EP3593033A1 - Dispositif d'éclairage pour véhicules et procédé de montage - Google Patents

Dispositif d'éclairage pour véhicules et procédé de montage

Info

Publication number
EP3593033A1
EP3593033A1 EP18709248.1A EP18709248A EP3593033A1 EP 3593033 A1 EP3593033 A1 EP 3593033A1 EP 18709248 A EP18709248 A EP 18709248A EP 3593033 A1 EP3593033 A1 EP 3593033A1
Authority
EP
European Patent Office
Prior art keywords
light source
optical device
source carrier
contact surface
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP18709248.1A
Other languages
German (de)
English (en)
Other versions
EP3593033B1 (fr
Inventor
Rainer Hess
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hella GmbH and Co KGaA
Original Assignee
Hella GmbH and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hella GmbH and Co KGaA filed Critical Hella GmbH and Co KGaA
Publication of EP3593033A1 publication Critical patent/EP3593033A1/fr
Application granted granted Critical
Publication of EP3593033B1 publication Critical patent/EP3593033B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/39Attachment thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/147Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • F21S41/148Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19Attachment of light sources or lamp holders
    • F21S41/192Details of lamp holders, terminals or connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/49Attachment of the cooling means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/12Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by screwing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/003Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
    • F21V19/0055Fastening of light source holders, e.g. of circuit boards or substrates holding light sources by screwing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • F21V7/06Optical design with parabolic curvature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to a lighting device for vehicles with a light source device comprising a light source and a light source carrier, with an optical device for generating a predetermined light distribution and with a cooling device for the light source, wherein the light source is mounted relative to the optical device in a Justiersolllage.
  • the invention relates to a method for mounting a lighting device, wherein a light source device containing a light source and a light source carrier is moved and fixed in a Justiersolllage relative to an optical device.
  • a lighting device for vehicles which comprises a light source device, an optical device and a cooling device.
  • the light source device comprises a planar light source carrier (board), on which a light source is fixed.
  • the light source carrier is connected to the surface of the cooling device, for example by gluing or screwing, so that a light source cooling unit is formed. This unit is then connected via a guide like a drawer with the designed as a reflector optical device.
  • a disadvantage of the known lighting device is that a relatively long tolerance chain is formed by the light source carrier via the cooling device to the optical device, which favors the occurrence of position inaccuracies of the light source to the optical device.
  • a lighting device for vehicles with a light source device an optical device and a cooling device is known.
  • a light source carrier of the light source device is mounted on a contact surface of a first leg of the heat sink device.
  • Another leg of the heat sink device is connected to a rear side of a reflector of the optical device.
  • This lighting device also has a relatively long tolerance chain between the light source carrier and the reflector.
  • Object of the present invention is therefore to provide a lighting device for vehicles and a mounting method that in a simple manner during assembly, the position accuracy of a light source device is increased relative to the optical device.
  • the lighting device according to the invention in conjunction with the preamble of claim 1, characterized in that the light source carrier is mounted between a contact surface of the optical device and a contact surface of the cooling device in the Justiersolllage.
  • the particular advantage of the invention is that an increased position accuracy of a light source device relative to an optical device is achieved by reducing a tolerance chain.
  • a light source carrier between a contact surface of the optical device and a contact surface of the cooling device is mounted in a Justiersolllage. Before fixing the light source carrier, alignment or adjustment relative to the optical device can take place. Tolerances of a heat sink device need not be considered here.
  • Another advantage results from the fact that the cooling device is fixed at the same time as the light source device is fastened to the optical device. Advantageously, this can be reduced assembly costs.
  • the light source carrier is held by a screw connection between the cooling device and the optical device. This results in a safe assembly and disassembly of the light source device.
  • the light source carrier is positioned over at least two bearing points on the contact surface of the optical device, wherein the bearing points are arranged distributed over the contact surface of the optical device. From the contact surface of the optical device protrudes in the bearing points in each case from a pin, which cooperate in each case with holes of the light source carrier.
  • a bore of the light source carrier is formed as a round hole at a first bearing point, so that the light source carrier is fixed at this first bearing point in a Warre- ckungsebene the contact surface.
  • a further bore of the light source carrier is formed as a slot in a second bearing point, so that the light source carrier at the second bearing point in a predetermined direction, which is perpendicular to the extension plane of the contact surface, is displaceable.
  • the preferred adjustment direction preferably coincides with a main emission direction of the illumination device.
  • this can easily be the position of the light source in the Jus- animal direction or be set in the main emission direction relative to the optical device. Only by then tightening fastening screws that engage through the holes and into the respective pin, the light source is fixed in the Justiersolllage.
  • the pins of the optical device on an internal thread, so that a shaft of a fastening screw can be brought into threaded engagement with the respective pin. It is thereby created a secure connection of the cooling device with the optical device with adjustment of the light source device.
  • the cooling device has a receiving recess for the respective pins of the optical device, wherein a clear diameter of the receiving recess is greater than an outer diameter of the pin.
  • a clear diameter of the receiving recess is greater than an outer diameter of the pin.
  • a plurality of reflectors of the optical device are integrally connected to each other, each reflector being assigned a separate light source device and a separate cooling device.
  • each reflector being assigned a separate light source device and a separate cooling device.
  • the invention is in connection with the preamble of claim 9, characterized in that the light source carrier is positioned in a first step on a contact surface of the optical device that in a second step, the light source carrier in a area extending extension plane is moved relative to the optical device in a Justiersolllage to align the light source to the optical device, that finally the light source carrier between the contact surface of the optical device and a contact surface of the cooling device is clamped.
  • the method according to the invention enables a positionally accurate attachment of a light source device to an optical device.
  • a light source carrier of the light source device is positioned relative to the optical device. After adjustment of the light source carrier relative to the optical device is a bracing of the light source carrier between a contact surface of the optical device and a contact surface of a cooling device.
  • the light source carrier or the light source is positioned directly on a contact surface of the optical device. By placing the light source carrier on the contact surface of the optical device of the light source carrier is preferably positioned in the height (z-direction).
  • the light source carrier is aligned or adjusted relative to the optical device by displacing the light source carrier in the plane of extent, preferably in the adjustment direction.
  • the fixation of the light source carrier relative to the optical device wherein additionally or simultaneously, the cooling device is fixed to the optical device.
  • this can be done by a simple adjustment and fixation of components of the lighting device.
  • the positioning of the light source carrier takes place at at least two bearing points, wherein it is fixedly positioned at a first bearing point in the plane of extension of the contact surface and slidably positioned in a second bearing point in an adjustment direction.
  • the Adjustment can then be done by relative displacement of the light source carrier to the optical device in alignment.
  • the adjustment is thus essentially limited to a single direction, namely preferably to an adjustment direction which is directed in the main emission direction of the illumination device. Because in this direction, the largest errors in the basic setting of the lighting device can occur.
  • FIG. 1 is a front perspective view of a unit consisting of a light source device, an optical device and a cooling device, wherein the assembly is installed in a housing, not shown, a lighting device,
  • FIG. 2 shows an illustration of a reflector assembly from obliquely above after positioning a light source carrier of the light source device on an upper side of a reflector of the reflector assembly
  • FIG. 2 top view of the reflector assembly according to FIG. 2,
  • Fig. 5 is a front view of the assembly in the assembled state
  • a lighting device can be used as a headlight in the front region of a vehicle, for example an agricultural vehicle (agricultural machine), for generating a predetermined light distribution, for example a working, daytime running, dipped and main beam.
  • a predetermined light distribution for example a working, daytime running, dipped and main beam.
  • the lighting device can also be used in a rear area of a vehicle or elsewhere.
  • FIG. 1 shows an assembly for producing a low beam distribution and a high beam distribution. This unit is installed in a housing, not shown, which is provided via an opening which is covered with a transparent cover plate.
  • the lighting device essentially has a light source device 1, an optical device 2 for generating the predetermined light distribution (dipped beam, high beam) and a cooling device 3 for cooling or heat dissipation of the light source device 1.
  • the optical device 2 comprises a reflector assembly 4 with a number, in the present embodiment three, of integrally connected reflectors 5.
  • a first and second reflector 5 ' is used for low beam distribution and a third reflector 5 "to the high beam distribution.
  • 5 ', 5 are each assigned separate light source devices 1 and cooling devices 3.
  • the mounting of the light source device 1 on the first reflector 5 '(right reflector 5' in front view) will be described by way of example.
  • the light source device 1 comprises a number of light sources 6 (LED light source), which are fixed on a light source carrier 7. In the present embodiment, only a single light source 6 is provided. In addition, an electronic control unit 8 is mounted on the light source carrier 7. Of the Light source carrier 7 is preferably designed as a printed circuit board, preferably a rigid and planar printed circuit board.
  • the cooling device 3 comprises an L-shaped heat sink with a first leg 9 and with a preferably at a right angle to the first leg 9 extending second leg 10.
  • the first leg 9 extends substantially in the horizontal direction, while the second leg 10 in vertical Direction runs.
  • the second leg 10 is preferably against a rear side of the reflectors 5.
  • the first leg 9 rests on an upper side 12 of the reflector 5, wherein in the mounted state between the upper side 12 of the reflector 5 and a contact surface 11 of the heat sink 3, the light source carrier 7 is arranged.
  • the contact surface 11 of the heat sink 3 thus forms a contact surface which bears flat against the light source carrier 7.
  • On a side facing away from the light source carrier 7 side of the first leg 9 cooling fins 13 are provided for discharging the heat into the environment.
  • the reflector 5 has on its upper side 12 a number of pins 14 which serve for fixing and adjusting the light source carrier 7.
  • the pins 14 are arranged distributed on the top 12 and protrude perpendicularly from the top 12 from.
  • the pins 14 each have an internal thread.
  • the LED light source 6 is arranged directed downwards, so that the emitted light is deflected forwards by the reflector surface 16 in the main emission direction H.
  • the light source carrier 7 equipped with the light source 6 and the control electronics 8 is applied to the top 12 of the reflector 5 in a first step, wherein the LED light source 6 having flat side 17 of the light source carrier 7 rests flat against a contact surface 18 of the reflector 5.
  • the light source carrier 7 has bores 19 corresponding to the pins 14, so that the light source carrier 7 is positioned flat in an extension plane E of the reflector 5 which receives the upper side 12.
  • the pins 14 each form bearing points for the light source carrier 7. In the present case, three pins 14 and three bearing points are provided, so that the light source carrier 7 rests flat after placement on the top 12 of the reflector 5 in the plane of the contact surface 18.
  • the light source carrier 7 preferably extends in a horizontal extension plane E.
  • a first bore 19 ' is designed as a round hole and two second bores 19 "as an oblong hole Positioning of the light source carrier 7 at a first bearing point 20 takes place in the plane E of extension.
  • a second bearing point 21 and a third bearing point 22 are provided. so that the light source carrier at this second and third bearing point 21, 22 in the y direction relative to the reflector 5 is displaceable.
  • the light source carrier 7 is clamped and fixed between the contact surface of the heat sink 3 and the contact surface of the reflector 5.
  • a receiving recess 29 of the heat sink 3 which has a clear diameter di.
  • This clear diameter di is larger than an outer diameter d2 of the pin 14, so that the reflector 5 is freely supported relative to the heat sink 3 in the plane E of extension.
  • the bore 24 is larger than an outer diameter of the shaft 26, so that a compensating movement in the plane of extension E of the heat sink 3 relative to the reflector 5 is possible.
  • Such a compensating movement of the heat sink 5 relative to the reflector 5 is preferably carried out before moving the light source carrier 7 in its Justiersolllage relative to the reflector 5. With tightening the mounting screws 23, both the light source carrier 7 and the heat sink 3 are fixed to the reflector 5. The structural unit thus formed can then be fixed in the housing of the lighting device.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

L'invention concerne un dispositif d'éclairage pour véhicules, comprenant un dispositif source de lumière contenant une source de lumière et un support de source de lumière, un dispositif optique destiné à produire une répartition de lumière prédéfinie et un dispositif de refroidissement destiné à la source de lumière, cette dernière étant fixée par rapport au dispositif optique dans une position prescrite d'ajustement, le support de source de lumière étant fixé dans la position prescrite d'ajustement entre une surface d'appui du dispositif optique et une surface d'appui du dispositif de refroidissement.
EP18709248.1A 2017-03-08 2018-01-30 Dispositif d'éclairage pour véhicules Active EP3593033B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017104841.3A DE102017104841A1 (de) 2017-03-08 2017-03-08 Beleuchtungsvorrichtung für Fahrzeuge sowie Montageverfahren
PCT/DE2018/100071 WO2018161988A1 (fr) 2017-03-08 2018-01-30 Dispositif d'éclairage pour véhicules et procédé de montage

Publications (2)

Publication Number Publication Date
EP3593033A1 true EP3593033A1 (fr) 2020-01-15
EP3593033B1 EP3593033B1 (fr) 2022-07-06

Family

ID=61580832

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18709248.1A Active EP3593033B1 (fr) 2017-03-08 2018-01-30 Dispositif d'éclairage pour véhicules

Country Status (4)

Country Link
US (1) US11353189B2 (fr)
EP (1) EP3593033B1 (fr)
DE (1) DE102017104841A1 (fr)
WO (1) WO2018161988A1 (fr)

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IT202100029882A1 (it) 2021-11-25 2023-05-25 Hsl S R L A Socio Unico Assieme di sorgente di luce modulare

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Publication number Priority date Publication date Assignee Title
IT202100029882A1 (it) 2021-11-25 2023-05-25 Hsl S R L A Socio Unico Assieme di sorgente di luce modulare

Also Published As

Publication number Publication date
WO2018161988A1 (fr) 2018-09-13
DE102017104841A1 (de) 2018-09-13
BR112019016072A2 (pt) 2020-03-31
US20200003387A1 (en) 2020-01-02
US11353189B2 (en) 2022-06-07
EP3593033B1 (fr) 2022-07-06

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