EP3495598B1 - Battant de porte ainsi que procédé de fabrication d'un battant de porte - Google Patents
Battant de porte ainsi que procédé de fabrication d'un battant de porte Download PDFInfo
- Publication number
- EP3495598B1 EP3495598B1 EP18209940.8A EP18209940A EP3495598B1 EP 3495598 B1 EP3495598 B1 EP 3495598B1 EP 18209940 A EP18209940 A EP 18209940A EP 3495598 B1 EP3495598 B1 EP 3495598B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- door leaf
- insert element
- insert
- fold
- foil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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- 229920006328 Styrofoam Polymers 0.000 claims description 6
- 239000011490 mineral wool Substances 0.000 claims description 6
- 239000008261 styrofoam Substances 0.000 claims description 6
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 5
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/82—Flush doors, i.e. with completely flat surface
- E06B3/822—Flush doors, i.e. with completely flat surface with an internal foursided frame
- E06B3/825—Flush doors, i.e. with completely flat surface with an internal foursided frame with a wooden frame
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
Definitions
- the invention relates to a door leaf for a front door, which comprises an outer jacket which covers at least the door leaf broad sides of the door leaf.
- the outer jacket is made of a sheet metal.
- the door leaf has an insert element which is at least partially surrounded by the outer jacket and is arranged on an end region of the door leaf.
- the invention also includes a method for producing the door leaf according to the invention.
- door leaves are constructed or designed differently.
- the object of the invention is to improve a door leaf and a method in such a way that the door leaf is provided in a particularly simple and cost-effective manner and at the same time with a particularly high level of thermal insulation and resistance, in particular with regard to security against burglary.
- the invention creates a door leaf and a method with the features of the independent claims.
- Advantageous refinements are the subject of the dependent claims.
- the invention creates a door leaf for a front door.
- the door leaf comprises an outer jacket which covers at least the broad sides of the door leaf.
- the outer jacket of the door leaf lies on or on the visible side of the door leaf.
- An outer shell means in particular an outer shell.
- the outer jacket is made of a sheet metal.
- the metal sheet has a material thickness or sheet thickness of 1 mm to 3 mm, particularly preferably of 1 mm to 2 mm. Due to the structure of the door leaf with a metal sheet as the outer jacket, the door leaf is particularly dimensionally stable, in particular with particularly little warpage and is particularly insensitive to mechanical loads. In addition, the metal outer jacket means that the door leaf requires very little maintenance and care.
- wooden doors In comparison to wooden doors in particular, the lifespan of the wooden door is dependent on a surface treatment, since, for example, painting is necessary. Accordingly, wooden doors require a particularly high level of maintenance. Furthermore, wooden doors may warp due to strong temperature fluctuations, for example when the outside temperature is particularly low.
- the door leaf has an insert element which is at least partially surrounded by the outer jacket.
- the outer jacket completely or partially covers the insert element.
- the insert element is received in the outer jacket.
- the insert element is arranged on an end region of the door leaf.
- the insert element is on an edge region of the door leaf arranged.
- the insert element preferably forms the frame spars of a door leaf frame of the door leaf.
- the insert element is formed from a plywood as a wood material.
- Laminated wood means in particular that the insert element is formed from several layers of wood or from adjacent or arranged layers of wood.
- the invention is characterized in that a film element is applied to an outer surface of the insert element facing the end face region of the door leaf.
- “External surface” means in particular a predetermined surface area of a surface of the insert element to which the film element is attached.
- the outer surface preferably forms a surface that extends between the door leaf broad sides, in particular from a door leaf broad side to a door leaf broad side opposite the door leaf broad side.
- the film element is preferably arranged between the broad sides of the door leaf. In other words, the outer jacket can adjoin the film element.
- the door leaf has particularly good thermal insulation properties due to the insert element and the outer jacket surrounding the insert element.
- the film element and the insert element which is formed from a wood material, also have particularly good machinability and at the same time have a particularly high stability.
- the laminated wood is designed as a laminated wood.
- the insert element is formed by the plywood from a fiber-reinforced material.
- the layer-glued wood has a particularly high dimensional stability.
- the plywood is particularly preferably in the form of glulam.
- Glulam short glulam or glulam
- veneer strip wood is understood to mean, in particular, from at least three plies and wood glued in the same direction.
- Laminated veneer lumber is also made from parallel veneer layers, which are glued together in width to form a material board. In particular, solid wood is used in the production of glulam.
- glulam Since glulam is made of wood and has a multi-layer structure, cracking takes place to a much lesser extent. In addition, glulam has a particularly high load-bearing capacity. Since glulam is made in particular from pre-sorted and cleared wood, load capacities can be achieved that cannot be achieved with solid wood of the same cross-section. Glued laminated timber also has advantages in terms of weight and chemical resistance.
- the layer-glued wood can be designed as a veneer or plywood.
- the plywood can particularly preferably be designed as veneer plywood.
- the veneer plywood particularly preferably has cross-glued veneers.
- the plywood can be designed as a synthetic resin pressed wood.
- the synthetic resin pressed wood is a compacted material that has particularly high strengths.
- the plywood can be designed as molded plywood.
- the plywood can be designed as rod plywood or cross-laminated timber. Depending on the choice of the appropriate plywood, properties of the door panel can be adjusted.
- wood is available inexpensively, is easy to handle and has sufficient strength.
- the film element is formed from a plastic.
- the film element is designed as a plastic sheet.
- the plastic can have polyvinyl chloride, or PVC for short, or a mixture, in particular a plastic mixture, of PVC and acrylonitrile-butadiene-styrene copolymer, or ABS for short. Thanks to the film element, the door leaf has particularly good thermal insulation, whereby a cold bridge can be avoided and the door leaf has particularly good thermal insulation properties.
- the insert element advantageously has a fold on one end face of the door leaf.
- the insert element is formed folded.
- At least one receiving groove which extends at least partially along a main direction of extension of the insert element, adjoins the fold.
- “Receiving groove” means in particular a depression in the insert element, in particular on the end face of the insert element, which has the shape of a channel or groove.
- the receiving groove preferably extends completely or partially along the entire end region or a length of the door leaf or insert element in the end region.
- a sealing element in particular a seal, such as a door seal, can be inserted or received in the receiving groove.
- the receiving groove can also be set up to receive a part of a frame on which the door leaf is arranged.
- the insert element has at least one receptacle, which is arranged perpendicular to the main direction of extension of the insert element next to the at least one receiving groove and at least partially extends along the main direction of extension of the insert element.
- a recording can adjoin the recording groove.
- the fold, the receiving groove and the receiving device are preferably arranged in succession on the end face of the insert element.
- the receiving groove and the receiving device are arranged in particular on a surface or side of the insert element facing the end face region of the door leaf.
- the receptacle allows additional functional elements to be introduced into the door leaf in a particularly simple manner, without having to provide additional fastening elements.
- the insert element has a step-shaped lowering on the front side with respect to the fold.
- the insert element can be at an edge area, in particular vertically to the main direction of extension opposite the fold, have a gradation.
- the fold has a step-like lowering.
- the step-like lowering is arranged in particular on a surface or side of the insert element facing the end region of the door leaf.
- the step-shaped lowering is arranged next to the receptacle.
- the step-shaped lowering is designed as a milling edge.
- the insert element preferably has a further step-shaped lowering on a side of the rebate opposite the door leaf broad side.
- the step-shaped lowering is formed on the fold.
- the further step-shaped lowering can be a milling edge.
- the further step-shaped lowering extends at least partially, ie completely or partially, in the main direction of extension or along a length of the insert element.
- the metal sheet advantageously comprises a first metal sheet element which has a U-shaped end section which comprises the fold.
- the first sheet metal element is bent at an end region in such a way that it surrounds the fold or is guided around the fold.
- the sheet metal element is U-shaped in the fold area.
- One leg of the U-shaped end section preferably bears against the further step-shaped depression.
- the leg of the U-shaped end section of the first sheet metal element preferably forms the leg of the sheet metal element, which rests on the further step-shaped depression.
- the leg extends parallel to the door broad side or door leaf wide side of the door leaf.
- the step-shaped lowering can form a support area or a socket for the leg of the end section of the first sheet metal element.
- a depth preferably corresponds to the further step-like reduction in the sheet thickness of the first sheet metal element.
- the metal sheet comprises a second sheet metal element which has an L-shaped end section, one leg of the L-shaped end section on the step-shaped Lowering is pending.
- the second sheet metal element can be angled at one end region, in particular bent at a right angle.
- the angled section of the second sheet metal element preferably forms the leg of the sheet metal element, which rests on the step-shaped depression.
- the step-shaped depression can form a support area or a holder for an end section of the second sheet metal element.
- a depth preferably corresponds to the step-like lowering of the sheet thickness of the second sheet metal element.
- an end region of the film element at least partially covers the second sheet metal element in the region of the step-shaped lowering.
- the film element can overlap the second sheet metal element, in particular the leg of the L-shaped end section of the second sheet metal element.
- the leg of the L-shaped end section of the second sheet metal element is arranged between the film element and the insert element.
- the film element extends perpendicular to the main direction of extension of the insert element from the step-shaped lowering to the at least one receiving groove.
- the film element particularly preferably has at least one recess which exposes the receptacle of the insert element.
- the film element does not completely cover the outer surface of the insert element, in particular on the end face.
- the film element particularly preferably has at least one opening which penetrates the film element and surrounds the receptacle.
- the end face region preferably comprises a lock-side end face region
- the insert element comprising a lock-side block strip which is arranged on the lock-side end face region and which is set up to accommodate a multiple locking device arranged in the lock-side end face region of the door leaf.
- a particularly high stability is thereby achieved in a further preferred embodiment achieved that the lock-side block strip is dimensioned such that it fills the entire lock-side end area, in particular as a filler insert.
- the insert element is set up to accommodate a multiple locking device which is arranged in the receptacle in the lock-side end area of the door leaf and comprises a plurality of jointly operable engagement devices for locking engagement with stationary abutment elements.
- the at least one receptacle can have at least one receptacle groove for a drive element, in particular a push rod, for coupling a lock provided for actuating the engagement devices to an arranged engagement device spaced apart from the lock.
- the at least one receptacle can have at least one receptacle pocket for a lock and / or for at least one engagement device spaced apart from the lock.
- the end face region advantageously comprises a hinge-side end face region, the insert element comprising a hinge-side block strip in which door hinges can be anchored.
- the door leaf can have a block strip in the hinge-side end area as a filling insert, in which the door hinges can be anchored.
- the door hinges can be arranged between two metal sheets forming the outer jacket - the first metal sheet element and the second metal sheet element.
- This block strip which can also be referred to as a tape take-up block, is preferably provided throughout on the length to be arranged on the tape-side end face.
- the door leaf comprises a filler element which is surrounded by the outer jacket and / or the insert element.
- the filling element is arranged on a side of the insert element facing away from the side region of the door leaf.
- the filling element is preferably formed from PU foam or styrofoam or mineral wool or from a combination of styrofoam and / or PU foam and / or mineral wool.
- the outer jacket extends in the end region to the film element.
- the invention also includes methods for producing a door leaf.
- the door leaf comprises an outer jacket which covers at least the broad sides of the door leaf.
- the outer jacket is made of a sheet metal.
- the door leaf has an insert element which is at least partially surrounded by the outer jacket.
- the insert element is arranged on an end region of the door leaf.
- the insert element is formed from a plywood as a wood material.
- a film element is applied to an outer surface of the insert element facing the end face region of the door leaf.
- the insert element is first produced from the plywood.
- the film element is then applied to the outer surface of the insert element.
- the insert element is introduced into the outer casing and connected to the outer casing in such a way that the film element faces the end region of the door leaf.
- the insert element is wetted with an adhesive in order to apply the film element to the outer surface of the insert element.
- adhesive can be applied to a predetermined surface area of the insert element on which the film element is to be applied.
- the insert element can be wetted with an adhesive to connect the insert element to the outer jacket.
- adhesive can be applied to a peripheral surface or a casing surface of the insert element, which in particular includes the outer surface.
- the insert element is glued into the door leaf, in particular into the outer jacket.
- the preferred adhesive is polyurethane adhesive, PU adhesive for short, in particular hot melt PU adhesive, or polycondensation adhesive, such as, for example, melamine resin or phenol-resorcinol resin adhesive, which are also referred to as glues.
- the film element is advantageously applied to the outer surface of the insert element by a lamination process.
- Under laminating or one Laminating process means in particular the joining of several layers of the same or different materials with the help of a laminating agent.
- Wet lamination or dry lamination or thermal lamination can be used in particular as the lamination process.
- the insert element is produced rebated. Furthermore, before the film element is applied by machining or removal, a receiving groove adjoining the fold of the insert element, which extends at least partially along a main direction of extension of the insert element, and / or a step-like lowering from an end face perpendicular to the main direction of extension relative to the fold in the Insert element and / or a further step-like lowering is introduced into the insert element on a side of the fold opposite the broad side of the door leaf.
- a further advantageous embodiment provides that, after the film element has been applied, at least one recess is made in the film element and then a receptacle is inserted into the insert element by machining, the recess of the film element exposing the receptacle.
- the invention also includes further developments of the method according to the invention which have features as have already been described in connection with the further developments of the door leaf according to the invention. For this reason, the corresponding developments of the method according to the invention are not described again here.
- the described components of the embodiments each represent individual features of the invention that are to be considered independently of one another, which further develop the invention independently of one another and are therefore also to be regarded individually or in a combination other than the one shown as part of the invention. Furthermore, the described embodiments can also be supplemented by further features of the invention that have already been described.
- the door leaf 10 has a total of four end faces on an end face region 11 or an edge region - an upper horizontal end face 12, a hinge-side end face 13, a lower horizontal end face 14 and a lock-side end face 15.
- the door leaf 10 also has two broad sides 16, 17 which are arranged opposite one another.
- the door leaf 10 comprises an outer jacket 18.
- the outer jacket 18 is formed from a metal sheet. Of the Outer jacket 18 can have a material thickness or a material thickness, in particular a sheet thickness, of 1 mm to 3 mm, particularly preferably of 1 mm to 2 mm.
- the outer jacket 18 is formed by a first sheet metal element 19 and a second sheet metal element 20.
- the first sheet metal element 19 is arranged on the first broad side 16 of the door leaf 10 and the second metal sheet element 20 on the second broad side 17 of the door leaf 10.
- the first sheet metal element 19 preferably covers at least the first broad side 16 of the door leaf 10 and the second metal sheet element 20 preferably covers at least the second broad side 17 of the door leaf 10.
- the door leaf 10 as shown in FIG Fig. 2 an insert element 21 and a filling element 22 can be seen.
- the insert element 21 preferably fills the end face region 11 of the door leaf 10.
- the filling element 22 fills in particular the area of the door leaf 10 which is encompassed by the end face region 11 or the insert element 21.
- the filling element 22 preferably fills the remaining or remaining area of the door leaf 10.
- the insert element 21 and the filling element 22 together form a filling insert or filling of the door leaf 10.
- the filling element 22 is framed by the insert element 21.
- the insert element 21 preferably forms a door leaf frame of the door leaf 10. In other words, the insert element 21 can frame the door leaf 10 in the end region 11.
- the filling element 22 is formed from a filling material.
- a filling material for example, PU foam or styrofoam or mineral wool or a tubular chipboard or a combination of styrofoam and / or PU foam and / or mineral wool can be used as the filling material.
- a border block block 23 of the insert element 21 borders the filler element 22 on the lock-side end face 15 or the lock-side end face region, a hinge-side block strip 24 of the insert element 21 on the hinge-side end face 13 or end face region, and an upper horizontal block ledge 25 on the upper horizontal end face 12 or end face region of the insert element 21 and a lower horizontal block bar 26 of the insert element on the lower horizontal end face 14 or end face region.
- the block block 23 on the lock side, the block block 24 on the hinge side, preferably form the upper horizontal block Block strip 25 and the lower horizontal block strip 26 frame spars of the door leaf 10.
- the lock-side block strip 23, the hinge-side block strip 24, the upper horizontal block strip 25 and the lower horizontal block strip 26 form a door frame or door leaf frame of the door leaf 10.
- the block strips 23, 24, 25, 26 are arranged in particular on the four narrow sides of the door leaf 10.
- Fig. 1 is the lock-side block bar 23 by the dashed boundary line 28 and the hinge-side block bar 24 is indicated by the dashed border line 29. It can be seen from this that the block block 23 on the lock side and the block block 24 on the hinge side run continuously along the vertical length of the door leaf 10.
- the upper horizontal block bar 25 is indicated by the dashed boundary line 30 and the lower horizontal block bar 26 is indicated by the lower dashed boundary line 31. It can be seen from this that the upper horizontal block bar 25 and the lower horizontal block bar 26 run continuously along the horizontal length of the door leaf 10 from the lock-side block bar 23 to the hinge-side block bar 24.
- the remaining area of the door leaf 10, which is delimited by the dashed lines 28, 29, 30, 31, is filled by the filler 22. Together, the four block strips form the insert element 21 of the door leaf 10.
- the door leaf 10 is like out Fig. 1 can be seen, provided with a fold 27 on all four end faces - on the upper horizontal end face 12, on the hinge-side end face 13, on the lock-side end face 15 and on the lower horizontal end face 14.
- the door leaf 10 can also be made blunt on the lower horizontal end face 14, in particular without a fold.
- the first sheet metal element 19 surrounds the fold 27.
- the first sheet metal element 19 lies against the first broad side 16 of the door leaf 10 and encloses the fold 27 in an end section 32.
- the end section 32 is U-shaped.
- the first sheet metal element 19 has a tab on the end section 32.
- the fold 27 has a rectangular cross section.
- the U-shaped or U-profile-shaped end section 32 extends from the first broad side 16 against the fold 27, across the lock-side end face 15 against the fold 27, to a side of the fold 27 opposite the first broad side 16, in particular parallel.
- the block block 23 on the lock side has a step-shaped depression 33 on a side of the block strip opposite the fold 27.
- the fold 27 extends perpendicular to the vertical length of the door leaf.
- the block block 23 on the lock side extends in a main direction of extension, which coincides with the vertical length of the door leaf 10.
- the main direction of extension of the block strips 23, 24, 25, 26 coincides with a length of the respective block strip 23, 24, 25, 26.
- the step-shaped depression 33 is arranged, in particular perpendicular to the main direction of extension, with respect to the fold 27 on the lock block 23 on the lock side or the insert element 21.
- the stepped depression 33 extends at least partially, that is to say completely or partially, in the main direction of extension of the block strip, in particular the vertical length of the door leaf 10.
- the second sheet metal element 20 has a step-shaped or L-shaped end section 34.
- the second sheet metal element 20 is angled at the end section 34, in particular at right angles.
- One leg 35 of the L-shaped end section 34 lies on the step-shaped depression 33 of the block block 23 on the lock side.
- the second sheet metal element 20 therefore bears against the second broad side 17 of the door leaf 10 and extends over the lock-side end face 15, on which the end section 34 or the leg 35 rests on the lock-side block strip 23.
- the block block 23 on the lock side has a receptacle 36 or receptacle.
- the receptacle 36 is set up to receive a multi-point locking device.
- the hinge block block 34 there are securing bolts (not shown in figures) and an upper one Door hinge element 37 and a lower hinge element 38 introduced.
- the block block 24 on the hinge side can also be referred to as band wood.
- the receptacle 36 of the block block 23 on the lock side has a first receiving groove 37 and a second receiving groove 38.
- the receptacle further comprises a first receptacle pocket 39 in the form of a first elongated hole, a second receptacle pocket 40 in the form of a second elongated hole and a third receptacle pocket 41 in the form of a third elongated hole.
- the first receiving groove 37 and the second receiving groove 38 each have a predetermined depth and a predetermined length, in particular in the vertical length of the door leaf 10. In particular, the depth of the second receiving groove 38 is greater than the depth of the first receiving groove 37.
- the elongated holes each have a predetermined depth and a predetermined length, in particular over the vertical length of the door leaf 10.
- the block block 23 on the lock side has a receiving groove 42.
- the receiving groove is arranged next to the fold 27, directly adjacent to the fold 27.
- One side or surface of the fold 27 forms a wall of the receiving groove 42.
- the receiving groove 42 is arranged between the fold 27 and the receptacle 36.
- the receiving groove 42 extends at least partially, ie completely or partially, in the main direction of extension of the block strip, that is to say the vertical length of the door leaf 10.
- the receiving groove 42 has a predetermined depth. The depth of the receiving groove 42 can be made smaller than the depth of the receiving 36.
- an elevation 43 is formed between the stepped depression 33 and the first receiving groove 37, which elevation is in particular essentially square or rectangular in cross section.
- the stepped depression 33, the receptacle 36 and the receiving groove 42, the block block 23 on the lock side has a profile or inner profile.
- the door leaf 10 is equipped with a multiple locking device.
- the multi-point locking device has a continuous metal strip which acts as a cover strip in the installed state and on which a main lock housing for a lock with latch and bolt and two housings of locking engagement devices arranged away from the lock are provided.
- the engagement devices can be actuated together with the bolt via push rods through the housing accommodated in the main lock housing. Except for the engaging elements of the engaging devices, all elements of the multiple locking device are accommodated on a common side of the metal bar.
- the receptacle 36 with its receiving grooves 37, 38 and its receiving pockets 39, 40, 41 is each designed to receive the individual elements of one of the multiple locking devices in FIG.
- the receiving pockets 39, 40, 41 serve to receive the housing and the second receiving groove 38 to receive the push rod, while the first receiving groove 37 receives the metal bar.
- the multiple locking device is designed in particular for triple locking.
- the door leaf 10 also has a film element 44.
- the film element 44 is formed from a plastic.
- the plastic can have polyvinyl chloride, or PVC for short, or a mixture, in particular a plastic mixture of PVC and acrylonitrile-butadiene-styrene copolymer, or ABS for short.
- the film element 44 is plate-shaped. In other words, the film element 44 is designed as a plastic sheet. In Fig. 2 the film element rests on the end face 15, the outer surface, on the block block 23 on the lock side.
- the film element 44 extends perpendicular to the main direction of extension of the insert element 21 from the step-shaped depression 33 to the receiving groove 42.
- the film element 44 does not completely cover the outer surface or end face surface 15 of the insert element 21, in particular on the end face.
- the film element 44 has at least one cutout 45 which exposes the receptacle 36 of the block block 23 on the lock side.
- the film element 44 has at least one that Foil element 44 penetrating recess 45 or opening which surrounds the receptacle 36.
- the horizontal upper block bar 25, the horizontal lower block bar 26 are designed like the lock-side block bar 23, except that these block bars 25, 26 have no receptacle 36.
- the hinge-side block bar 24 is also formed on the lock-side block bar 23, only that the hinge-side block bar 24 has no receptacle 36.
- the hinge-side block strip 24 also has receptacles for the door hinges 37, 38. The block strips therefore differ in the receptacle 36.
- the insert element 21 is shown with the film element 44 arranged thereon.
- the insert element 21 is made of plywood, in particular as a block plywood.
- the insert element 21 is provided as a block made of a layer-glued wood, in particular as a wood block or wooden strip.
- the insert element 21 does not yet have a profile or a contour.
- the insert element 21 is machined by a machining process, in particular a machining removal, for example by milling.
- the removal can preferably be carried out in several steps. For example, multiple milling can be carried out during machining removal.
- the stepped depression 33, the further stepped depression 46, the receiving groove 42 and the fold 27 are produced by the machining discharge. Furthermore, the insert element 21 or the fold 27 has a further step-shaped depression 46 on a side of the fold 27 opposite the broad side 16. In the case of the further step-shaped lowering 46, as with the step-shaped lowering 33, it can be a milling edge act.
- the further step-shaped lowering 46 extends at least partially, that is to say completely or partially, in the main direction of extension or along the length of the insert element 21. With the main direction of extension is in particular a length of the insert element 21 or the corresponding block strip - lock-side block strip 23, hinge-side block strip 24, upper horizontal one Block bar 25 and lower horizontal block bar 26 - meant.
- the depth of the further stepped depression 46 corresponds to the sheet thickness of the first metal sheet element 19.
- the depth of the further stepped depression extends from the side of the fold 27 opposite the first broad side 16 to the first broad side 16.
- the depth of the stepped depression 33 extends vertically to the end face or parallel to the first broad side 16 or second broad side 17.
- the depth of the step-shaped depression 33 corresponds to the sheet thickness of the second sheet metal element 19.
- the first sheet metal element 19 and the second sheet metal element 20 preferably have the same sheet thickness.
- the insert element 21, in particular an outer surface or outer peripheral surface of the insert element 21, is wetted with an adhesive.
- an adhesive for example, a PU adhesive, in particular a hot melt PU adhesive, can be used as the adhesive.
- a PU adhesive in particular a hot melt PU adhesive
- an adhesive layer is applied to the surface of the insert element 21.
- the application of the adhesive layer is used so that the film element 44 can be applied or glued to the outer surface or end face of the insert element 21 on the elevation 44 between the receiving groove 42 of the step-shaped depression 33.
- the film element 44 is attached to the insert element 21 in a lamination process.
- the insert element 21 can be glued into the outer jacket 18 of the door panel 10.
- the insert element 21 is on the side of the fold 27 with the first sheet metal element 19 and on the side of the step-shaped depression 33 glued to the second sheet metal element 20, in particular integrally connected.
- the filling element 22 is also introduced into the outer jacket 18.
- the gluing of all components in the outer jacket 18 takes place in particular over the entire surface, a metal-wood adhesive based on PU being used in particular in the area of the insert element 21.
- the insert element 21, which is composed of the lock-side block strip 27, the upper vertical block strip 25, the hinge-side block strip 24 of the vertical lower block strip 26, the filler element 22 and the outer jacket 18 with the first sheet metal element 19 and the second sheet metal element 20 form a door leaf blank, in particular completely, without punching or milling, but the fold 27 is already provided as shown.
- the actual finishing is carried out by machining, in particular milling. This milling is done with a CNC controlled milling device.
- the receptacle 36 is formed in the milling process. In other words, the receiving contours for the door hinges and / or locks are milled in after the production progress.
- Fig. 6 the door leaf 10 is shown together with a frame spar 47 of a frame.
- the company brochure will refer to the possible designs and dimensions of the frame or the frame spars of the frame [8] Thermo65 / Thermo46 house and entrance doors; As of 05.2017 / print 05.2017 / HF 85828 DE / PDF referred.
- the side of the frame spar 47 facing the door leaf 10 has a profile or shape corresponding to the front face 15 on the lock side.
- the door leaf preferably the front 15 on the lock side, can connect to the frame spar 47, in particular flush.
- the frame spar 47 is formed from a metal sheet with a predetermined profile.
- the frame spar 47 has in particular a hollow metal profile.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Special Wing (AREA)
- Wing Frames And Configurations (AREA)
Claims (15)
- Battant de porte (10) pour une porte d'entrée, comprenant :- une enveloppe extérieure (18) recouvrant au moins les côtés larges (16, 17) du battant de porte (10), l'enveloppe extérieure (18) étant formée d'une feuille de métal ;- un élément d'insertion (21), qui est entouré au moins en partie par l'enveloppe extérieure (18) et qui est disposé sur une zone de face frontale (11) du battant de porte (10), dans lequel- l'élément d'insertion (21) est formé d'un bois stratifié comme matériau de bois,caractérisé en ce qu'un élément en feuille (44) est appliqué sur une surface extérieure de l'élément d'insertion (21) qui fait face à la zone de la face frontale (11) du battant de porte (10).
- Battant de porte (10) selon la revendication 1,
caractérisé en ce que2.1 le bois lamellé est formé de bois stratifié, en particulier de bois lamellé collé ou de bois lamellé plaqué ou de contreplaqué et/ou2.2 l'élément en feuille (44) est formé d'une matière plastique, en particulier de chlorure de polyvinyle, ou d'un mélange de chlorure de polyvinyle et de copolymère acrylonitrile-butadiène-styrène. - Battant de porte (10) selon l'une des revendications précédentes, caractérisé en ce que l'élément d'insertion (21) présente un pli (27) sur une face frontale (12; 13; 14; 15), au moins une rainure de réception (42), qui s'étend au moins partiellement le long d'une direction d'extension principale de l'élément d'insertion (21), se raccordant au pli (27).
- Battant de porte (10) selon la revendication 3, caractérisé en ce que4.1 l'élément d'insertion (21) présente au moins un logement (36) qui est disposé perpendiculairement à la direction d'extension principale de l'élément d'insertion (21) à côté de l'au moins une rainure de réception (24) et/ou4.2 l'élément d'insertion (21) présente un évidement étagé (33) sur la face frontale (12; 13; 14; 15) perpendiculaire à la direction principale d'extension de l'élément d'insertion (21) par rapport au pli (27) et/ou4.3 l'élément d'insertion (21) présente un autre évidement étagé sur un côté du pli (27) opposé au côté large du battant de la porte (16; 17).
- Battant de porte (10) selon la revendication 3 ou 4, caractérisé en ce que la feuille de métal comprend un première élément de feuille de métal (19) ayant une partie d'extrémité en forme de U (32) comprenant le pli (27).
- Battant de porte (10) selon la revendication 4, caractérisé en ce que la feuille de métal comprend un second élément de feuille de métal (20) ayant une partie d'extrémité en forme de L (34), dans lequel une jambe (35) de la partie d'extrémité en forme de L (34) vient en butée contre l'évidement étagé (33).
- Battant de porte (10) selon la revendication 6, caractérisé en ce que l'élément en feuille (44) recouvre au moins partiellement le second élément de feuille de métal (20) dans la zone de l'évidement étagé (33).
- Battant de porte (10) selon la revendication 4, caractérisé en ce que l'élément en feuille (44) présente au moins un évidement (45) qui expose le logement (36) de l'élément d'insertion (21).
- Battant de porte (10) selon l'une des revendications 4, 6 ou 7, caractérisé en ce que l'élément en feuille (44) s'étend perpendiculairement à la direction principale d'extension de l'élément d'insertion (21) depuis l'évidement étagé (33) jusqu'à la au moins une rainure de réception (42).
- Battant de porte (10) selon l'une des revendications précédentes, caractérisé en ce que10.1 la zone de face frontale (11) comprend une zone de face frontale côté serrure, l'élément d'insertion (21) comprenant une bande de bloc (23) côté serrure qui est disposée sur la zone de face frontale côté serrure et qui est adaptée pour recevoir un dispositif de verrouillage multiple disposé dans la zone de face frontale côté serrure du battant de porte (10) et/ou10.2 la zone de face frontale (11) comprend une zone de face frontale côté charnière, l'élément d'insertion (21) comprenant une bande de bloc (24) côté charnière dans lequel les charnières de porte (37; 38) peuvent être ancrés.
- Battant de porte (10) selon l'une des revendications précédentes, caractérisé en ce que le battant de porte (10) comprend un élément de remplissage (22) qui est entouré par l'enveloppe extérieure (18) et/ou l'élément d'insertion (21).
- Battant de porte (10) selon la revendication 11, caractérisé en ce que l'élément de remplissage (44) est formé d'un matériau de remplissage, le matériau de remplissage comprenant de la mousse PU ou du styromousse ou de la laine minérale ou une combinaison de styromousse et/ou de mousse PU et/ou de laine minérale.
- Procédé de fabrication d'un battant de porte (10) comprenant :- une enveloppe extérieure (18) couvrant au moins les côtés larges (16; 17) du battant de porte (17), dans laquelle l'enveloppe extérieure (18) est formée d'une feuille de métal ;- un élément d'insertion (21), qui est entouré au moins en partie par l'enveloppe extérieure (18) et qui est disposé sur une zone de face frontale (11) du battant de porte (10),l'élément d'insertion (21) étant formé d'un bois stratifié comme matériau de bois et
un élément en feuille (44) étant formé sur une surface extérieure de l'élément d'insertion (21) qui fait face à la zone de la face frontale (11) du battant de porte (10);
le procédé comprenant les étapes:a) la production de l'élément d'insertion (21) à partir du bois lamellé;b) appliquer l'élément en feuille (44) sur la surface extérieure du bloc d'insertion (21);c) insérer et relier l'élément d'insertion (21) à l'enveloppe extérieure (18) de telle sorte que l'élément en feuille (44) soit tourné vers la zone de la face frontale (11) du battant de porte (10). - Procédé selon la revendication 13, caractérisé en ce que14.1 pour appliquer l'élément en feuille (44) sur la surface extérieure de l'élément d'insertion (21) et/ou pour relier l'élément d'insertion (21) à l'enveloppe extérieure (18), l'élément d'insertion (21) est mouillé avec un adhésif et/ou14.2 l'élément en feuille (44) est appliqué sur la surface extérieure de l'élément d'insertion (21) par un procédé de laminage et/ou14.3 l'élément d'insertion (21) est fabriqué de manière pliée, dans lequel, avant l'application de l'élément en feuille (44), une rainure de réception (42) se raccordant au pli de l'élément d'insertion (21) et s'étendant au moins partiellement le long d'une direction d'extension principale de l'élément d'insertion (21) et/ou un évidement étagé (33) par rapport au pli (27) dans l'élément d'insertion (21) et/ou un autre évidement étagé (46) sur un côté du pli (27) à l'opposé de l'un des côtés larges (16; 17) du battant de porte est produit dans l'élément d'insertion (21) par usinage par enlèvement de copeaux.
- Procédé selon la revendication 13 ou 14,
caractérisé en ce qu'après l'application de l'élément en feuille (44), au moins un évidement (45) est produit dans l'élément en feuille (44) et ensuite un réceptacle (36) est produit dans l'élément d'insertion (21) usinage par enlèvement de copeaux, l'évidement (45) de l'élément en feuille (44) exposant le logement (36).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL18209940T PL3495598T3 (pl) | 2017-12-07 | 2018-12-03 | Skrzydło drzwiowe oraz sposób wytwarzania skrzydła drzwiowego |
HRP20201728TT HRP20201728T1 (hr) | 2017-12-07 | 2020-10-26 | Vratno krilo kao i postupak proizvodnje vratnog krila |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017129191.1A DE102017129191A1 (de) | 2017-12-07 | 2017-12-07 | Türblatt sowie Verfahren zum Herstellen eines Türblatts |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3495598A1 EP3495598A1 (fr) | 2019-06-12 |
EP3495598B1 true EP3495598B1 (fr) | 2020-08-05 |
Family
ID=64572253
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18209940.8A Active EP3495598B1 (fr) | 2017-12-07 | 2018-12-03 | Battant de porte ainsi que procédé de fabrication d'un battant de porte |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3495598B1 (fr) |
DE (1) | DE102017129191A1 (fr) |
ES (1) | ES2826868T3 (fr) |
HR (1) | HRP20201728T1 (fr) |
PL (1) | PL3495598T3 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020112128A1 (de) | 2020-05-05 | 2021-11-11 | Hörmann Kg Brandis | Türblatt für eine Feuerschutztür und Verfahren zum Herstellen desselben |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB388256A (en) | 1932-05-04 | 1933-02-23 | Trevor Hindes Rowlands | Improvements in and relating to doors, panels, partitions and the like |
US2694236A (en) | 1952-03-27 | 1954-11-16 | Sylvan Joseph | Door |
EP0795671B1 (fr) | 1996-02-14 | 2001-11-28 | Schörghuber Spezialtüren GmbH & Co. Betriebs-KG | Vantail de porte coupe-feu et/ou -fumée |
DE19953341C5 (de) | 1999-11-05 | 2012-10-25 | Hörmann Kg Brandis | Verfahren zum Herstellen eines Türblattes sowie nach diesem Verfahren herstellbares Türblatt |
PL204313B1 (pl) | 2001-12-11 | 2009-12-31 | Torres Juan Carlos Hurtado | Zabezpieczenie drzwi |
DE102006013774B4 (de) | 2006-03-24 | 2017-03-30 | Hörmann Kg Brandis | Türblatt und Herstellverfahren hierfür |
DE102009050305A1 (de) | 2009-09-04 | 2011-03-17 | Hörmann Kg Brandis | Rechts-/links-verwendbare Haustürelemente |
DE202010004560U1 (de) * | 2010-04-01 | 2010-07-29 | Herholz Vertrieb Gmbh & Co. Kg | Türblatt |
-
2017
- 2017-12-07 DE DE102017129191.1A patent/DE102017129191A1/de active Pending
-
2018
- 2018-12-03 PL PL18209940T patent/PL3495598T3/pl unknown
- 2018-12-03 ES ES18209940T patent/ES2826868T3/es active Active
- 2018-12-03 EP EP18209940.8A patent/EP3495598B1/fr active Active
-
2020
- 2020-10-26 HR HRP20201728TT patent/HRP20201728T1/hr unknown
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
DE102017129191A1 (de) | 2019-06-13 |
PL3495598T3 (pl) | 2021-01-11 |
HRP20201728T1 (hr) | 2020-12-25 |
EP3495598A1 (fr) | 2019-06-12 |
ES2826868T3 (es) | 2021-05-19 |
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