EP3539677B1 - Beschichtungseinrichtung und verfahren zur beschichtung von zylindrischen hohlkörpern - Google Patents
Beschichtungseinrichtung und verfahren zur beschichtung von zylindrischen hohlkörpern Download PDFInfo
- Publication number
- EP3539677B1 EP3539677B1 EP18161893.5A EP18161893A EP3539677B1 EP 3539677 B1 EP3539677 B1 EP 3539677B1 EP 18161893 A EP18161893 A EP 18161893A EP 3539677 B1 EP3539677 B1 EP 3539677B1
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- EP
- European Patent Office
- Prior art keywords
- coating
- roller
- rotation
- axis
- station
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/022—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to the outer surface of hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
- B05C13/025—Means for manipulating or holding work, e.g. for separate articles for particular articles relatively small cylindrical objects, e.g. cans, bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0241—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0808—Details thereof, e.g. surface characteristics
Definitions
- the invention relates to a coating device for coating cylindrical hollow bodies, with a machine frame and a workpiece rotary table rotatably mounted on the machine frame about an axis of rotation, which is equipped with a plurality of mandrels, each rotatably mounted on the workpiece rotary table and designed to hold cylindrical hollow bodies, and with a machine frame arranged coating station.
- the invention further relates to a method for coating cylindrical hollow bodies.
- a painting device for painting an outer surface of a painting object which comprises an output device for providing a continuous or discontinuous stream of paint and a receiving device for receiving and positioning a painting object opposite the output device, the output device comprising an output nozzle and a paint conveying device that is fluidly communicating with the output nozzle which is designed for a pressurized conveying of paint to the dispensing nozzle and wherein the paint conveying device is designed to provide a hydrostatic pressure on the paint and the Outlet nozzles are designed for dispensing lacquer threads depending on the hydrostatic pressure on the lacquer.
- the object of the invention is to provide a coating device with which an inexpensive coating of an outer surface of a cylindrical hollow body can be achieved.
- the coating station comprises a coating roller which is mounted so that it can rotate, the axes of rotation of the holding mandrels and an axis of rotation of the coating roller being aligned parallel to one another, the coating roller having a coating area and a free-wheel area on a peripheral surface, the coating area being coaxial as a circular cylinder segment with a constant circle radius is formed to the axis of rotation of the coating roller and the free-wheeling area, in particular exclusively, is formed from surface sections which are each at a distance from the axis of rotation of the coating roller which is smaller than the circle radius.
- the task of the coating roller is, in the course of a, in particular slip-free, rolling movement of the coating area on the outer surface of the cylindrical hollow body, for example an aerosol can blank made of aluminum or a tube blank made of plastic, to apply a lacquer on the outer surface of the cylindrical hollow body.
- a coating area of the coating roller has a distance from the outer surface of the cylindrical hollow body, which enables a preferably linear contact between the coating area and the outer surface.
- the free-wheel area of the coating roller cannot come into physical contact with the outer surface of the cylindrical hollow body, which is achieved in that the surface sections of the free-wheel area are at a distance from the axis of rotation of the coating roller that is smaller than the circular radius of the coating area designed as a circular cylinder segment is selected. It is preferably provided that the freewheeling area is defined by all surface sections of the freewheeling area being at a distance from the axis of rotation of the coating roller that is smaller than the circle radius.
- the freewheel area serves in particular to enable a transport movement for the cylindrical hollow body, which is realized by a rotary step movement of the workpiece turntable relative to the machine frame, without there being an undesirable contact between the coating roller and the outer surface of the cylindrical hollow body. Such an undesirable contact could lead to an uncontrolled application of paint to the outer surface of the cylindrical hollow body and / or to a disproportionate wear of the coating roller.
- the coating roller is designed with a profile that is constant along its axis of rotation, in which the coating area in a cross-sectional plane oriented transversely to the axis of rotation corresponds to a circular arc section aligned concentrically to the axis of rotation and the freewheeling area in relation to the axis of rotation of the coating roller has radial extension which is selected to be smaller than a radius of the coating area.
- the rotary step movement of the workpiece rotary table typically comprises a sequence of acceleration of the workpiece rotary table from an idle state (in a coating-coating position for at least one hollow body opposite the coating station) up to a predeterminable maximum rotational speed and a subsequent braking of the workpiece rotary table into a subsequent idle state, whereby at least one further Hollow body is brought into the coating-coating position opposite the coating station, as well as a specifiable holding period to be observed during the idle state for carrying out the coating process.
- the rotary step movement is appropriately synchronized with a preferably provided permanent rotation of the coating roller about the axis of rotation, it can be ensured that during the rotary step movement of the workpiece rotary table the coating roller is aligned with its freewheeling area opposite to a movement plane described by the cylindrical hollow bodies, so that irrespective of the rotational position of the workpiece turntable there is no undesired contact between the cylindrical hollow bodies and the coating roller.
- the axes of rotation of the holding mandrels and the axis of rotation of the coating roller are aligned transversely to the axis of rotation of the workpiece rotary table.
- the outer surfaces of the cylindrical hollow bodies form a movement plane in the form of a circular disk, which is characterized in that it represents the minimum distance of the outer surfaces of the cylindrical hollow bodies from the coating station, in particular from the axis of rotation of the coating roller.
- This minimum distance is dimensioned such that, apart from a coating gap, in particular lacquer gap, which depends on the lacquer to be applied and the elastic properties of the cylindrical hollow body and the coating roller, it corresponds to the circle radius of the coating region of the coating roller designed as a circular cylinder segment.
- a central axis of the circular plane of movement is identical to the axis of rotation of the workpiece rotary table. This makes it possible to achieve a favorable compromise with regard to the supply to be provided in the radial direction and the removal of cylindrical hollow bodies onto the holding mandrels or from the holding mandrels and a compact arrangement of the at least one coating station on the machine frame opposite the workpiece rotary table.
- the holding mandrels arranged in pairs adjacent to one another on the workpiece round table are aligned parallel to one another and that the coating station comprises two coating rollers oriented parallel to one another, each of the coating rollers being aligned opposite one of the two holding mandrels in a coating position of the workpiece round table.
- the parallel alignment of adjacent mandrels allows the cylindrical hollow bodies to be pushed on and pulled off advantageously on the mandrels or from the mandrels.
- rotational movements of the holding mandrels aligned parallel to one another and, as a result thereof, also rotational movements of the coating rollers aligned parallel to one another are each oriented in opposite directions to one another.
- an advantageous, in particular mirror-symmetrical, introduction of force from the coating rollers onto the workpiece holders of the workpiece rotary table can take place.
- at least force components of the forces occurring when the respective coating areas of the coating rollers strike the associated outer surfaces of the hollow bodies are aligned mirror-symmetrically to one another, so that, at least with regard to these force components, a total force disappears on the workpiece rotary table.
- a distance between the axes of rotation of the holding mandrels arranged in pairs is smaller than a distance between the axes of rotation of the coating rollers aligned parallel to one another.
- the task of the coating rollers is to achieve a complete circumferential coating of the outer surface of the cylindrical hollow body, accordingly, due to the segmentation of the circumferential surface of the coating roller into the coating area and the freewheel area, a length of a circular arc determined by the coating area must be at least equal to the circumference of the outer surface of the cylindrical hollow body be.
- the coating area of the coating roller covers an angular range of less than 270 degrees, preferably less than 240 degrees, particularly preferably less than 210 degrees, in particular less than 180 degrees. It is also assumed here that the coating area is matched to the outer surface of the cylindrical hollow body in such a way that a complete circumferential coating of the outer surface of the cylindrical hollow body can be ensured by the coating roller. Furthermore, it is advantageous if a rotation speed of the coating roller can be kept as low as possible, in order to keep centrifugal forces on the coating area as low as possible let the recorded paint work.
- the circular radius of the coating area formed as a circular cylinder segment is as large as possible and only a small angular area relative to the axis of rotation of the coating roller is taken up by the coating area in order to carry out the rolling motion on the outer surface of the cylindrical hollow body.
- a length of a circular arc determined by the coating area is larger, preferably at least 10 percent larger, preferably at least 20 percent larger, particularly preferably at least 30 percent larger, in particular at least 40 percent larger, than a circumference of the holding mandrel. It is assumed here that an outer diameter of the cylindrical hollow body is only slightly larger, in particular in the range of less than 1/10 millimeter, than a diameter of the holding mandrel, so that the circumference of the holding mandrel corresponds almost to the circumference of the outer surface of the cylindrical hollow body.
- the coating roller is rotatably mounted on the machine frame at a first end region and is non-rotatably coupled to a rotary drive at a second end region.
- This double-sided mounting of the coating roller provides an advantageous support for the coating roller with regard to reaction forces, such as those associated with coating the cylindrical hollow body can occur, favors. Furthermore, this makes it easier to adjust a spatial position of the axis of rotation of the coating roller relative to the axis of rotation of the respectively associated mandrel, since the double-sided clamping of the coating roller to each end region facing away from one another ensures stable support for the coating roller along the axis of rotation.
- the coating roller is mounted on the machine frame via the coating station fixed on the machine frame, so that a flow of force is derived from the coating roller via the coating station into the machine frame.
- a circular-cylindrical receiving shaft is formed on the coating station, in which an eccentric sleeve is rotatably received, wherein the rotary drive is rotatably received in the eccentric sleeve and is rotatably coupled to the coating station.
- the rotary drive which is preferably provided with a circular cylindrical housing, in the eccentric sleeve, the bore for receiving the rotary drive has a central axis that does not match a central axis of an outer surface of the eccentric sleeve, an advantageous and sensitive adjustment of a center distance for the rotary axis of the Ensure the rotary drive and the coating roller coupled to it in relation to the axis of rotation of the mandrel in the coating position.
- an adjusting means to be coupled to the eccentric sleeve and to the coating station, which is designed to set a rotational position of the eccentric sleeve with respect to the coating station.
- a circular-cylindrical lacquer roller which is rotatably mounted at the coating station is arranged and is designed for a rolling movement on the coating area of the coating roller, the lacquer roller being assigned a lacquer tank for a continuous application of paint to the lacquer roller.
- the task of the coating roller is to apply a liquid coating (in particular radiation-curable) which has been taken up in the coating tank, which is also referred to as a chamber doctor blade unit, to the coating area of the coating roller as uniformly as possible, so that the outer surface of the cylindrical hollow body touched by the coating area of the coating roller during the coating process is also as possible can be coated with a constant layer thickness of the lacquer.
- the lacquer roller also referred to as anilox roller
- the lacquer roller has an outer surface made of a hard material such as steel or ceramic, in which a large number of small depressions, which are also referred to as halftone depressions, are made, these depressions being used for transporting the lacquer serve the paint tank except for the coating area of the coating roller.
- at least one blade-like squeegee is provided in the paint tank, which wipes over the outer surface of the paint roller when the paint roller rotates and removes the excess paint from the outer surface of the paint roller.
- only the paint deposited in the depressions remains on the outer surface of the paint roller and can be rolled off on the coating area of the coating roller.
- a further coating station which has at least one inkjet print head comprises, which is designed for a freely definable coating of a surface area of a cylindrical hollow body accommodated on a mandrel. While the coating area of the coating roller is designed for a uniform application of paint or varnish, in particular on the entire outer surface of the cylindrical hollow body, the at least one ink jet print head serves for an individual, freely definable coating, in particular printing, of a surface area of the cylindrical hollow body. It is preferably provided that one or more coating stations equipped with inkjet print heads are arranged on the machine frame of the coating device, which enable coating, in particular printing, of the outer surface of the cylindrical hollow body with different motifs in different colors.
- the coating roller has a dimensionally stable, preferably circular cylindrical carrier shaft, on the cylinder outer surface of which an elastic layer is applied, the peripheral surface of which determines the coating area and the free-wheel area.
- the carrier shaft is made of a metal material or a fiber-reinforced plastic material and is provided with a rubber-elastic coating, in particular from the material group EPDM (ethylene-propylene-diene rubber), with a cohesive coupling of the elastic layer to the carrier shaft being provided.
- EPDM ethylene-propylene-diene rubber
- the carrier shaft is penetrated by a longitudinal bore, which in each case has a conical section-shaped widening, in particular extending up to an end face of the carrier shaft.
- the task of End-side widening is to enable a form-fitting, self-centering coupling with correspondingly designed guide cones which are rotatably mounted at the coating station.
- one of the guide cones is freely rotatably mounted on the coating station, while the other guide cone represents an end section of a drive shaft of a rotary drive which is assigned to the coating station.
- At least one of the guide cones can be displaced linearly along the axis of rotation for the coating roller in order to enable insertion or removal of the coating roller in an open position and the desired centering, torque transmission and power transmission between the drive shaft and the coating roller in a functional position to enable.
- a positioning means designed as a projection or as a recess is formed for a rotationally fixed coupling with a drive shaft of a rotary drive.
- the positioning means can be used in a double function on the one hand for the (rotationally) correct positioning of the coating roller relative to the drive shaft of the rotary drive.
- the positioning means can provide at least one surface which is used for torque transmission between the drive shaft of the rotary drive and the carrier shaft and whose surface normal is preferably oriented at least almost perpendicular to the axis of rotation of the coating roller.
- the positioning means is designed as a depression in the region of the expansion on the carrier shaft and a corresponding projection on at least one of the guide cones is provided to ensure the desired positioning of the coating roller and the power and torque transmission between the coating roller, the coating station and the machine frame.
- the object of the invention is achieved by a method for coating cylindrical hollow bodies with a coating device according to one of claims 1 to 14.
- the following steps are provided: performing a rotary step movement of the workpiece rotary table relative to the machine frame to provide a hollow body which is accommodated on a holding mandrel, in a coating position opposite the coating roller and maintaining the coating position for a predefinable holding period, performing a rolling movement of the coating area opposite the coating roller the rotating hollow body during the holding time period, the rolling movement of the coating area of the coating roller relative to the rotating hollow body taking place in a coating time period which forms a subset of the holding time period.
- the hollow body is set into a uniform rotational movement at least immediately before the start of the coating process, a peripheral speed of the rotating hollow body being adapted to a peripheral speed of the coating area of the coating roller, in particular being identical.
- the coating time period that is the time period within which there is a contact between the coating area of the coating roller and the rotating one Hollow body is present, chosen shorter than a holding period, within which the workpiece rotary table does not perform a rotary step movement, but rather rests with respect to the machine frame, the hollow body being in the coating position opposite the coating station. Furthermore, in order to avoid undesired relative movements between the coating roller and the hollow body, it is provided that the coating time period is located entirely within the holding time period and thereby forms a subset or subset of the holding time period, the contact between the coating area and the hollow body taking place exclusively during the coating time period.
- a stopping period of 1 second is provided starting from a point in time of a previous rotary step movement of the workpiece rotary table up to an acceleration point in time of a subsequent rotary step movement of the workpiece round table.
- the coating period can be, for example, 0.6 seconds and starts 0.2 seconds after the beginning of the holding period and ends 0.2 seconds before the end of the holding period. This ensures that 0.2 seconds pass from the point at which the workpiece turntable comes to a standstill until the start of the coating process and 0.2 seconds pass from the end of the coating process until the workpiece turntable is accelerated again.
- the duration of the rotary step movement, within which the freshly coated hollow body is removed and an as yet not coated hollow body is made available to the coating station is also 1 second.
- Coating device 1 schematically shown comprises a coating device rotatable about a plane perpendicular to the plane of the illustration Figure 1 aligned axis of rotation 87 on a machine frame, not shown, workpiece turntable 3 and several workpiece receptacles 4, for example, each attached in pairs to the workpiece turntable 3.
- the workpiece receptacles 4 are individually drivable and rotatably supported with drive means, not shown, about rotation axes 5.
- the workpiece receptacles 4 are provided for receiving sleeve-shaped hollow bodies 6, in particular in the form of aerosol can blanks or tube blanks, at least essentially designed with a circular cylindrical cross section Figures 1 and 2nd tube blanks are shown purely by way of example.
- the workpiece receptacles 4 are designed as holding mandrels onto which hollow bodies 6 can be attached, in particular as hollow cylinders closed on one side and also referred to as painting objects.
- workpiece receptacles 4 which are arranged adjacent to each other, are arranged in pairs in parallel, so that the insertion and removal of two hollow bodies 6 at work stations 8 or 18 can be carried out by a linear movement of a transport device 19 or 20. It is provided here that the axes of rotation 5 of the workpiece holders 4 are at a distance 22 from one another.
- each of the workpiece holders 4 is assigned its own drive motor, which can be controlled separately and is not shown, and which enables the respective workpiece holder 4 to rotate about the respective axis of rotation 5.
- This possibility for, in particular controlled, rotation of the respective workpiece holder 4 is used in particular when carrying out the coating process and the painting process described in more detail below.
- a plurality of workstations 8 to 18 are arranged in a ring-section-shaped area swept by the workpiece receptacles 4 during a rotary movement of the workpiece rotary table 3 about the axis of rotation 87, which can be referred to as the movement path 7 and which extends in the circumferential direction around the workpiece rotary table 3, for processing and / or testing the transported hollow bodies 6 are formed. Since the view according to the Figure 1 is a plan view and the workstations 9 to 17 in particular in are arranged vertically above the workpiece holders 4, the workstations 9 to 17 are only shown in dashed lines.
- the function and arrangement of the workstations 8 to 18, which are partly described in more detail below, can be freely selected as a function of the intended processing sequence for the hollow bodies 6; workstations with other functions can also be provided or can be dispensed with entirely.
- the work station 8 is a loading station, also referred to as a feed station, at which the cylindrical hollow bodies 6 are pushed onto the workpiece receptacles 4 in pairs, by way of example, by means of a suitable transport device 19, which is coupled to a conveyor system for the cylindrical objects 6, which is not shown in detail.
- a neutralization of electrical charges, which may be present on an outer surface 25 of the hollow body 6, is provided at the work station 9 purely by way of example. Such neutralization is particularly advantageous in the case of hollow bodies 6 made of plastic and can optionally be omitted in the case of hollow bodies 6 made of metal.
- the work station 9 comprises a neutralization arrangement, not shown, with which the discharge of the hollow body 6 can be carried out.
- the neutralization arrangement comprises two electrodes arranged at a distance from one another, to each of which an alternating electrical field is applied by a control device, likewise not shown.
- An electrical voltage and a frequency of the alternating electrical field are matched to the distance between the electrodes in such a way that gas, in particular air, present in the vicinity of the electrodes is ionized can. With the help of the released ions, charge compensation can take place with the electrical charges present on the outer surface 25 of the hollow body 6. The now electrically neutral hollow body 6 is then conveyed along the movement path 7 to the subsequent work station 10.
- the work station 10 Downstream along the movement path 7, the work station 10 is provided downstream of the work station 9, which is purely an example of a cleaning arrangement.
- the cleaning station is designed as a suction device which is designed for contactless suction of the outer surface 25 of the hollow body 6.
- the cylindrical hollow bodies 6 are optically scanned purely by way of example in order to determine a rotational position of the cylindrical hollow bodies 6, for example in order to ensure a correct rotational alignment of the cylindrical hollow bodies 6 for one at the To ensure work station 12 coating process, which is in particular a printing process, that is a local coating of the hollow body 6 with a predetermined decor and / or a predetermined lettering. This is particularly important if the outer surface of the hollow body 6 to be coated is provided with features which are intended to fit in a predetermined manner with a printed image to be applied during this coating.
- These features can be, for example, local embossing and / or embossing in and / or from the outer surface of the hollow body 6 and / or pre-printed areas, which in turn should serve as a primer for the subsequent coating.
- the hollow body 6 is now moved in the course of a further rotary step movement of the workpiece rotary table 3 about the axis of rotation 87 one after the other to the work stations 12, 13 and 14, which are each formed purely by way of example as coating stations, in order to use coating devices 51, as exemplarily shown in FIG 2 are shown to be coated, in particular printed.
- the hollow body 6 which is designed, for example, with a circular cylindrical cross section, has a rotational movement about the in FIG Figure 1 Performed shown axis of rotation 5 and can be coated or printed during the rotational movement by a print head, not shown in detail, which is an example of an ink jet print head, in particular with an individual decor.
- a print head not shown in detail, which is an example of an ink jet print head, in particular with an individual decor.
- ink drops are output from the print head, which is arranged, for example, at a distance of 1 mm to 5 mm from the outer surface of the hollow body 6 and which is controlled by electrical signals from a pressure control device, not shown.
- the work station 15 arranged downstream of the work station 14 along the movement path 7 is designed, for example, as an inspection device and enables a coating quality of the print image applied by the coating station 21 to the peripheral surface of the hollow body 6 to be determined.
- the further work station 16 serves for further processing of the cylindrical hollow bodies 6 by applying a protective lacquer to the coating at least on partial surfaces of the hollow body 6. It is preferably provided that an entire, circular cylindrical outer surface of the respective hollow body 6 is provided with a protective lacquer.
- the subsequently arranged work station 17 has a radiation source, not shown, which is designed for curing the protective lacquer applied to the work station 16. This is preferably a radiation source for ultraviolet radiation.
- An unloading process takes place at the work station 18, in which the cylindrical hollow bodies 6 are removed from the mandrel-like workpiece receptacles 4 with the aid of a transport device 20 and are fed to a further transport system, not shown in detail.
- the workpiece rotary table 4 carries out a rotary step movement by the angle W for the step-by-step machining of the cylindrical hollow bodies 6 at the respective work stations 8 to 18, in which the workpiece receptacles 4 arranged in pairs move from a position opposite the respective work station 8 to 18 to one of the subsequent work stations 8 to 18 opposite position can be transported.
- the rotary step movement takes place as a sequence of an acceleration from standstill, a deceleration from the target speed reached and a subsequent stopping period.
- a drive for the workpiece rotary table 3, which is not shown in detail, is preferably designed such that the acceleration and deceleration of the workpiece rotary table 3 can be adjusted freely over a wide range and the holding time period and can be adapted to the requirements of the machining of the respective cylindrical hollow bodies 6 at the work stations 8 to 18 can be.
- the workstation 16 also referred to below as the coating station 16, comprises, purely by way of example, a support frame 40, the front area of which is U-shaped only for illustrative reasons, with each of the U-legs 41 and 42 aligned parallel to one another being shown only in a strictly schematic manner, for example as electric motors Rotary drives 43 and 44 are added.
- Each of the two rotary drives 43 and 44 is provided, for example, with a circular-cylindrical motor housing in which a stator (not shown) and a rotor (also not shown) are rotatably mounted relative to one another, the respective rotor being connected to a drive shaft, also not shown, on the other End a coating roller 47, 48 is rotatably coupled.
- a diameter of the respective motor housing can alternatively be designed to be equal to or larger than a diameter 49, 50 of an envelope curve 51, 52 around the respective coating roller 47, 48.
- the respective rotary drive 43, 44 is connected to the support frame 40 via a coupling rod 53, 54, the respective coupling rod 53, 54 each serving as a torque support for the respective rotary drive 43, 44.
- an eccentric sleeve 57, 58 is arranged in each of the two rotary drives 43 and 44, which change a spatial position of each perpendicular to the plane of the figure 2 aligned axis of rotation 59, 60 of the rotary drives 43 and 44, respectively.
- each of the eccentric sleeves 57, 58 is assigned an adjusting device 61, 62 which, by way of example, comprises a threaded rod 65, 66 which is rotatably movable and, in a linear manner, stationary on the support frame 40 in a bearing journal 63, 64 and which has an actuating button 67 at one end region , 68 is provided for the manual initiation of a rotary movement.
- the respective threaded rod 65, 66 is accommodated in an adjusting pin 69, 70 which is rotatably received in the associated eccentric sleeve 57, 58 and is provided with a thread corresponding to the threaded rod 65, 66.
- Such a spatial displacement of the axes of rotation 59, 60 of the respective rotary drive 43 or 44 is accompanied by a change in a distance 81 of the axes of rotation 59, 60, which, however, is always greater than the distance 22 between the axes of rotation 5 of the workpiece holders 4.
- Additional setting options for a change, in particular a tilt, of the spatial position of the respective axis of rotation 59, 60 relative to the support frame 40 and the hollow bodies 6 can be provided in addition or as an alternative, but are not detailed for reasons of clarity shown.
- the eccentric arrangement described above is used in a modified form to adjust the contact pressure of the coating rollers 47, 48 compared to a coating roller 90, 91 described in more detail below, and a spatial displacement of the axis of rotation 59, 60 for the respective rotary drive 43 or 44 for adjusting the distance from the plane of movement 84 by means of a linear drive, in particular a threaded spindle drive.
- the coating rollers 47 and 48 each have a peripheral surface 73, 74, which in the illustration of the Figure 2 is shown in dashed lines and each along the perpendicular to the plane of the Figure 2 Aligned axis of rotation 59, 60 of the respective coating roller 47, 48 is profiled differently from the circular envelope 51, 52.
- Exemplary is a division of the respective circumferential surface 73, 74 into a coating area 75, 76, which is designed as a circular cylinder segment with a constant circle radius 77, 78 coaxial to the axis of rotation 59, 60 of the respective coating roller 47, 48 and a freewheel area 79, 80, which consists of one or more surface sections, not shown, is provided.
- the surface sections of the freewheel areas 79, 80 are each at a distance from the axis of rotation 59, 60 of the respective coating roller 47, 48 that is smaller than the circle radius 77, 78.
- the two coating rollers 47, 48 are arranged on the carrier frame 40 in such a way that their axes of rotation 59, 60 are each at an identical distance 83 to a movement plane 84.
- the movement plane 84 is the outer surfaces 85, 86 of the hollow body 6 by their pivoting movement in the Figure 2
- the axis of rotation 87 of the workpiece rotary table shown in the drawing determines and is, purely by way of example, that annular surface which corresponds to a minimal distance between the outer surfaces 85, 86 of the hollow bodies 6, for example with respect to the coating station 16.
- the distance 83 is dimensioned such that the two coating rollers 47, 48 do not intersect the plane of motion 84 at least over a portion of their respective freewheel areas 79, 80, so that the pivoting movement of the hollow bodies 6 about the axis of rotation 87 can be carried out in the plane of motion 84, without contact with the respective coating rollers 47, 48.
- a length of an arc 88, 89 determined by the respective coating area 75, 76 is greater than a circumference of the respective outer surface 85, 86 of the hollow body 6, so that the outer surface 85, 86 of the hollow body 6 is completely wetted with lacquer respectively can be provided by the respective coating roller 47, 48 in the respective coating area 75, 76.
- each of the coating rollers 47, 48 is assigned a lacquer roller 90, 91, which is shown in a highly simplified manner, which is also referred to as anilox roller and which is accommodated in each region and in a rotating manner in a lacquer tank 92, 93 , which is filled with liquid paint in a manner not shown.
- the task of the paint roller 90, 91 is to roll the liquid paint present in the paint tank 92, 93 onto the coating area 75, 76 of the respective coating roller 47, 48.
- knife-like squeegees are arranged in the paint tank 92, 93, which scrape off excess paint from the surface of the respective paint roller 90, 91 and thereby transfer a precisely specifiable amount of paint from the respective paint roller 90, 91 to the assigned coating roller 47, 48 guarantee.
- the coating rollers 90, 91 and the associated coating rollers 47, 48 rotate continuously, in particular at constant circumferential speeds, in deviation from the intermittent rotary step movement of the workpiece rotary table.
- a synchronization of these rotational movements, described in more detail below, for the coating rollers 47, 48 with respect to the hollow bodies 6 provided in the course of the rotary step movement of the workpiece rotary table into the coating position (not shown) enables the desired coating application on the outer surface 85, 86 of the hollow bodies 6.
- a holding time period for the rotary step movement of the workpiece round table about the axis of rotation 87 is dimensioned such that a complete and in particular slip-free rolling movement of the respective coating areas 75, 76 on the outer surfaces 85, 86 of the hollow body 6 can take place during this resting phase of the workpiece round table. Accordingly, a coating period for the contact between the coating areas 75, 76 with the outer surfaces 85, 86 is smaller than the holding period and completely included in the holding period.
- the coating time period can be represented by the angle 94 and the holding time period by the angle 95, while the angles 96 and 97 prior to the transport of the hollow bodies 6 during the rotary step movement represent the holding period or the removal of the hollow bodies 6 during the rotary step movement after the holding period.
- the holding time period represented by the angle 95 begins, within which the coating time period represented by the angle 94 is then contained, the contact between the coating areas 75 and 76 being opposite to the Hollow bodies 6 take place exclusively during the coating period.
- the coating roller 47 comprises a dimensionally stable, purely exemplary, largely rotationally symmetrical to the axis of rotation 59 formed carrier shaft 100, which can be made, for example, of a fiber-reinforced plastic or metal, in particular steel.
- carrier shaft 100 which can be made, for example, of a fiber-reinforced plastic or metal, in particular steel.
- an elastic layer 102 is applied, which is preferably integrally connected to the outer cylinder surface 101 and is made, for example, of EPDM.
- a profile of the elastic layer 102 along the axis of rotation 59 also referred to as the longitudinal axis, can be seen in FIG. 4 and includes the coating area 75 and the free-wheel area 79.
- the carrier shaft 100 is penetrated by a rotationally symmetrical longitudinal bore 103, which has a first diameter 104 in a central area and a second diameter 105 adjoining it at the end and stepped in steps, each of which defines a cylinder bore section 106.
- a conical section-shaped widening 109, 110 which extends up to an end face 107, 108, adjoins the cylinder bore section 106.
- two oppositely arranged depressions 111 and 112 are formed purely by way of example, which according to the illustration of FIGS Figure 4 have a different width and thus ensure a clear geometric assignment to projections 113, 114 of a drive shaft 115 of a rotary drive 43, which is only shown schematically.
- the widening 110 arranged on the opposite end face 108 is preferably designed exclusively in the form of a cone section and for flat contact with one in the Figure 5 bearing cone 116, which is only shown in a purely schematic manner and was not shown in detail, was provided on the support frame 40 so that it could rotate. It is preferably provided that either the bearing cone 116 or that in the Figure 5 Rotary drive 43, not shown, with its drive shaft 115 can be moved linearly along the axis of rotation 59.
- This rotary bearing is preferably configured so that axial forces along the axis of rotation 59 and radial forces transverse to the axis of rotation 59 can be transmitted from the coating roller 47 to the drive shaft 115 and the bearing cone 116 and a drive torque from the drive shaft 115 via the projections 113 and 114 and the associated recesses 111 and 112 to initiate the rotary movement of the Coating roller 47 can be initiated about the axis of rotation 59.
Landscapes
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES18161893T ES2813055T3 (es) | 2018-03-15 | 2018-03-15 | Equipo de revestimiento y procedimiento para el revestimiento de cuerpos huecos cilíndricos |
| PL18161893T PL3539677T3 (pl) | 2018-03-15 | 2018-03-15 | Urządzenie powlekające i sposób powlekania cylindrycznych korpusów wydrążonych |
| EP18161893.5A EP3539677B1 (de) | 2018-03-15 | 2018-03-15 | Beschichtungseinrichtung und verfahren zur beschichtung von zylindrischen hohlkörpern |
| US16/353,688 US10898919B2 (en) | 2018-03-15 | 2019-03-14 | Coating apparatus and method for coating of cylindrical hollow bodies |
| CN201910198585.5A CN110270465B (zh) | 2018-03-15 | 2019-03-15 | 涂层装置和用于对圆柱形的空心体涂层的方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18161893.5A EP3539677B1 (de) | 2018-03-15 | 2018-03-15 | Beschichtungseinrichtung und verfahren zur beschichtung von zylindrischen hohlkörpern |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3539677A1 EP3539677A1 (de) | 2019-09-18 |
| EP3539677B1 true EP3539677B1 (de) | 2020-06-24 |
Family
ID=61683612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP18161893.5A Active EP3539677B1 (de) | 2018-03-15 | 2018-03-15 | Beschichtungseinrichtung und verfahren zur beschichtung von zylindrischen hohlkörpern |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US10898919B2 (pl) |
| EP (1) | EP3539677B1 (pl) |
| CN (1) | CN110270465B (pl) |
| ES (1) | ES2813055T3 (pl) |
| PL (1) | PL3539677T3 (pl) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7169961B2 (ja) * | 2019-11-21 | 2022-11-11 | 日本碍子株式会社 | 移載用治具、物品の移載方法、及び外周コート部を有する柱状ハニカム構造体の製造方法 |
| CN111804502B (zh) * | 2020-07-23 | 2021-03-02 | 瞿少卯 | 一种太阳能隔离柱的灯罩涂胶装置 |
| CN112026163A (zh) * | 2020-08-25 | 2020-12-04 | 叶宁 | 一种保温管道保温层制作加工系统 |
| KR20250090307A (ko) * | 2022-12-02 | 2025-06-19 | 더 프록터 앤드 갬블 캄파니 | 섬유질 수용성 제품의 제조 방법 |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2015669A (en) * | 1933-06-20 | 1935-10-01 | Bond Mfg Corp Inc | Apparatus for decorating bottles, jars, cans, and like articles |
| BE750530A (fr) * | 1969-05-28 | 1970-10-16 | Etud Sa | Machine automatique a fabriquer les crepes |
| DE4203643A1 (de) * | 1992-02-08 | 1993-08-12 | Herberts Gmbh | Verfahren und vorrichtung zum lackieren von zylindrischen hohlkoerpern |
| DE4228128A1 (de) * | 1992-08-25 | 1994-03-03 | Herberts Gmbh | Vorrichtung und Verfahren zum Bedrucken von zylindrischen Hohlkörpern |
| DE102007054147A1 (de) * | 2007-11-12 | 2009-05-20 | Khs Ag | Leimwalze sowie Etikettieraggregat mit einer solchen Leimwalze |
| JP5268530B2 (ja) * | 2008-09-29 | 2013-08-21 | 倉敷化工株式会社 | 接着剤塗布装置及び方法 |
| ES2768283T3 (es) * | 2013-10-09 | 2020-06-22 | Hinterkopf Gmbh | Equipo de impresión, máquina de impresión y procedimiento para el funcionamiento de un equipo de impresión |
| PL3088090T3 (pl) | 2015-04-30 | 2020-04-30 | Hinterkopf Gmbh | Urządzenie lakiernicze i sposób lakierowania powierzchni zewnętrznej obiektu lakierowanego |
| DE202015007209U1 (de) * | 2015-10-16 | 2015-11-11 | Hinterkopf Gmbh | Druckmaschine zur Bedruckung von hülsenförmigen Werkstücken |
-
2018
- 2018-03-15 PL PL18161893T patent/PL3539677T3/pl unknown
- 2018-03-15 EP EP18161893.5A patent/EP3539677B1/de active Active
- 2018-03-15 ES ES18161893T patent/ES2813055T3/es active Active
-
2019
- 2019-03-14 US US16/353,688 patent/US10898919B2/en active Active
- 2019-03-15 CN CN201910198585.5A patent/CN110270465B/zh active Active
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110270465B (zh) | 2022-05-10 |
| CN110270465A (zh) | 2019-09-24 |
| US20190283068A1 (en) | 2019-09-19 |
| PL3539677T3 (pl) | 2020-12-14 |
| US10898919B2 (en) | 2021-01-26 |
| ES2813055T3 (es) | 2021-03-22 |
| EP3539677A1 (de) | 2019-09-18 |
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