row (39) in the second zone (35) and the following row (40) in the second zone (35), viewed in the fiber running direction (C), is different from the row spacing (L2) between the row (39) in the second zone (35) and the preceding row (38) in the second zone (35) and that the row offset (K1) of the first zone (34) and the row offset (K2) of the second zone (35) are greater than the cross-sectional width (b) of the wire.
  2. The flat clothing (14) according to one of the preceding claims, characterized in that in the first zone (34), the row spacing (L1) from one row (36) to a following row (37) is the same in each case.
  3. The flat clothing (14) according to one of the preceding claims, characterized in that the row spacing (L3) between each row (39) in the second zone (35) and the following row in the second zone, viewed in the fiber running direction (C), in each case is smaller than the row spacing (L2) between the row (39) in the second zone (35) and the preceding row (38) in the second zone (35).
  4. The flat clothing (14) according to one of the preceding claims, characterized in that an extension (M) of the first zone (34) in the fiber running direction (C) is 30% to 70% of an extension (N) of the second zone (35).
  5. The flat clothing (14) according to one of the preceding claims, characterized in that the second zone has at least seven rows.
  6. The flat clothing (14) according to Claim 5, characterized in that in the second zone (35), two to four rows (38, 39, 40) arranged in succession in each case form a subgroup (42, 43), and the row spacing (L2) between successive rows (38, 39, 40) within a subgroup (42, 43), viewed in the fiber running direction (C), respectively increases or decreases, wherein a subgroup (42) with increasing row spacing (L2) is followed in each case by a subgroup (43) with decreasing row spacing (L2), or a subgroup (43) with decreasing row spacing (L2) is followed in each case by a subgroup (42) with increasing row spacing (L2).
  7. The flat clothing (14) according to Claim 5, characterized in that in the second zone (35), two to four rows (38, 39, 40) arranged in succession in each case form a group of rows, the row spacing (L2) within a group of rows being the same.
  8. The flat clothing (14) according to one of the preceding claims, characterized in that the flat clothing (14) has 30 to 48 rows (33, 36, 37, 38, 39, 40), 3 to 45 rows (36, 37) of which belong to the first zone (34).
  9. The flat clothing (14) according to one of the preceding claims, characterized in that the distance (H) of a tip axis (31) of a first small wire hook (28) from the oppositely situated tip axis (31) of a subsequent small wire hook (28) in the same row (33, 36, 37, 38, 39, 40) is the same as the length (E) of the backs of the small wire hooks (28).
  10. A revolving flat (9) for a carding machine (1), having a flat clothing (14) according to one of the preceding claims.
EP20152345.3A 2019-02-08 2020-01-17 Cover fitting for a movable flat of a carding machine Active EP3693498B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH00155/19A CH715824A1 (en) 2019-02-08 2019-02-08 Flat clothing for a revolving flat of a card.

Publications (2)

Publication Number Publication Date
EP3693498A1 EP3693498A1 (en) 2020-08-12
EP3693498B1 true EP3693498B1 (en) 2023-03-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP20152345.3A Active EP3693498B1 (en) 2019-02-08 2020-01-17 Cover fitting for a movable flat of a carding machine

Country Status (4)

Country Link
US (1) US20200255983A1 (en)
EP (1) EP3693498B1 (en)
CN (1) CN111549402B (en)
CH (1) CH715824A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023067543A1 (en) * 2021-10-23 2023-04-27 The Indian Card Clothing Company Limited A flat top for a carding machine

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1176435A (en) * 1957-07-11 1959-04-10 Joseph Deiss Ets Carding hat
JPS51127224A (en) * 1975-04-24 1976-11-05 Kanai Hiroyuki Top needle cloth
JPS5264822U (en) * 1975-10-31 1977-05-13
CH644902A5 (en) * 1980-05-29 1984-08-31 Graf & Co Ag LID SET FOR CARD.
DE3318580A1 (en) * 1983-05-20 1984-11-22 Aktiebolaget Kardbeslag, Norrköping Card clothing
CH661531A5 (en) * 1983-09-29 1987-07-31 Graf & Co Ag LID SET FOR CRAMPING MACHINES.
DE3924890A1 (en) * 1989-07-27 1991-02-07 Wolters Peter Fa LID SET FOR A CARD
DE19708261B4 (en) * 1997-02-28 2010-08-12 TRüTZSCHLER GMBH & CO. KG Device on a card with a feeding roller and at least one lickerin
AUPP681098A0 (en) * 1998-10-30 1998-11-19 Commonwealth Scientific And Industrial Research Organisation Card wire, especially for doffers and workers
CN205205327U (en) * 2015-05-11 2016-05-04 孙鹏子 Close card clothing of combing of tooth that varies
CH711367A1 (en) * 2015-07-31 2017-01-31 Rieter Ag Maschf Storage of a flexible arch in a hiking blanket card.
WO2018104836A1 (en) 2016-12-05 2018-06-14 Lakshmi Card Clothing Mfg Co Pvt Ltd Card flat for a carding machine
CN208235044U (en) 2018-03-27 2018-12-14 光山白鲨针布有限公司 A kind of high grade cotton yarn revolving tops
CN109023605B (en) * 2018-08-21 2021-07-02 金轮针布(江苏)有限公司 Flat clothing strip for carding machine

Also Published As

Publication number Publication date
CN111549402A (en) 2020-08-18
EP3693498A1 (en) 2020-08-12
US20200255983A1 (en) 2020-08-13
CH715824A1 (en) 2020-08-14
CN111549402B (en) 2023-11-14

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