EP3493304B1 - Composition de résine conductrice destinée à des électrodes, composition d'électrode, électrode utilisant ladite composition d'électrode et batterie au lithium-ion - Google Patents

Composition de résine conductrice destinée à des électrodes, composition d'électrode, électrode utilisant ladite composition d'électrode et batterie au lithium-ion Download PDF

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EP3493304B1
EP3493304B1 EP17834081.6A EP17834081A EP3493304B1 EP 3493304 B1 EP3493304 B1 EP 3493304B1 EP 17834081 A EP17834081 A EP 17834081A EP 3493304 B1 EP3493304 B1 EP 3493304B1
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mass
electrode
graft copolymer
resin composition
electrodes
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German (de)
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EP3493304A1 (fr
EP3493304A4 (fr
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Tatsuya Nagai
Takuya Narutomi
Tetsuya Ito
Hiroshi Yokota
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Denka Co Ltd
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Denka Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F20/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F20/02Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
    • C08F20/42Nitriles
    • C08F20/44Acrylonitrile
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F261/00Macromolecular compounds obtained by polymerising monomers on to polymers of oxygen-containing monomers as defined in group C08F16/00
    • C08F261/02Macromolecular compounds obtained by polymerising monomers on to polymers of oxygen-containing monomers as defined in group C08F16/00 on to polymers of unsaturated alcohols
    • C08F261/04Macromolecular compounds obtained by polymerising monomers on to polymers of oxygen-containing monomers as defined in group C08F16/00 on to polymers of unsaturated alcohols on to polymers of vinyl alcohol
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
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    • C08K3/04Carbon
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/16Homopolymers or copolymers or vinylidene fluoride
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/003Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/18Conductive material dispersed in non-conductive inorganic material the conductive material comprising carbon-silicon compounds, carbon or silicon
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    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/136Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
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    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1391Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
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    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • H01M4/622Binders being polymers
    • H01M4/623Binders being polymers fluorinated polymers
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    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
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    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
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    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a conductive resin composition for electrodes, an electrode composition, and an electrode and a lithium ion battery using the same.
  • a battery is required to have a high energy density to miniaturize the system.
  • the battery is also required to have high output characteristics to make it possible to stably supply power without being affected by the temperature of the usage environment.
  • excellent cyclability, etc. is also required in order to be durable for long time use.
  • conventional lead storage batteries, nickel-cadmium batteries, and nickel-hydrogen batteries are rapidly being replaced with a lithium ion secondary battery which has higher energy density, output characteristics and cyclability.
  • the content of a conductive agent in the composite electrode material is required to be lowered further.
  • the content of the conductive agent in the composite positive electrode material should be typically 2 mass% or less, and more preferably 1 mass% or less.
  • carbon black which is a conductive agent, is required to exert sufficient electron conductivity even if the amount thereof added is small.
  • Carbon black has a common structure in which primary particles having an almost spherical shape are linked together like beads, and such a structure is called "the structure".
  • the structure In general, the smaller the primary particle diameter is, the more electric contacts there should be in a conductive agent of the same mass, which improves electron conductivity. Also, the longer the structure is linked, the larger is a distance in which electron conduction is possible without contact resistance, and therefore electron conductivity is improved.
  • JP 2012-59466 A proposes performing two-step kneading including thick kneading and dilution dispersion.
  • this method does not necessarily exert a sufficient effect on carbon black having a small primary particle size and long structure as mentioned above.
  • WO 2015/053224 A1 discloses a composition for positive electrodes comprising a graft copolymer in which a monomer containing acrylonitrile as a main component is grafted onto polyvinyl alcohol.
  • the average degree of polymerization of the polyvinyl alcohol is 300 to 3,000, and the degree of saponification is 70 mol% to 100 mol%.
  • the content of polyvinyl alcohol in the graft copolymer is 40 to 80 mass% and of polyacrylonitrile is 60 to 20 mass%.
  • the composition does not include a binding material.
  • the problem of the present invention is to provide a conductive resin composition for electrodes which is excellent in dispersibility and oxidation resistance. Another problem is to provide: an electrode composition excellent in dispersibility which is produced by using the conductive resin composition for electrodes; an electrode produced by using the electrode composition and having a low resistance and an excellent binding capacity; and a lithium ion battery having excellent high output characteristics and excellent cyclability.
  • the present invention that solves the above problems is configured from the following.
  • a low viscosity and a high oxidation resistance can both be achieved by improving dispersibility of a conductive agent by adding, as a dispersant, a graft copolymerization reactant in which the average degree of polymerization of polyvinyl alcohol is 30 to 3000, the degree of saponification is 90 mol% to 100 mol%, the polyvinyl alcohol content is 10 mass% to 40 mass%, and the polyacrylonitrile content is 90 mass% to 60 mass%, to the conductive resin composition for electrodes containing a conductive agent and a binding material.
  • the effect of reducing the viscosity of the electrode composition produced by using the conductive resin composition for electrodes is also high, and the electrode produced by using the same has a low electrode plate resistance, and the lithium ion battery is characterized by having excellent high output characteristics and excellent cyclability.
  • the present invention will be described in detail.
  • the term "to” between two numbers means a range of "equal to or more than” the left side value and “equal to or less than” the right side value.
  • a to B means A or more and B or less.
  • the conductive resin composition for electrodes of the present embodiment is a conductive resin composition for electrodes containing a dispersant, a conductive agent, and a binding material.
  • the dispersant contains a graft copolymer (hereinafter, also, simply called “the graft copolymer”) in which a monomer containing acrylonitrile as a main component is grafted onto polyvinyl alcohol (hereinafter, sometimes abbreviated as "PVA”) (hereinafter, also, simply called “the graft copolymer”).
  • PVA polyvinyl alcohol
  • This graft copolymer is a graft copolymer in which side branches of polyacrylonitrile (hereinafter, sometimes abbreviated as "PAN”) are formed on a main chain of polyvinyl alcohol (a graft copolymer having a main chain containing polyvinyl alcohol and a side chain containing polyacrylonitrile).
  • the "graft copolymer” includes, besides a graft copolymer itself, a mixture of a homopolymer of PAN and/or a homopolymer of PVA, which are not involved in the graft copolymerization. Accordingly, the dispersant used in the present embodiments may contain a PAN homopolymer and/or a PVA homopolymer as a resin (polymer), in addition to a graft copolymer itself.
  • a polyvinyl alcohol refers to a compound having a polyvinyl alcohol moiety.
  • conventionally known polyvinyl alcohols including a modified compound in which polyvinyl alcohol is partially acetalized or butyralized, may be used.
  • the average degree of polymerization of PVA is 300 to 3,000 in view of solubility and dispersibility of the conductive resin composition for electrodes.
  • the average degree of polymerization of PVA is preferably 320 to 2,950, more preferably 500 to 2,500, and still more preferably 500 to 1,800.
  • dispersibility of the active material and the conductive agent may be lowered when an electrode is formed therefrom, leading to lowered durability.
  • the average degree of polymerization of PVA is more than 3,000, the solubility lowers and the viscosity increases, making the conductive resin composition for electrodes difficult to produce.
  • the average degree of polymerization of PVA, herein, is measured by a method according to JIS K 6726.
  • the monomer to be grafted onto PVA contains acrylonitrile as an essential component in view of oxidation resistance.
  • Monomers to be grafted onto PVA may include, as a component that may be used in combination with acrylonitrile, within a range not sacrificing the oxidation resistance of the conductive resin composition for electrodes, ethylenic unsaturated carboxylates such as methyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl methacrylate, and 2-ethylhexyl acrylate; ethylenic unsaturated carboxylic acids such as (meth)acrylic acid, anhydrous maleic acid, and itaconic acid; and styrene. These components may be used alone or in combinations of two or more.
  • Acrylonitrile in a monomer to be grafted onto PVA is a main component in the graft-copolymerized monomers, and preferably is in an amount of 50 mass% or more of the graft-copolymerized monomers, and more preferably 90 mass% or more.
  • acrylonitrile accounts for 90 mass% or more of the graft-copolymerized monomers, the oxidation resistance and dispersibility of the conductive resin composition for electrodes can be increased more.
  • the composition of the monomers grafted onto PVA can be determined by 1 H-NMR (Proton nuclear magnetic resonance method).
  • the graft ratio of the graft copolymer is preferably 150% to 900%, and more preferably 300% to 570%. By setting the graft ratio at 150% or more, oxidation resistance can be prevented from lowering. Also, by setting the graft ratio at 900% or less, dispersibility can be prevented from lowering.
  • a homopolymer of PAN can be produced, and so a step of separating a homopolymer of PAN from the graft copolymer is necessary for calculating the graft ratio.
  • a homopolymer of PAN is soluble in dimethyl formamide (hereinafter, sometimes abbreviated as "DMF"), but PVA and a graft-copolymerized PAN are not soluble in DMF.
  • DMF dimethyl formamide
  • the homopolymer of PAN can be separated by an operation such as centrifugation.
  • a composition containing a graft copolymer (graft copolymerization reactant) is immersed in a predetermined amount of DMF to dissolve a homopolymer of PAN in DMF. Subsequently, the immersed liquid is divided into a DMF soluble fraction and a DMF insoluble fraction by use of centrifugation.
  • the graft ratio of the graft copolymer obtained by Formula (1) is preferably 150% to 900% from the viewpoint of enhancing coating of an active material.
  • the PVA amount in the graft copolymer is 10 mass% to 40 mass%, and preferably 10 mass% to 20 mass%. When the PVA amount is less than 10 mass%, binding capacity and dispersibility may be lowered. When the PVA amount is more than 40 mass%, oxidation resistance may be lowered.
  • the PVA amount in the graft copolymer means the PVA amount and amount of the homopolymer of PVA in the graft copolymer, relative to the total of the graft copolymer, homopolymer of PAN, and homopolymer of PVA on mass basis.
  • the PAN amount in the graft copolymer is 90 mass% to 60 mass%, and is preferably 90 mass% to 80 mass%. When the PAN amount is more than 90 mass%, binding capacity and dispersibility may be lowered. When the PAN amount is less than 60 mass%, oxidation resistance may be lowered.
  • the "PAN amount in the graft copolymer” means the PAN amount and amount of the homopolymer of PAN in the graft copolymer, relative to the total of the graft copolymer, homopolymer of PAN, and homopolymer of PVA on mass basis.
  • the PAN amount in the graft copolymer is a total amount of PAN grafted onto PVA and PAN homopolymer, and can be calculated from the polymerization rate of acrylonitrile and mass of acrylonitrile charged.
  • mass% of PAN in the graft copolymer can be obtained by Formula (2).
  • Mass % of PAN in the graft copolymer d ⁇ 0.01 ⁇ e / f + d ⁇ 0.01 ⁇ e ⁇ 100 mass %
  • d represents the polymerization rate (%) of acrylonitrile
  • e represents mass (charge-in amount) of acrylonitrile used for the graft copolymerization
  • f represents mass (charge-in amount) of PVA used for the graft copolymerization.
  • the polymerization rate d (%) of acrylonitrile can be obtained by Formula (3).
  • Polymerization rate % of acrylonitrile g ⁇ f / e ⁇ 100 %
  • g represents the mass of the composition containing the polymerized graft copolymer.
  • the content of the graft copolymer in the dispersant is preferably 50 mass% or more, and more preferably 90 mass% or more, from the viewpoint of enhancing dispersibility.
  • the method of producing the graft copolymer is not particularly limited, but a method is preferable in which after preparing polyvinyl acetate, the polyvinyl acetate is saponified to obtain PVA, and a monomer containing acrylonitrile as a main component is grafted onto the PVA.
  • any known method such as bulk polymerization and solution polymerization, may be used.
  • an initiator used in the preparation of polyvinyl acetate include azoic initiators such as azobisisobutyronitrile, and organic peroxides such as benzoyl peroxide, bis(4-t-butyrcyclohexyl) peroxydicarbonate.
  • the saponification reaction of polyvinyl acetate may be conducted by, for instance, saponification in an organic solvent in the presence of a saponification catalyst.
  • a saponification catalyst examples include basic catalysts such as sodium hydroxide, potassium hydroxide, and sodium alkoxide, and acidic catalysts such as sulfuric acid and hydrochloric acid. Of these, sodium hydroxide is preferred in view of the saponification rate.
  • Examples of the initiator to be used in graft copolymerization include organic peroxides such as benzoyl peroxide; azo compounds such as azobisisobutyronitrile; potassium peroxodisulphate; and ammonium peroxodisulphate.
  • the conductive agent used is preferably at least one selected from the group consisting of (i) fibrous carbon, (ii) spherical carbon, and (iii) a carbon composite in which fibrous carbon and spherical carbon are interconnected.
  • fibrous carbon include a vapor-grown carbon fiber, a carbon nanotube, and a carbon nanofiber.
  • spherical carbon include carbon black.
  • carbon black include acetylene black, furnace black, and Ketjenblack (registered trademark).
  • These conductive agents may be used alone or in combinations of two or more. Of these, it is most preferable to use one or more selected from the group consisting of acetylene black, carbon nanotube, and carbon nanofiber in view of the high effect of improving the dispersibility of the conductive agent.
  • the size of the conductive agent is not particularly limited, but in the case of a fibrous carbon, the average length of a primary particle may be about 0.5 ⁇ m to 3.0 ⁇ m, and in the case of a spherical carbon, the number-average primary particle diameter may be about 10 nm to 50 nm.
  • the average length is an average value of lengths of several tens of fiber fragments.
  • the number-average primary particle diameter is an average value of diameters of several thousands of primary particles.
  • the content of the conductive agent in the conductive resin composition for electrodes is preferably 0.5 mass% to 1.5 mass%. Within this range, an electrode excellent in dispersibility can be prepared.
  • the binding material examples include polyvinylidene fluoride (PVdF), polytetrafluoroethylene, styrene/butadiene copolymer, and (meth)acrylate ester copolymer.
  • PVdF polyvinylidene fluoride
  • polytetrafluoroethylene polytetrafluoroethylene
  • styrene/butadiene copolymer polytetrafluoroethylene
  • styrene/butadiene copolymer examples include (meth)acrylate ester copolymer.
  • PVdF polyvinylidene fluoride
  • PVdF polytetrafluoroethylene
  • styrene/butadiene copolymer examples include polyvinylidene fluoride (PVdF), polytetrafluoroethylene, styrene/butadiene copolymer, and (meth)acrylate ester copolymer.
  • PVdF poly
  • the content of the binding material in the conductive resin composition for electrodes is preferably 1.0 mass% to 3.0 mass%. Within this range, an electrode excellent in binding capacity and low resistance can be prepared.
  • the conductive resin composition for electrodes can be produced by using a known method.
  • the composition can be obtained by mixing a solvent dispersion solution of a conductive agent, binding material, and a graft copolymer by using a ball mill, sand mill, biaxial kneader, rotational and revolutional agitator, planetary mixer, dispermixer, etc., and the composition is generally used as a slurry.
  • a conductive agent, binding material, and graft copolymer those already mentioned may be used.
  • Examples of a dispersion medium for the conductive resin composition for electrodes include water, N-methylpyrrolidone, cyclohexane, methyl ethyl ketone, and methyl isobutyl ketone.
  • N-methylpyrrolidone is preferred in view of solubility, and when a styrene/butadiene copolymer is used, water is preferred.
  • the solid content in the conductive resin composition for electrodes is not particularly limited, but 10 mass% to 90 mass% is more preferred, and 10 mass% to 20 mass% is most preferred.
  • 10 mass% to 50 mass% By setting the solid content in the conductive resin composition for electrodes at 10 mass% to 50 mass%, the viscosity of the conductive resin composition for electrodes is increased, the force for crushing the conductive agent is increased, and a higher conductive agent dispersing effect is easier to obtain.
  • By setting the solid content at 10 mass% to 20 mass% flowability of the conductive resin composition for electrodes is enhanced, and stability over time of the conductive resin composition for electrodes is increased.
  • the mass ratio of the dispersant to the conductive agent (mass of the dispersant / mass of the conductive agent) in the conductive resin composition for electrodes is preferably 0.01 to 1, more preferably 0.01 to 0.5, and most preferably 0.01 to 0.1.
  • the electrode composition of the present embodiment contains the conductive resin composition for electrodes and an active material.
  • the material for the conductive resin composition for electrodes is as mentioned above, and so is not described here.
  • the content of the conductive resin composition for electrodes is preferably 10 mass% or more, or 20 mass% or more in the electrode composition, in view of dispersibility and high output.
  • the active material is a lithium-containing composite oxide or a lithium-containing polyanion compound containing Mn and having a volume resistivity of 1 ⁇ 10 4 ⁇ cm or higher, and is a positive electrode active material capable of reversibly occluding and releasing cations.
  • Examples thereof include LiCoO 2 , LiMn 2 O 4 , LiNiO 2 , LiMPO 4 , Li 2 MSiO 4 , LiNi X Mn (2-X) O 4 , Li(Mn X Ni Y Co Z )O 2 , Li(Al X Ni Y Co Z )O 2 , and xLi 2 MnO 3 -(1-x)LiMO 2 .
  • the electrode composition can be produced by using a known method.
  • the composition may be obtained through a method in which a solvent dispersion solution of the conductive resin composition for electrodes and the active material are mixed by using a ball mill, sand mill, biaxial kneader, rotational and revolutional agitator, planetary mixer, dispermixer, etc., and the composition is generally used as slurry.
  • the conductive resin composition for electrodes described above those already described may be used.
  • the dispersion medium of the electrode composition include water, N-methylpyrrolidone, cyclohexane, methyl ethyl ketone, and methyl isobutyl ketone.
  • N-methylpyrrolidone is preferred in view of solubility, and when a styrene/butadiene copolymer is used, water is preferred.
  • the slurry of the electrode composition produced is preferably subjected to vacuum defoaming at a stage before application so as to suppress occurrence of defects and maintain smoothness thereof. If bubbles are present in the slurry of the electrode composition, when the slurry is applied on an electrode, defects occur in the coating, which can damage the smoothness.
  • the lithium ion battery is not particularly limited, and the battery may be used in a wide variety of fields, including portable AV equipment, such as digital cameras, video cameras, portable audio players, and portable liquid crystal televisions; portable information terminal devices, such as note-type personal computers, smart phones, mobile PCs; and further, portable game machines, electric tools, electromotive bicycles, hybrid vehicles, electric vehicles, and power storage systems.
  • portable AV equipment such as digital cameras, video cameras, portable audio players, and portable liquid crystal televisions
  • portable information terminal devices such as note-type personal computers, smart phones, mobile PCs
  • portable game machines portable game machines, electric tools, electromotive bicycles, hybrid vehicles, electric vehicles, and power storage systems.
  • the solution after the saponification reaction was neutralized with acetic acid, filtered, and dried at 100°C for 2 hours to obtain PVA.
  • the average degree of polymerization of the obtained PVA was 330, and the degree of saponification thereof was 96.3 mol%.
  • the average degree of polymerization and degree of saponification of PVA were measured via a method in accordance with JIS K 6726.
  • the polymer was separated by filtration, dried in vacuum at room temperature for 2 hours, and further dried in vacuum at 80°C for 2 hours.
  • the solids in the composition containing the obtained graft copolymer were 8.87 parts by mass, and by using Formula (3), the polymerization rate of acrylonitrile was calculated from the solids to be 23.8%.
  • the mass of PAN in the obtained graft copolymer A was 81.4 mass% based on the whole polymer, the graft ratio was 438%, and the mass average molecular weight of the PAN homopolymer was 256,200.
  • the graft ratio was calculated by using Formula (1) described above.
  • the polyvinyl alcohol content and the polyacrylonitrile content in graft copolymer A were calculated from the reaction rate (polymerization rate) of acrylonitrile and the composition of the charge-in amounts of the respective components used for the polymerization.
  • the mass% of PAN produced during copolymerization was calculated by using Formula (2) described above from the polymerization rate (%) of acrylonitrile, the mass of acrylonitrile used for the graft copolymerization (charge-in amount), and the mass of PVA used for the graft copolymerization (charge-in amount).
  • the mass ratio of PVA to PAN in graft copolymer A was 18.6:81.4.
  • the polyvinyl alcohol content and the polyacrylonitrile content in the table below are the respective masses in the resin content including the graft copolymer itself, as well as the PVA homopolymer and the PAN homopolymer that are produced during copolymerization.
  • the amount of bis(4-t-butylcyclohexyl) peroxydicarbonate in graft copolymer A was changed to 0.15 parts by mass, and polymerization was performed at 60°C for 5 hours. The polymerization rate was 80%.
  • the solution was diluted with methanol so that the concentration of polyvinyl acetate was 30 mass%.
  • 20 parts by mass of a 10 mass% solution of sodium hydroxide in methanol was added, and a saponification reaction was performed at 30°C for 2.5 hours.
  • graft copolymerization with PAN was performed in the same way as for graft copolymer A, and graft copolymer B was prepared.
  • the mass ratio of PVA to PAN in graft copolymer B was 19:81. This composition ratio was measured via the same method as for graft copolymer A. The same also applies to the following graft copolymers C to G.
  • the amount of vinyl acetate in graft copolymer A was changed to 900 parts by mass, the amount of the polymerization initiator, bis(4-t-butylcyclohexyl) peroxydicarbonate was changed to 0.15 parts by mass, and polymerization was performed at 60°C for 5 hours.
  • the polymerization rate was 70%.
  • the solution was diluted with methanol so that the concentration of polyvinyl acetate was 30 mass%.
  • 20 parts by mass of a 10 mass% solution of sodium hydroxide in methanol was added, and a saponification reaction was performed at 30°C for 2.5 hours. Neutralization, filtration and drying were performed in the same way as for graft copolymer A to obtain PVA with an average degree of polymerization of 2,940 and a degree of saponification of 94.8 mol%.
  • graft copolymerization with PAN was performed in the same way as for graft copolymer A, and graft copolymer C was prepared.
  • the mass ratio of PVA to PAN in the obtained graft copolymer C was 21:79.
  • graft copolymerization with PAN was performed in the same way as for graft copolymer A, and graft copolymer D was prepared.
  • the preparation of graft copolymer D was performed in the same way as for graft copolymer A except that the parts by mass of PVA in graft copolymer A was changed to 3.2.
  • the mass ratio of PVA to PAN in the obtained graft copolymer D was 42:58.
  • graft copolymerization with PAN was performed in the same way as for graft copolymer A, and graft copolymer E was prepared.
  • the preparation of graft copolymer E was performed in the same way as for graft copolymer A except that the parts by mass of PVA in graft copolymer A was changed to 3.2.
  • the mass ratio of PVA to PAN in the obtained graft copolymer E was 45:55.
  • graft copolymer F was prepared.
  • the preparation of graft copolymer F was performed in the same way as for graft copolymer A except that the parts by mass of PVA in graft copolymer A was changed to 6.5.
  • the mass ratio of PVA to PAN in the obtained graft copolymer F was 86:14.
  • graft copolymer A The same operation as for graft copolymer A was performed except that, during polymerization of polyvinyl acetate in graft copolymer A, the charge-in amounts of vinyl acetate and bis(4-t-butylcyclohexyl) peroxydicarbonate were changed to 3,000 parts by mass and 0.15 parts by mass, respectively, and also the reaction time and the saponification time were changed to 12 hours and 2 hours, respectively, thereby obtaining PVA with an average degree of polymerization of 3,380 and a degree of saponification of 93 mol%.
  • graft copolymer A The same operation as for graft copolymer A was performed except that, during polymerization of polyvinyl acetate in graft copolymer A, the charge-in amounts of vinyl acetate and bis(4-t-butylcyclohexyl) peroxydicarbonate were changed to 3,000 parts by mass and 0.13 parts by mass, respectively, and also the reaction time and the saponification time were changed to 12 hours and 2.5 hours, respectively, thereby obtaining PVA with an average degree of polymerization of 3,350 and a degree of saponification of 89 mol%.
  • graft copolymer H was prepared.
  • the preparation of graft copolymer H was performed in the same way as for graft copolymer A except that the parts by mass of PVA in graft copolymer A was changed to 2.3.
  • the mass ratio of PVA to PAN in the obtained graft copolymer H was 39:61.
  • graft copolymer A The same operation as for graft copolymer A was performed except that, during polymerization of polyvinyl acetate in graft copolymer A, the charge-in amounts of vinyl acetate and bis(4-t-butylcyclohexyl) peroxydicarbonate were changed to 2,000 parts by mass and 0.15 parts by mass, respectively, and also the reaction time and the saponification time were changed to 12 hours and 0.5 hours, respectively, thereby obtaining PVA with an average degree of polymerization of 1,950 and a degree of saponification of 75 mol%.
  • NMP N-Methylpyrrolidone
  • PV900 polyvinylidene fluoride
  • PVdF carbon black
  • graft copolymer A described above were provided as a solvent, a binding material, a conductive agent, and a dispersant, respectively.
  • a planetary centrifugal mixer manufactured by Thinky Corporation; Thinky Mixer (Vacuum type) ARV-310
  • the conductive resin composition for electrodes was applied onto an aluminum foil such that the thickness after drying was 20 ⁇ m, and was dried at 105°C for 1 hour to obtain a test piece.
  • the produced electrode was cut into a disk shape with a diameter of 14 mm, and the two sides were sandwiched with plate electrodes made of SUS304.
  • an electrochemical measuring system manufactured by Solartron Corporation Ltd.; function generator 1260 and potentio-galvanostat 1287
  • the resistance value calculated by multiplying the obtained resistance component value by the area of the cut-out disk was defined as the electrode plate resistance.
  • the electrode plate resistance of the electrode of the present example was 240 ⁇ cm 2 .
  • the components were mixed until becoming homogeneous. Furthermore, SBR was weighed so that SBR accounts for 2 mass% in solids, and was mixed into the mixture described above. Then, using the planetary centrifugal mixer described above, the components were mixed until becoming homogeneous to obtain a negative electrode slurry for non-aqueous batteries. Next, the negative electrode slurry for non-aqueous batteries was deposited onto a copper foil with a thickness of 10 ⁇ m (manufactured by UACJ Corporation) with an applicator, and left to stand for predrying in a dryer at 60°C for 1 hour.
  • a planetary centrifugal mixer manufactured by Thinky Corporation, Thinky Mixer (Vacuum type) ARV-310
  • the produced lithium ion battery was charged at 25°C with a constant voltage and a constant current with the limitation of 4.45 V and 0.2 C, and then discharged to 3.0 V with a constant current of 0.2 C.
  • the discharge current was changed to 0.2 C, 0.5 C, 1 C, 2 C and 3 C, and the discharge capacity for each of the discharge currents was measured.
  • constant current and constant voltage charge was performed with the limitation of 4.45 V and 0.2 C.
  • the capacity retention rate upon 3C discharge against 0.2C discharge was calculated.
  • the capacity retention rate upon 3C discharge of the lithium ion battery of the present example was 82.5%.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that, differently from Example 1, Li-435 and CNT were used in combination as the conductive agent and Li-435 and CNT were weighed and mixed so that Li-435 accounts for 23.8 mass% in solids and CNT accounts for 23.8 mass% in solids, and each evaluation was performed. Results are shown in Table 4.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the conductive agent of Example 1 was changed to carbon black Li-250 (manufactured by Denka Company Limited), and each evaluation was performed. Results are shown in Table 4.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was not added and PVdF and Li-435 were weighed and mixed so that PVdF accounts for 50.0 mass% in solids and Li-435 accounts for 50.0 mass% in solids, and each evaluation was performed. Results are shown in Table 4. When the conductive resin composition for electrodes used in Comparative Example 1 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to graft copolymer D, and each evaluation was performed. Results are shown in Table 5.
  • the conductive resin composition for electrodes used in Comparative Example 2 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to graft copolymer E, and each evaluation was performed. Results are shown in Table 5.
  • the conductive resin composition for electrodes used in Comparative Example 3 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to graft copolymer F, and each evaluation was performed. Results are shown in Table 5.
  • the conductive resin composition for electrodes used in Comparative Example 4 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to graft copolymer G, and each evaluation was performed. Results are shown in Table 5.
  • the conductive resin composition for electrodes used in Comparative Example 5 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to polyvinyl alcohol (manufactured by Kanto Chemical Co., Inc.; Mw 16,000, product number 18330), and each evaluation was performed. Results are shown in Table 6. When the conductive resin composition for electrodes used in Comparative Example 6 was employed, the dispersibility was improved, but a high oxidative degradation electric current value was shown.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to polyacrylonitrile (manufactured by Sigma-Aldrich Co. LLC.; Mw 150,000, product number 181315), and each evaluation was performed. Results are shown in Table 6.
  • the conductive resin composition for electrodes used in Comparative Example 7 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to combined use of polyvinyl alcohol (manufactured by Kanto Chemical Co., Inc.; Mw 16,000, product number 18330) and polyacrylonitrile (manufactured by Sigma-Aldrich Co. LLC.; Mw 150,000, product number 181315), and each evaluation was performed. Results are shown in Table 6. When the conductive resin composition for electrodes used in Comparative Example 8 was employed, the dispersibility was poor, the viscosity was high, a high oxidative degradation electric current value was shown, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to polyvinylpyrrolidone (manufactured by DKS Co. Ltd.; K-90), and each evaluation was performed. Results are shown in Table 6. When the conductive resin composition for electrodes used in Comparative Example 9 was employed, the dispersibility was improved, but a high oxidative degradation electric current value was shown.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to polyoxyethylene alkyl ether (manufactured by Lion Specialty Chemicals Co., Ltd.; LEOCOL TD-50), and each evaluation was performed. Results are shown in Table 7. When the conductive resin composition for electrodes used in Comparative Example 10 was employed, the dispersibility was improved, but a high oxidative degradation electric current value was shown.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to combined use of polyvinylpyrrolidone (manufactured by DKS Co. Ltd.) and polyoxyethylene alkyl ether (manufactured by Lion Specialty Chemicals Co., Ltd.), and each evaluation was performed. Results are shown in Table 7. When the conductive resin composition for electrodes used in Comparative Example 11 was employed, the dispersibility was improved, but a high oxidative degradation electric current value was shown.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to graft copolymer H, and each evaluation was performed. Results are shown in Table 7. When the conductive resin composition for electrodes used in Comparative Example 13 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • a conductive resin composition for electrodes, an electrode composition, an electrode and a lithium ion battery were produced via the same method as Example 1 except that the dispersant of Example 1 was changed to graft copolymer I, and each evaluation was performed. Results are shown in Table 7. When the conductive resin composition for electrodes used in Comparative Example 14 was employed, the dispersibility was poor, the viscosity was high, and a high value of the electrode plate resistance was also shown. Furthermore, a low discharge capacity retention rate upon 3C discharge was shown in the result of the battery evaluation.
  • Example 1 Example 2
  • Example 3 Example 4 Dispersant Graft copolymer A Graft copolymer B Graft copolymer C Graft copolymer A Conductive agent Li-435 Li-435 Li-435 Li-435 Binding material PVdF PVdF PVdF Mass of dispersant/mass of conductive agent 0.1 0.1 0.1 0.01 Evaluation of conductive resin composition Grind gauge [ ⁇ m] 5 5 10 15 Viscosity [Pa ⁇ s] 5.8 6.5 7.4 10.8 Oxidative degradation electric current value [mA/cm 2 ] 0.05 0.06 0.04 0.06 Evaluation of electrode composition Viscosity [Pa ⁇ s] 12.5 14.5 15.6 16.8 Evaluation of electrode Electrode plate resistance [ ⁇ cm 2 ] 240 280 250 320 Evaluation of battery Capacity retention rate upon 3C discharge [%] 82.5 81.5 82.4 80.4 Discharge capacity retention rate after cycle [%] 90 88 89 84 [Table 3] Example 5
  • Example 6 Example 7
  • Example 8 Dispersant Graft cop
  • the conductive resin compositions for electrodes in Examples 1 to 11 can establish both dispersibility and oxidation resistance compared to the conductive resin compositions for electrodes in Comparative Examples 1 to 14. Due thereto, it was found that the electrode compositions in Examples of the present invention have a low viscosity and that the electrodes employing the electrode compositions have a low electrode plate resistance, thereby suppressing the voltage drop upon discharge.
  • the lithium ion batteries in Examples 1 to 11 have a high discharge rate property and also have a high cyclability compared to the lithium ion batteries in Comparative Examples 1 to 14. Due thereto, it was found that the lithium ion batteries employing the conductive resin compositions for electrodes of the present invention can suppress the output decline associated with increase in the discharge current, and also have a long life.

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Claims (8)

  1. Composition de résine conductrice pour électrodes, comprenant un dispersant, un agent conducteur et un liant :
    le dispersant comprenant un copolymère greffé dans lequel un monomère contenant de l'acrylonitrile comme composant principal est greffé sur un alcool polyvinylique ;
    le degré moyen de polymérisation de l'alcool polyvinylique étant de 300 à 3 000 mesuré en conformité avec JIS K 6726, et le degré de saponification du même étant de 90 % mol à 100 % mol mesuré en conformité avec JIS K 6726 ; et
    le taux d'alcool polyvinylique et le taux de polyacrylonitrile dans le copolymère greffé étant respectivement de 10 % massique à 40 % massique et de 90 % massique à 60 % massique.
  2. Composition de résine conductrice pour électrodes selon la revendication 1, le rapport de masse entre le dispersant et l'agent conducteur (masse du dispersant/masse de l'agent conducteur) étant de 0,01 à 1.
  3. Composition de résine conductrice pour électrodes selon la revendication 1 ou 2, le liant comprenant du polyfluorure de vinylidène.
  4. Composition de résine conductrice pour électrodes selon l'une quelconque des revendications 1 à 3, l'agent conducteur comprenant au moins un élément sélectionné parmi le groupe se composant (i) d'un carbone fibreux, (ii) d'un carbone sphérique et (iii) d'un carbone composite dans lequel un carbone fibreux et un carbone sphérique sont interconnectés.
  5. Composition d'électrode, comprenant la composition de résine conductrice pour électrode selon l'une quelconque des revendications 1 à 4 et une matière active.
  6. Composition d'électrode selon la revendication 5, la matière active étant au moins une matière sélectionné parmi le groupe se composant de LiCoO2, LiMn2O4, LiNiO2, LiMPO4, Li2MSiO4, LiNiXMn(2-X)O4, Li(MnxNiyCoz)O2, Li(AlxNiYCoz)O2 et xLi2MnO3-(1-x)LiMO2,
    X dans LiNixMn(2-x)O4 satisfaisant la relation 0<X<2,
    X, Y, et Z dans Li(MnxNiyCoz)O2 et Li(AlxNiYCoz)O2 satisfaisant la relation X + Y + Z = 1, et chacun satisfaisant la relation 0<X<1, 0<Y<1 et 0<Z<1,
    x dans xLi2MnO3-(1-x)LiMO2 satisfaisant la relation 0<x<1, et
    M dans LiMPO4, Li2MSiO4 et xLi2MnO3-(1-x)LiMO2 étant au moins un élément sélectionné parmi Fe, Co, Ni et Mn.
  7. Électrode ayant une couche comprenant la composition d'électrode selon la revendication 5 ou 6 sur une feuille métallique.
  8. Batterie lithium-ion ayant l'électrode selon la revendication 7 comme électrode positive.
EP17834081.6A 2016-07-28 2017-07-14 Composition de résine conductrice destinée à des électrodes, composition d'électrode, électrode utilisant ladite composition d'électrode et batterie au lithium-ion Active EP3493304B1 (fr)

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