EP3690086B1 - Melt spinning apparatus and non-woven fabric production method - Google Patents
Melt spinning apparatus and non-woven fabric production method Download PDFInfo
- Publication number
- EP3690086B1 EP3690086B1 EP18900577.0A EP18900577A EP3690086B1 EP 3690086 B1 EP3690086 B1 EP 3690086B1 EP 18900577 A EP18900577 A EP 18900577A EP 3690086 B1 EP3690086 B1 EP 3690086B1
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- European Patent Office
- Prior art keywords
- cooling air
- supply unit
- air supply
- cooling
- unit
- Prior art date
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- 238000002074 melt spinning Methods 0.000 title claims description 48
- 239000004745 nonwoven fabric Substances 0.000 title claims description 35
- 238000004519 manufacturing process Methods 0.000 title claims description 30
- 238000001816 cooling Methods 0.000 claims description 233
- 238000005192 partition Methods 0.000 claims description 65
- 238000009987 spinning Methods 0.000 claims description 40
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 13
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 13
- 229920000642 polymer Polymers 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000000052 comparative effect Effects 0.000 description 11
- 239000004711 α-olefin Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 229920005604 random copolymer Polymers 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000011342 resin composition Substances 0.000 description 6
- 229920001384 propylene homopolymer Polymers 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
- D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
Definitions
- the present disclosure relates to a melt spinning apparatus and to a method of manufacturing a non-woven fabric.
- Examples of methods of manufacturing spunbonded non-woven fabrics include a method in which spun filaments are cooled by cooling air introduced into a cooling chamber, drawn through nozzles using cooling air as drawing air on an as-is basis, and scattered on a mesh belt.
- cooling air is sprayed on a large number of continuous filaments melt-spun from spinning nozzles, thereby cooling the filaments.
- a sufficient volume of cooling air is needed in the case of increasing the amount of discharged filaments in order to enhance productivity in such a case.
- a small volume of cooling air results in insufficient cooling of the filaments, thereby causing a resin block (shot) to be prone to be generated on a web.
- a large volume of cooling air causes yarn breakage to be prone to occur due to supercooling.
- Patent Document 1 proposes the method of manufacturing a non-woven fabric, in which cooling air introduced into a cooling chamber is divided into at least two stages in a vertical direction, and the air velocity of cooling air in a bottom stage is allowed to be higher than the air velocity of cooling air in a top stage.
- Patent Document 1 Japanese Patent Application Laid-Open ( JP-A) No. 2002-317372
- Patent Document 1 the method and apparatus of manufacturing a non-woven fabric, proposed in Patent Document 1, have a problem that the uniformity (texture) of the mass distribution of an overall non-woven fabric is prone to be deteriorated, whereby so-called yarn fluctuation is prone to occur.
- the present invention was made under such circumstances with an object of providing a melt spinning apparatus in which yarn breakage and yarn fluctuation can be suppressed, and a method of manufacturing a non-woven fabric using the apparatus.
- the present disclosure can provide a melt spinning apparatus in which yarn breakage and yarn fluctuation can be suppressed, and a method of manufacturing a non-woven fabric using the apparatus.
- any numerical value range indicated by the term “to” represents any range including the numerical values described before and after the term “to” as the lower limit value and the upper limit value, respectively.
- the upper or lower limit value expressed in one numerical range may be replaced by the upper or lower limit value in another numerical range expressed in a stepwise manner.
- the upper or lower limit value of the numerical range may be replaced by values described in Examples.
- the configuration of the embodiment is not limited to a configuration illustrated in the drawing.
- the sizes of members in each drawing are conceptual, and the relative relationships between the sizes of the members are not limited thereto.
- a melt spinning apparatus of the present disclosure includes a spinning unit including plural spinning nozzles that spin filaments, a cooling unit that cools the filaments spun from the spinning nozzles, and a cooling air supply unit that faces the cooling unit and supplies cooling air to the cooling unit through an air-permeable partition, wherein the cooling air supply unit includes a first cooling air supply unit at a vertically upper side and a second cooling air supply unit at a vertically lower side, divided into two stages in a vertical direction through a partition, there is a gap between an end, facing the air-permeable partition, of the partition and a face of a side, facing the partition, in the air-permeable partition, and the distance of the gap d is 55 mm or less and 5 mm or more.
- the melt spinning apparatus of the present disclosure includes the cooling air supply unit including the first cooling air supply unit at the vertically upper side and the second cooling air supply unit at the vertically lower side, divided into the two stages in the vertical direction through the partition, and includes the gap between the end, facing the air-permeable partition, of the partition and the face of the side, facing the partition, in the air-permeable partition, wherein the distance of the gap d is 55 mm or less and 5 mm or more.
- the melt spinning apparatus 100 includes a spinning unit 1, a cooling chamber (cooling unit) 3, a cooling air supply unit 4, an air-permeable partition 8, and a drawing unit 9.
- the cooling air supply unit 4 is divided into two stages through a partition 7, and includes a first cooling air supply unit 5 at a vertically upper side and a second cooling air supply unit 6 at a vertically lower side. There is a gap between an end, facing the air-permeable partition 8, of the partition 7 and a face of a side, facing the partition 7, in the air-permeable partition 8.
- the melt spinning apparatus 100 is an apparatus that discharges a resin composition supplied to the spinning unit 1, from plural spinning nozzles into the cooling chamber 3, and cools and draws the discharged filaments.
- the melt spinning apparatus 100 may be an apparatus used for manufacturing a spunbonded non-woven fabric, and may include, for example, a collecting unit that forms a non-woven web on which the cooled and drawn filaments are deposited, and an entanglement unit that subjects the non-woven web to heating and pressurization treatment.
- the melt spinning apparatus 100 includes the spinning unit 1 including the plural spinning nozzles through which filaments are spun. For example, a resin composition melt-kneaded with an extruder is supplied to the spinning unit 1, and the resin composition supplied to the spinning unit 1 is discharged as filaments from the plural spinning nozzles disposed on a nozzle face 2 into the cooling chamber 3.
- the resin composition may include a resin used for manufacturing a non-woven fabric.
- the resin used for manufacturing a non-woven fabric include a polyester resin, a polyurethane resin, a polyamide resin, and a polyolefin resin.
- a polyolefin resin is preferred, and a propylene-based polymer is more preferred, in view of excellent productivity.
- the propylene-based polymer may be a polymer including propylene as a constitutional unit, may be a propylene homopolymer, may be a propylene random copolymer, or may be a mixture thereof.
- the propylene random copolymer is preferably a random copolymer in which the content of propylene with respect to all constitutional units is 50% by mol or more.
- the propylene random copolymer is preferably a propylene ⁇ -olefin random copolymer.
- the content of propylene with respect to all the constitutional units is preferably from 70% by mol to 99.5% by mol, more preferably from 80% by mol to 98% by mol, and still more preferably from 90% by mol to 96% by mol.
- the ⁇ -olefin is preferably an ⁇ -olefin having two or more carbon atoms, excluding propylene, more preferably an ⁇ -olefin having 2 or from 4 to 8 carbon atoms, and still more preferably ethylene which is an ⁇ -olefin having 2 carbon atoms.
- ⁇ -olefin examples include ethylene, 1-butene, 1-pentene, 1-hexene, 1-octene, and 4-methyl-1-pentene.
- Such ⁇ -olefins may be used singly, or in combination two or more kinds thereof.
- the resin composition may include another component as well as the resin used for manufacturing a non-woven fabric.
- the other component include another polymer, an organic peroxide, a surfactant, a coloring agent, an antioxidant based on phosphorus, phenol, or the like, a weathering stabilizer based on benzotriazole or the like, a light stabilizer based on a hindered amine or the like, an anti-blocking agent, a dispersant such as calcium stearate, a lubricant, a nucleating agent, a pigment, a softening agent, a hydrophilization agent, a water repellent, an aid, a water repellent, a filler, an antibacterial agent, a pesticide, an insect repellent, an agent, a natural oil, and a synthetic oil.
- the melt spinning apparatus 100 includes the cooling chamber 3 in which filaments spun from the spinning nozzles are cooled. Cooling air is supplied from the cooling air supply unit 4 into the cooling chamber 3 through the air-permeable partition 8, and the filaments are cooled by the supplied cooling air.
- An exhaust-nozzle for exhausting a vapor of low-molecular-weight polymer may be mounted between the nozzle face 2, which is an upper portion of the cooling chamber 3, and the cooling air supply unit 4.
- the melt spinning apparatus 100 includes the cooling air supply unit 4 that faces the cooling chamber 3 and supplies cooling air to the cooling chamber 3 through the air-permeable partition 8.
- the cooling air supply unit 4 includes the first cooling air supply unit 5 at the vertically upper side and the second cooling air supply unit 6 at the vertically lower side, divided into two stages in a vertical direction. As illustrated in Fig. 1 , the first cooling air supply unit 5 and the second cooling air supply unit 6 supply cooling airs in the directions of arrows in Fig. 1 .
- cooling air supply units 4 supply cooling airs from two directions, facing each other, to the cooling chamber 3 through such air-permeable partitions 8, respectively.
- the cooling air supply unit 4 may include a flow regulating plate that regulates cooling air supplied to the cooling chamber 3, upstream of the air-permeable partition 8 in the direction of cooling air supply. As a result, the direction of cooling air supplied to the cooling chamber 3 is regulated, and yarn breakage and yarn fluctuation can be more preferably suppressed.
- (L ⁇ h)/d satisfies 0.056 or more assuming that the width of the cooling air supply unit 4 is L (m), the height of the cooling air supply unit 4 is h (m), and the distance of the gap is d (mm).
- the height h of the cooling air supply unit 4 corresponds to h 1 + h 2 + the thickness of the partition 7 in Fig. 1
- the width of the cooling air supply unit 4 is the length of the inner side of the cooling air supply unit 4, excluding an outer wall, in the direction orthogonal to the direction of cooling air supply and the height of the cooling air supply unit 4 in Fig. 1 .
- the width L of the cooling air supply unit 4 and the height h of the cooling air supply unit 4 means the width and height of the cooling air outlet of the cooling air supply unit 4. Accordingly, (L ⁇ h) means the area of a face, through which cooling air passes, of the cooling air outlet of the cooling air supply unit 4, and (L ⁇ h)/d means the ratio of the area to the distance d of the gap.
- (L ⁇ h)/d may be from 0.056 to 0.614, or may be from 0.112 to 0.448. Yarn breakage can be more preferably suppressed in a case in which (L ⁇ h)/d is 0.056 or more, and yarn fluctuation can be more preferably suppressed in a case in which (L ⁇ h)/d is 0.614 or less.
- the distance d of the gap may be 50 mm or less, may be 45 mm or less, and may be 40 mm or less, in view of more preferably suppressing yarn breakage.
- the numerical value of the distance d of the gap is not particularly limited as long as the gap is present.
- the distance d may be 5 mm or more, and may be 10 mm or more, in view of more preferably suppressing yarn fluctuation.
- the width L of the cooling air supply unit 4 is not particularly limited.
- the width L may be from 3 m to 7 m, and may be from 4 m to 6 m.
- the height of the cooling air supply unit 4 is not particularly limited. The height may be from 0.4 m to 1.0 m, and may be from 0.6 m to 0.8 m.
- the ratio of a distance from the nozzle face 2 to the partition 7 with respect to the the distance d of the gap may be from 5 to 50.
- the ratio of the height (h 2 ) of the second cooling air supply unit 6 to the height (h 1 ) of the first cooling air supply unit 5 may be from 0.5 to 1.5, and may be from 0.8 to 1.2.
- the melt spinning apparatus 100 may further include a first controller that controls the temperature (first temperature) of cooling air supplied to the first cooling air supply unit 5 and the temperature (second temperature) of cooling air supplied to the second cooling air supply unit 6.
- the first temperature refers to the temperature of cooling air in the inlet of the first cooling air supply unit 5
- the second temperature refers to the temperature of cooling air in the inlet of the second cooling air supply unit 6.
- the first controller preferably performs control so that the second temperature is higher than the first temperature, and more preferably performs control so that the first temperature is from 10°C to 40°C, and the second temperature is higher than the first temperature by 10°C or more and is from 30°C to 70°C.
- the melt spinning apparatus 100 may further include a second controller that controls the average air velocity (V 1 ) of cooling air supplied to the first cooling air supply unit 5 and the average air velocity (V 2 ) of cooling air supplied to the second cooling air supply unit 6.
- the second controller may be the same as or different from the first controller.
- V 1 refers to the average air velocity of cooling air in the inlet of the first cooling air supply unit 5
- V 2 refers to the average air velocity of cooling air in the inlet of the second cooling air supply unit 6.
- the second controller preferably controls the average air velocity of cooling air so that V 2 is more than V 1 in view of preferably suppressing yarn breakage.
- the second controller preferably performs control so that the ratio of V 1 to V 2 (V 1 /V 2 ) is from more than 0 to 0.7, more preferably performs control so that 0.01 ⁇ V 1 /V 2 ⁇ 0.5 is achieved, and still more preferably performs control so that 0.05 ⁇ V 1 /V 2 ⁇ 0.4 is achieved.
- the melt spinning apparatus 100 includes the air-permeable partition 8 that separates the cooling air supply unit 4 and the cooling chamber 3 from each other.
- the air-permeable partition 8 has permeability, and therefore, cooling air supplied from the cooling air supply unit 4 is introduced into the cooling chamber 3 through the air-permeable partition 8.
- the air-permeable partition 8 is not particularly limited as long as the air-permeable partition 8 is a partition having permeability.
- the air-permeable partition 8 preferably has a lattice shape such as a quadrangular shape, or a honeycomb shape such as a hexagonal shape or an octagonal shape, and more preferably has a honeycomb shape.
- the thickness of the air-permeable partition 8 is preferably from 10 mm to 50 mm, and more preferably from 20 mm to 40 mm.
- the ratio of the thickness of the air-permeable partition to the distance of the gap is preferably from 0.5 to 5.0, more preferably from 0.5 to 1.5, and still more preferably from 0.8 to 1.2.
- the melt spinning apparatus 100 further includes the drawing unit 9 that draws filaments cooled in the cooling chamber 3.
- the drawing unit 9 is a thin bottleneck that is arranged at the vertically lower side of the cooling chamber 3, and that is throttled from both right and left sides. In the drawing unit 9, cooling air has an increased air velocity, becomes drawing air, and allows the cooled filaments to be drawn.
- the ratio of the distance B from the nozzle face 2 to the partition 7 with respect to a distance C from the nozzle face 2 to the inlet of the drawing unit 9 is preferably from 0.2 to 0.8, and more preferably from 0.2 to 0.6.
- a method of manufacturing a non-woven fabric of the present disclosure is a method of manufacturing a non-woven fabric from filaments spun from plural spinning nozzles using the melt spinning apparatus of the present disclosure. Anon-woven fabric of which the yarn breakage and yarn fluctuation are suppressed can be obtained by the method.
- the method of manufacturing a non-woven fabric of the present disclosure may include, for example, a step of discharging a resin composition, supplied to a spinning unit, from plural spinning nozzles into a cooling unit, a step of cooling discharged filaments, a step of drawing the cooled filaments, and a step of collecting the drawn filaments to form a non-woven web.
- the method of producing a non-woven fabric of the present disclosure may further include a step of subjecting the non-woven web to heating and pressurization treatment.
- the temperature of cooling air supplied to a first cooling air supply unit is from 10°C to 40°C, and the temperature of cooling air supplied to a second cooling air supply unit is higher than the temperature of cooling air supplied to the first cooling air supply unit by 10°C or more and is from 30°C to 70°C.
- the average air velocity (V 2 ) of cooling air supplied to the second cooling air supply unit is preferably more than the average air velocity (V 1 ) of cooling air supplied to the first cooling air supply unit.
- the ratio of V 1 to V 2 (V 1 /V 2 ) is preferably from more than 0 to 0.7, more preferably 0.01 ⁇ V 1 /V 2 ⁇ 0.5, and still more preferably 0.05 ⁇ V 1 /V 2 ⁇ 0.4.
- the average air velocity (V 1 ') of cooling air supplied from the first cooling air supply unit to the cooling unit and the average air velocity (V 2 ') of cooling air supplied from the second cooling air supply unit to the cooling unit may be adjusted by controlling V 1 and V 2 .
- the ratio of V 1 ' to V 2 ' (V 1 '/V 2 ') may be adjusted to be from more than 0 to 0.7, may be adjusted to be 0.01 ⁇ V 1 '/V 2 ' ⁇ 0.5, and may be adjusted to be 0.1 ⁇ V 1 '/V 2 ' ⁇ 0.5, by controlling V 1 and V 2 .
- a non-woven fabric was manufactured using a melt spinning apparatus illustrated in Fig. 1 .
- the melting temperature of the resin was set at 200°C
- a single-hole discharge rate from a spinning nozzle was set at 0.57 g/min
- the air velocity of cooling air was set as set forth in Table 1.
- the temperature of upper-stage cooling air and the temperature of lower-stage cooling air were 23°C
- the ratio of the height (h 2 ) of a lower-stage cooling air supply unit (second cooling air supply unit) to the height (h 1 ) of an upper-stage cooling air supply unit (first cooling air supply unit) was 1
- distance B/distance C was 0.47.
- the thickness of a partition was one 16th of the height of the upper-stage cooling air supply unit.
- a supply unit inlet value set forth in Table 1 refers to the average air velocity value of cooling air supplied to the inlet of the upper-stage cooling air supply unit or the lower-stage cooling air supply unit.
- a supply unit outlet value set forth in Table 1 refers to the average air velocity value of cooling air exhausted from the outlet (air-permeable partition) of the upper-stage cooling air supply unit or the lower-stage cooling air supply unit.
- An ANEMOMASTER ANEMOMETER (Model 6114) manufactured by KANOMAX was used for measuring an air velocity.
- Fig. 2 and Fig. 3 illustrate graphs, each indicating a relationship between the height of a cooling air supply unit and the air velocity (outlet value) of cooling air in Examples 1 to 3 and Comparative Examples 1 to 6.
- the height position of the cooling air supply unit corresponds to the upper end of the ordinate of each graph
- the height position of the lower end of the lower-stage cooling air supply unit corresponds to the lower end of the ordinate of each graph
- the height position of the partition corresponds to the center of the ordinate of each graph, in Fig. 2 and Fig. 3 .
- the yarn breakage was evaluated based on observation results obtained by spinning and forming a melt-kneaded propylene homopolymer consecutively for 10 minutes. The results are set forth in Table 1.
- the yarn fluctuation was evaluated by spinning and forming a melt-kneaded propylene homopolymer and observing the state of yarn fluctuation at the position (height position at which the partition was disposed) of the distance B from the nozzle face in the cooling unit. The results are set forth in Table 1.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2018/047370 WO2020129256A1 (ja) | 2018-12-21 | 2018-12-21 | 溶融紡糸装置及び不織布の製造方法 |
Publications (3)
Publication Number | Publication Date |
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EP3690086A1 EP3690086A1 (en) | 2020-08-05 |
EP3690086A4 EP3690086A4 (en) | 2020-08-05 |
EP3690086B1 true EP3690086B1 (en) | 2022-05-25 |
Family
ID=66429866
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18900577.0A Active EP3690086B1 (en) | 2018-12-21 | 2018-12-21 | Melt spinning apparatus and non-woven fabric production method |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP3690086B1 (da) |
JP (1) | JP6510158B1 (da) |
KR (1) | KR102524390B1 (da) |
CN (1) | CN113195803B (da) |
DK (1) | DK3690086T3 (da) |
WO (1) | WO2020129256A1 (da) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP7272195B2 (ja) * | 2019-09-12 | 2023-05-12 | 王子ホールディングス株式会社 | 不織布の製造装置 |
EP4008814A1 (en) | 2020-12-04 | 2022-06-08 | Ramina S.R.L. | Plant for producing nonwoven fabric |
EP4446485A1 (en) * | 2021-12-16 | 2024-10-16 | Mitsui Chemicals Asahi Life Materials Co., Ltd. | Non-woven fabric, sanitary material, and non-woven fabric manufacturing method |
Citations (4)
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---|---|---|---|---|
US2273105A (en) | 1938-08-09 | 1942-02-17 | Du Pont | Method and apparatus for the production of artificial structures |
US6168406B1 (en) | 1998-11-25 | 2001-01-02 | Ching-Kun Tseng | Yarn-forming filament cooling apparatus |
US20030178742A1 (en) | 2002-02-28 | 2003-09-25 | Reifenhauser Gmbh & Co. Maschinenfabrik | Arrangement for the continuous production of a filament nonwoven fibrous web |
US20060040008A1 (en) | 2004-08-20 | 2006-02-23 | Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik | Device for the continuous production of a nonwoven web |
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DE3713862A1 (de) * | 1987-04-25 | 1988-11-10 | Reifenhaeuser Masch | Verfahren und spinnvliesanlage zur herstellung eines spinnvlieses aus synthetischem endlosfilament |
GB2203764B (en) * | 1987-04-25 | 1991-02-13 | Reifenhaeuser Masch | Production of spun fleece from continuous synthetic filaments |
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JP3883818B2 (ja) | 2001-04-20 | 2007-02-21 | 三井化学株式会社 | 不織布の製造方法及び装置 |
JP2007063690A (ja) * | 2005-08-30 | 2007-03-15 | Teijin Fibers Ltd | 糸条冷却装置 |
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JP2008231607A (ja) | 2007-03-20 | 2008-10-02 | Toray Ind Inc | 紡糸用環状冷却装置および溶融紡糸方法 |
JP2015014071A (ja) * | 2013-07-08 | 2015-01-22 | Tmtマシナリー株式会社 | 糸条冷却装置 |
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- 2018-12-21 CN CN201880100224.6A patent/CN113195803B/zh active Active
- 2018-12-21 EP EP18900577.0A patent/EP3690086B1/en active Active
- 2018-12-21 JP JP2019503501A patent/JP6510158B1/ja active Active
- 2018-12-21 DK DK18900577.0T patent/DK3690086T3/da active
- 2018-12-21 KR KR1020217018511A patent/KR102524390B1/ko active IP Right Grant
- 2018-12-21 WO PCT/JP2018/047370 patent/WO2020129256A1/ja unknown
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US20030178742A1 (en) | 2002-02-28 | 2003-09-25 | Reifenhauser Gmbh & Co. Maschinenfabrik | Arrangement for the continuous production of a filament nonwoven fibrous web |
US20060040008A1 (en) | 2004-08-20 | 2006-02-23 | Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik | Device for the continuous production of a nonwoven web |
Also Published As
Publication number | Publication date |
---|---|
CN113195803B (zh) | 2022-12-09 |
EP3690086A1 (en) | 2020-08-05 |
CN113195803A (zh) | 2021-07-30 |
JP6510158B1 (ja) | 2019-05-08 |
WO2020129256A1 (ja) | 2020-06-25 |
DK3690086T3 (da) | 2022-06-27 |
EP3690086A4 (en) | 2020-08-05 |
KR102524390B1 (ko) | 2023-04-20 |
JPWO2020129256A1 (ja) | 2021-02-15 |
KR20210089768A (ko) | 2021-07-16 |
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