EP3616897A1 - Method for inserting a sheet of material into a corrugation device - Google Patents

Method for inserting a sheet of material into a corrugation device Download PDF

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Publication number
EP3616897A1
EP3616897A1 EP19189156.3A EP19189156A EP3616897A1 EP 3616897 A1 EP3616897 A1 EP 3616897A1 EP 19189156 A EP19189156 A EP 19189156A EP 3616897 A1 EP3616897 A1 EP 3616897A1
Authority
EP
European Patent Office
Prior art keywords
material web
corrugating
roller
adhesive
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19189156.3A
Other languages
German (de)
French (fr)
Other versions
EP3616897B1 (en
Inventor
Maximilian Wagner
Markus Fischer
Michael Dehling
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BHS Corrugated Maschinen und Anlagenbau GmbH
Original Assignee
BHS Corrugated Maschinen und Anlagenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BHS Corrugated Maschinen und Anlagenbau GmbH filed Critical BHS Corrugated Maschinen und Anlagenbau GmbH
Publication of EP3616897A1 publication Critical patent/EP3616897A1/en
Application granted granted Critical
Publication of EP3616897B1 publication Critical patent/EP3616897B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2822Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard involving additional operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12Lifting, transporting, or inserting the web roll; Removing empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2818Glue application specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2831Control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845Details, e.g. provisions for drying, moistening, pressing
    • B31F1/285Heating or drying equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/102Preparing the leading end of the replacement web before splicing operation; Adhesive arrangements on leading end of replacement web; Tabs and adhesive tapes for splicing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/41419Starting winding process
    • B65H2301/41427Starting winding process involving arrangements for securing leading edge to core, e.g. adhesive tape

Definitions

  • the invention relates to a method for introducing a material web into a corrugating device for producing a corrugated web from the material web. Furthermore, the invention is directed to a corrugated cardboard arrangement with a corrugated device for producing a corrugated web from a material web.
  • Corrugated devices for producing corrugated webs from smooth material webs are generally known from the prior art through obvious prior use.
  • the insertion of a material web into the corrugating device is often time-consuming or difficult.
  • the new introduction of the material web into the corrugating device is necessary, for example, after an exchange of the corrugating device.
  • the invention has for its object to provide a method for introducing a material web into a corrugating device, which is particularly reliable on the one hand and extremely simple on the other hand. Furthermore, a corrugated cardboard arrangement is to be supplied, which allows a particularly reliable and extremely simple insertion of a material web into a corrugated device.
  • the essence of the invention lies in a double-sided or double-sided piece of adhesive tape or adhesive tape which is used for inserting or threading the material web into a corrugating device on the one hand with its first adhesive surface on the material web and on the other hand during or after being carried out by the corrugating device with its second adhesive surface adheres to the corrugating roller, in particular on the circumference, and is thus carried along by the rotating corrugating roller, which therefore also leads to a corresponding entrainment of the material web.
  • the material web is deflected by the rotating corrugating roller.
  • the corrugating roller advantageously rotates about its axis of rotation when the material web is introduced into the corrugating device. Even in the actual corrugation process, the corrugation roller preferably rotates about this axis of rotation.
  • the material web is advantageously originally smooth. It consists for example of cellulose or cardboard or paper. It is advantageous if the material web is endless and single-ply.
  • the corrugating device has at least one counter body, which is assigned to the corrugating roller and with which it forms a corrugating gap for corrugating the material web while producing the corrugated web. It is advantageous if the counter body is designed as a further corrugated roller.
  • the at least one piece of adhesive tape is / is arranged on the material web in such a way that its second adhesive surface faces away from the material web and, during / after the material web is passed through the corrugating device, faces the corrugating roller or, in particular, adheres to it.
  • the first adhesive surface faces away from the corrugating roller deflecting the material web.
  • the at least one piece of adhesive tape is attached at a distance from the corrugating device, so that an adhesive tape piece supply, in particular thermally, remains unaffected by the active corrugating device.
  • the at least one piece of adhesive tape is / is attached to the material web in a central region with respect to a transverse direction of the material web.
  • the at least one piece of adhesive tape is / is advantageously arranged in an at least later end or tip region of the material web.
  • the at least one piece of adhesive tape is label-like. Finished pieces of adhesive tape or adhesive labels are preferably provided and, in particular, uncut. Alternatively, the at least one piece of tape comes from a flexible strip of tape. An adhesive tape separating device is then advantageously present.
  • a first adhesive or a first adhesive is arranged to form a first adhesive surface on an adhesive layer or film, in particular in a layer-like manner, which is preferably made of a thermoplastic elastomer, such as polyester, in particular unreinforced copolyter, and / or Polyurethane.
  • the adhesive layer or film preferably forms a carrier medium. It preferably has or carries a second adhesive or a second adhesive.
  • the first adhesive or the first adhesive can be in the form of a film. It is expedient if the second adhesive surface is formed on the adhesive layer or film.
  • the first adhesive surface is preferably at least originally covered by a removable separating cover, which is made of silicone, for example exists or is provided with a silicone coating. The adhesive surfaces favorably face away from one another.
  • the adhesive forming the first adhesive surface is at room temperature, i.e. without separate heat influence or separate heat supply, (self-) adhesive or adhesive.
  • the adhesives or adhesive compositions of the at least one piece of adhesive tape advantageously differ from one another, in particular in their type of adhesive or composition.
  • a glue application device for applying glue to tips of the corrugation of the corrugated web is preferably present downstream of the corrugating device with respect to the direction of transport of the material web.
  • a pressing device for pressing a cover sheet against the glue-coated tips of the corrugated sheet is provided downstream of the glue application device.
  • the corrugated cardboard arrangement preferably comprises a separating device with at least one separating device arranged upstream of the corrugated device for separating the material web.
  • the corrugated cardboard arrangement advantageously has a holding device arranged downstream of the separating device for, in particular clamping, holding a separate trailing web section of the material web, which simplifies further handling.
  • the holding device is preferably able to hold the material web in such a way that it, in particular in a controlled manner, when a tensile force is applied, for example when the web starts Corrugated cardboard arrangement or system, the corrugated device and / or when replacing a corrugated device, tears or is completely separated.
  • the apparatus for producing a web of corrugated cardboard laminated on one side is preferably emptied when a leading web section of the material web produced thereby is transported further.
  • the corrugated cardboard arrangement comprises a transport device for transporting the separate trailing web section of the material web to the corrugating device.
  • the transport device is preferably arranged between the separating device and the corrugating device.
  • the corrugated cardboard arrangement advantageously comprises the device for producing a single-sided laminated corrugated cardboard web which has the corrugated web.
  • upstream Downstream
  • upstream upstream
  • downstream downstream
  • downstream upstream
  • downstream downstream
  • leading leading
  • the second adhesive surface or the second adhesive according to subclaim 2 or 3 is not, in particular not at all, adhesive or adhesive at room temperature or below its melting temperature. It takes place an activation by heat or heat.
  • Such a piece of adhesive tape can be detached from the corrugating roller in a particularly simple and residue-free manner. Molten, liquid adhesive essentially only penetrates into the material web. Compared to the adhesive effect with the material web, its adhesive connection with the corrugated roller is reduced, which preferably has a smooth outer corrugated surface, preferably made of steel. The adhesive effect towards the material web is higher.
  • the second adhesive surface advantageously has or generates a minimum adhesive force which is sufficient to hold the material web on the corrugating roller when the material web is introduced into the corrugating device, in particular despite opposing embossing (restoring) forces and possibly gravity.
  • the second adhesive surface or the second adhesive already has a certain, reduced or low adhesive power at room temperature.
  • the corrugating roller according to subclaim 4 is in use, as is heated when the material web is introduced into the corrugating device or corrugations, which simplifies the corrugation of the material web.
  • the corrugated roller is preferably heated from the inside, for example by means of steam.
  • this and thus also the at least one piece of adhesive tape attached to the material web is heated at least at the second adhesive surface to a temperature which is above the melting or activation temperature of the second adhesive surface or the hot melt adhesive.
  • the time interval between melting of at least the second adhesive surface or the hot melt adhesive and the connection thereof with the corrugating roller is extremely short, which leads to a particularly reliable adhesive connection between the corrugating roller and the material web.
  • the corrugating roller rotates about its axis of rotation with its smallest or a reduced peripheral or basic speed when the material web is introduced into the corrugating device. It is expedient if the at least one piece of adhesive tape lies against the corrugating roller for at least one second, which leads to the second adhesive surface adhering securely to this corrugating roller. Due to the pressure generated in the corrugated gap on the material web or on the at least one piece of adhesive tape, the heat penetrates extremely quickly from the corrugated roller via the second adhesive surface into the at least one piece of adhesive tape, in particular the hot melt adhesive. For example, the corrugated roller rotates at six to nine revolutions per minute when the material web is inserted.
  • the configuration according to subclaim 6 leads to a spaced, in particular thermally, protected arrangement of a piece of adhesive tape piece relative to the corrugated device.
  • the second adhesive surface there remains inactive when it is formed on a hot melt adhesive, so that adhesion of the at least one piece of adhesive tape to the at least one deflection roller is reliably prevented when the material web is transported over it.
  • the at least one piece of adhesive tape is attached to the material web by hand, that is to say manually or by an operator.
  • the at least one piece of adhesive tape is mechanically or automatically attached to the material web.
  • An exchange or change of the corrugating roller or the entire corrugating device is then preferably possible in a fully automated manner.
  • the pressing device ensures a secure arrangement of the at least one piece of adhesive tape by means of the first adhesive surface on the material web.
  • it comprises, for example, at least one pressure element, which can preferably be displaced between an inactive position and a pressure position.
  • the at least one pressure element is preferably designed as a pressure roller or pressure block.
  • the method according to subclaim 11 leads to an extremely functionally reliable insertion process of the material web into the corrugating device. In particular, it can be avoided that the material web winds up on the rotating corrugating roller. The material web is detached from the corrugated roller manually or mechanically.
  • the material web is taken along by the corrugating roller over an angular region of at least 160 °, in particular starting from a corrugating gap, about an axis of rotation / central axis of the corrugating roller.
  • the angular area is preferably less than 300 °, preferably less than 270 °.
  • the web of material preferably adheres only temporarily or when threading onto the corrugating roller.
  • the material web is also pulled into a high-speed transport device and thus automatically removed from the corrugating roller.
  • a connecting or adhesive force prevailing between the material webs is higher than a connecting or adhesive force prevailing between the corrugating roller and the at least one piece of adhesive tape.
  • the second adhesive surface generates or has a maximum adhesive force after activation or sufficient supply of heat, which is less than a prevailing adhesive force between a material web that is glued or glued to the material web carrying the at least one piece of adhesive tape, in particular corrugated, is in particular smooth, top web or further material web, for example to ensure a safe, in particular manual or mechanical, detachment of the material web carrying the at least one piece of adhesive tape from the first corrugating roller after the introduction of this material web into the corrugating device.
  • the second adhesive surface allows the at least one piece of adhesive sheet or the sheet of material carrying it to be reliably detached from the first corrugating roller.
  • the two material webs stick to each other more strongly than the material web carrying the at least one piece of adhesive tape or the second adhesive surface sticks to the first corrugating roller.
  • the further material web thus adheres more strongly to the corrugated material web than it sticks to the first corrugating roller, which allows the corrugated material web, which carries at least one piece of adhesive tape, to be simply pulled off from the first corrugating roller by means of the further material web.
  • Subclaims 2 to 13 also relate to preferred developments of the corrugated cardboard arrangement according to independent claim 14.
  • the device 1 shown for producing a web of corrugated cardboard laminated on one side as part of a corrugated cardboard arrangement or a corrugated cardboard system is preceded by a first unrolling device (not shown) and a second unrolling device (not shown), which are designed as first and second splicing devices.
  • the first splicing device comprises a first unwinding unit for unrolling a finite first material web from a first material web reel and a second unwinding unit for unrolling a finite second material web from a second material web reel.
  • the finite first material web and the finite second material web are connected to one another by means of a connecting and cutting unit of the first splicing device in order to provide an endless first material web 3.
  • the second splicing device is designed in accordance with the first splicing device. This comprises a third unwinding unit for unrolling a finite third material web from a third material web reel and a fourth unwinding unit for unrolling a finite fourth material web from a fourth material web reel.
  • the finite third web of material and the finite fourth material web is connected to one another by means of a connecting and cutting unit of the second splicing device in order to provide an endless second material web 4.
  • the endless first material web 3 is fed via a first preheating device 5 to the device 1 for producing a web of corrugated cardboard 2 laminated on one side.
  • the endless second material web 4 is fed via a second preheating device 6 to the device 1 for producing a corrugated cardboard web 2 laminated on one side.
  • the device 1 for producing a corrugated cardboard web 2 laminated on one side comprises a first corrugated roller 9 rotatably mounted about a first axis of rotation 8 and a second corrugated roller 11 rotatably supported about a second axis of rotation 10 for producing an endless corrugated web 7 having a corrugation from the endless first material web 3.
  • the axes of rotation 8, 10 run parallel to one another and perpendicular to a transport direction 12 of the endless first material web 3.
  • the corrugating rollers 9, 11 together form a corrugating device. They limit a corrugation gap 13 for the passage and corrugation of the first material web 3.
  • the device 1 for producing a single-sided laminated corrugated cardboard web 2 has a glue application device 14 downstream of the corrugated gap 13 with respect to the transport direction 12 of the endless first material web 3.
  • the glue application device 14 has a glue container 15, a glue dosing roller 16 arranged in the glue container 15 and a glue application roller 17 arranged in the glue container 15.
  • the glue dosing roller 16 and the glue application roller 17 are parallel to one another, respectively running axes of rotation rotatably supported.
  • the glue metering roller 16 is advantageously designed as a glue squeeze roller.
  • the glue application roller 17 forms a glue gap 18 with the first corrugating roller 9. Glue located in the glue container 15 is applied to free tips of the corrugation of the transported corrugated web 7 via the glue application roller 17 immersed therein.
  • the glue metering roller 16 is arranged essentially opposite the first corrugating roller 9 adjacent to the glue application roller 17 and serves to form a uniform layer of glue on the glue application roller 17.
  • the device 1 for producing a corrugated cardboard web 2 laminated on one side has a pressure belt module 19.
  • the pressure belt module 19 is related to the transport direction 12 of the corrugated web 7 arranged downstream of the glue application device 14. It is arranged above the first corrugating roller 9.
  • the pressure belt module 19 has two rotatably mounted deflection rollers 20 and an endless, drivable pressure belt 21 which is guided around the deflection roller 20.
  • the first corrugating roller 9 engages in regions in a space present between the deflecting rollers 20, as a result of which the pressure belt 21 is deflected.
  • the pressure belt 21 presses against the endless second material web 4, which in turn is pressed against the corrugated web 7 provided with glue and resting on the first corrugating roller 9.
  • the corrugated cardboard web 2 which is laminated on one side, is then fed to a storage device (not shown) via a transport device 22 for intermediate storage and buffering.
  • the corrugated cardboard web 2 laminated on one side is then downstream of the storage device in a connecting device (not shown) of the corrugated cardboard system, for example with a laminating web (not shown) to a double-sided corrugated cardboard web (not shown) or with a further one-sided laminated corrugated cardboard web and a laminating web to a five-ply Corrugated cardboard web connected.
  • the connecting device is preferably designed as a heating-train section.
  • a longitudinal cutting / creasing device for creasing and longitudinally cutting the corrugated cardboard web in partial corrugated cardboard webs
  • a cross-cutting device for cross-cutting the partial corrugated cardboard webs in corrugated cardboard sheets
  • a stacking device for stacking the Corrugated cardboard sheets arranged in stacks.
  • the corrugated cardboard arrangement Upstream of the first preheating device 5 with respect to the transport direction 12 of the first material web 3, the corrugated cardboard arrangement has a separating device 23 which is assigned to the first material web 3 and is able to perforate it for later complete separation in its transverse direction.
  • the separating device 23 comprises a rotationally drivable rotary punch and a counter-roller assigned to it, which is advantageously coated with rubber.
  • the rotary punch and the counter roller preferably extend perpendicular to the transport direction 12 of the endless first material web 3.
  • the endless first material web 3 runs between the rotary punch and the counter roller.
  • the rotary punch and the counter roller are able to produce a V-shaped perforation 28 in the endless first material web 3, which extends over the entire width of the endless first material web 3.
  • the V-shaped perforation 28 is formed by two oblique perforations 29 which converge obliquely from a respective longitudinal edge 30 of the endless first material web 3 in the transport direction 12 to form an insertion tip 31.
  • the endless first material web 3 remains endless or connected for the time being.
  • the counter roll moves up to the rotary punch.
  • the rotary punch begins to rotate about its central axis creating the V-shaped perforation 28. It comprises correspondingly arranged, projecting perforating bodies which then at least partially penetrate into the endless first material web 3 and are preferably arranged at a distance from one another.
  • the separating device 23 alternatively comprises two separating elements or perforating elements (not shown) which can be moved along a guide, in particular synchronously.
  • the guide extends in a transverse direction of the endless first material web 3 perpendicular to the transport direction 12 over the entire endless first material web 3.
  • the separating elements are thus in the transverse direction of the endless first material web 3 movable. They can be moved between a disconnected position and an inactive parking position. By means of displacement in the transverse direction of the first material web 3 in the separating position, the separating elements are capable of producing the V-shaped perforation 28 in the transported endless first material web 3.
  • the separating elements are shifted in their separating position in the transverse direction of the endless first material web 3 over the entire endless first material web 3 from one side to the other toward the outside or from the inside to the side outside to produce the V-shaped perforation 28 in the endless first material web 3.
  • the corrugated cardboard arrangement also comprises a first holding device 24 and a first transport device 25, both of which are arranged downstream with respect to the transport direction 12 of the endless first material web 3 to the separating device 23 and are assigned to the endless first material web 3.
  • the first holding device 24 and the first transport device 25 are arranged upstream of the corrugating device. They form a first stop-transport unit.
  • the corrugated cardboard arrangement has a second holding device 26 and a second transport device 27, both of which are arranged downstream with respect to the transport direction 12 of the endless first material web 3 to the first holding device 24 or the first transport device 25 and are assigned to the endless first material web 3.
  • the second holding device 26 and the second transport device 27 are arranged upstream of the corrugating device. They form a second stop transport unit.
  • the holding devices 24, 26 form a holding device.
  • the transport devices 25, 27 form a transport device.
  • the first holding transport unit and the second holding transport unit are arranged at a distance from one another in the transport direction 12 of the endless first material web 3 and can advantageously be actuated independently of one another. They are able to hold the first material web 3 or a web section thereof and / or to transport it in the transport direction 12. When stopped, the first material web 3 is essentially locally fixed or stopped, while it is transported in a guided manner in the transport direction 12 during transport.
  • the corrugated cardboard arrangement also has a corrugating device changing device 32, which stores a previously inactive corrugating device 33.
  • the corrugating device changing device 32 is essentially arranged between the separating device 23 and the glue application device 14. It is able to replace the previously active corrugating device with the previously inactive corrugating device 33.
  • the previously inactive corrugating device 33 also has two corrugating rollers for corrugating the endless first material web 3. In contrast to the corrugating device 33 which has been in use to date, the corrugating device 33 which has been inactive so far differs, for example, from the corrugation used previously.
  • the corrugated cardboard arrangement has an adhesive tape piece attachment device 34 which is arranged between the separating device 23 and the first preheating device 5 and is associated with the endless first material web 3.
  • the piece of adhesive tape attachment device 34 is thus arranged upstream of the active corrugating device.
  • the adhesive tape piece attachment device 34 comprises an adhesive tape piece supply roll 35 which stores a tape 36 with double-sided or double-sided adhesive tape pieces 46 and rotatably supports it.
  • the tape 36 has a plurality of label-like pieces of adhesive tape 46 arranged in a row.
  • the adhesive tape piece attachment device 34 also has an adhesive tape piece pressure roller 37, which is arranged downstream of the adhesive tape piece supply roll 35 and rotatably mounted in an unwinding direction 38 of the tape 36.
  • the adhesive tape piece attachment device 34 comprises a separating wedge 39.
  • the separating wedge 39 is arranged adjacent to the adhesive tape piece pressing roller 37.
  • the adhesive tape piece attachment device 34 also has an intermediate roller 55 which is rotatably mounted.
  • the separating wedge 39 is essentially arranged between the intermediate roller 55 and the adhesive tape pressure roller 37.
  • a free wedge tip of the separating wedge 39 is essentially directed at an oppositely arranged counter roller 45 which guides and deflects the first endless material web 3.
  • a release cover take-up roll 56 of the tape piece applicator 34 Adjacent to the intermediate roll 55, a release cover take-up roll 56 of the tape piece applicator 34 is rotatably arranged.
  • the separation cover take-up roll 56 is arranged above the tape piece supply roll 35.
  • the adhesive tape piece supply roller 35, the adhesive tape piece pressure roller 37, the intermediate roller 55 and the separating cover winding roller 56 have axes of rotation which run parallel to one another and perpendicular to the transport direction 12 of the endless first material web 3.
  • the adhesive tape piece supply roll 35, the adhesive tape piece pressure roller 37, the separating wedge 39, the intermediate roller 55 and the separating cover winding roller 56 are arranged on a support frame 40 which can be pivoted about a horizontal pivot axis 42 by means of a pivot actuator 41.
  • the swivel actuator 41 has a housing 43 which is connected to a frame of the corrugated cardboard arrangement and an axially displaceable piston rod 44 which is guided therein.
  • the piston rod 44 engages on the support frame 40.
  • the adhesive tape piece pressure roller 37 can be pivoted together between a pressure position and a rest position and the intermediate roller 55 between a drive position and a rest position.
  • the adhesive tape piece pressure roller 37 is assigned the counter roller 45. In the rest position, the adhesive tape pressure roller 37 is arranged at a distance from the counter roller 45 ( Fig. 3 ), while in the pressing position it bears against the endless first material web 3, which is guided there around the counter-roller 45, or the attached piece of adhesive tape 46 ( Fig. 4 ).
  • the intermediate roller 55 is arranged at a distance from the counter roller 45 ( Fig. 3 ). In the drive position, this lies on the circumferential side of the endless first material web 3 which is guided around the counter roller 45 ( Fig. 4 ).
  • the first material web 3 is guided from the adhesive tape piece attachment device 34 via a plurality of deflection rollers 47 to the active corrugating device.
  • the endless first material web 3 runs past the separating device 23.
  • the separating device 23 is inactive and has no separating or perforating effect on the endless first material web 3.
  • the endless first material web 3 passes the first and second holding transport unit, both of which are inactive and do not act on the endless first material web 3.
  • the second corrugating device 33 is in its inactive parking position.
  • the endless first material web 3 is corrugated by the corrugating rollers 9, 11 and glued by the glue application device 14.
  • the endless second material web 4 is connected to the endless first material web 3 to form the corrugated cardboard web 2 laminated on one side.
  • the previously active corrugation device is replaced by the previously inactive parked corrugation device 33.
  • V-shaped perforation 28 is produced in the endless first material web 3 by means of the separating device 23.
  • the first stop transport unit and the second stop transport unit are actuated. They will be relocated from their respective inactive positions. They define the upstream or trailing path section of the endless first material path 3 with respect to the V-shaped perforation 28. You are then in their respective holding positions.
  • the previously active corrugating device transports the first material web 3 further, so that it tears along the perforation 28 previously made in the first material web 3 to form the free insertion tip 31.
  • the corrugating device is part of the separating device.
  • the downstream or leading web section of the first material web 3 resulting from the tearing of the first material web 3 is conveyed out of the device 1 for producing a web of corrugated cardboard 2 laminated on one side, while the upstream or lagging web section is held by the holding transport units.
  • the previously active corrugating device is then pivoted in the direction of its parking position.
  • the previously inactive corrugating device 33 is pivoted out of its previous parking position in the direction of its active corrugating position.
  • the first material web 3 can also be separated along the perforation 28.
  • the adhesive tape piece attachment device 34 attaches an adhesive tape piece 46 to the first material web 3 in its insertion tip 31.
  • the piece of adhesive tape 46 to be applied is fed from the adhesive tape piece supply roll 35 to the adhesive tape piece pressure roller 37. It is during the transfer onto the endless first material web 3 on the circumferential side on the adhesive tape pressure roller 37 opposite to the counter roller 45.
  • the intermediate roller 55 In order to attach the piece of adhesive tape 46 to the endless first material web 3, the intermediate roller 55 is displaced in the direction of the counter-roller 45 or in the direction of the first material web 3 resting thereon by actuating the pivot actuator 41.
  • the intermediate roller 55 is pivoted into its drive position. In the drive position, the intermediate roller 55 bears against the transported, first material web 3 in the region of the counter roller 45, as a result of which the intermediate roller 55 and thus the separating cover winding roller 56 are set in rotation.
  • the separating cover 51 is passed between the intermediate roller 55 and the separating cover winding roller 56 arranged adjacent thereto and is guided to the separating cover winding roller 56.
  • the separating cover 51 By winding the separating cover 51 onto the rotating separating cover winding roll 56, the separating cover 51 is pulled over the separating wedge 39 from the adhesive tape piece supply roll 35.
  • the free wedge tip of the separating wedge 39 separates from the separating cover 51 the piece of adhesive tape 46 which protrudes in some areas from the separating cover 51.
  • the piece of adhesive tape 46 comes into contact with the transported first material web 3 in the region of the wedge tip of the separating wedge 39 and adheres to it.
  • the adhesive tape piece pressure roller 37 presses the adhesive tape piece 46 firmly against the transported endless first material web 3.
  • the tape piece pressure roller 37 is in the direction of the counter roller 45 or in the direction of the first material web 3 lying against it by actuating the swivel actuator 41.
  • the tape piece pressure roller 37 is pivoted into its pressure position.
  • the endless first material web 3 is passed through gaps arranged one behind the other between the counter roller 45 and the intermediate roller 55 and between the counter roller 45 and the adhesive tape pressure roller 37.
  • the gap between the counter roller 45 and the intermediate roller 55 is arranged upstream of the gap between the counter roller 45 and the adhesive tape piece pressure roller 37.
  • the piece of tape 46 is double-sided. It comprises an adhesive film 49, on which an adhesive adhesive 54 effective at room temperature is arranged in layers to form a first outer adhesive surface 48. A second outer adhesive surface 50 is formed on the adhesive film 49. The entire adhesive film 49 is formed from a hot melt adhesive. The first adhesive surface 48 is originally covered by a tape-like separating cover 51 which can be removed.
  • the second adhesive surface 50 faces away from the first adhesive surface 48.
  • the adhesive film 49 and the adhesive 54 are arranged one above the other or overlap one another.
  • the piece of adhesive tape 46 is connected with its first adhesive surface 48 to the endless first material web 3 and thus fixed there in an adhesive manner.
  • the upstream or trailing web section of the endless first material web 3, on which the piece of adhesive tape 46 is located, is then guided with its leading or leading insertion tip 31 by means of the then the active holding transport units are transported into the active corrugating device.
  • the corrugating rollers 9, 11 rotate, but in comparison with a normal corrugating working speed with a reduced peripheral speed of, for example, 10 m / min.
  • the adhesive film 49 melts at least on its second adhesive surface 50 and wets the endless first material web 3 and the first corrugated roller 9.
  • the adhesive film 49 becomes (viscous) liquid and sticky at least in the second adhesive surface 50.
  • the piece of adhesive tape 46 attached to the endless first material web 3 sticks to the first corrugation roller 9 and is thus further heated.
  • the outside temperature of the first corrugating roller 9 is above the melting or activation temperature of the second adhesive surface 50. Since the piece of adhesive tape 46 no longer comes into contact with the second corrugating roller 11 after it has passed through the corrugating gap 13 and thus experiences a slight cooling / hardening, there is an adhesive property the second adhesive surface 50, at least somewhat. A complete adhesive effect or curing of the second adhesive surface 50 does not occur there.
  • the piece of adhesive tape 46 or the insertion tip 31 becomes the endless first material web 3 again removed from the first corrugating roller 9.
  • the endless first material web 3 is transported up to this separation point through the glue gap 18 and the pressure belt module 19 on the first corrugating roller 9.
  • the endless first material web 3 is firmly connected or glued to the endless second material web 4 downstream of the glue gap 18 and the pressure belt module 19.
  • the endless first material web 3 is removed from the first corrugated roller 9. Alternatively, it can be removed manually.
  • the adhesive tape attachment device 34 is missing.
  • a piece of adhesive tape 46 is correspondingly applied by a machine operator 52 to the endless first material web 3 upstream of the corrugation gap 13 and preferably downstream of the first preheating device 5, preferably between the holding transport units .
  • a corresponding catwalk 53 is favorably provided for the machine operator 52.

Abstract

Die Erfindung betrifft ein Verfahren zum Einführen einer Materialbahn (3) in eine Riffelvorrichtung mit einer Riffelwalze (9) zum Erzeugen einer Wellbahn (7) aus der Materialbahn (3). Das Verfahren umfasst die Schritte des Anbringens von mindestens einem doppelseitigen, eine erste Klebefläche (48) und eine der ersten Klebefläche (48) gegenüberliegende zweite Klebefläche (50) aufweisenden Klebebandstück (46) an der Materialbahn (3) mittels der ersten Klebefläche (48) stromaufwärts zu der Riffelvorrichtung der Materialbahn (3) und des Durchführens der Materialbahn (3) durch die Riffelvorrichtung derart, dass die zweite Klebefläche (50) an der sich drehenden Riffelwalze (9) unter Mitnahme der Materialbahn (3) für das Einführen der Materialbahn (3) haftet.The invention relates to a method for introducing a material web (3) into a corrugating device with a corrugating roller (9) for producing a corrugated web (7) from the material web (3). The method comprises the steps of attaching at least one double-sided adhesive tape piece (46) having a first adhesive area (48) and a second adhesive area (50) opposite the first adhesive area (48) to the material web (3) by means of the first adhesive area (48) upstream of the corrugating device of the material web (3) and the passage of the material web (3) through the corrugating device in such a way that the second adhesive surface (50) on the rotating corrugating roller (9) while taking the material web (3) for the introduction of the material web ( 3) is liable.

Description

Die vorliegende Patentanmeldung nimmt die Priorität der deutschen Patentanmeldung DE 10 2018 214 853.8 in Anspruch, deren Inhalt durch Bezugnahme hierin aufgenommen wird.This patent application takes the priority of the German patent application DE 10 2018 214 853.8 claim, the content of which is incorporated herein by reference.

Die Erfindung betrifft ein Verfahren zum Einführen einer Materialbahn in eine Riffelvorrichtung zum Erzeugen einer Wellbahn aus der Materialbahn. Ferner richtet sich die Erfindung auf eine Wellpappeanordnung mit einer Riffelvorrichtung zum Erzeugen einer Wellbahn aus einer Materialbahn.The invention relates to a method for introducing a material web into a corrugating device for producing a corrugated web from the material web. Furthermore, the invention is directed to a corrugated cardboard arrangement with a corrugated device for producing a corrugated web from a material web.

Riffelvorrichtungen zur Erzeugung von Wellbahnen aus glatten Materialbahnen sind aus dem Stand der Technik durch offenkundige Vorbenutzung allgemein bekannt. Oftmals ist das Einführen einer Materialbahn in die Riffelvorrichtung zeitaufwändig bzw. schwierig. Das neue Einführen der Materialbahn in die Riffelvorrichtung ist beispielsweise nach einem Austausch der Riffelvorrichtung notwendig.Corrugated devices for producing corrugated webs from smooth material webs are generally known from the prior art through obvious prior use. The insertion of a material web into the corrugating device is often time-consuming or difficult. The new introduction of the material web into the corrugating device is necessary, for example, after an exchange of the corrugating device.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Einführen einer Materialbahn in eine Riffelvorrichtung bereitzustellen, das einerseits besonders funktionssicher und andererseits äußerst einfach ist. Ferner soll eine Wellpappeanordnung geliefert werden, die ein besonders funktionssicheres und äußerst einfaches Einführen einer Materialbahn in eine Riffelvorrichtung erlaubt.The invention has for its object to provide a method for introducing a material web into a corrugating device, which is particularly reliable on the one hand and extremely simple on the other hand. Furthermore, a corrugated cardboard arrangement is to be supplied, which allows a particularly reliable and extremely simple insertion of a material web into a corrugated device.

Diese Aufgabe wird erfindungsgemäß durch die in den unabhängigen Ansprüchen 1 und 14 angegebenen Merkmale gelöst. Der Kern der Erfindung liegt in einem doppelseitigen bzw. beidseitigen Klebebandstück bzw. Klebeband, das zum Einführen bzw. Einfädeln der Materialbahn in eine Riffelvorrichtung einerseits mit seiner ersten Klebefläche an der Materialbahn und andererseits bei bzw. nach dem Durchführen durch die Riffelvorrichtung mit seiner zweiten Klebefläche an der Riffelwalze, insbesondere umfangsseitig, haftet und so von der sich drehenden Riffelwalze mitgenommen wird, was somit auch zu einer entsprechenden Mitnahme der Materialbahn führt.This object is achieved according to the invention by the features specified in independent claims 1 and 14. The essence of the invention lies in a double-sided or double-sided piece of adhesive tape or adhesive tape which is used for inserting or threading the material web into a corrugating device on the one hand with its first adhesive surface on the material web and on the other hand during or after being carried out by the corrugating device with its second adhesive surface adheres to the corrugating roller, in particular on the circumference, and is thus carried along by the rotating corrugating roller, which therefore also leads to a corresponding entrainment of the material web.

Die Materialbahn wird dabei durch die sich drehende Riffelwalze umgelenkt.The material web is deflected by the rotating corrugating roller.

Die Riffelwalze dreht sich beim Einführen der Materialbahn in die Riffelvorrichtung günstigerweise um ihre Drehachse. Auch bei dem eigentlichen Riffelvorgang dreht sich die Riffelwalze bevorzugt um diese Drehachse.The corrugating roller advantageously rotates about its axis of rotation when the material web is introduced into the corrugating device. Even in the actual corrugation process, the corrugation roller preferably rotates about this axis of rotation.

Die Materialbahn ist günstigerweise ursprünglich glatt. Sie besteht beispielsweise aus Zellstoff bzw. Pappe oder Papier. Es ist von Vorteil, wenn die Materialbahn endlos und einlagig ist.The material web is advantageously originally smooth. It consists for example of cellulose or cardboard or paper. It is advantageous if the material web is endless and single-ply.

Es ist zweckmäßig, wenn die Riffelvorrichtung mindestens einen Gegenkörper aufweist, der der Riffelwalze zugeordnet ist und mit dieser einen Riffelspalt zum Riffeln der Materialbahn unter Erzeugung der Wellbahn ausbildet. Es ist von Vorteil, wenn der Gegenkörper als weitere Riffelwalze ausgeführt ist.It is expedient if the corrugating device has at least one counter body, which is assigned to the corrugating roller and with which it forms a corrugating gap for corrugating the material web while producing the corrugated web. It is advantageous if the counter body is designed as a further corrugated roller.

Das mindestens eine Klebebandstück ist/wird derart an der Materialbahn angeordnet, dass dessen zweite Klebefläche der Materialbahn abgewandt und bei/nach dem Durchführen der Materialbahn durch die Riffelvorrichtung der Riffelwalze zugewandt ist bzw. an dieser, insbesondere haftend, anliegt. Die erste Klebefläche ist beim Durchführen der Materialbahn durch die Riffelvorrichtung der die Materialbahn umlenkenden Riffelwalze abgewandt.The at least one piece of adhesive tape is / is arranged on the material web in such a way that its second adhesive surface faces away from the material web and, during / after the material web is passed through the corrugating device, faces the corrugating roller or, in particular, adheres to it. When the material web is passed through the corrugating device, the first adhesive surface faces away from the corrugating roller deflecting the material web.

Günstigerweise erfolgt das Anbringen des mindestens einen Klebebandstücks beabstandet zu der Riffelvorrichtung, sodass ein Klebebandstückvorrat von der aktiven Riffelvorrichtung, insbesondere thermisch, unbeeinträchtigt bleibt.Advantageously, the at least one piece of adhesive tape is attached at a distance from the corrugating device, so that an adhesive tape piece supply, in particular thermally, remains unaffected by the active corrugating device.

Es ist zweckmäßig, wenn das mindestens eine Klebebandstück in einem mittleren Bereich in Bezug auf eine Querrichtung der Materialbahn an der Materialbahn angebracht ist/wird. Günstigerweise ist/wird das mindestens eine Klebebandstück in einem zumindest späteren End- bzw. Spitzenbereich der Materialbahn angeordnet.It is expedient if the at least one piece of adhesive tape is / is attached to the material web in a central region with respect to a transverse direction of the material web. The at least one piece of adhesive tape is / is advantageously arranged in an at least later end or tip region of the material web.

Es ist zweckmäßig, wenn das mindestens eine Klebebandstück etikettenartig ist. Vorzugsweise werden fertige Klebebandstücke bzw. Klebeetiketten bereitgestellt und, insbesondere ungekürzt, verwendet. Alternativ stammt das mindestens eine Klebebandstück aus einem biegsamen Klebebandstreifen. Günstigerweise ist dann eine Klebeband-Trennvorrichtung vorhanden.It is expedient if the at least one piece of adhesive tape is label-like. Finished pieces of adhesive tape or adhesive labels are preferably provided and, in particular, uncut. Alternatively, the at least one piece of tape comes from a flexible strip of tape. An adhesive tape separating device is then advantageously present.

Es ist von Vorteil, wenn ein erster Klebstoff bzw. eine erste Klebemasse unter Bildung einer ersten Klebefläche an einer Klebelage bzw. -folie, insbesondere schichtartig, angeordnet ist, die vorzugsweise aus einem thermoplastischen Elastomer, wie Polyester, insbesondere unverstärktem Copolyster, und/oder Polyurethan, besteht. Die Klebelage bzw. -folie bildet vorzugsweise ein Trägermedium. Sie hat bzw. trägt bevorzugt einen zweiten Klebstoff bzw. eine zweite Klebemasse. Der erste Klebstoff bzw. die erste Klebemasse kann in Form einer Folie vorliegen. Es ist zweckmäßig, wenn an der Klebelage bzw. -folie die zweite Klebefläche ausgebildet ist. Vorzugsweise ist die erste Klebefläche zumindest ursprünglich von einer entfernbaren Trennabdeckung abgedeckt, die beispielsweise aus Silikon besteht oder mit einer Silikonbeschichtung versehen ist. Günstigerweise sind die Klebeflächen einander abgewandt.It is advantageous if a first adhesive or a first adhesive is arranged to form a first adhesive surface on an adhesive layer or film, in particular in a layer-like manner, which is preferably made of a thermoplastic elastomer, such as polyester, in particular unreinforced copolyter, and / or Polyurethane. The adhesive layer or film preferably forms a carrier medium. It preferably has or carries a second adhesive or a second adhesive. The first adhesive or the first adhesive can be in the form of a film. It is expedient if the second adhesive surface is formed on the adhesive layer or film. The first adhesive surface is preferably at least originally covered by a removable separating cover, which is made of silicone, for example exists or is provided with a silicone coating. The adhesive surfaces favorably face away from one another.

Vorzugsweise ist der die erste Klebefläche ausbildende Klebstoff bei Raumtemperatur, d.h. ohne gesondertem Wärmeeinfluss bzw. gesonderte Wärmezufuhr, (selbst-)klebend bzw. haftend. Die eingesetzten Klebstoffe bzw. Klebemassen des mindestens einen Klebebandstücks unterscheiden sich günstigerweise voneinander, insbesondere in ihrer Klebeart bzw. Zusammensetzung.Preferably, the adhesive forming the first adhesive surface is at room temperature, i.e. without separate heat influence or separate heat supply, (self-) adhesive or adhesive. The adhesives or adhesive compositions of the at least one piece of adhesive tape advantageously differ from one another, in particular in their type of adhesive or composition.

Vorzugsweise ist stromabwärts zu der Riffelvorrichtung in Bezug auf die Transportrichtung der Materialbahn eine Leimauftragsvorrichtung zum Auftragen von Leim auf Spitzen der Wellung der Wellbahn vorhanden.A glue application device for applying glue to tips of the corrugation of the corrugated web is preferably present downstream of the corrugating device with respect to the direction of transport of the material web.

Es ist von Vorteil, wenn stromabwärts zu der Leimauftragsvorrichtung eine Andrückvorrichtung zum Andrücken einer Deckbahn an die mit Leim versehenen Spitzen der Wellbahn vorgesehen ist.It is advantageous if a pressing device for pressing a cover sheet against the glue-coated tips of the corrugated sheet is provided downstream of the glue application device.

Vorzugsweise umfasst die Wellpappeanordnung eine Trennvorrichtung mit mindestens einer der Riffelvorrichtung vorgeordneten Trenneinrichtung zum Trennen der Materialbahn.The corrugated cardboard arrangement preferably comprises a separating device with at least one separating device arranged upstream of the corrugated device for separating the material web.

Die Wellpappeanordnung weist günstigerweise eine der Trenneinrichtung nachgeordnete Haltevorrichtung zum, insbesondere klemmenden, Halten eines getrennten nacheilenden Bahnabschnitts der Materialbahn auf, was die weitere Handhabung vereinfacht. Vorzugsweise ist die Haltevorrichtung imstande, die Materialbahn so zu halten, dass diese, insbesondere kontrolliert, bei Aufbringung einer Zugkraft, beispielsweise beim Anlaufen der Wellpappeanordnung bzw. -anlage, der Riffelvorrichtung und/oder beim Tausch einer Riffelvorrichtung, reißt bzw. vollständig getrennt wird.The corrugated cardboard arrangement advantageously has a holding device arranged downstream of the separating device for, in particular clamping, holding a separate trailing web section of the material web, which simplifies further handling. The holding device is preferably able to hold the material web in such a way that it, in particular in a controlled manner, when a tensile force is applied, for example when the web starts Corrugated cardboard arrangement or system, the corrugated device and / or when replacing a corrugated device, tears or is completely separated.

Nach vollständiger Durchtrennung der Materialbahn erfolgt bei einem Weitertransport eines dadurch erzeugten vorauseilenden Bahnabschnitts der Materialbahn vorzugsweise ein Leerlaufen der Vorrichtung zur Herstellung einer einseitig kaschierten Wellpappebahn.After the material web has been severed completely, the apparatus for producing a web of corrugated cardboard laminated on one side is preferably emptied when a leading web section of the material web produced thereby is transported further.

Es ist zweckmäßig, wenn die Wellpappeanordnung eine Transportvorrichtung zum Transportieren des getrennten nacheilenden Bahnabschnitts der Materialbahn zu der Riffelvorrichtung umfasst. Die Transportvorrichtung ist bevorzugt zwischen der Trenneinrichtung und der Riffelvorrichtung angeordnet.It is expedient if the corrugated cardboard arrangement comprises a transport device for transporting the separate trailing web section of the material web to the corrugating device. The transport device is preferably arranged between the separating device and the corrugating device.

Die Wellpappeanordnung umfasst günstigerweise die Vorrichtung zum Herstellen einer einseitig kaschierten Wellpappebahn, die die Wellbahn aufweist.The corrugated cardboard arrangement advantageously comprises the device for producing a single-sided laminated corrugated cardboard web which has the corrugated web.

Die hier verwendeten Ausdrücke "stromaufwärts", "stromabwärts", "vorgeordnet", "nachgeordnet", "vorauseilend", "nacheilend" oder dergleichen sind im Allgemeinen auf die Transportrichtung der jeweiligen Bahn, insbesondere auf die der (ersten) Materialbahn bezogen.The terms "upstream", "downstream", "upstream", "downstream", "leading", "lagging" or the like used here are generally related to the direction of transport of the respective web, in particular to that of the (first) web of material.

Weitere vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben.Further advantageous embodiments of the invention are specified in the subclaims.

Die zweite Klebefläche bzw. der zweite Klebstoff gemäß dem Unteranspruch 2 bzw. 3 ist bei Raumtemperatur bzw. unterhalb ihrer Schmelztemperatur nicht, insbesondere überhaupt nicht, haftend bzw. klebend. Es erfolgt eine Aktivierung durch Wärmezufuhr bzw. Hitze. Ein derartiges Klebebandstück ist besonders einfach und rückstandsfrei von der Riffelwalze wieder lösbar. Aufgeschmolzener, flüssiger Klebstoff dringt im Wesentlichen nur in die Materialbahn ein. Im Vergleich mit der Haftwirkung mit der Materialbahn ist dessen Haftverbindung mit der Riffelwalze reduziert, die vorzugsweise eine glatte Riffelaußenfläche, vorzugsweise aus Stahl, aufweist. Die Haftwirkung Richtung Materialbahn ist höher.The second adhesive surface or the second adhesive according to subclaim 2 or 3 is not, in particular not at all, adhesive or adhesive at room temperature or below its melting temperature. It takes place an activation by heat or heat. Such a piece of adhesive tape can be detached from the corrugating roller in a particularly simple and residue-free manner. Molten, liquid adhesive essentially only penetrates into the material web. Compared to the adhesive effect with the material web, its adhesive connection with the corrugated roller is reduced, which preferably has a smooth outer corrugated surface, preferably made of steel. The adhesive effect towards the material web is higher.

Günstigerweise hat bzw. erzeugt die zweite Klebefläche nach Aktivierung bzw. ausreichender Wärmezufuhr eine Mindestklebekraft, die ausreichend ist, um die Materialbahn an der Riffelwalze beim Einführen der Materialbahn in die Riffelvorrichtung zu halten, insbesondere trotz entgegenwirkender Präge(rückstell)kräfte und gegebenenfalls Schwerkraft.After activation or sufficient supply of heat, the second adhesive surface advantageously has or generates a minimum adhesive force which is sufficient to hold the material web on the corrugating roller when the material web is introduced into the corrugating device, in particular despite opposing embossing (restoring) forces and possibly gravity.

Alternativ hat die zweite Klebefläche bzw. der zweite Klebstoff bereits bei Raumtemperatur ein gewisses, reduziertes bzw. geringes Anhaftvermögen.Alternatively, the second adhesive surface or the second adhesive already has a certain, reduced or low adhesive power at room temperature.

Die Riffelwalze gemäß dem Unteranspruch 4 ist im Einsatz, wie beim Einführen der Materialbahn in die Riffelvorrichtung bzw. Riffeln beheizt, was die Riffelung der Materialbahn vereinfacht. Die Beheizung der Riffelwalze erfolgt bevorzugt von innen, beispielsweise mittels Dampf. Durch Kontakt der Materialbahn mit der Riffelwalze wird diese und damit auch das mindestens eine, an der Materialbahn angebrachte Klebebandstück zumindest bei der zweiten Klebefläche auf eine Temperatur erwärmt, die oberhalb der Schmelz- bzw. Aktivierungstemperatur der zweiten Klebefläche bzw. des Schmelz-Klebstoffs liegt.The corrugating roller according to subclaim 4 is in use, as is heated when the material web is introduced into the corrugating device or corrugations, which simplifies the corrugation of the material web. The corrugated roller is preferably heated from the inside, for example by means of steam. By contact of the material web with the corrugating roller, this and thus also the at least one piece of adhesive tape attached to the material web is heated at least at the second adhesive surface to a temperature which is above the melting or activation temperature of the second adhesive surface or the hot melt adhesive.

Der zeitliche Abstand zwischen Schmelzen von zumindest der zweiten Klebefläche bzw. des Schmelz-Klebstoffs und der Verbindung derselben mit der Riffelwalze ist so äußerst kurz, was zu einer besonders zuverlässigen klebenden Verbindung zwischen der Riffelwalze und der Materialbahn führt.The time interval between melting of at least the second adhesive surface or the hot melt adhesive and the connection thereof with the corrugating roller is extremely short, which leads to a particularly reliable adhesive connection between the corrugating roller and the material web.

Vorzugsweise dreht sich gemäß dem Unteranspruch 5 die Riffelwalze beim Einführen der Materialbahn in die Riffelvorrichtung mit ihrer kleinsten bzw. einer reduzierten Umfangs- bzw. Grundgeschwindigkeit um ihre Drehachse. Es ist zweckmäßig, wenn das mindestens eine Klebebandstück dabei an der Riffelwalze mindestens eine Sekunde anliegt, was zu einem sicheren Anhaften der zweiten Klebefläche an dieser Riffelwalze führt. Durch den erzeugten Druck in dem Riffelspalt auf die Materialbahn bzw. auf das mindestens eine Klebebandstück dringt die Wärme äußerst schnell von der Riffelwalze über die zweite Klebefläche in das mindestens eine Klebebandstück, insbesondere in den Schmelz-Klebstoff, ein. Beispielsweise dreht sich die Riffelwalze beim Einführen der Materialbahn mit sechs bis neun Umdrehungen pro Minute.Preferably, according to subclaim 5, the corrugating roller rotates about its axis of rotation with its smallest or a reduced peripheral or basic speed when the material web is introduced into the corrugating device. It is expedient if the at least one piece of adhesive tape lies against the corrugating roller for at least one second, which leads to the second adhesive surface adhering securely to this corrugating roller. Due to the pressure generated in the corrugated gap on the material web or on the at least one piece of adhesive tape, the heat penetrates extremely quickly from the corrugated roller via the second adhesive surface into the at least one piece of adhesive tape, in particular the hot melt adhesive. For example, the corrugated roller rotates at six to nine revolutions per minute when the material web is inserted.

Die Ausgestaltung gemäß dem Unteranspruch 6 führt zu einer beabstandeten, insbesondere thermisch, geschützten Anordnung eines Klebebandstückvorrats gegenüber der Riffelvorrichtung. Nachdem die mindestens eine Umlenkwalze günstigerweise unbeheizt ist, bleibt dort die zweite Klebefläche bei Ausbildung an einem Schmelz-Klebstoff unaktiviert, so dass eine Anhaftung des mindestens einen Klebebandstücks an der mindestens einen Umlenkwalze bei einem Transport der Materialbahn über diese sicher verhindert ist.The configuration according to subclaim 6 leads to a spaced, in particular thermally, protected arrangement of a piece of adhesive tape piece relative to the corrugated device. After the at least one deflection roller is expediently unheated, the second adhesive surface there remains inactive when it is formed on a hot melt adhesive, so that adhesion of the at least one piece of adhesive tape to the at least one deflection roller is reliably prevented when the material web is transported over it.

Gemäß dem Unteranspruch 7 wird das mindestens eine Klebebandstück händisch, also manuell bzw. von einer Bedienperson, an der Materialbahn angebracht.According to subclaim 7, the at least one piece of adhesive tape is attached to the material web by hand, that is to say manually or by an operator.

Alternativ wird das mindestens eine Klebebandstück gemäß dem Unteranspruch 8 maschinell bzw. automatisiert an der Materialbahn angebracht. Vorzugsweise ist dann ein Austausch bzw. Wechsel der Riffelwalze bzw. der gesamten Riffelvorrichtung voll automatisiert möglich.Alternatively, the at least one piece of adhesive tape is mechanically or automatically attached to the material web. An exchange or change of the corrugating roller or the entire corrugating device is then preferably possible in a fully automated manner.

Die Andrückeinrichtung gemäß dem Unteranspruch 9 sorgt für eine sichere Anordnung des mindestens einen Klebebandstücks mittels der ersten Klebefläche an der Materialbahn. Sie umfasst dazu beispielsweise mindestens ein Andrückelement, das vorzugsweise zwischen einer inaktiven Stellung und einer Andrückstellung verlagerbar ist. Das mindestens eine Andrückelement ist bevorzugt als Andrückrolle oder Andrückblock ausgeführt.The pressing device according to subclaim 9 ensures a secure arrangement of the at least one piece of adhesive tape by means of the first adhesive surface on the material web. For this purpose, it comprises, for example, at least one pressure element, which can preferably be displaced between an inactive position and a pressure position. The at least one pressure element is preferably designed as a pressure roller or pressure block.

Das Verfahren gemäß dem Unteranspruch 11 führt zu einem äußerst funktionssicheren Einführvorgang der Materialbahn in die Riffelvorrichtung. Insbesondere ist so vermeidbar, dass sich die Materialbahn auf die sich drehende Riffelwalze aufwickelt. Die Lösung der Materialbahn von der Riffelwalze erfolgt händisch oder maschinell.The method according to subclaim 11 leads to an extremely functionally reliable insertion process of the material web into the corrugating device. In particular, it can be avoided that the material web winds up on the rotating corrugating roller. The material web is detached from the corrugated roller manually or mechanically.

Es ist zweckmäßig, wenn die Materialbahn von der Riffelwalze über einen angularen Bereich von mindestens 160°, insbesondere ausgehend von einem Riffelspalt, um eine Drehachse/Mittelachse der Riffelwalze mitgenommen wird. Vorzugsweise ist der angulare Bereich kleiner als 300°, bevorzugt kleiner als 270°. Die Materialbahn haftet vorzugsweise nur zeitweise bzw. beim Einfädeln an der Riffelwalze.It is expedient if the material web is taken along by the corrugating roller over an angular region of at least 160 °, in particular starting from a corrugating gap, about an axis of rotation / central axis of the corrugating roller. The angular area is preferably less than 300 °, preferably less than 270 °. The web of material preferably adheres only temporarily or when threading onto the corrugating roller.

Bei dem Verfahren gemäß dem Unteranspruch 12 wird in Bezug auf eine Transportrichtung der Materialbahn stromabwärts zu dem Andrückspalt, der zwischen einer Andrückvorrichtung und der Riffelwalze gebildet ist, mittels der weiteren Materialbahn, welche in dem Andrückspalt mit der Materialbahn unlösbar verklebt wird und bevorzugt als Glattbahn ausgeführt ist, die Materialbahn mit in eine Hochtransportvorrichtung mitgezogen und so automatisch von der Riffelwalze entfernt. Eine zwischen den Materialbahnen vorherrschende Verbindungs- bzw. Verklebekraft ist höher als eine zwischen der Riffelwalze und dem mindestens einen Klebebandstück vorherrschende Verbindungs- bzw. Verklebekraft.In the method according to subclaim 12, with respect to a transport direction of the material web downstream of the pressure nip which is formed between a pressure device and the corrugating roller, by means of the further material web, which is non-detachably glued to the material web in the pressure gap and is preferably embodied as a smooth web, the material web is also pulled into a high-speed transport device and thus automatically removed from the corrugating roller. A connecting or adhesive force prevailing between the material webs is higher than a connecting or adhesive force prevailing between the corrugating roller and the at least one piece of adhesive tape.

Es ist zweckmäßig, wenn gemäß dem Unteranspruch 13 die zweite Klebefläche nach Aktivierung bzw. ausreichender Wärmezufuhr eine Maximalklebekraft erzeugt bzw. aufweist, die kleiner als eine vorherrschende Klebekraft zwischen einer mit der das mindestens eine Klebebandstück tragenden, insbesondere geriffelten, Materialbahn verklebten bzw. verleimten, insbesondere glatten, Deckbahn bzw. weiteren Materialbahn ist, um beispielsweise ein sicheres, insbesondere händisches oder maschinelles, Ablösen der das mindestens eine Klebebandstück tragenden Materialbahn von der ersten Riffelwalze nach dem Einführen dieser Materialbahn in die Riffelvorrichtung zu gewährleisten. Die zweite Klebefläche erlaubt ein sicheres Ablösen des mindestens einen Klebebahnstücks bzw. der dieses tragenden Materialbahn von der ersten Riffelwalze.It is expedient if, according to subclaim 13, the second adhesive surface generates or has a maximum adhesive force after activation or sufficient supply of heat, which is less than a prevailing adhesive force between a material web that is glued or glued to the material web carrying the at least one piece of adhesive tape, in particular corrugated, is in particular smooth, top web or further material web, for example to ensure a safe, in particular manual or mechanical, detachment of the material web carrying the at least one piece of adhesive tape from the first corrugating roller after the introduction of this material web into the corrugating device. The second adhesive surface allows the at least one piece of adhesive sheet or the sheet of material carrying it to be reliably detached from the first corrugating roller.

Die beiden Materialbahnen kleben stärker aneinander, als die das mindestens eine Klebebandstück tragende Materialbahn bzw. die zweite Klebefläche an der ersten Riffelwalze klebt. Die weitere Materialbahn klebt somit stärker an der geriffelten Materialbahn als diese an der ersten Riffelwalze klebt, was ein einfaches Abziehen der geriffelten, das mindestens eine Klebebandstück tragenden Materialbahn von der ersten Riffelwalze mittels der weiteren Materialbahn erlaubt.The two material webs stick to each other more strongly than the material web carrying the at least one piece of adhesive tape or the second adhesive surface sticks to the first corrugating roller. The further material web thus adheres more strongly to the corrugated material web than it sticks to the first corrugating roller, which allows the corrugated material web, which carries at least one piece of adhesive tape, to be simply pulled off from the first corrugating roller by means of the further material web.

Die Unteransprüche 2 bis 13 betreffen auch bevorzugte Weiterbildungen der Wellpappeanordnung gemäß dem unabhängigen Anspruch 14.Subclaims 2 to 13 also relate to preferred developments of the corrugated cardboard arrangement according to independent claim 14.

Nachfolgend werden unter Bezugnahme auf die beigefügte Zeichnung zwei bevorzugte Ausführungsformen der Erfindung beispielhaft beschrieben. Dabei zeigen:

Fig. 1
eine vereinfachte Seitenansicht einer erfindungsgemäßen Wellpappeanordnung, bei der das Verfahren gemäß der Erfindung Anwendung findet,
Fig. 2
eine Teildraufsicht auf die in Fig.1 gezeigte Wellpappeanordnung, die ein Einführen einer Materialbahn in eine Riffelvorrichtung veranschaulicht,
Fig. 3
das in Fig. 1 gekennzeichnete Detail III, das eine Vorbereitung für das Einführen der Materialbahn in die Riffelvorrichtung veranschaulicht,
Fig. 4
einen Fig. 3 entsprechenden Ausschnitt, wobei eine Klebeband-Andrückeinrichtung aktiviert ist,
Fig. 5
einen Fig. 3, 4 entsprechenden Ausschnitt, der ein Haften der Materialbahn an der Riffelwalze veranschaulicht,
Fig. 6
eine vereinfachte Seitenansicht einer erfindungsgemäßen Wellpappeanordnung gemäß einer zweiten Ausführungsform, die das Verfahren gemäß der Erfindung nutzt,
Fig. 7
das in Fig. 6 gekennzeichnete Detail VII, das eine manuelle Anbringung eines Klebebandstücks veranschaulicht, und
Fig. 8
eine schematische Ansicht eines doppelseitigen Klebebandstücks, das in den gezeigten Wellpappeanordnungen Anwendung findet.
Two preferred embodiments of the invention are described by way of example below with reference to the accompanying drawing. Show:
Fig. 1
2 shows a simplified side view of a corrugated cardboard arrangement according to the invention, in which the method according to the invention is used,
Fig. 2
a partial top view of the in Fig. 1 Shown corrugated cardboard arrangement, which illustrates an insertion of a material web into a corrugating device,
Fig. 3
this in Fig. 1 marked detail III, which illustrates a preparation for the introduction of the material web into the corrugating device,
Fig. 4
one Fig. 3 corresponding cutout, an adhesive tape pressing device being activated,
Fig. 5
one Fig. 3 . 4 corresponding section, which illustrates a sticking of the material web to the corrugating roller,
Fig. 6
2 shows a simplified side view of a corrugated cardboard arrangement according to the invention in accordance with a second embodiment, using the method according to the invention,
Fig. 7
this in Fig. 6 identified detail VII, which illustrates manual application of a piece of tape, and
Fig. 8
is a schematic view of a double-sided piece of tape that is used in the corrugated cardboard arrangements shown.

Einer in Fig. 1 gezeigten Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 als Bestandteil einer Wellpappeanordnung bzw. einer Wellpappeanlage sind eine erste Abrollvorrichtung (nicht dargestellt) und eine zweite Abrollvorrichtung (nicht dargestellt) vorgeordnet, die als erste bzw. zweite Spleißvorrichtung ausgebildet sind. Die erste Spleißvorrichtung umfasst zum Abrollen einer endlichen ersten Materialbahn von einer ersten Materialbahnrolle eine erste Abrolleinheit und zum Abrollen einer endlichen zweiten Materialbahn von einer zweiten Materialbahnrolle eine zweite Abrolleinheit. Die endliche erste Materialbahn und die endliche zweite Materialbahn werden zum Bereitstellen einer endlosen ersten Materialbahn 3 mittels einer Verbinde- und Schneideinheit der ersten Spleißvorrichtung miteinander verbunden.One in Fig. 1 The device 1 shown for producing a web of corrugated cardboard laminated on one side as part of a corrugated cardboard arrangement or a corrugated cardboard system is preceded by a first unrolling device (not shown) and a second unrolling device (not shown), which are designed as first and second splicing devices. The first splicing device comprises a first unwinding unit for unrolling a finite first material web from a first material web reel and a second unwinding unit for unrolling a finite second material web from a second material web reel. The finite first material web and the finite second material web are connected to one another by means of a connecting and cutting unit of the first splicing device in order to provide an endless first material web 3.

Die zweite Spleißvorrichtung ist entsprechend der ersten Spleißvorrichtung ausgeführt. Diese umfasst zum Abrollen einer endlichen dritten Materialbahn von einer dritten Materialbahnrolle eine dritte Abrolleinheit und zum Abrollen einer endlichen vierten Materialbahn von einer vierten Materialbahnrolle eine vierte Abrolleinheit. Die endliche dritte Materialbahn und die endliche vierte Materialbahn werden zum Bereitstellen einer endlosen zweiten Materialbahn 4 mittels einer Verbinde- und Schneideinheit der zweiten Spleißvorrichtung miteinander verbunden.The second splicing device is designed in accordance with the first splicing device. This comprises a third unwinding unit for unrolling a finite third material web from a third material web reel and a fourth unwinding unit for unrolling a finite fourth material web from a fourth material web reel. The finite third web of material and the finite fourth material web is connected to one another by means of a connecting and cutting unit of the second splicing device in order to provide an endless second material web 4.

Die endlose erste Materialbahn 3 wird über eine erste Vorheizvorrichtung 5 der Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 zugeführt. Die endlose zweite Materialbahn 4 wird über eine zweite Vorheizvorrichtung 6 der Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 zugeführt.The endless first material web 3 is fed via a first preheating device 5 to the device 1 for producing a web of corrugated cardboard 2 laminated on one side. The endless second material web 4 is fed via a second preheating device 6 to the device 1 for producing a corrugated cardboard web 2 laminated on one side.

Die Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 umfasst zum Erzeugen einer eine Wellung aufweisenden endlosen Wellbahn 7 aus der endlosen ersten Materialbahn 3 eine um eine erste Drehachse 8 drehbar gelagerte erste Riffelwalze 9 und eine um eine zweite Drehachse 10 drehbar gelagerte zweite Riffelwalze 11. Die Drehachsen 8, 10 verlaufen parallel zueinander und senkrecht zu einer Transportrichtung 12 der endlosen ersten Materialbahn 3. Die Riffelwalzen 9, 11 bilden zusammen eine Riffelvorrichtung. Sie begrenzen zum Hindurchführen und Riffeln der ersten Materialbahn 3 einen Riffelspalt 13.The device 1 for producing a corrugated cardboard web 2 laminated on one side comprises a first corrugated roller 9 rotatably mounted about a first axis of rotation 8 and a second corrugated roller 11 rotatably supported about a second axis of rotation 10 for producing an endless corrugated web 7 having a corrugation from the endless first material web 3. The axes of rotation 8, 10 run parallel to one another and perpendicular to a transport direction 12 of the endless first material web 3. The corrugating rollers 9, 11 together form a corrugating device. They limit a corrugation gap 13 for the passage and corrugation of the first material web 3.

Zum Verbinden der endlosen Wellbahn 7 mit der endlosen zweiten Materialbahn 4 zu der endlosen einseitig kaschierten Wellpappebahn 2 weist die Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 eine Leimauftragsvorrichtung 14 stromabwärts zu dem Riffelspalt 13 hinsichtlich der Transportrichtung 12 der endlosen ersten Materialbahn 3 auf. Die Leimauftragsvorrichtung 14 hat einen Leimbehälter 15, eine in dem Leimbehälter 15 angeordnete Leimdosierwalze 16 und eine in dem Leimbehälter 15 angeordnete Leimauftragswalze 17. Die Leimdosierwalze 16 und die Leimauftragswalze 17 sind um entsprechende, parallel zueinander verlaufende Drehachsen drehbar gelagert. Die Leimdosierwalze 16 ist günstigerweise als Leimabquetschwalze ausgeführt.To connect the endless corrugated web 7 with the endless second material web 4 to form the endless single-sided laminated corrugated cardboard web 2, the device 1 for producing a single-sided laminated corrugated cardboard web 2 has a glue application device 14 downstream of the corrugated gap 13 with respect to the transport direction 12 of the endless first material web 3. The glue application device 14 has a glue container 15, a glue dosing roller 16 arranged in the glue container 15 and a glue application roller 17 arranged in the glue container 15. The glue dosing roller 16 and the glue application roller 17 are parallel to one another, respectively running axes of rotation rotatably supported. The glue metering roller 16 is advantageously designed as a glue squeeze roller.

Zum Durchführen und Beleimen der Wellbahn 7 bildet die Leimauftragswalze 17 mit der ersten Riffelwalze 9 einen Leimspalt 18 aus. Sich in dem Leimbehälter 15 befindender Leim wird über die in diesen eingetauchte Leimauftragswalze 17 auf freie Spitzen der Wellung der transportierten Wellbahn 7 aufgetragen. Die Leimdosierwalze 16 ist im Wesentlichen gegenüberliegend zu der ersten Riffelwalze 9 benachbart zu der Leimauftragswalze 17 angeordnet und dient zum Ausbilden einer gleichmäßigen Leimschicht auf der Leimauftragswalze 17.To carry out and glue the corrugated web 7, the glue application roller 17 forms a glue gap 18 with the first corrugating roller 9. Glue located in the glue container 15 is applied to free tips of the corrugation of the transported corrugated web 7 via the glue application roller 17 immersed therein. The glue metering roller 16 is arranged essentially opposite the first corrugating roller 9 adjacent to the glue application roller 17 and serves to form a uniform layer of glue on the glue application roller 17.

Die mit Leim versehene Wellbahn 7 wird anschließend in der Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 mit der transportierten zweiten Materialbahn 4 zusammengefügt, um die einseitig kaschierte Wellpappebahn 2 zu erzeugen. Zum Andrücken der endlosen zweiten Materialbahn 4 gegen die mit Leim versehene Wellbahn 7, die bereichsweise an der ersten Riffelwalze 9 anliegt, hat die Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 ein Andrückbandmodul 19. Das Andrückbandmodul 19 ist bezogen auf die Transportrichtung 12 der Wellbahn 7 stromabwärts zu der Leimauftragsvorrichtung 14 angeordnet. Es ist oberhalb der ersten Riffelwalze 9 angeordnet. Das Andrückbandmodul 19 weist zwei drehbar gelagerte Umlenkwalzen 20 und ein um die Umlenkwalze 20 herumgeführtes, endloses, antreibbares Andrückband 21 auf.The corrugated web 7 provided with glue is then joined in the device 1 for producing a corrugated cardboard web 2 laminated on one side with the transported second material web 4 in order to produce the corrugated cardboard web 2 laminated on one side. In order to press the endless second material web 4 against the corrugated web 7 provided with glue, which abuts the first corrugating roller 9 in regions, the device 1 for producing a corrugated cardboard web 2 laminated on one side has a pressure belt module 19. The pressure belt module 19 is related to the transport direction 12 of the corrugated web 7 arranged downstream of the glue application device 14. It is arranged above the first corrugating roller 9. The pressure belt module 19 has two rotatably mounted deflection rollers 20 and an endless, drivable pressure belt 21 which is guided around the deflection roller 20.

Die erste Riffelwalze 9 greift in einen zwischen den Umlenkwalzen 20 vorliegenden Raum bereichsweise ein, wodurch das Andrückband 21 umgelenkt wird. Das Andrückband 21 drückt gegen die endlose zweite Materialbahn 4, die so wiederum gegen die mit Leim versehene, an der ersten Riffelwalze 9 anliegende Wellbahn 7 gedrückt wird.The first corrugating roller 9 engages in regions in a space present between the deflecting rollers 20, as a result of which the pressure belt 21 is deflected. The pressure belt 21 presses against the endless second material web 4, which in turn is pressed against the corrugated web 7 provided with glue and resting on the first corrugating roller 9.

Die einseitig kaschierte Wellpappebahn 2 wird dann über eine Hochtransportvorrichtung 22 zum Zwischenspeichern und Puffern einer Speichervorrichtung (nicht dargestellt) zugeführt.The corrugated cardboard web 2, which is laminated on one side, is then fed to a storage device (not shown) via a transport device 22 for intermediate storage and buffering.

Anschließend wird die einseitig kaschierte Wellpappebahn 2 stromabwärts zu der Speichervorrichtung in einer Verbindevorrichtung (nicht dargestellt) der Wellpappeanlage beispielsweise mit einer Kaschierbahn (nicht dargestellt) zu einer zweiseitig kaschierten Wellpappebahn (nicht dargestellt) oder mit einer weiteren einseitig kaschierten Wellpappebahn und einer Kaschierbahn zu einer fünflagigen Wellpappebahn verbunden. Die Verbindevorrichtung ist vorzugsweise als Heiz-Zug-Partie ausgeführt.The corrugated cardboard web 2 laminated on one side is then downstream of the storage device in a connecting device (not shown) of the corrugated cardboard system, for example with a laminating web (not shown) to a double-sided corrugated cardboard web (not shown) or with a further one-sided laminated corrugated cardboard web and a laminating web to a five-ply Corrugated cardboard web connected. The connecting device is preferably designed as a heating-train section.

Stromabwärts zu der Verbindevorrichtung sind beispielsweise eine Längsschneide-/Rillvorrichtung (nicht dargestellt) zum Rillen und Längsschneiden der Wellpappebahn in Teil-Wellpappebahnen und eine Querschneidevorrichtung (nicht dargestellt) zum Querschneiden der Teil-Wellpappebahnen in Wellpappebögen sowie eine Stapelvorrichtung (nicht dargestellt) zum Stapeln der Wellpappebögen in Stapeln angeordnet.Downstream of the connecting device are, for example, a longitudinal cutting / creasing device (not shown) for creasing and longitudinally cutting the corrugated cardboard web in partial corrugated cardboard webs and a cross-cutting device (not shown) for cross-cutting the partial corrugated cardboard webs in corrugated cardboard sheets and a stacking device (not shown) for stacking the Corrugated cardboard sheets arranged in stacks.

Stromaufwärts zu der ersten Vorheizvorrichtung 5 in Bezug auf die Transportrichtung 12 der ersten Materialbahn 3 hat die Wellpappeanordnung eine Trenneinrichtung 23, die der ersten Materialbahn 3 zugeordnet und imstande ist, diese für eine spätere vollständige Trennung über deren Querrichtung zu perforieren.Upstream of the first preheating device 5 with respect to the transport direction 12 of the first material web 3, the corrugated cardboard arrangement has a separating device 23 which is assigned to the first material web 3 and is able to perforate it for later complete separation in its transverse direction.

Die Trenneinrichtung 23 umfasst eine drehantreibbare Rotationsstanze und eine dieser zugeordnete Gegenwalze, die günstigerweise mit Gummi beschichtet ist. Die Rotationsstanze und die Gegenwalze erstrecken sich vorzugsweise senkrecht zu der Transportrichtung 12 der endlosen ersten Materialbahn 3. Die endlose erste Materialbahn 3 verläuft zwischen der Rotationsstanze und der Gegenwalze.The separating device 23 comprises a rotationally drivable rotary punch and a counter-roller assigned to it, which is advantageously coated with rubber. The rotary punch and the counter roller preferably extend perpendicular to the transport direction 12 of the endless first material web 3. The endless first material web 3 runs between the rotary punch and the counter roller.

Die Rotationsstanze und die Gegenwalze sind im Stande, in der endlosen ersten Materialbahn 3 eine V-förmige Perforation 28 zu erzeugen, die sich über die gesamte Breite der endlosen ersten Materialbahn 3 erstreckt. Die V-förmige Perforation 28 ist durch zwei Schrägperforationen 29 gebildet, die von einem jeweiligen Längsrand 30 der endlosen ersten Materialbahn 3 in der Transportrichtung 12 schräg unter Bildung einer Einführspitze 31 zusammenlaufen. Die endlose erste Materialbahn 3 bleibt dabei trotz der V-förmigen Perforation 28 vorerst endlos bzw. zusammenhängend.The rotary punch and the counter roller are able to produce a V-shaped perforation 28 in the endless first material web 3, which extends over the entire width of the endless first material web 3. The V-shaped perforation 28 is formed by two oblique perforations 29 which converge obliquely from a respective longitudinal edge 30 of the endless first material web 3 in the transport direction 12 to form an insertion tip 31. In spite of the V-shaped perforation 28, the endless first material web 3 remains endless or connected for the time being.

Zur Erzeugung der V-förmigen Perforation 28 fährt die Gegenwalze an die Rotationsstanze heran. Die Rotationsstanze beginnt sich unter Erzeugung der V-förmigen Perforation 28 um ihre Mittelachse zu drehen. Sie umfasst entsprechend angeordnete, vorspringende Perforierkörper, die dann zumindest teilweise in die endlose erste Materialbahn 3 eindringen und bevorzugt beabstandet zueinander angeordnet sind.In order to produce the V-shaped perforation 28, the counter roll moves up to the rotary punch. The rotary punch begins to rotate about its central axis creating the V-shaped perforation 28. It comprises correspondingly arranged, projecting perforating bodies which then at least partially penetrate into the endless first material web 3 and are preferably arranged at a distance from one another.

Die Trenneinrichtung 23 umfasst alternativ zwei Trennelemente bzw. Perforierelemente (nicht dargestellt), die entlang einer Führung, insbesondere synchron, verfahrbar sind. Die Führung erstreckt sich in einer senkrecht zu der Transportrichtung 12 verlaufenden Querrichtung der endlosen ersten Materialbahn 3 über die gesamte endlose erste Materialbahn 3. Die Trennelemente sind so in der Querrichtung der endlosen ersten Materialbahn 3 verfahrbar. Sie sind zwischen einer Trennstellung und einer inaktiven Parkstellung verlagerbar. Die Trennelemente sind durch Verlagerung in der Querrichtung der ersten Materialbahn 3 in der Trennstellung imstande, in der transportierten endlosen ersten Materialbahn 3 die V-förmige Perforation 28 zu erzeugen. Die Trennelemente werden in ihrer Trennstellung in Querrichtung der endlosen ersten Materialbahn 3 über die gesamte endlose erste Materialbahn 3 von seitlich außen aufeinander zu oder von innen nach seitlich außen unter Erzeugung der V-förmigen Perforation 28 in der endlosen ersten Materialbahn 3 verlagert.The separating device 23 alternatively comprises two separating elements or perforating elements (not shown) which can be moved along a guide, in particular synchronously. The guide extends in a transverse direction of the endless first material web 3 perpendicular to the transport direction 12 over the entire endless first material web 3. The separating elements are thus in the transverse direction of the endless first material web 3 movable. They can be moved between a disconnected position and an inactive parking position. By means of displacement in the transverse direction of the first material web 3 in the separating position, the separating elements are capable of producing the V-shaped perforation 28 in the transported endless first material web 3. The separating elements are shifted in their separating position in the transverse direction of the endless first material web 3 over the entire endless first material web 3 from one side to the other toward the outside or from the inside to the side outside to produce the V-shaped perforation 28 in the endless first material web 3.

Die Wellpappeanordnung umfasst außerdem eine erste Halteeinrichtung 24 und eine erste Transporteinrichtung 25, die beide stromabwärts hinsichtlich der Transportrichtung 12 der endlosen ersten Materialbahn 3 zu der Trenneinrichtung 23 angeordnet und der endlosen ersten Materialbahn 3 zugeordnet sind. Die erste Halteeinrichtung 24 und die erste Transporteinrichtung 25 sind stromaufwärts zu der Riffelvorrichtung angeordnet. Sie bilden eine erste Halte-Transport-Einheit.The corrugated cardboard arrangement also comprises a first holding device 24 and a first transport device 25, both of which are arranged downstream with respect to the transport direction 12 of the endless first material web 3 to the separating device 23 and are assigned to the endless first material web 3. The first holding device 24 and the first transport device 25 are arranged upstream of the corrugating device. They form a first stop-transport unit.

Ferner hat die Wellpappeanordnung eine zweite Halteeinrichtung 26 und eine zweite Transporteinrichtung 27, die beide stromabwärts hinsichtlich der Transportrichtung 12 der endlosen ersten Materialbahn 3 zu der ersten Halteeinrichtung 24 bzw. der ersten Transporteinrichtung 25 angeordnet und der endlosen ersten Materialbahn 3 zugeordnet sind. Die zweite Halteeinrichtung 26 und die zweite Transporteinrichtung 27 sind stromaufwärts zu der Riffelvorrichtung angeordnet. Sie bilden eine zweite Halte-Transport-Einheit.Furthermore, the corrugated cardboard arrangement has a second holding device 26 and a second transport device 27, both of which are arranged downstream with respect to the transport direction 12 of the endless first material web 3 to the first holding device 24 or the first transport device 25 and are assigned to the endless first material web 3. The second holding device 26 and the second transport device 27 are arranged upstream of the corrugating device. They form a second stop transport unit.

Die Halteeinrichtungen 24, 26 bilden eine Haltevorrichtung. Die Transporteinrichtungen 25, 27 bilden eine Transportvorrichtung.The holding devices 24, 26 form a holding device. The transport devices 25, 27 form a transport device.

Die erste Halte-Transport-Einheit und die zweite Halte-Transport-Einheit sind beabstandet zueinander in der Transportrichtung 12 der endlosen ersten Materialbahn 3 angeordnet und günstigerweise unabhängig voneinander betätigbar. Sie sind imstande, die erste Materialbahn 3 bzw. einen Bahnabschnitt derselben zu halten und/oder in der Transportrichtung 12 zu transportieren. Beim Halten ist die erste Materialbahn 3 im Wesentlichen bereichsweise örtlich festgelegt bzw. gestoppt, während sie beim Transportieren mit einer Transportgeschwindigkeit in der Transportrichtung 12 geführt transportiert wird.The first holding transport unit and the second holding transport unit are arranged at a distance from one another in the transport direction 12 of the endless first material web 3 and can advantageously be actuated independently of one another. They are able to hold the first material web 3 or a web section thereof and / or to transport it in the transport direction 12. When stopped, the first material web 3 is essentially locally fixed or stopped, while it is transported in a guided manner in the transport direction 12 during transport.

Die Wellpappeanordnung hat außerdem eine Riffelvorrichtungs-Wechselvorrichtung 32, die eine bislang inaktive Riffelvorrichtung 33 bevorratet. Die Riffelvorrichtungs-Wechselvorrichtung 32 ist im Wesentlichen zwischen der Trenneinrichtung 23 und der Leimauftragsvorrichtung 14 angeordnet. Sie ist imstande, die bislang aktive Riffelvorrichtung durch die bislang inaktive Riffelvorrichtung 33 zu ersetzen. Auch die bislang inaktive Riffelvorrichtung 33 hat zwei Riffelwalzen zum Riffeln der endlosen ersten Materialbahn 3. Im Gegensatz zu der bislang im Einsatz befindlichen Riffelvorrichtung unterscheidet sich die bislang inaktive Riffelvorrichtung 33 beispielsweise in ihrer Riffelung von der bisher verwendeten Riffelung.The corrugated cardboard arrangement also has a corrugating device changing device 32, which stores a previously inactive corrugating device 33. The corrugating device changing device 32 is essentially arranged between the separating device 23 and the glue application device 14. It is able to replace the previously active corrugating device with the previously inactive corrugating device 33. The previously inactive corrugating device 33 also has two corrugating rollers for corrugating the endless first material web 3. In contrast to the corrugating device 33 which has been in use to date, the corrugating device 33 which has been inactive so far differs, for example, from the corrugation used previously.

Außerdem hat die Wellpappeanordnung eine Klebebandstück-Anbringvorrichtung 34, die zwischen der Trenneinrichtung 23 und der ersten Vorheizvorrichtung 5 angeordnet und der endlosen ersten Materialbahn 3 zugeordnet ist. Die Klebebandstück-Anbringvorrichtung 34 ist somit der aktiven Riffelvorrichtung vorgeordnet.In addition, the corrugated cardboard arrangement has an adhesive tape piece attachment device 34 which is arranged between the separating device 23 and the first preheating device 5 and is associated with the endless first material web 3. The piece of adhesive tape attachment device 34 is thus arranged upstream of the active corrugating device.

Die Klebebandstück-Anbringvorrichtung 34 umfasst eine Klebebandstück-Vorratsrolle 35, die ein Band 36 mit doppelseitigen bzw. beidseitigen Klebebandstücken 46 bevorratet und drehbar gelagert ist. Das Band 36 weist eine Vielzahl von in Reihe angeordneten, etikettenartigen Klebebandstücken 46 auf.The adhesive tape piece attachment device 34 comprises an adhesive tape piece supply roll 35 which stores a tape 36 with double-sided or double-sided adhesive tape pieces 46 and rotatably supports it. The tape 36 has a plurality of label-like pieces of adhesive tape 46 arranged in a row.

Die Klebebandstück-Anbringvorrichtung 34 weist außerdem eine Klebebandstück-Andrückrolle 37 auf, die in einer Abwickelrichtung 38 des Bands 36 der Klebebandstück-Vorratsrolle 35 nachgeordnet und drehbar gelagert ist.The adhesive tape piece attachment device 34 also has an adhesive tape piece pressure roller 37, which is arranged downstream of the adhesive tape piece supply roll 35 and rotatably mounted in an unwinding direction 38 of the tape 36.

Zwischen der Klebebandstück-Vorratsrolle 35 und der Klebebandstück-Andrückrolle 37 umfasst die Klebebandstück-Anbringvorrichtung 34 einen Trennkeil 39. Der Trennkeil 39 ist benachbart zu der Klebebandstück-Andrückrolle 37 angeordnet.Between the adhesive tape piece supply roll 35 and the adhesive tape piece pressure roller 37, the adhesive tape piece attachment device 34 comprises a separating wedge 39. The separating wedge 39 is arranged adjacent to the adhesive tape piece pressing roller 37.

Die Klebebandstück-Anbringvorrichtung 34 weist ferner eine Zwischenrolle 55 auf, die drehbar gelagert ist. Der Trennkeil 39 ist im Wesentlichen zwischen der Zwischenrolle 55 und der Klebebandstück-Andrückrolle 37 angeordnet. Eine freie Keilspitze des Trennkeils 39 ist im Wesentlichen auf eine benachbart angeordnete Gegenrolle 45 gerichtet, die die erste endlose Materialbahn 3 führt und umlenkt.The adhesive tape piece attachment device 34 also has an intermediate roller 55 which is rotatably mounted. The separating wedge 39 is essentially arranged between the intermediate roller 55 and the adhesive tape pressure roller 37. A free wedge tip of the separating wedge 39 is essentially directed at an oppositely arranged counter roller 45 which guides and deflects the first endless material web 3.

Benachbart zu der Zwischenrolle 55 ist eine Trennabdeckungs-Aufwickelrolle 56 der Klebebandstück-Anbringvorrichtung 34 drehbar angeordnet. Die Trennabdeckungs-Aufwickelrolle 56 ist oberhalb der Klebebandstück-Vorratsrolle 35 angeordnet.Adjacent to the intermediate roll 55, a release cover take-up roll 56 of the tape piece applicator 34 is rotatably arranged. The separation cover take-up roll 56 is arranged above the tape piece supply roll 35.

Die Klebebandstück-Vorratsrolle 35, die Klebebandstück-Andrückrolle 37, die Zwischenrolle 55 und die Trennabdeckungs-Aufwickelrolle 56 haben Drehachsen, die parallel zueinander und senkrecht zu der Transportrichtung 12 der endlosen ersten Materialbahn 3 verlaufen. Die Klebebandstück-Vorratsrolle 35, die Klebebandstück-Andrückrolle 37, der Trennkeil 39, die Zwischenrolle 55 und die Trennabdeckungs-Aufwickelrolle 56 sind an einem Traggestell 40 angeordnet, das mittels eines Schwenkaktuators 41 um eine horizontale Schwenkachse 42 verschwenkbar ist. Der Schwenkaktuator 41 weist ein mit einem Rahmen der Wellpappeanordnung in Verbindung stehendes Gehäuse 43 und eine axial verlagerbare, in diesem geführte Kolbenstange 44 auf. Die Kolbenstange 44 greift an dem Traggestell 40 an. Insbesondere sind so die Klebebandstück-Andrückrolle 37 zwischen einer Andrückstellung und einer Ruhestellung und die Zwischenrolle 55 zwischen einer Antriebsstellung und einer Ruhestellung gemeinsam verschwenkbar.The adhesive tape piece supply roller 35, the adhesive tape piece pressure roller 37, the intermediate roller 55 and the separating cover winding roller 56 have axes of rotation which run parallel to one another and perpendicular to the transport direction 12 of the endless first material web 3. The adhesive tape piece supply roll 35, the adhesive tape piece pressure roller 37, the separating wedge 39, the intermediate roller 55 and the separating cover winding roller 56 are arranged on a support frame 40 which can be pivoted about a horizontal pivot axis 42 by means of a pivot actuator 41. The swivel actuator 41 has a housing 43 which is connected to a frame of the corrugated cardboard arrangement and an axially displaceable piston rod 44 which is guided therein. The piston rod 44 engages on the support frame 40. In particular, the adhesive tape piece pressure roller 37 can be pivoted together between a pressure position and a rest position and the intermediate roller 55 between a drive position and a rest position.

Der Klebebandstück-Andrückrolle 37 ist die Gegenrolle 45 zugeordnet. In der Ruhestellung ist die Klebebandstück-Andrückrolle 37 beabstandet zu der Gegenrolle 45 angeordnet (Fig. 3), während diese in der Andrückstellung an der dort um die Gegenrolle 45 geführten endlosen ersten Materialbahn 3 bzw. dem angebrachten Klebebandstück 46 anliegt (Fig. 4).The adhesive tape piece pressure roller 37 is assigned the counter roller 45. In the rest position, the adhesive tape pressure roller 37 is arranged at a distance from the counter roller 45 ( Fig. 3 ), while in the pressing position it bears against the endless first material web 3, which is guided there around the counter-roller 45, or the attached piece of adhesive tape 46 ( Fig. 4 ).

In der Ruhestellung ist die Zwischenrolle 55 beabstandet zu der Gegenrolle 45 angeordnet (Fig. 3). In der Antriebsstellung liegt diese an der dort um die Gegenrolle 45 geführten endlosen ersten Materialbahn 3 umfangsseitig an (Fig. 4).In the rest position, the intermediate roller 55 is arranged at a distance from the counter roller 45 ( Fig. 3 ). In the drive position, this lies on the circumferential side of the endless first material web 3 which is guided around the counter roller 45 ( Fig. 4 ).

Die erste Materialbahn 3 wird von der Klebebandstück-Anbringvorrichtung 34 aus über mehrere Umlenkrollen 47 zu der aktiven Riffelvorrichtung geführt.The first material web 3 is guided from the adhesive tape piece attachment device 34 via a plurality of deflection rollers 47 to the active corrugating device.

Im normalen Betrieb der Wellpappeanordnung bzw. -anlage läuft die endlose erste Materialbahn 3 an der Trenneinrichtung 23 vorbei. Die Trenneinrichtung 23 ist dabei inaktiv und wirkt nicht trennend bzw. perforierend auf die endlose erste Materialbahn 3 ein. Ferner passiert die endlose erste Materialbahn 3 die erste und zweite Halte-Transport-Einheit, die beide inaktiv sind und nicht auf die endlose erste Materialbahn 3 einwirken.In normal operation of the corrugated cardboard arrangement or system, the endless first material web 3 runs past the separating device 23. The separating device 23 is inactive and has no separating or perforating effect on the endless first material web 3. Furthermore, the endless first material web 3 passes the first and second holding transport unit, both of which are inactive and do not act on the endless first material web 3.

Die zweite Riffelvorrichtung 33 befindet sich in ihrer inaktiven Parkstellung. Die endlose erste Materialbahn 3 wird von den Riffelwalzen 9, 11 geriffelt und von der Leimauftragsvorrichtung 14 beleimt. Die endlose zweite Materialbahn 4 wird unter Bildung der einseitig kaschierten Wellpappebahn 2 mit der endlosen ersten Materialbahn 3 verbunden.The second corrugating device 33 is in its inactive parking position. The endless first material web 3 is corrugated by the corrugating rollers 9, 11 and glued by the glue application device 14. The endless second material web 4 is connected to the endless first material web 3 to form the corrugated cardboard web 2 laminated on one side.

Wenn beispielsweise ein Produktionsauftrag beendet ist und ein neuer Produktionsauftrag mit anderer Flute bzw. Wellbahnriffelung vorliegt, erfolgt ein Austausch der bislang aktiven Riffelvorrichtung durch die bislang inaktive geparkte Riffelvorrichtung 33.If, for example, a production order has ended and a new production order with a different flood or corrugated corrugation is present, the previously active corrugation device is replaced by the previously inactive parked corrugation device 33.

Die V-förmige Perforation 28 wird dann dafür in der endlosen ersten Materialbahn 3 mittels der Trenneinrichtung 23 erzeugt.For this purpose, the V-shaped perforation 28 is produced in the endless first material web 3 by means of the separating device 23.

Stromabwärts der V-förmigen Perforation 28 hinsichtlich der Transportrichtung 12 der ersten Materialbahn 3 liegt ein stromabwärtiger/vorauseilender Bahnabschnitt und stromaufwärts zu dieser liegt ein stromaufwärtiger/nacheilender Bahnabschnitt der endlosen ersten Materialbahn 3 vor.Downstream of the V-shaped perforation 28 with respect to the transport direction 12 of the first material web 3 there is a downstream / leading web section and upstream of this there is an upstream / lagging web section of the endless first material web 3.

Es werden die erste Halte-Transport-Einheit und die zweite Halte-Transport-Einheit betätigt. Sie werden aus ihrer jeweiligen inaktiven Stellung verlagert. Sie legen den stromaufwärtigen bzw. nacheilenden Bahnabschnitt der endlosen ersten Materialbahn 3 hinsichtlich der V-förmigen Perforation 28 fest. Sie befinden sich dann in ihren jeweiligen Haltestellungen.The first stop transport unit and the second stop transport unit are actuated. They will be relocated from their respective inactive positions. They define the upstream or trailing path section of the endless first material path 3 with respect to the V-shaped perforation 28. You are then in their respective holding positions.

Die bislang aktive Riffelvorrichtung transportiert die erste Materialbahn 3 weiter, so dass diese entlang der zuvor in die erste Materialbahn 3 eingebrachten Perforation 28 unter Bildung der freien Einführspitze 31 reißt. Die Riffelvorrichtung ist Bestandteil der Trennvorrichtung.The previously active corrugating device transports the first material web 3 further, so that it tears along the perforation 28 previously made in the first material web 3 to form the free insertion tip 31. The corrugating device is part of the separating device.

Der durch das Reißen der ersten Materialbahn 3 entstehende stromabwärtige bzw. vorauseilende Bahnabschnitt der ersten Materialbahn 3 wird aus der Vorrichtung 1 zur Herstellung einer einseitig kaschierten Wellpappebahn 2 ausgefördert, während der stromaufwärtige bzw. nacheilende Bahnabschnitt durch die Halte-Transport-Einheiten gehalten ist.The downstream or leading web section of the first material web 3 resulting from the tearing of the first material web 3 is conveyed out of the device 1 for producing a web of corrugated cardboard 2 laminated on one side, while the upstream or lagging web section is held by the holding transport units.

Die bislang aktive Riffelvorrichtung wird dann in Richtung auf ihre Parkstellung verschwenkt. Die bislang inaktive Riffelvorrichtung 33 wird dagegen aus ihrer bisherigen Parkstellung in Richtung auf ihre aktive Riffelstellung verschwenkt. Dabei kann alternativ auch eine Trennung der ersten Materialbahn 3 entlang der Perforation 28 erfolgen.The previously active corrugating device is then pivoted in the direction of its parking position. The previously inactive corrugating device 33, on the other hand, is pivoted out of its previous parking position in the direction of its active corrugating position. Alternatively, the first material web 3 can also be separated along the perforation 28.

Die Klebebandstück-Anbringvorrichtung 34 bringt ein Klebebandstück 46 auf der ersten Materialbahn 3 in deren Einführspitze 31 an.The adhesive tape piece attachment device 34 attaches an adhesive tape piece 46 to the first material web 3 in its insertion tip 31.

Das aufzubringende Klebebandstück 46 wird von der Klebebandstück-Vorratsrolle 35 der Klebebandstück-Andrückrolle 37 zugeführt. Es befindet sich bei der Überführung auf die endlose erste Materialbahn 3 umfangsseitig an der Klebebandstück-Andrückrolle 37 gegenüberliegend zu der Gegenrolle 45.The piece of adhesive tape 46 to be applied is fed from the adhesive tape piece supply roll 35 to the adhesive tape piece pressure roller 37. It is during the transfer onto the endless first material web 3 on the circumferential side on the adhesive tape pressure roller 37 opposite to the counter roller 45.

Zum Anbringen des Klebebandstücks 46 an der endlosen ersten Materialbahn 3 wird die Zwischenrolle 55 in Richtung auf die Gegenrolle 45 bzw. in Richtung auf die an dieser anliegende erste Materialbahn 3 durch Betätigung des Schwenkaktuators 41 verlagert. Die Zwischenrolle 55 wird in ihre Antriebsstellung verschwenkt. In der Antriebsstellung liegt die Zwischenrolle 55 im Bereich der Gegenrolle 45 an der transportierten, ersten Materialbahn 3 an, wodurch die Zwischenrolle 55 und damit die Trennabdeckungs-Aufwickelrolle 56 in Drehung versetzt werden.In order to attach the piece of adhesive tape 46 to the endless first material web 3, the intermediate roller 55 is displaced in the direction of the counter-roller 45 or in the direction of the first material web 3 resting thereon by actuating the pivot actuator 41. The intermediate roller 55 is pivoted into its drive position. In the drive position, the intermediate roller 55 bears against the transported, first material web 3 in the region of the counter roller 45, as a result of which the intermediate roller 55 and thus the separating cover winding roller 56 are set in rotation.

Die Trennabdeckung 51 ist zwischen der Zwischenrolle 55 und der benachbart zu dieser angeordneten Trennabdeckungs-Aufwickelrolle 56 hindurchgeführt und zu der Trennabdeckungs-Aufwickelrolle 56 geführt.The separating cover 51 is passed between the intermediate roller 55 and the separating cover winding roller 56 arranged adjacent thereto and is guided to the separating cover winding roller 56.

Durch die Aufwicklung der Trennabdeckung 51 auf die rotierende Trennabdeckungs-Aufwickelrolle 56 wird die Trennabdeckung 51 über den Trennkeil 39 von der Klebebandstück-Vorratsrolle 35 gezogen. Die freie Keilspitze des Trennkeils 39 trennt von der Trennabdeckung 51 das Klebebandstück 46 ab, das von der Trennabdeckung 51 bereichsweise absteht. Das Klebebandstück 46 kommt mit der transportierten ersten Materialbahn 3 im Bereich der Keilspitze des Trennkeils 39 in Kontakt und haftet an dieser.By winding the separating cover 51 onto the rotating separating cover winding roll 56, the separating cover 51 is pulled over the separating wedge 39 from the adhesive tape piece supply roll 35. The free wedge tip of the separating wedge 39 separates from the separating cover 51 the piece of adhesive tape 46 which protrudes in some areas from the separating cover 51. The piece of adhesive tape 46 comes into contact with the transported first material web 3 in the region of the wedge tip of the separating wedge 39 and adheres to it.

Zur sicheren Anhaftung drückt die Klebebandstück-Andrückrolle 37 das Klebebandstück 46 an der transportierten endlosen ersten Materialbahn 3 fest an. Die Klebebandstück-Andrückrolle 37 ist in Richtung auf die Gegenrolle 45 bzw. in Richtung auf die an dieser anliegende erste Materialbahn 3 durch Betätigung des Schwenkaktuators 41 verlagert worden. Die Klebebandstück-Andrückrolle 37 ist in ihre Andrückstellung verschwenkt.For secure adhesion, the adhesive tape piece pressure roller 37 presses the adhesive tape piece 46 firmly against the transported endless first material web 3. The tape piece pressure roller 37 is in the direction of the counter roller 45 or in the direction of the first material web 3 lying against it by actuating the swivel actuator 41. The tape piece pressure roller 37 is pivoted into its pressure position.

Wenn die Klebebandstück-Anbringvorrichtung 34 aktiv ist, ist die endlose erste Materialbahn 3 durch hintereinander angeordnete Spalte zwischen der Gegenrolle 45 und der Zwischenrolle 55 und zwischen der Gegenrolle 45 und der Klebebandstück-Andrückrolle 37 hindurchgeführt. In Bezug auf die Transportrichtung 12 der endlosen ersten Materialbahn 3 ist der Spalt zwischen der Gegenrolle 45 und der Zwischenrolle 55 dem Spalt zwischen der Gegenrolle 45 und der Klebebandstück-Andrückrolle 37 vorgeordnet.When the adhesive tape piece applicator 34 is active, the endless first material web 3 is passed through gaps arranged one behind the other between the counter roller 45 and the intermediate roller 55 and between the counter roller 45 and the adhesive tape pressure roller 37. With regard to the transport direction 12 of the endless first material web 3, the gap between the counter roller 45 and the intermediate roller 55 is arranged upstream of the gap between the counter roller 45 and the adhesive tape piece pressure roller 37.

Wie Fig. 8 zeigt, ist das Klebebandstück 46 doppelseitig. Es umfasst eine Klebstofffolie 49, an der eine bei Raumtemperatur wirksame klebende Klebemasse 54 unter Bildung einer ersten äußeren Klebefläche 48 schichtartig angeordnet ist. An der Klebstofffolie 49 ist eine zweite äußere Klebefläche 50 ausgebildet. Die gesamte Klebstofffolie 49 ist aus einem Schmelz-Klebstoff gebildet. Die erste Klebefläche 48 ist von einer bandartigen Trennabdeckung 51 ursprünglich abgedeckt, die entfernbar ist.How Fig. 8 shows, the piece of tape 46 is double-sided. It comprises an adhesive film 49, on which an adhesive adhesive 54 effective at room temperature is arranged in layers to form a first outer adhesive surface 48. A second outer adhesive surface 50 is formed on the adhesive film 49. The entire adhesive film 49 is formed from a hot melt adhesive. The first adhesive surface 48 is originally covered by a tape-like separating cover 51 which can be removed.

Die zweite Klebefläche 50 ist der ersten Klebefläche 48 abgewandt. Die Klebstofffolie 49 und die Klebemasse 54 sind übereinander angeordnet bzw. überdecken einander. Das Klebebandstück 46 wird mit seiner ersten Klebefläche 48 mit der endlosen ersten Materialbahn 3 verbunden und so dort klebend festgelegt.The second adhesive surface 50 faces away from the first adhesive surface 48. The adhesive film 49 and the adhesive 54 are arranged one above the other or overlap one another. The piece of adhesive tape 46 is connected with its first adhesive surface 48 to the endless first material web 3 and thus fixed there in an adhesive manner.

Der stromaufwärtige bzw. nacheilende Bahnabschnitt der endlosen ersten Materialbahn 3, auf dem sich das Klebebandstück 46 befindet, wird dann mit seiner vorauseilenden bzw. führenden Einführspitze 31 mittels der dann aktiven Halte-Transport-Einheiten in die aktive Riffelvorrichtung transportiert. Die Riffelwalzen 9, 11 drehen sich, aber im Vergleich mit einer normalen Riffelarbeitsgeschwindigkeit mit einer reduzierten Umfangsgeschwindigkeit von beispielsweise 10 m/min. In dem Riffelspalt 13 schmilzt die Klebstofffolie 49 zumindest bei ihrer zweiten Klebefläche 50 auf und benetzt die endlose erste Materialbahn 3 und die erste Riffelwalze 9. Die Klebstofffolie 49 wird zumindest bei der zweiten Klebefläche 50 (zäh)flüssig und klebrig. Nach Austritt aus dem Riffelspalt 13 klebt das an der endlosen ersten Materialbahn 3 befestigte Klebebandstück 46 an der ersten Riffelwalze 9 und wird so weiter erwärmt. Die Außentemperatur der ersten Riffelwalze 9 liegt oberhalb der Schmelz- bzw. Aktivierungstemperatur der zweiten Klebefläche 50. Da das Klebebandstück 46 nach Durchtritt durch den Riffelspalt 13 keinen Kontakt mehr zu der zweiten Riffelwalze 11 hat und so eine geringe Abkühlung/Aushärtung erfährt, nimmt ein Klebevermögen der zweiten Klebefläche 50, zumindest etwas, zu. Eine vollständige Klebewirkung bzw. Aushärtung der zweiten Klebefläche 50 bleibt dort aus.The upstream or trailing web section of the endless first material web 3, on which the piece of adhesive tape 46 is located, is then guided with its leading or leading insertion tip 31 by means of the then the active holding transport units are transported into the active corrugating device. The corrugating rollers 9, 11 rotate, but in comparison with a normal corrugating working speed with a reduced peripheral speed of, for example, 10 m / min. In the corrugated gap 13, the adhesive film 49 melts at least on its second adhesive surface 50 and wets the endless first material web 3 and the first corrugated roller 9. The adhesive film 49 becomes (viscous) liquid and sticky at least in the second adhesive surface 50. After exiting the corrugation gap 13, the piece of adhesive tape 46 attached to the endless first material web 3 sticks to the first corrugation roller 9 and is thus further heated. The outside temperature of the first corrugating roller 9 is above the melting or activation temperature of the second adhesive surface 50. Since the piece of adhesive tape 46 no longer comes into contact with the second corrugating roller 11 after it has passed through the corrugating gap 13 and thus experiences a slight cooling / hardening, there is an adhesive property the second adhesive surface 50, at least somewhat. A complete adhesive effect or curing of the second adhesive surface 50 does not occur there.

Nach einer Mitnahme der endlosen ersten Materialbahn 3 um die erste Riffelwalze 9 bzw. die erste Drehachse 8 um einen angularen Bereich zwischen 160° und 270° von dem Riffelspalt 13 aus bzw. stromabwärts zu dem Andrückbandmodul 19 wird das Klebebandstück 46 bzw. die Einführspitze 31 der endlosen ersten Materialbahn 3 wieder von der ersten Riffelwalze 9 entfernt. Die endlose erste Materialbahn 3 wird bis zu diesem Abtrennpunkt durch den Leimspalt 18 und das Andrückbandmodul 19 an der ersten Riffelwalze 9 transportiert. Die endlose erste Materialbahn 3 ist stromabwärts zu dem Leimspalt 18 und dem Andrückbandmodul 19 fest mit der endlosen zweiten Materialbahn 4 flächig verbunden bzw. verklebt.After the endless first material web 3 has been taken along about the first corrugating roller 9 or the first axis of rotation 8 around an angular region between 160 ° and 270 ° from the corrugating gap 13 or downstream to the pressure belt module 19, the piece of adhesive tape 46 or the insertion tip 31 becomes the endless first material web 3 again removed from the first corrugating roller 9. The endless first material web 3 is transported up to this separation point through the glue gap 18 and the pressure belt module 19 on the first corrugating roller 9. The endless first material web 3 is firmly connected or glued to the endless second material web 4 downstream of the glue gap 18 and the pressure belt module 19.

Aufgrund des Transports der einseitig kaschierten Wellpappebahn 2 in die Hochtransportvorrichtung 22 wird die endlose erste Materialbahn 3 von der ersten Riffelwalze 9 entfernt. Alternativ erfolgt eine manuelle Entfernung.Due to the transport of the corrugated cardboard web 2 laminated on one side into the high transport device 22, the endless first material web 3 is removed from the first corrugated roller 9. Alternatively, it can be removed manually.

Nachfolgend wird unter Bezugnahme auf die Fig. 6, 7 eine alternative Ausführungsform beschrieben. Identische Teile erhalten dieselben Bezugszeichen wie bei der vorherigen Ausführungsform, auf deren Beschreibung hiermit explizit verwiesen wird.Below is with reference to the Fig. 6 . 7 described an alternative embodiment. Identical parts are given the same reference numerals as in the previous embodiment, the description of which is hereby explicitly referred to.

Bei dieser alternativen Ausführungsform fehlt die Klebeband-Anbringvorrichtung 34. Ein Klebebandstück 46 wird von einem Maschinenbediener 52 entsprechend an der endlosen ersten Materialbahn 3 stromaufwärts zu dem Riffelspalt 13 und vorzugsweise stromabwärts zu der ersten Vorheizvorrichtung 5, bevorzugt zwischen den Halte-Transport-Einheiten, angebracht. Günstigerweise ist für den Maschinenbediener 52 dafür ein entsprechender Laufsteg 53 vorhanden.In this alternative embodiment, the adhesive tape attachment device 34 is missing. A piece of adhesive tape 46 is correspondingly applied by a machine operator 52 to the endless first material web 3 upstream of the corrugation gap 13 and preferably downstream of the first preheating device 5, preferably between the holding transport units . A corresponding catwalk 53 is favorably provided for the machine operator 52.

Claims (15)

Verfahren zum Einführen einer Materialbahn (3) in eine Riffelvorrichtung mit einer Riffelwalze (9) zum Erzeugen einer eine Wellung aufweisenden Wellbahn (7) aus der Materialbahn (3), umfassend die Schritte: - Anbringen von mindestens einem doppelseitigen, eine erste Klebefläche (48) und eine der ersten Klebefläche (48) gegenüberliegende zweite Klebefläche (50) aufweisenden Klebebandstück (46) an der Materialbahn (3) mittels der ersten Klebefläche (48) stromaufwärts zu der Riffelvorrichtung in Bezug auf eine Transportrichtung (12) der Materialbahn (3), und - Durchführen der Materialbahn (3) durch die Riffelvorrichtung derart, dass die zweite Klebefläche (50) an der ersten, sich drehenden Riffelwalze (9) unter Mitnahme der Materialbahn (3) für das Einführen der Materialbahn (3) haftet. Method for introducing a material web (3) into a corrugating device with a corrugating roller (9) for producing a corrugated web (7) having a corrugation from the material web (3), comprising the steps: - Attaching at least one double-sided piece of adhesive tape (46) having a first adhesive surface (48) and a second adhesive surface (50) opposite the first adhesive surface (48) to the material web (3) by means of the first adhesive surface (48) upstream of the corrugating device in Reference to a transport direction (12) of the material web (3), and - Passing the material web (3) through the corrugating device in such a way that the second adhesive surface (50) adheres to the first, rotating corrugating roller (9), taking the material web (3) with it, for introducing the material web (3). Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die zweite Klebefläche (50) an einem Schmelz-Klebstoff ausgebildet ist.A method according to claim 1, characterized in that the second adhesive surface (50) is formed on a hot melt adhesive. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die zweite Klebefläche (50) mittels Wärme, vorzugsweise zwischen 90°C und 120°C, bevorzugt zwischen 100°C und 110°C, aufgeschmolzen wird.A method according to claim 1 or 2, characterized in that the second adhesive surface (50) is melted by means of heat, preferably between 90 ° C and 120 ° C, preferably between 100 ° C and 110 ° C. Verfahren nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass die Riffelwalze (9) eine derartige Außentemperatur, vorzugsweise zwischen 140°C und 180°C, bevorzugt zwischen 150°C und 170°C, aufweist, dass die zweite Klebefläche (50) aufgeschmolzen wird.Method according to one of the preceding claims, characterized in that the corrugated roller (9) has such an outside temperature, preferably between 140 ° C and 180 ° C, preferably between 150 ° C and 170 ° C, that the second adhesive surface (50) is melted. Verfahren nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass sich die Riffelwalze (9) beim Einführen der Materialbahn (3) mit einer Umfangsgeschwindigkeit zwischen 1 m/min und 25 m/min, vorzugsweise zwischen 5 m/min und 15 m/min, dreht.Method according to one of the preceding claims, characterized in that the corrugating roller (9) during the introduction of the material web (3) at a peripheral speed between 1 m / min and 25 m / min, preferably between 5 m / min and 15 m / min, turns. Verfahren nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das mindestens eine Klebebandstück (46) stromaufwärts zu mindestens einer Umlenkwalze (47) in Bezug auf die Transportrichtung (12) der Materialbahn (3) an der Materialbahn (3) angebracht wird.Method according to one of the preceding claims, characterized in that the at least one piece of adhesive tape (46) is attached upstream of at least one deflecting roller (47) with respect to the direction of transport (12) of the material web (3) on the material web (3). Verfahren nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das mindestens eine Klebebandstück (46) händisch an der Materialbahn (3) angebracht wird.Method according to one of the preceding claims, characterized in that the at least one piece of adhesive tape (46) is applied by hand to the material web (3). Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass das mindestens eine Klebebandstück (46) mittels einer Anbringvorrichtung (34) an der Materialbahn (3) angebracht wird.Method according to one of claims 1 to 6, characterized in that the at least one piece of adhesive tape (46) is attached to the material web (3) by means of an attachment device (34). Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass die Anbringvorrichtung (34) eine Andrückeinrichtung (37) zum Andrücken des mindestens einen Klebebandstücks (46) an die Materialbahn (3) umfasst.A method according to claim 8, characterized in that the attachment device (34) comprises a pressing device (37) for pressing the at least one piece of adhesive tape (46) onto the material web (3). Verfahren nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass die Anbringvorrichtung (34) eine Trennabdeckungs-Aufwickeleinrichtung (56) zum Aufwickeln einer Trennabdeckung (51) des mindestens einen Klebebandstücks (46) aufweist.A method according to claim 8 or 9, characterized in that the attachment device (34) is a partition cover winder (56) for winding up a separating cover (51) of the at least one piece of adhesive tape (46). Verfahren nach einem vorherigen Ansprüche, dadurch gekennzeichnet, dass die Materialbahn (3) samt dem mindestens einen Klebebandstück (46) über einen angularen Bereich zwischen 160° und 270° um eine Drehachse (8) der Riffelwalze (9) beim Einführen der Materialbahn (3) in die Riffelvorrichtung mitgenommen wird.Method according to one of the preceding claims, characterized in that the material web (3) together with the at least one piece of adhesive tape (46) over an angular area between 160 ° and 270 ° about an axis of rotation (8) of the corrugating roller (9) when the material web (3 ) is taken into the corrugating device. Verfahren nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass die Materialbahn (3) bei dem Einführen der Materialbahn (3) in die Riffelvorrichtung stromabwärts zu einem Leimspalt (18) zum Beleimen der Materialbahn (3) und einem Andrückspalt zum Drücken der mit Leim versehenen Materialbahn (3) und einer weiteren Materialbahn (4) unter Bildung einer einseitig kaschierten Wellpappebahn (2) aneinander mittels der abgeförderten weiteren Materialbahn (4) von der Riffelwalze (9) entfernt wird.Method according to one of the preceding claims, characterized in that the material web (3) when the material web (3) is introduced into the corrugating device downstream of a glue gap (18) for gluing the material web (3) and a pressure gap for pressing the glue Material web (3) and a further material web (4) are removed from one another by means of the further material web (4) being removed from the corrugated roller (9), forming a corrugated cardboard web (2) laminated on one side. Verfahren nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass nach Aktivierung der zweiten Klebefläche (50) zwischen der zweiten Klebefläche (50) und der ersten Riffelwalze (9) eine Maximalklebekraft vorliegt, die kleiner als eine Klebekraft zwischen der Materialbahn (3) und einer mit dieser verklebten weiteren Materialbahn (4) ist.Method according to one of the preceding claims, characterized in that after activation of the second adhesive surface (50) between the second adhesive surface (50) and the first corrugating roller (9) there is a maximum adhesive force which is less than an adhesive force between the material web (3) and one with this glued further material web (4). Wellpappeanordnung, a) mit einer Riffelvorrichtung mit einer Riffelwalze (9) zum Erzeugen einer eine Wellung aufweisenden Wellbahn (7) aus einer Materialbahn (3), b) wobei mindestens ein doppelseitiges, eine erste Klebefläche (48) und eine der ersten Klebefläche (48) gegenüberliegende zweite Klebefläche (50) aufweisendes Klebebandstück (46) zum Einführen der Materialbahn (3) in die Riffelvorrichtung an der Materialbahn (3) mittels der ersten Klebefläche (48) angebracht ist und mittels der zweiten Klebefläche (50) an der sich drehenden Riffelwalze (9) unter Mitnahme der Materialbahn (3) für das Einführen der Materialbahn (3) haftet. Corrugated cardboard arrangement, a) with a corrugating device with a corrugating roller (9) for producing a corrugated web (7) having a corrugation from a material web (3), b) wherein at least one double-sided piece of adhesive tape (46) having a first adhesive surface (48) and a second adhesive surface (50) opposite the first adhesive surface (48) for introducing the material web (3) into the corrugated device on the material web (3) by means of the the first adhesive surface (48) is attached and by means of the second adhesive surface (50) adheres to the rotating corrugating roller (9) while taking the material web (3) for the introduction of the material web (3). Wellpappeanordnung nach Anspruch 14, gekennzeichnet durch eine Anbringvorrichtung (34) zum Anbringen von mindestens einem Klebebandstück (46) an der Materialbahn (3).Corrugated cardboard arrangement according to claim 14, characterized by an attachment device (34) for attaching at least one piece of adhesive tape (46) to the material web (3).
EP19189156.3A 2018-08-31 2019-07-30 Method for inserting a sheet of material into a corrugation device Active EP3616897B1 (en)

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US11104536B2 (en) 2021-08-31
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