EP3642473A1 - Vorrichtung zur zustandserfassung eines injektors - Google Patents
Vorrichtung zur zustandserfassung eines injektorsInfo
- Publication number
- EP3642473A1 EP3642473A1 EP18743508.6A EP18743508A EP3642473A1 EP 3642473 A1 EP3642473 A1 EP 3642473A1 EP 18743508 A EP18743508 A EP 18743508A EP 3642473 A1 EP3642473 A1 EP 3642473A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- injector
- switch
- current
- state
- current measurement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005259 measurement Methods 0.000 claims abstract description 44
- 239000000446 fuel Substances 0.000 claims abstract description 12
- 238000002485 combustion reaction Methods 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 19
- 238000011156 evaluation Methods 0.000 claims description 14
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000011161 development Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000013086 organic photovoltaic Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/005—Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/14—Arrangements of injectors with respect to engines; Mounting of injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2055—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit with means for determining actual opening or closing time
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2058—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit using information of the actual current value
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/2068—Output circuits, e.g. for controlling currents in command coils characterised by the circuit design or special circuit elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M65/00—Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
- F02M65/005—Measuring or detecting injection-valve lift, e.g. to determine injection timing
Definitions
- the present invention relates to a device for detecting the state of an injector or an injector with corresponding state detection and to a method for determining an injector state.
- Injectors or injectors typically serve to inject a fuel into a combustion chamber of an engine. It is advantageous for an engine in which such an injector is present if a control unit is informed about the exact opening time of the injector, so that, for example, there is a particularly narrow tolerance band for the injection quantity of the fuel delivered by the injector, which also applies the overall product life of the injector is advantageous.
- an electrical switch for a state detection of the injector.
- the switch is closed when the injector is not energized and the valve needle of the injector is not moves or ensures that no fuel escapes from the injector.
- the electrical switch changes its state, that is to say in an open or in a closed state. The switch again changes state as the valve needle moves back into the valve seat.
- the switch contacts are not directly accessible or isolated in the housing of the injector.
- FIG. Such a representation is shown in FIG.
- one pole of the switch is connected to a pin of the injector or a solenoid valve actuating the injector via a resistor.
- the other pole of the switch is also connected to the housing of the injector.
- the injector itself is normally connected to the ground, which may be, for example, the engine block when used in the vehicle. In such an implementation, only two cables or lines lead out of the housing.
- a voltage is applied to the injector or the injector actuating solenoid valve, whereby a mechanical and / or hydraulic movement of the valve needle is triggered.
- the movement of the valve needle in turn opens or closes the switch. So, for example be provided that the switch is closed by removing the voltage.
- the problem with this type of condition detection is that between an application / removal of the voltage at the injector or the solenoid valve and the switch release, so moving the valve needle from their seat or back in their seat, an indeterminate time delay can be due to the mechanical and / or hydraulic movement of the valve needle has a certain inertia.
- the switch may open when the voltage at the injector or solenoid valve is still present or, in the case of a long delay, the switch opens only when the voltage has already been removed.
- An analogous behavior can also occur when closing the switch.
- a voltage may or may not be present at the injector or the solenoid valve.
- the current through the switch is measured for detection of the switch state, which in turn allows feedback to an injection state or a closed state of the injector. It must be remembered that the switch can not be loaded with high currents and is limited for efficiency with the help of a resistor to a few mA.
- FIG. 2 shows the case that the current flow for the situation just described is detected with the aid of a measuring circuit (not shown).
- a current of 10 mA which flows through the resistor and the switch, is assumed. It can therefore be seen the state that results when the injector is not energized, but the switch is closed.
- an additional current of a few amps must be fed into the injector or solenoid valve.
- Fig. 3 shows such a situation.
- a typical value of 10 A was assumed here for the current flowing through the injector or the solenoid valve.
- a jump from 0 mA to 10 mA can be easily detected. More difficult, however, is the change from 10 A to 10.01 A, since the relative increase in current is only 0.1%.
- the resolution of the detection circuit is not high enough, you run the risk that this small increase is perceived as a disturbance or noise in the current.
- at least one 10-bit system is required as a minimum requirement.
- a 0.1% variation would mean the minimum uncertainty due to system resolution.
- a downstream filter is necessary to increase the detection reliability.
- the present invention enables a clear detection of the switch state even in noisy environments, which lead to fluctuations in the current.
- the device according to the invention for detecting the state of an injector in this case comprises an injector for injecting fuel into an engine combustion chamber, a switch which is adapted to change its switching state as a function of a state of the injector, and an evaluation unit for detecting the state of the switch, wherein a first switch contact of the switch is connected to an electrical input line of the injector, and a second switch contact of the switch can be connected to ground.
- the device according to the invention is further characterized in that the evaluation unit is designed to carry out a first current measurement for a current flowing into the injector and into the switch and a second current measurement for the current flowing into the injector.
- a current measurement is understood as any measurement that allows a conclusion to be drawn about the current flowing in a line. It is not necessarily required to measure the current directly.
- the invention provides a solution to how to operate an injector with two cables and at the same time this can be used to detect the switch state without uncertainties by Signalverruschung and limited resolution.
- the present invention uses a differential measurement. In this case, the current flowing into the injector (or into the housing receiving the injector) and the current returning from the injector are measured. By means of an evaluation taking into account the two measured values, it is possible to detect the state of the injector, in which all interference factors superimposed on the current flow are eliminated, so that a particularly accurate detection of the switch state is possible.
- the evaluation unit is also designed to determine the switching state of the switch based on a difference in the measured values between the first current measurement and the second current measurement.
- the difference between the two values automatically eliminates all superimposed signals. The result is then only the current flowing through the switch.
- the advantage can be achieved that over the asymmetric measurement used in the prior art, all interference signals and offset currents are eliminated. Disturbances affect both current measurements to the same extent, so that they do not have any significance as a result of a subsequent difference formation. If the switch is closed, a very small signal results after subtraction, but this can easily be detected.
- Inventive over the prior art is the way in which the state of the switch is detected. Instead of measuring the absolute voltage with the aid of a pull-up or pull-down resistor or to measure the absolute current while trying to identify the rise for the change of state of the switch, the current flowing towards the injector and flows back from this flows symmetrically. The The difference between these two measured values is used as an indicator for the state change of the switch. It is advantageous that the symmetrical measurement eliminates superimposed interference currents and noise. As a result, a value corresponding to the current through the switch is obtained. On a nachgeschaitete filtering of this result can be dispensed with in the ideal case.
- the injector is designed to switch between an injection state and a closed state, wherein, furthermore, the switch assumes a first switch state in an injection state of the injector and a second switch state in a closed state of the injector.
- the switch assumes a closed state in an injection state of the injector, in which the nozzle needle merges into an extended state or has passed over. If, on the other hand, the nozzle ladle returns to its originally set back position, in which no fuel is dispensed by the injector, the switch changes to an open state.
- the state of the switch thus depends on the condition of the injector.
- the first switch contact is connected via a resistor to the input line of the injector.
- the first current measurement is made before the point of attachment of the line leading to the resistor. It should be ensured that the first current measurement measures both the current flowing through the switch and that flowing through the injector.
- the second switch contact is connected to the same mass as an electrical circuit of the injector, preferably the mass is the body or an engine block of a vehicle. Tying the second switch contact with the mass can also be effected via a connection to a housing of the injector, which in turn is itself connected to the ground.
- an injector can be provided which has only two outwardly guided cable or contacts that allow a particularly simple handling.
- the evaluation unit further comprises a filter in order to filter a difference between the two measured values obtained by the first current measurement and the second current measurement.
- the injector and the switch are arranged in a common housing, which comprises an input line, an output line and a ground connection. Since the ground connection of an injector is often also embodied with the aid of a receptacle of the claimed device or of the housing, the housing may only have exactly two outwardly guided contacts (such as lines, plug contacts or the like).
- the first current measurement of the evaluation unit is arranged on the input line and the second current measurement of the evaluation unit on the output line of the housing.
- the ground terminal of the housing is connected to the second contact of the switch.
- the injector is a solenoid valve injector, in which preferably a solenoid valve is designed to cause a change in state of the injector, which in turn also causes a change in state of the switch.
- the switch changes state due to movement of an injector component, preferably due to movement of a valve needle of the injector.
- the injector is a common rail injector.
- the invention also relates to a method for detecting the state of an injector according to the preamble of claim 1, wherein in the method by a first current measurement, the sum of a current flowing in the injector current and a current flowing in the switch is measured by a second measurement only the is measured by the injector flowing current and is closed by a difference of the first current measurement to the second current measurement on the current flowing through the switch current.
- the result of the difference of the first current measurement to the second current measurement is subjected to a filtering.
- the invention further relates to an internal combustion engine having a device according to one of the variants discussed above.
- FIG. 1-3 Schematic diagrams for explaining the prior art of the prior art
- FIG. 4 shows a schematic representation of the device according to the invention
- 5 shows a first concrete embodiment of the present invention in a schematic representation
- FIG. 6 shows a second concrete embodiment of the present invention in a schematic representation.
- the reference numeral 2 shows an injector, which closes or opens a switch 3 when changing its state.
- a first contact of the switch 3 is connected via a resistor 6 with one of the two outgoing lines from the injector 2.
- a current flows through the resistor 6, which flows to the ground 5 via the housing 8 of the device.
- FIG. 2 and FIG. 3 exemplary values for the flowing current are shown.
- Fig. 2 shows the state in which the injector 2 is de-energized, the switch 3, however, is in a closed state.
- the resistor 6 thus flows a current of 10 mA through the switch.
- FIG. 3 shows the state in which the injector 2 is energized and also the switch 3 is closed. It can be seen that in addition to the 10 mA flowing through the resistor 6 and the switch 3 to the ground 5, also 10 A flow through the injector 2. If one now wishes to be informed of the switch state, it has been customary in the prior art to determine the inflowing current, which is a combination of current flowing through the switch and current flowing through the injector 2. This results in the introductory part of the descriptions discussed disadvantages.
- Fig. 4 shows a schematic representation of the present invention.
- the device 1 has an injector 2 which is suitable for delivering fuel metered into a combustion chamber.
- the injector 2 can assume a first state in which no fuel exits, and a second state, is spent at the fuel. If the injector 2 is in the second state in which fuel is output, a switch 3 is closed. Since the switch 3 is connected with its first contact 31 via a resistor 6 to a power supply line 21 of the injector 2, a current flow results from the energy source of the device 1 in the direction of mass 5, which passes through the switch 3.
- the second contact 32 of the switch 3 is connected to ground 5. In this case, the connection can be made via the housing 8 of the device 1, which is in communication with the mass 5.
- the second contact 32 of the switch 3 is merely connected to the outer housing 8 of the device 1.
- From the housing 8 extend two lines 81, 82, wherein the first line 81 between the housing 8 and the power input of the injector 2 has a branch to the resistor 6.
- the extending from the housing 8 second line 82 connects the mass 5 to the current output of the injector. 2
- a respective current measurement 41, 42 is provided on these two lines 81, 82.
- the results of the two current measurements 41, 42 are fed to a differential module 43 which, as a result, outputs the magnitude of the difference between the two measured values.
- evaluation unit 4 is integrated in the housing 8.
- Fig. 5 shows a concrete implementation of the present invention.
- the current is output starting from a drive logic 9 in the direction of the injector, which in the present case is shown for the sake of simplicity as an injector coil 23, and resistor 6 is output.
- the current is measured by means of a shunt resistor 41 1 and an operational amplifier 412. This first current measurement 41 measures both the current IGT flowing through the resistor 6 and the current I H s flowing through the injector.
- the second current measurement 42 also takes place with the aid of a shunt resistor 421, in which the current flowing through it is determined by a further operational amplifier 422.
- the two operational amplifiers 412 and 422 have the same amplification factors k.
- the two outputs of the operational amplifiers (OPV) 412 and 422 are given to a differential module 43. This makes it possible to determine the voltage difference of the voltage drop across the two shunt resistors 41 1 and 421 and to pass on their difference to a filter 7.
- Fig. 6 shows a further embodiment of the invention with a transformer.
- a transformer 423 may also be used. This works only with alternating current, but is also able to detect the timing of the switch operation of the switch 3. The polarity of the pulse from the transformer 423 would indicate the opening or closing of the switch 3.
- the injector If the injector is not energized, the detection will not work. For example, when all currents have already subsided, but the injector is still open due to inertia. In such a case one would not be able to comprehend the closing time.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Road Repair (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017116379.4A DE102017116379A1 (de) | 2017-07-20 | 2017-07-20 | Vorrichtung zur Zustandserfassung eines Injektors |
PCT/EP2018/069796 WO2019016380A1 (de) | 2017-07-20 | 2018-07-20 | Vorrichtung zur zustandserfassung eines injektors |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3642473A1 true EP3642473A1 (de) | 2020-04-29 |
EP3642473B1 EP3642473B1 (de) | 2022-11-30 |
Family
ID=62981247
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18743508.6A Active EP3642473B1 (de) | 2017-07-20 | 2018-07-20 | Vorrichtung zur zustandserfassung eines injektors |
Country Status (6)
Country | Link |
---|---|
US (1) | US11111892B2 (de) |
EP (1) | EP3642473B1 (de) |
CN (1) | CN111051682B (de) |
DE (1) | DE102017116379A1 (de) |
ES (1) | ES2939061T3 (de) |
WO (1) | WO2019016380A1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3083883B1 (fr) * | 2018-07-10 | 2020-06-12 | Continental Automotive France | Procede de controle d'un convertisseur de tension continu-continu |
DE102018125803A1 (de) * | 2018-10-17 | 2020-04-23 | Liebherr-Components Deggendorf Gmbh | Injektor |
GB2585196B (en) * | 2019-07-01 | 2021-10-27 | Delphi Tech Ip Ltd | Method and system to determine the state of needle valve of a fuel injector |
DE102020111787A1 (de) | 2020-04-30 | 2021-11-04 | Liebherr-Components Deggendorf Gmbh | Vorrichtung zur Zustandserfassung eines Kraftstoffinjektors |
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US9853543B2 (en) * | 2016-04-27 | 2017-12-26 | Delphi Technologies, Inc. | Switched mode power supply control |
JP6717176B2 (ja) * | 2016-12-07 | 2020-07-01 | 株式会社デンソー | 噴射制御装置 |
JP6792048B2 (ja) * | 2017-02-21 | 2020-11-25 | 日立オートモティブシステムズ株式会社 | 電子制御装置および電子制御装置の異常正常判定方法 |
FR3083931B1 (fr) * | 2018-07-10 | 2020-06-19 | Continental Automotive France | Procede de controle d'un module de pilotage d'un transistor |
-
2017
- 2017-07-20 DE DE102017116379.4A patent/DE102017116379A1/de active Pending
-
2018
- 2018-07-20 ES ES18743508T patent/ES2939061T3/es active Active
- 2018-07-20 WO PCT/EP2018/069796 patent/WO2019016380A1/de unknown
- 2018-07-20 US US16/632,526 patent/US11111892B2/en active Active
- 2018-07-20 EP EP18743508.6A patent/EP3642473B1/de active Active
- 2018-07-20 CN CN201880048736.2A patent/CN111051682B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
US11111892B2 (en) | 2021-09-07 |
EP3642473B1 (de) | 2022-11-30 |
DE102017116379A1 (de) | 2019-01-24 |
ES2939061T3 (es) | 2023-04-18 |
US20200256297A1 (en) | 2020-08-13 |
CN111051682A (zh) | 2020-04-21 |
CN111051682B (zh) | 2022-08-02 |
WO2019016380A1 (de) | 2019-01-24 |
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