EP3486591B1 - Fluidized bed evaporation drier - Google Patents
Fluidized bed evaporation drier Download PDFInfo
- Publication number
- EP3486591B1 EP3486591B1 EP18214410.5A EP18214410A EP3486591B1 EP 3486591 B1 EP3486591 B1 EP 3486591B1 EP 18214410 A EP18214410 A EP 18214410A EP 3486591 B1 EP3486591 B1 EP 3486591B1
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- EP
- European Patent Office
- Prior art keywords
- cell
- flow
- inflow bottom
- process chamber
- inflow
- Prior art date
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- 238000001704 evaporation Methods 0.000 title description 10
- 230000008020 evaporation Effects 0.000 title description 10
- 238000000034 method Methods 0.000 claims description 52
- 239000000203 mixture Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 7
- 239000011236 particulate material Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 4
- 238000010793 Steam injection (oil industry) Methods 0.000 claims description 2
- 230000003750 conditioning effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 230000003247 decreasing effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 230000032258 transport Effects 0.000 description 20
- 239000000463 material Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 238000001035 drying Methods 0.000 description 7
- 238000005243 fluidization Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 208000001840 Dandruff Diseases 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
- F26B17/107—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers pneumatically inducing within the drying enclosure a curved flow path, e.g. circular, spiral, helical; Cyclone or Vortex dryers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
- F26B17/101—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
- F26B17/103—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis with specific material feeding arrangements, e.g. combined with disintegrating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/007—Dust filtering; Exhaust dust filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
Definitions
- the invention relates to a device for removing fluids and / or solids from a mixture of particulate materials with a container which forms an annular process space with a plurality of cells separated by walls, comprising an inlet cell, intermediate cells and an outlet cell, an entry device for Introducing the batch to be treated into the inlet cell of the process space, a discharge device for discharging the treated batch from the outlet cell of the process space, a fan device for supplying a first fluidizing agent, in particular in the form of superheated steam, from below into the process space through an inflow floor to generate a Fluidized bed in the process space, a heating device for processing the first fluidizing agent in the flow direction upstream of the fan device, swirl vanes for conditioning the flow in the container from the process room to the heating device g and in part also leads to a steam outlet, and a dedusting device in the flow path between the process space and the heating device, wherein dust can be guided to the outlet cell via the dedusting device.
- a device is particularly suitable for drying bulk
- a large number of devices of the type mentioned are known from the prior art, which generally use superheated steam as a fluidizing agent. These so-called fluidized bed evaporation dryers are used to flow through and fluidize bulk material or particulate materials from below with superheated steam, so that a fluidized bed is created.
- the material to be treated is conveyed from an entry cell, in which the material to be treated is introduced into the container and the process space, via subsequent process cells to a discharge cell. Takes place in the discharge cell no inflow from below, so that the finished material can be discharged at the lower end of the discharge cell, for example via a discharge screw.
- the container is sealed at the discharge end as well as at the entry device by means of a lock device in order to allow the machining process to take place under excess pressure.
- Particles entrained by the steam are separated on the way from the process room to a (steam) discharge using swirl-generating blades and a dedusting device, in order to then feed the dust-free steam to the process room after reheating in a heating device via an inflow floor.
- Such facilities are from, for example EP 1 956 326 B1 , EP 2 146 167 B1 , EP 1 070 223 B1 , US 5,357,686 A , EP 0 153 704 A2 and the EP 2 457 649 A1 known.
- This object is achieved according to the invention in that, in order to support a transport of the batch from the inlet cell to the outlet cell and / or a swirling of the batch in the process space of the inflow floor, has first unevenness, and / or at least temporarily a second fluidizing agent, in particular in the form of superheated steam , essentially parallel to the inflow floor by means of first nozzles at least in the Inlet cell can be fed, and / or first flow guide members above the inflow floor and / or second, flow guide members below the inflow floor are provided.
- the area of the inflow floor in the inlet cell is larger than, preferably twice as large, the respective area of the inflow floor of the intermediate cells.
- the feed device for the batch is connected to the container in the region of the inlet cell, preferably in the middle of the height of the inlet cell and / or at the height of the upper extensions of the fluidized bed.
- the feed device loosens the batch by mechanical transport, preferably by means of mechanically acting paddles, in particular a screw conveyor, and / or preheated and / or via
- Flight transport preferably by supplying it with a third fluidizing agent, in particular in the form of superheated steam by steam injection into the screw conveyor, which feeds the inlet cell.
- a third fluidizing agent in particular in the form of superheated steam by steam injection into the screw conveyor, which feeds the inlet cell.
- the inflow floor has first openings in the inlet cell and the intermediate cells, the opening ratio of which preferably decreases from the inlet cell in the direction of the outlet cell.
- Devices according to the invention can be characterized in that the inflow floor has the first unevenness in the form of recessed recesses and / or at least over the first quarter of the process space.
- the inflow base be inclined upward at its edge facing the container and otherwise be essentially horizontal, the edge preferably being provided with first openings and / or first unevenness at least over the first quarter of the process space.
- the second fluidizing agent can be fed in at a pressure of at least 2 bar above the mean pressure in the container and / or in the first quarter of the process space.
- a shielding of the heating device can be provided, the shielding preferably expanding conically in the process space from top to bottom, the first nozzles extending between the shielding and the inflow floor, and / or the shielding second openings and / or second bumps, preferably in the form of recessed recesses.
- the wall between the outlet cell and the inlet cell extends down to the level of the inflow floor, and / or the walls between the inlet cell and a first intermediate cell, between the intermediate cells and between the last intermediate cell and the outlet cell a vertical Have a distance to the inflow floor, in particular to the edge of the inflow floor.
- first flow guide members are provided and / or adjustable between the first nozzles.
- first second flow guide members are provided in a dished end as part of a follow-up device of the fan device, the fan device preferably comprising a blower within the follow-up device.
- Preferred devices according to the invention are characterized in that second second flow guide members are provided in a dished end and / or are attached and / or adjustable on the guide apparatus, preferably each being rotatable about an axis of rotation that extends essentially perpendicular to the inflow floor or vertically.
- third second flow guide members are attached to and / or adjustable on the inflow floor support members, preferably in each case rotatable about an axis of rotation extending essentially parallel to the inflow floor or horizontally.
- the number, orientation and / or arrangement of the first and / or second openings, the first and / or second bumps, the first nozzles and / or the first and / or second flow guide members for the targeted application of horizontal to the batch Transport pulses in the direction of the outlet cell and / or vertical swirling pulses is determined or can be changed.
- orientation in particular the second second and / or third second flow guide members, and / or the supply from the second fluidization means to the first nozzles can be changed via an adjustment device that can be operated from outside the container.
- FIGS. 1a and 1b show a device according to the invention in the form of a fluidized bed evaporation dryer 1000 with an entry device 1 for introducing material to be dried in the form of pressed pulp into a container 21 which has a process space 23 in the region of its bottom 22. More precisely, the pulp is introduced into the process space 23, in which a fluidized bed 2 can be produced by flowing an inflow base 24 with superheated steam to dry the pulp. Dried pulp can then be discharged from the container 21 by means of a discharge device 3, while particles entrained in the steam from the process space 23 within the container 21 are separated off, inter alia by means of a dust collector 4 above the fluidized bed 2.
- the particle-freed steam finally arrives in part to a steam outlet 5 and partly to a heating device in order to be overheated again by means of a heater 6, so that it can be fed again to the process space 23 through the inflow floor 24 with the interposition of a fan device or a blower 7. This results in a closed circuit of part of the steam.
- walls 25 are arranged vertically aligned and extend essentially from an outer wall of the heater 6 to a wall of the container 21 in order to form cells between them in the process space 23.
- the walls 25 can extend down to the inflow floor 24, but must then have openings or form a free space between them and the inflow floor 24.
- the cells formed by the walls 25 are open at the top, so that the vapor serving as the fluidizing agent flows from bottom to top through the cells and entrains the material or particles to be treated and, if necessary, transports them into a downstream cell.
- a first swirl is generated between the process space 23 and an expansion cone 26 via blades 29 above the walls 25.
- the vertical flow of the steam in the process space 23 is thereby deflected in order to lead to a swirl flow in the expansion cone 26. Due to the swirl the steam together with the entrained particles are thus directed onto the wall of the container 21, which causes the particles to slow down, namely by wall friction, so that the braked particles then fall back along the wall into the process space 23.
- the expansion cone 26 there is a decrease in the flow speed, which leads to a broadening of the steam flow out of the cells.
- the expansion cone 26 and an upper region 27 adjoining the same have no internals, that is to say represent a free space in which, with the separation of particles, the flows from the cells spread apart and at least partially mix.
- superheated steam is blown into the upper region 27 via nozzles 34 and 35.
- Separated particles are discharged vertically along the wall in the expansion cone 26 via ribs 36, while the rest of the particles together with the steam enter a central separator in the form of the dust collector 4 in the lid 28 of the container.
- the ribs 36 ensure that the particles are decelerated, which promotes separation.
- the inner contour of the cover 28 is shaped to deflect the flow.
- the entry device 1 enters the pulp to be treated into a first cell in the process space 23, which is referred to below as the inlet cell 201.
- the fluidizing agent does not flow through the last cell or outlet cell 202 provided with the discharge device 3 or only to a small extent, so that material entering this cell 202 from above or along the inflow floor 24 reaches the bottom area and via the discharge device 3 , especially as in the EP 2 146 167 B1 described, can be removed.
- a process control according to the EP 2 457 649 A1 be used.
- the feed device 1 is arranged in such a way that it brings the pulp into the middle of the inlet cell 201, at the level of the upper extensions of the fluidized bed 2, which represents a lower installation than known devices. In addition, it ensures that the pulp is loosened and preheated into the inlet cell 201.
- it comprises a screw conveyor 400 with rotatable paddles 401, as in FIG Figure 2 shown.
- a feed area 402 wet material, that is to say pulp to be dried, is fed in and steam is applied directly from a first steam feed 403, and clumped pulp is comminuted by mechanical energy input from the rotating paddles 401.
- the screw conveyor 400 is attached to the container 21 via a docking area 406 and ensures that the pulp is preheated and loosened together with an excess amount of steam that immediately escapes upwards in the container 21 into the inlet cell 201.
- the inlet cell 201 preferably covers a larger area of the inflow base 24 than each of the remaining cells, so that the supplied pulp is brought into contact with an increased amount of steam on an enlarged floor area, which also counteracts clumping works. Because in the inlet cell 201, the pulp is still the wettest. A doubling of the size of the inlet cell 201 compared to the rest of the cell has proven to be particularly good.
- the flow from the inlet cell 201 to the outlet cell 202 is conditioned via a plurality of flow directors to further counteract clumping, as described below with respect to FIG Figures 3a to 3c , 4a and 4b is described.
- An apron 300 delimits the annular process space 23 to the inside.
- a steam supply pipe 301 opens above the inflow base 24 between the apron 300 and the heater 6 in order to supply steam via nozzles 302 to at least a first quarter of the cells across the inflow base 24, as in FIG Figure 3a shown. This leads to a flow from the apron 300 radially to the wall of the container 21, see flow lines 311.
- the steam supply pipe 301 is arranged in the ring section of the inlet cell 201 in order to loosen up there increasingly with transverse steam, since the pulp there too still carries the largest amount of water.
- guide plates 303 are arranged between the nozzles 302 to ensure the cross flow in each cell. The nozzles 302 and the guide plates 303 thus represent flow directors, the steam supply via the nozzles 302 additionally leading to heating and water evaporation from the pulp.
- the inflow base 24 and the apron 300 are formed with perforated plates 304a, 304b and 305 in order to guide the flow in a targeted manner. All perforated plates 304a, 304b and 305 have holes for the passage of superheated steam, while some of these perforated plates, namely perforated plates 304b and 305, also have unevenness for guiding said steam.
- the perforated plates 305 of the apron 300 support a flow along the apron 300 down to the inflow floor 24, see the flow lines 310, while the perforated plates 304b support a flow along the flow lines 312 as an extension of the flow line 311, so that a circular flow in the fluidized bed 2 im substantially perpendicular to the inflow floor 24, namely from the apron 300 via the inflow floor 24 back to the apron 300 is enforced.
- a further circular flow of the same direction of rotation is caused by perforated plates (not shown) with unevenness in a base extension which is inclined upward in the direction of the open ends of the cells and which corresponds to an edge 307 contacting the wall of the container 21
- Figure 3b represents, namely, along the inflow floor 24, the edge 307 and the wall back to the inflow floor 24.
- a transport area 306 runs between the perforated plate 304b and the edge 307 and thus between the two vertical, same-directional circular flows, which ensures a horizontal circular path from the inlet cell 201 to the outlet cell 202 for conveying the pulp in the process space 23.
- the nozzles 302, guide plates 303 and perforated plates 304a, 304b and 305 can differ for each cell in order to take into account the progressive drying of the pulp.
- the opening ratio of the perforated plates 304a to 305 from the inlet cell 201 to the outlet cell 202 becomes smaller.
- the Figures 4a and 4b show, by way of example, a perforated plate 304b which has a multiplicity of holes 341 and scales 342. Specifically shows Figure 4a a lower side 343, on which the perforated plate 403b in the area of the scales 342 each has a large opening for superheated steam, which is in an unevenness on the upper side 344, the in Figure 4b is shown, leads and can thus provide the superheated steam with a directional pulse.
- Many different geometrical designs are conceivable; it is also conceivable that the in the Figures 3b and 3c
- the flow lines 312 shown do not run exactly radially, but are inclined in the direction of the flow lines 313 so as to serve to transport the pulp.
- the fan 7, which is provided according to FIG. 1 a within a dished bottom 22 a of the bottom 22, serves to convey superheated steam from the heater 6, which is often also referred to as a vapor stream and which enables fluidization in the fluidized bed 2.
- the need for vapor flow or drying vapor in the individual cells of the process space 23 is different, since the pulp to be dried loses moisture from the inlet cell 201 in the direction of the outlet cell 202. Since the vapor stream enters the individual cells via the inflow floor 24 essentially in parallel via the blower 7, the vapor is distributed in accordance with the pressure loss which arises when the individual cells are supplied with flow. This pressure loss is primarily influenced by the pressure loss of the inflow floor 24 and the mass of the fluidized bed 2 located above it.
- the pulp not only has to be dried in the process space 23, but at the same time as drying it has to be transported from the inlet cell 201 to the outlet cell 202.
- Both the transport and the swirling and thus drying can be influenced by a targeted selection of the number, orientation and / or arrangement of the holes 341, the scales 342, the nozzles 302 and the guide plates 303.
- the holes 341 and scales 342 in the perforated plates 304a, 304b and 305 as well as the guide plates 303 are permanently installed in the fluidized bed evaporation dryer 1000. The following is an alternative structure for this with reference to the Figures 5a - 5d described.
- FIG. 5a shows a top view of a dished end 22'a of a second exemplary embodiment of a fluidized bed evaporation dryer according to the invention, in which, in addition to a blower 7 ', a plurality of baffles 501 of a secondary diverter 500 are arranged, which are used to condition the flow in the dished end 22'a, namely for guiding said flow radially outward, as through the flow paths A in Figure 5a shown.
- the guide apparatus 500 comprises further baffles 502 and 503 with different orientations, as best shown in FIG Figure 5b shown, which is a partial perspective of the area below a Inflow floor 24 'within a floor 22' with the dished bottom 22'a.
- FIG. 5b An inflow base support member 24'a is also shown, along which the flow conditioned by the after-directing apparatus 500 rises in accordance with the flow path B, and either through openings in the essentially horizontally extending inflow base 24 'or an edge 240' inclined towards the wall of the base 22 '. for this purpose enters the process space or is circulated in the area of the floor 22 'below the inflow floor 24'.
- each adjustable baffle 600 can be rotated about an axis of rotation 601 via an adjusting device 602.
- the adjusting device 602 can either be adjusted manually when the fluidized bed evaporation dryer according to the invention is opened, or else from outside the fluidized bed evaporation dryer, even in the drying operation of the same.
- adjustable guide plates 700 can be arranged directly below the inflow floor.
- FIG 6 Shown in a perspective view, according to which the adjustable guide plates 700 are arranged substantially parallel to the inflow base 24 ′′ in the region of the inflow floor support members 24 ′′ b, and can be rotated about an axis of rotation 701, as indicated by the arrow F.
- the inflow floor support members 24 "b are in turn supported by the inflow floor support members 24" a, which are attached to the wall of the floor.
- adjustable guide plates 600 and 700 can be combined with special perforated plate designs as well as guide plates above the inflow floor. Such a combination opens up a precise adjustment of the flow required for the respective pulp in order to optimize drying from an inlet cell to an outlet cell.
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Description
Die Erfindung betrifft eine Vorrichtung zum Entfernen von Fluiden und/oder Feststoffen aus einem Gemenge partikelförmiger Materialien mit einem Behälter, der einen ringförmigen Prozessraum mit einer Vielzahl von durch Wände voneinander getrennten Zellen, umfassend eine Einlasszelle, Zwischenzellen und eine Auslasszelle, ausbildet, einer Eintragseinrichtungen zum Einbringen des zu behandelnden Gemenges in die Einlasszelle des Prozessraums, einer Austragseinrichtung zum Austragen des behandelten Gemenges aus der Auslasszelle des Prozessraums, einer Lüftereinrichtung zum Zuführen eines ersten Fluidisierungsmittels, insbesondere in Form von überhitztem Dampf, von unten in den Prozessraum durch einen Anströmboden zum Erzeugen einer Wirbelschicht im Prozessraum, einer Erhitzungseinrichtung zur Aufbereitung des ersten Fluidisierungsmittels in Strömungsrichtung vor der Lüftereinrichtung, Drallschaufeln zur Konditionierung der Strömung in dem Behälter vom Prozessraum zu der Erhitzungseinrichtung und zu einem Teil auch zu einem Dampfauslass führt, und einer Entstaubungseinrichtung im Strömungsweg zwischen dem Prozessraum und der Erhitzungseinrichtung, wobei über die Entstaubungseinrichtung Staub zu der Auslasszelle führbar ist. Eine solche Vorrichtung ist insbesondere zum Trocknen von Schüttgütern und Materialien aus der Lebens- und Futtermittelindustrie geeignet, jedoch können auch andere partikelförmige Materialien oder Gemenge daraus mit einer solchen Vorrichtung behandelt werden.The invention relates to a device for removing fluids and / or solids from a mixture of particulate materials with a container which forms an annular process space with a plurality of cells separated by walls, comprising an inlet cell, intermediate cells and an outlet cell, an entry device for Introducing the batch to be treated into the inlet cell of the process space, a discharge device for discharging the treated batch from the outlet cell of the process space, a fan device for supplying a first fluidizing agent, in particular in the form of superheated steam, from below into the process space through an inflow floor to generate a Fluidized bed in the process space, a heating device for processing the first fluidizing agent in the flow direction upstream of the fan device, swirl vanes for conditioning the flow in the container from the process room to the heating device g and in part also leads to a steam outlet, and a dedusting device in the flow path between the process space and the heating device, wherein dust can be guided to the outlet cell via the dedusting device. Such a device is particularly suitable for drying bulk goods and materials from the food and feed industry, but other particulate materials or mixtures thereof can also be treated with such a device.
Aus dem Stand der Technik sind eine Vielzahl von Vorrichtungen des genannten Typs bekannt, die in der Regel überhitzen Dampf als Fluidisierungsmittel einsetzen. Diese so genannten Wirbelschichtverdampfungstrockner werden eingesetzt, um Schüttgut bzw. partikelförmige Materialien von unten mit überhitztem Dampf zu durchströmen und zu fluidisieren, so dass eine Wirbelschicht entsteht. Das zu behandelnde Material wird dabei von einer Eintragszelle, in der das zu behandelnde Material in den Behälter und den Prozessraum eingeführt wird, über nachfolgende Verfahrenszellen bis zu einer Austragszelle gefördert. In der Austragszelle findet keine Anströmung von unten statt, so dass am unteren Ende der Austragszelle das fertig behandelte Material ausgetragen werden kann, beispielsweise über eine Austragsschnecke. Der Behälter ist an dem Austragsende ebenso wie an der Eintragseinrichtung über eine Schleuseneinrichtung abgedichtet, um den Bearbeitungsprozess unter Überdruck ablaufen lassen zu können. Vom Dampf mitgerissene Partikel werden auf dem Weg vom Prozessraum zu einem (Dampf)Ablass unter Einsatz von Drall erzeugenden Schaufeln und einer Entstaubungseinrichtung abgetrennt, um dann den vom Staub befreiten Dampf dem Prozessraum nach erneuter Erhitzung in einer Erhitzungseinrichtung über einen Anströmboden zuzuführen. Solche Einrichtungen sind z.B. aus der
Bei den bekannten Vorrichtungen kann es zu unzulässigen Materialansammlungen oder Klumpen im Bereich des Materialeintrags kommen, was schlimmstenfalls zu einem Totalausfall der Vorrichtung führen kann. Zur Behebung einer Verstopfung im Prozessraum muss nämlich die Vorrichtung ausgeschaltet werden, drucklos gemacht und abgekühlt werden, um dann mit Schaufeln oder dergleichen händisch die Verstopfung aufzuheben.In the known devices, inadmissible accumulations of material or lumps can occur in the area of the material entry, which in the worst case can lead to a total failure of the device. In order to remove a blockage in the process space, the device has to be switched off, depressurized and cooled in order to then manually remove the blockage using shovels or the like.
Aufgabe der vorliegenden Erfindung ist es daher, die gattungsgemäße Vorrichtung derart weiterzuentwickeln, dass sie eine höhere Betriebssicherheit aufweist. Insbesondere soll eine Verklumpung von zu trocknendem Gut, also dem Gemenge partikelförmiger Materialien, im wesentlichen vermieden werden. Es soll also insgesamt der Durchfluss der Vorrichtung verbessert werden.It is therefore an object of the present invention to further develop the generic device in such a way that it has greater operational reliability. In particular, clumping of the material to be dried, that is to say the mixture of particulate materials, is to be substantially avoided. The overall flow of the device is to be improved.
Zur Lösung der Aufgabe wird eine Vorrichtung zum Entfernen von Fluiden und/oder von Feststoffen aus einem Gemenge partikelförmiger Materialien mit den Merkmalen von Anspruch 1 vorgeschlagen.To achieve the object, a device for removing fluids and / or solids from a mixture of particulate materials with the features of
Diese Aufgabe wir erfindungsgemäß dadurch gelöst, dass zur Unterstützung eines Transport des Gemenges von der Einlasszelle zu der Auslasszelle und/oder einer Verwirbelung des Gemenges im Prozessraum der Anströmboden erste Unebenheiten aufweist, und/oder zumindest zeitweise ein zweites Fluidisierungsmittel, insbesondere in Form von überhitztem Dampf, im wesentlichen parallel zum Anströmboden mittels erster Düsen zumindest in die Einlasszelle einspeisbar ist, und/oder erste Strömungsleitglieder oberhalb des Anströmbodens und/oder zweite, Strömungsleitglieder unterhalb des Anströmbodens vorgesehen sind.This object is achieved according to the invention in that, in order to support a transport of the batch from the inlet cell to the outlet cell and / or a swirling of the batch in the process space of the inflow floor, has first unevenness, and / or at least temporarily a second fluidizing agent, in particular in the form of superheated steam , essentially parallel to the inflow floor by means of first nozzles at least in the Inlet cell can be fed, and / or first flow guide members above the inflow floor and / or second, flow guide members below the inflow floor are provided.
Erfindungsgemäß ist die Fläche des Anströmbodens in der Einlasszelle größer als, vorzugsweise doppelt so groß wie, die jeweilige Fläche des Anströmbodens der Zwischenzellen.According to the invention, the area of the inflow floor in the inlet cell is larger than, preferably twice as large, the respective area of the inflow floor of the intermediate cells.
Dabei kann vorgesehen sein, dass in der Einlasszelle ein Vermischen von angetrockneten und feuchten Teilen des Gemenges nach Art eines Rührkessels stattfindet, in den Zwischenzellen zur Vermeidung einer Vermischung feuchter Teile mit angetrockneten Teilen des Gemenges eine Strömungsführung nach Art eines Strömungsrohrs realisiert ist, und in die Auslasszelle kein Fluidisierungsmittel durch den Anströmboden gelangt.It can be provided that in the inlet cell a mixing of dried and moist parts of the mixture takes place in the manner of a stirred tank, in the intermediate cells to avoid mixing of wet parts with dried-on parts of the mixture, flow guidance in the manner of a flow tube is realized, and into the No outlet fluid passes through the inflow floor.
Auch wird vorgeschlagen, dass die Eintragseinrichtung für das Gemenge mit dem Behälter im Bereich der Einlasszelle verbunden ist, vorzugsweise in der Mitte der Höhe der Einlasszelle und/oder in Höhe der oberen Ausläufer der Wirbelschicht.It is also proposed that the feed device for the batch is connected to the container in the region of the inlet cell, preferably in the middle of the height of the inlet cell and / or at the height of the upper extensions of the fluidized bed.
Dabei kann vorgesehen sein, dass die Eintragseinrichtung das Gemenge aufgelockert durch einen mechanischen Transport, vorzugsweise mittels mechanisch wirkender Paddel, insbesondere eines Schneckenförderers, und/oder vorerwärmt und/oder überIt can be provided that the feed device loosens the batch by mechanical transport, preferably by means of mechanically acting paddles, in particular a screw conveyor, and / or preheated and / or via
Flugtransport, vorzugsweise durch Beaufschlagung mit einem dritten Fluidisierungsmittel, insbesondere in Form von überhitztem Dampf durch Dampfinjektion in den Schneckenförderer, der Einlasszelle zuführt.Flight transport, preferably by supplying it with a third fluidizing agent, in particular in the form of superheated steam by steam injection into the screw conveyor, which feeds the inlet cell.
Ferner bevorzugt ist, dass der Anströmboden erste Öffnungen in der Einlasszelle und den Zwischenzellen aufweist, deren Öffnungsverhältnis vorzugsweise von der Einlasszelle in Richtung der Auslasszelle abnimmt.It is further preferred that the inflow floor has first openings in the inlet cell and the intermediate cells, the opening ratio of which preferably decreases from the inlet cell in the direction of the outlet cell.
Erfindungsgemäße Vorrichtungen können dadurch gekennzeichnet sein, dass der Anströmboden die ersten Unebenheiten in Form von vertieft liegenden Ausnehmungen und/oder zumindest über das erste Viertel des Prozessraums aufweist.Devices according to the invention can be characterized in that the inflow floor has the first unevenness in the form of recessed recesses and / or at least over the first quarter of the process space.
Es wird zudem vorgeschlagen, dass der Anströmboden an seinem dem Behälter zugewandten Rand nach oben geneigt und ansonsten im wesentlichen horizontal verlaufend ist, wobei der Rand vorzugsweise mit ersten Öffnungen und/oder ersten Unebenheiten zumindest über das erste Viertel des Prozessraums versehen ist.It is also proposed that the inflow base be inclined upward at its edge facing the container and otherwise be essentially horizontal, the edge preferably being provided with first openings and / or first unevenness at least over the first quarter of the process space.
Auch kann vorgesehen sein, dass das zweite Fluidisierungsmittel mit einem Druck von mindestens 2 bar über dem mittleren Druck im Behälter und/oder im ersten Viertel des Prozeßraums einspeisbar ist.It can also be provided that the second fluidizing agent can be fed in at a pressure of at least 2 bar above the mean pressure in the container and / or in the first quarter of the process space.
Eine Abschirmung der Erhitzungseinrichtung kann vorgesehen sein, wobei vorzugsweise sich die Abschirmung im Prozessraum von oben nach unten konisch aufweitet, die ersten Düsen sich zwischen der Abschirmung und dem Anströmboden erstrecken, und/oder die Abschirmung zweite Öffnungen und/oder zweite Unebenheiten, vorzugsweise in Form von vertieft liegenden Ausnehmungen, aufweist.A shielding of the heating device can be provided, the shielding preferably expanding conically in the process space from top to bottom, the first nozzles extending between the shielding and the inflow floor, and / or the shielding second openings and / or second bumps, preferably in the form of recessed recesses.
Es wird auch vorgeschlagen, dass die Wand zwischen der Auslasszelle und der Einlasszelle sich bis zur Höhe des Anströmbodens nach unten erstreckt, und/oder die Wände zwischen der Einlasszelle und einer ersten Zwischenzelle, zwischen den Zwischenzellen und zwischen der letzten Zwischenzelle und der Auslasszelle einen vertikalen Abstand zu dem Anströmboden, insbesondere zu dem Rand des Anströmbodens aufweisen.It is also suggested that the wall between the outlet cell and the inlet cell extends down to the level of the inflow floor, and / or the walls between the inlet cell and a first intermediate cell, between the intermediate cells and between the last intermediate cell and the outlet cell a vertical Have a distance to the inflow floor, in particular to the edge of the inflow floor.
Bevorzugt ist, dass die ersten Strömungsleitglieder zwischen den ersten Düsen bereitgestellt und/oder verstellbar sind.It is preferred that the first flow guide members are provided and / or adjustable between the first nozzles.
Mit der Erfindung wird zudem vorgeschlagen, dass erste zweite Strömungsleitglieder in einem Klöpperboden als Teil eines Nachleitapparats der Lüftereinrichtung bereitgestellt sind, wobei vorzugsweise die Lüftereinrichtung ein Gebläse innerhalb des Nachleitapparats umfasst.The invention also proposes that first second flow guide members are provided in a dished end as part of a follow-up device of the fan device, the fan device preferably comprising a blower within the follow-up device.
Bevorzugte erfindungsgemäße Vorrichtungen zeichnen sich dadurch aus, dass zweite zweite Strömungsleitglieder in einem Klöpperboden bereitgestellt und/oder an dem Nachleitapparat angebracht und/oder verstellbar, vorzugsweise jeweils um eine sich im wesentlichen senkrecht zum Anströmboden oder vertikal erstreckende Drehachse drehbar, sind.Preferred devices according to the invention are characterized in that second second flow guide members are provided in a dished end and / or are attached and / or adjustable on the guide apparatus, preferably each being rotatable about an axis of rotation that extends essentially perpendicular to the inflow floor or vertically.
Ebenso bevorzugt ist, dass dritte zweite Strömungsleitglieder an Anströmbodenstützgliedern angebracht und/oder verstellbar, vorzugsweise jeweils um eine sich im wesentlichen parallel zum Anströmboden oder horizontal erstreckende Drehachse drehbar, sind.It is also preferred that third second flow guide members are attached to and / or adjustable on the inflow floor support members, preferably in each case rotatable about an axis of rotation extending essentially parallel to the inflow floor or horizontally.
Erfindungsgemäß wird auch vorgeschlagen, dass die Anzahl, Ausrichtung und/oder Anordnung der ersten und/der zweiten Öffnungen, der ersten und/oder zweiten Unebenheiten, der ersten Düsen und/oder der ersten und/oder zweiten Strömungsleitgliedern zur gezielten Beaufschlagung des Gemenges mit horizontalen Transportimpulsen in Richtung der Auslasszelle und/oder vertikalen Verwirbelungsimpulsen bestimmt oder veränderbar ist bzw. sind.According to the invention, it is also proposed that the number, orientation and / or arrangement of the first and / or second openings, the first and / or second bumps, the first nozzles and / or the first and / or second flow guide members for the targeted application of horizontal to the batch Transport pulses in the direction of the outlet cell and / or vertical swirling pulses is determined or can be changed.
Dabei kann vogesehen sein, dass die Ausrichtung, insbesondere der zweiten zweiten und/oder dritten zweiten Strömungsleitglieder, und/oder die Zufuhr von dem zweiten Fluidisierungsmittel zu den ersten Düsen über eine von außerhalb des Behälters bedienbare Verstelleinrichtung veränderbar ist.It can be provided that the orientation, in particular the second second and / or third second flow guide members, and / or the supply from the second fluidization means to the first nozzles can be changed via an adjustment device that can be operated from outside the container.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der Ausführungsbeispiele der Erfindung anhand schematischer Zeichnungen im Einzelnen erläutert sind. Dabei zeigt:
- Figur la:
- eine perspektivische Seitenansicht eines ersten Ausführungsbeispiels einer erfindungsgemäßen Vorrichtung;
- Figur 1b:
- eine schematische Darstellung der Vorrichtung der
Figur 1a ; - Figur 2:
- eine Längsschnittansicht einer Eintragseinrichtung der Vorrichtung gemäß
Figur 1a ; - Figuren 3a-3c:
- perspektivische Teilansichten des Bodenbereichs der Vorrichtung gemäß
Figur 1a ; - Figuren 4a und 4b:
- perspektivische Teilansichten der Unterseite und Oberseite eines Lochblechs mit Schuppen für die Vorrichtung gemäß Figur la und 1b;
- Figur 5a:
- eine Draufsicht auf einen Bodenreich eines zweiten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung mit einem Nachleitapparat;
- Figur 5b:
- eine Teilschnittansicht des Bodenbereichs von
Figur 5a ; - Figur 5c:
- eine Ansicht wie
Figur 5a mit zusätzlichen, verstellbaren Leitblechen; - Figur 5d:
- eine perspektivische Teilansicht des Bodenbereichs der
Figur 5c ; - Figur 6:
- eine perspektivische Ansicht des Bodenbereichs eines dritten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung; und
- Figuren 7a und 7b:
- Schnittansichten durch einen Anströmboden der Vorrichtung gemäß den
Figuren 5a - 5d .
- Figure la:
- a perspective side view of a first embodiment of a device according to the invention;
- Figure 1b:
- a schematic representation of the device of the
Figure 1a ; - Figure 2:
- a longitudinal sectional view of an entry device of the device according to
Figure 1a ; - Figures 3a-3c:
- perspective partial views of the bottom region of the device according to
Figure 1a ; - Figures 4a and 4b:
- perspective partial views of the underside and top of a perforated plate with scales for the device according to Figures la and 1b;
- Figure 5a:
- a plan view of a floor area of a second embodiment of the device according to the invention with a Nachleitapparat;
- Figure 5b:
- a partial sectional view of the bottom portion of
Figure 5a ; - Figure 5c:
- a view like
Figure 5a with additional, adjustable baffles; - Figure 5d:
- a partial perspective view of the bottom portion of the
Figure 5c ; - Figure 6:
- a perspective view of the bottom region of a third embodiment of the device according to the invention; and
- Figures 7a and 7b:
- Sectional views through an inflow floor of the device according to the
Figures 5a - 5d .
Die
Oberhalb des Anströmbodens 24 sind Wände 25 vertikal ausgerichtete angeordnet und erstrecken sich im wesentlichen von einer Außenwandung des Erhitzers 6 bis an eine Wandung des Behälters 21, um Zellen zwischen sich im Prozessraum 23 auszubilden. Die Wände 25 können bis zum Anströmboden 24 hinunter reichen, müssen dann aber Öffnungen aufweisen, oder einen Freiraum zwischen sich und dem Anströmboden 24 ausbilden. Die durch die Wände 25 gebildeten Zellen sind oben offen, so dass der als das Fluidisierungsmittel dienende Dampf von unten nach oben durch die Zellen hindurchströmt und das zu behandelnde Material oder Partikel mitreißt und ggf. in eine nachgeordnete Zelle transportiert.Above the
Es findet eine erste Drallerzeugung zwischen dem Prozessraum 23 und einem Erweiterungskonus 26 über Schaufeln 29 oberhalb der Wände 25 statt. Dadurch wird die vertikale Strömung des Dampfes im Prozessraum 23 umgelenkt, um zu einer Drallströmung im Erweiterungskonus 26 zu führen. Durch die Drallbeaufschlagung wird der Dampf samt damit mitgerissenen Partikeln also auf die Wandung des Behälters 21 gerichtet, wodurch es zu einer Abbremsung der Partikel kommt, nämlich durch Wandreibung, so dass die abgebremsten Partikel dann entlang der Wandung in den Prozessraum 23 zurückfallen.A first swirl is generated between the
In dem Erweiterungskonus 26 kommt es zu einer Verringerung der Strömungsgeschwindigkeit, was zu einer Verbreiterung der Dampfströmung aus den Zellen führt. Der Erweiterungskonus 26 und ein sich an denselben anschließender oberer Bereich 27 weisen keine Einbauten auf, stellen also einen Freiraum dar, in dem sich unter Abtrennung von Partikeln die Strömungen aus den Zellen aufspreizen und sich zumindest teilweise vermischen. Zur Übertragung kinetischer Energie zwecks Verbesserung der Vermischung von Strömungsschichten mit unterschiedlichen thermischen Zuständen wird überhitzter Dampf in den oberen Bereich 27 über Düsen 34 und 35 eingeblasen. Abgetrennte Partikel werden längs der Wandung im Erweiterungskonus 26 über Rippen 36 vertikal abgeführt, während der Rest der Partikel gemeinsam mit dem Dampf in einen Zentralabscheider in Form des Staubkollektors 4 im Deckel 28 des Behälters eintritt. Die Rippen 36 sorgen dabei für eine Abbremsung der Partikel, was das Abscheiden fördert. Die Innenkontur des Deckels 28 ist zur Umlenkung der Strömung ausgeformt.In the
Nach Vorabscheidung von Partikeln im Freiraum erfolgt die Abscheidung von kleineren Partikeln durch Einströmen des Partikel-Dampfgemisches in den Staubkollektor 4. Schließlich gelangt der abgeschiedene Staub über einen Staubzyklon 33 in eine Auslasszelle 202 im Prozessraum 23.After pre-separation of particles in the free space, smaller particles are separated by inflowing the particle-vapor mixture into the
Die Eintragseinrichtung 1 trägt die zu behandelnde Pulpe in eine erste Zelle in den Prozessraum 23 ein, die im Folgenden als Einlasszelle 201 bezeichnet wird. Die mit der Austragseinrichtung 3 versehene letzte Zelle bzw. Auslasszelle 202 wird nicht oder nur in einem geringen Maße von dem Fluidisierungsmittel durchströmt, so dass von oben oder an dem Anströmboden 24 entlang in diese Zelle 202 eintretendes Material in den Bodenbereich gelangt und über die Austragseinrichtung 3, insbesondere wie in der
Die Eintragseinrichtung 1 ist derart angeordnet, dass sie die Pulpe in die Mitte der Einlasszelle 201, in Höhe der oberen Ausläufer der Wirbelschicht 2 einbringt, was gegenüber bekannten Vorrichtungen einen niedrigeren Einbau darstellt. Zudem sorgt sie dafür, dass die Pulpe aufgelockert und vorerwärmt in die Einlasszelle 201 gelangt. Dazu umfasst sie einen Schneckenförderer 400 mit rotierbaren Paddeln 401, wie in
Der Schneckenförderer 400 ist über einen Andockbereich 406 an dem Behälter 21 angebracht und sorgt dafür, dass die Pulpe vorerwärmt und gelockert zusammen mit einer Überschußmenge an Dampf, der sofort nach oben im Behälter 21 entweicht, in die Einlasszelle 201 eingeführt wird. Die Einlasszelle 201 überdeckt vorzugsweise eine größere Fläche des Anströmbodens 24 als jede der restlichen Zellen, so dass die zugeführte Pulpe auf einem vergrößerten Bodenbereich mit einer vergrößerten Dampfmenge in Kontakt gebracht wird, was auch wieder einer Verklumpung entgegen wirkt. Denn in der Einlasszelle 201 ist die Pulpe noch am feuchtesten. Eine Verdopplung der Größe der Einlasszelle 201 gegenüber den restlichen Zelle hat sich als besonders gut herausgestellt.The
Die Strömung von der Einlasszelle 201 zu der Auslasszelle 202 wird über eine Vielzahl von Strömungsleitgliedern konditioniert, um einer Verklumpung weiter entgegenzuwirken, wie im Anschluss mit Bezug auf die
Eine Schürze 300 begrenzt den ringförmigen Prozessraum 23 nach innen. Zwischen der Schürze 300 und dem Erhitzer 6 mündet ein Dampfzufuhrrohr 301 oberhalb des Anströmbodens 24, um über Düsen 302 Dampf zumindest einem ersten Viertel der Zellen quer über den Anströmboden 24 zuzuleiten, wie in
Der Anströmboden 24 und die Schürze 300 sind mit Lochblechen 304a, 304b bzw. 305 ausgebildet, um die Strömung gezielt zu führen. Alle Lochbleche 304a, 304b und 305 weisen dabei Löcher für einen Durchtritt von überhitztem Dampf auf, während einige dieser Lochbleche, nämlich die Lochbleche 304b und 305, zudem auch Unebenheiten zum Führen besagten Dampfes aufweisen. Dadurch unterstützen die Lochbleche 305 der Schürze 300 eine Strömung entlang der Schürze 300 herunter zum Anströmboden 24, siehe die Strömungslinien 310, während die Lochbleche 304b eine Strömung entlang der Strömungslinien 312 als Verlängerung der Strömungslinie 311 unterstützen, so dass eine Kreisströmung in der Wirbelschicht 2 im wesentlichen senkrecht zu dem Anströmboden 24, nämlich von der Schürze 300 über den Anströmboden 24 zurück zur Schürze 300 erzwungen wird. Eine weitere Kreisströmung gleicher Drehrichtung wird durch nicht gezeigte Lochbleche mit Unebenheiten in einer in Richtung der offenen Enden der Zellen nach oben geneigten Bodenverlängerung, die einen die Wandung des Behälters 21 kontaktierenden Rand 307 gemäß
Zwischen dem Lochblech 304b und dem Rand 307 und somit zwischen den beiden vertikalen, gleichsinnigen Kreisströmungen verläuft ein Transportbereich 306, der eine horizontale Kreisbahn von der Einlasszelle 201 zu der Auslasszelle 202 zur Förderung der Pulpe in dem Prozessraum 23 sicherstellt. Erfindungsgemäß liegt also ein durchgehender Transportweg der Pulpe im Prozessraum 23 durch Beaufschlagung mit horizontalen Transportimpulsen in Richtung des Austragebereichs, siehe Strömungslinien 313, vor, während zumindest über das erste Viertel des Prozessraums 23 eine Verwirbelung mit 2 gleichsinnig zirkulierenden Wirbeln pro Zelle erzwungen wird, was den Materialfluss im Prozessraum 23 homogenisiert und die Trocknung verbessert.A
Die Düsen 302, Führungsbleche 303 und Lochbleche 304a, 304b und 305 können sich für jede Zelle unterscheiden, um der voranschreitenden Trocknung der Pulpe Rechnung zu tragen. So wird das Öffnungsverhältnis der Lochbleche 304a bis 305 von der Einlasszelle 201 zur Auslasszelle 202 kleiner.The
Die
Der Ventilator 7, der gemäß Figur la innerhalb eines Klöpperbodens 22a des Bodens 22 bereitgestellt ist, dient dem Fördern von überhitztem Dampf aus dem Erhitzer 6, der häufig auch als Brüdenstrom bezeichnet wird und der die Fluidisierung in der Wirbelschicht 2 ermöglicht. Der Bedarf an Brüdenstrom bzw. Trocknungsbrüden in den einzelnen Zellen des Prozessraums 23 ist unterschiedlich, da die zu trocknende Pulpe von der Einlasszelle 201 in Richtung der Auslasszelle 202 an Feuchte verliert. Da über das Gebläse 7 der Brüdenstrom im wesentlichen parallel in die einzelnen Zellen über den Anströmboden 24 eintritt, verteilt sich der Brüden entsprechend dem Druckverlust, der beim Beströmen der einzelnen Zellen entsteht. Dieser Druckverlust wird vorrangig durch den Druckverlust des Anströmbodens 24 und der darüber befindlichen Masse der Wirbelschicht 2 beeinflusst.The
Die Pulpe muss nicht nur im Prozessraum 23 getrocknet werden, sondern gleichzeitig zur Trocknung muss sie auch von der Einlasszelle 201 zur Auslasszelle 202 transportiert werden. Bei dem Ausführungsbeispiel der
Es ist überraschender Weise festgestellt worden, dass die durch den Nachleitapparat 500 unterhalb des Anströmbodens 24' erzwungene Drallströmung im Prozessraum einen erheblichen Einfluss auf den Feststofftransport hat. Um diesen Feststofftransport gezielt beeinflussen zu können, wird erfindungsgemäß vorgeschlagen, verstellbare Leitbleche 600 im Bereich des Bodens 22', insbesondere bis in den Klöpperboden 22'a hinein, vorzusehen, wie in den
Alternativ zu den verstellbaren Leitblechen 600 oder selbst kumulativ dazu können direkt unterhalb des Anströmbodens weitere verstellbare Leitbleche 700 angeordnet sein. Dies ist in
Anhand der
Selbstverständlich sind die verstellbaren Leitbleche 600 bzw. 700 kombinierbar mit speziellen Lochblechgestaltungen sowie auch Führungsblechen oberhalb des Anströmbodens. Solch eine Kombination eröffnet eine genaue Einstellung der für die jeweilige Pulpe benötigten Strömung zwecks Optimierung der Trocknung von einer Einlasszelle zu einer Auslasszelle.Of course, the
Die in der vorstehenden Beschreibung, in den Zeichnungen sowie in den Ansprüchen offenbarten Merkmale können sowohl einzeln wie auch in jeder beliebigen Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein.The features disclosed in the above description, in the drawings and in the claims can be essential both individually and in any combination for the implementation of the invention in its various embodiments.
- 11
- EintragseinrichtungEntry facility
- 2, 2'"2, 2 '"
- Wirbelschichtfluidized bed
- 33rd
- AustragseinrichtungDischarge device
- 44th
- StaubkollektorDust collector
- 55
- DampfauslaßSteam outlet
- 66
- ErhitzerHeater
- 7, 7'7, 7 '
- Gebläsefan
- 2121st
- Behältercontainer
- 22,22'22.22 '
- Bodenground
- 22a, 22'a22a, 22'a
- KlöpperbodenDished bottom
- 2323
- ProzessraumProcess room
- 24, 24', 24", 24'"24, 24 ', 24 ", 24'"
- AnströmbodenInflow floor
- 24'a, 24"a, 24"b24'a, 24 "a, 24" b
- AnströmbodenstützgliedInflow floor support member
- 2525th
- Wandwall
- 2626
- ErweiterungskonusExtension cone
- 2727th
- oberer Bereichupper area
- 2828
- Deckelcover
- 2929
- Schaufelshovel
- 3333
- StaubzyklonDust cyclone
- 3434
- Düsejet
- 3535
- Düsejet
- 3636
- Ripperib
- 201201
- EinlasszelleInlet cell
- 202202
- AuslasszelleExhaust cell
- 240'240 '
- Randedge
- 300300
- Schürzeapron
- 301301
- DampfzufuhrrohrSteam supply pipe
- 302302
- Düsejet
- 303303
- FührungsblechGuide plate
- 304a304a
- LochblechPerforated sheet
- 304b304b
- LochblechPerforated sheet
- 305305
- LochblechPerforated sheet
- 306306
- TransportbereichTransport area
- 307307
- Randedge
- 310-313310-313
- StrömungslinieFlow line
- 341341
- Lochhole
- 342342
- SchuppeDandruff
- 343343
- Unterseitebottom
- 344344
- OberseiteTop
- 400400
- SchneckenfördererScrew conveyor
- 401401
- Paddelpaddle
- 402402
- ZufuhrbereichFeed area
- 403-405403-405
- DampfzufuhrSteam supply
- 406406
- AndockbereichDocking area
- 500500
- NachleitapparatGuide device
- 501 - 503501-503
- LeitblechBaffle
- 600600
- Verstellbares LeitblechAdjustable baffle
- 601601
- DrehachseAxis of rotation
- 602602
- VerstelleinrichtungAdjustment device
- 700700
- Verstellbares LeitblechAdjustable baffle
- 701701
- DrehachseAxis of rotation
- 10001000
- WirbelschichtverdampfungstrocknerFluidized bed evaporation dryer
- AA
- StrömungspfadFlow path
- BB
- SrömungspfadFlow path
- CC.
- StrömungspfadFlow path
- DD
- StrömungspfadFlow path
- EE
- DrehrichtungDirection of rotation
- FF
- DrehrichtungDirection of rotation
- G, G'G, G '
- StrömungspfadFlow path
- H, H'H, H '
- FeststofftransportpfadSolids transport path
Claims (16)
- A device (1000) for removing fluids and/or solid substances from a mixture of particulate materials, including• a container (21) forming an annular process chamber (23) having a plurality of cells separated from each other by walls (25), comprising an inlet cell (201), intermediate cells, and an outlet cell (202),• an introduction means (1) for introducing the mixture to be treated into the inlet cell (201) of the process chamber (23),• a discharge means (3) for discharging the treated mixture from the outlet cell (202) of the process chamber (23),• a ventilator means (7, 7') for supplying a first fluidizing agent, in particular in the form of overheated steam, from below into the process chamber (23) through an inflow bottom (24, 24', 24", 24"') for generating a fluidized bed (2) within the process chamber (23),• a heating means (6) for processing the first fluidizing agent in the flow direction in front of the ventilator means (7, 7'),• swirl impellers (29) for conditioning the flow (110 - 160) leading within the container (21) from the process chamber (23) to the heating means (6) and in part to a steam outlet (5), and• a dedusting means (4) in the flow path between the process chamber (23) and the heating means (6), wherein dust can be guided to the outlet cell (202) via the dedusting means (4),characterized in that
for supporting a transport of the mixture from the inlet cell (201) to the outlet cell (202) and/or a turbulence of the mixture within the process chamber (23):• the inflow bottom (24) has first uneven surfaces, and/or• at least temporarily, a second fluidizing agent, in particular in the form of overheated steam, may be fed in at least into the inlet cell (201) substantially in parallel to the inflow bottom (24) by means of first nozzles (302), and/or• first flow guidance members (303) are provided above the inflow bottom (24) and/or second flow guidance members (501, 502, 503, 600, 700) are provided below the inflow bottom (24, 24', 24", 24'"),wherein the surface of the inflow bottom (24) within the inlet cell (201) is larger than, preferably twice as large as, the respective surface of the inflow bottom (24) of the intermediate cells. - The device according to claim 1, characterized in that
the introduction means (1) comprises a screw conveyor (400) having rotatable vanes (401), which is configured to realize a mixing of dried and humid parts of the mixture in the manner of a stirrer tank,
within the intermediate cells, a flow guidance is realized in the manner of a flow tube for avoiding humid parts to be mixed with dried parts of the mixture, and
the outlet cell (202) is configured such that no fluidizing agent gets through the inflow bottom (24). - The device according to claim 1 or 2, characterized in that
the introduction means (1) for the mixture is connected to the container (21) in the area of the inlet cell (201),
preferably in the middle of the height of the inlet cell (201) and/or at the level of the upper tails of the fluidized bed (2). - The device according to claim 3, characterized in that
the introduction means (1) supplies the mixture in a loosened manner to the inlet cell (201)• by mechanical transportation, preferably by means of mechanically acting vanes (401), in particular of a screw conveyor (400), and/or• in a preheated manner and/or via transportation by air, preferably by applying a third fluidizing agent, in particular in the form of overheated steam, by steam injection (403 - 405) into the screw conveyor (400). - The device according to any one of the preceding claims, characterized in that the inflow bottom (24) has first openings (341) in the inlet cell (201) and the intermediate cells, the opening ratio thereof preferably decreasing from the inlet cell (201) toward the outlet cell (202).
- The device according to any one of the preceding claims, characterized in that the inflow bottom (24) includes the first uneven surfaces (342) in the form of recesses situated deepened and/or at least over the first quarter of the process chamber (23).
- The device according to any one of the preceding claims, characterized in that at its edge (307) facing the container (21), the inflow bottom (24) is upwardly inclined and otherwise substantially horizontally extending, wherein the edge (307) preferably is provided with first openings (341) and/or first uneven surfaces (342) at least over the first quarter of the process chamber (23).
- The device according to any one of the preceding claims, characterized in that the first nozzles (302) are designed to feed in the second fluidizing agent at a pressure of at least 2 bars above the average pressure in the container (21) and/or in the first quarter of the process chamber (23).
- The device according to any one of the preceding claims, characterized by a shielding (300) of the heating means (6), the shielding (300) preferably conically flaring in the process chamber (23) from the top to the bottom, the first nozzles (302) extending between the shielding (300) and the inflow bottom (24), and/or
the shielding (300) including second openings (341) and/or second uneven surfaces (342) preferably in the form of recesses situated deepened. - The device according to any one of the preceding claims, characterized in that the wall (25) between the outlet cell (201) and the inlet cell (202) extends downward to the level of the inflow bottom (24) and/or the walls (25) between the inlet cell (201) and a first intermediate cell, between the intermediate cells and between the last intermediate cell and the outlet cell (202) have a vertical distance from the inflow bottom (24), in particular from the edge (307) of the inflow bottom (24).
- The device according to any one of the preceding claims, characterized in that the first flow guidance members (303) are provided and/or adjustable between the first nozzles (302).
- The device according to any one of the preceding claims, characterized in that first second flow guidance members (501, 502, 503) are provided in a torispherical head (22'a) as a part of a post-guidance apparatus (500) of the ventilator means (7'), wherein preferably the ventilator means (7') comprises a fan within the post-guidance apparatus (500).
- The device according to any one of the preceding claims, characterized in that second second flow guidance members (600) are provided in a torispherical head (22'a) and/or are attached to the post-guidance apparatus (500) and/or are adjustable each preferably about an axis of rotation (601) extending substantially perpendicular or vertically to the inflow bottom (24').
- The device according to any one of the preceding claims, characterized in that third second flow guidance members (700) are attached to inflow bottom support members (24"b) and/or are adjustable each preferably about an axis of rotation (601) extending substantially in parallel or horizontally to the inflow bottom (24").
- The device according to any one of the preceding claims, characterized in that the number, orientation and/or arrangement• of the first and/or the second openings (341),• of the first and/or second uneven surfaces (342),• the first nozzles (302), and/or• the first and/or second flow guidance members (303, 501, 502, 503, 600, 700)is or are determined or modifiable for selectively applying the mixture with horizontal transportation pulses in the direction of the outlet cell (202) and/or vertical turbulence pulses.
- The device according to claim 15, characterized in that
the orientation, in particular of the second second and/or third second flow guidance members (600, 700), and/or the supply of the second fluidizing agent to the first nozzles (302) is modifiable via an adjusting means (602) that is operable from outside the container (21).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014106122.5A DE102014106122A1 (en) | 2014-04-30 | 2014-04-30 | Fluidized bed steam dryer |
PCT/IB2015/051707 WO2015166358A1 (en) | 2014-04-30 | 2015-03-09 | Fluidized-bed evaporation dryer |
EP15710008.2A EP3137832B1 (en) | 2014-04-30 | 2015-03-09 | Fluidized-bed evaporation dryer |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15710008.2A Division-Into EP3137832B1 (en) | 2014-04-30 | 2015-03-09 | Fluidized-bed evaporation dryer |
EP15710008.2A Division EP3137832B1 (en) | 2014-04-30 | 2015-03-09 | Fluidized-bed evaporation dryer |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3486591A1 EP3486591A1 (en) | 2019-05-22 |
EP3486591B1 true EP3486591B1 (en) | 2020-06-17 |
Family
ID=52682789
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15710008.2A Active EP3137832B1 (en) | 2014-04-30 | 2015-03-09 | Fluidized-bed evaporation dryer |
EP18214410.5A Active EP3486591B1 (en) | 2014-04-30 | 2015-03-09 | Fluidized bed evaporation drier |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15710008.2A Active EP3137832B1 (en) | 2014-04-30 | 2015-03-09 | Fluidized-bed evaporation dryer |
Country Status (8)
Country | Link |
---|---|
US (1) | US10330385B2 (en) |
EP (2) | EP3137832B1 (en) |
DE (1) | DE102014106122A1 (en) |
DK (2) | DK3486591T3 (en) |
PL (1) | PL3137832T3 (en) |
RU (1) | RU2673041C2 (en) |
UA (1) | UA120365C2 (en) |
WO (1) | WO2015166358A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014106122A1 (en) | 2014-04-30 | 2015-11-05 | Bma Braunschweigische Maschinenbauanstalt Ag | Fluidized bed steam dryer |
EP3009776A1 (en) * | 2014-10-15 | 2016-04-20 | ASJ-IPR ApS | An apparatus for drying bulk particulate material and a method of drying bulk particulate material |
BR112019016739B1 (en) * | 2017-02-20 | 2021-11-03 | Nous, Llc | FLUIDIZED BED SYSTEMS AND METHOD |
CN107702474A (en) * | 2017-10-20 | 2018-02-16 | 张家港大塚化学有限公司 | The paddle-dryer of self raising flour dirt |
CN108917368A (en) * | 2018-04-30 | 2018-11-30 | 中山市加丰机械科技有限公司 | A kind of corn particle debris removal drying unit as feed |
CN110064528B (en) * | 2019-05-07 | 2020-03-17 | 中国矿业大学 | Dry upgrading system and method for dry separation of minerals |
CN111617878B (en) * | 2020-05-12 | 2021-11-16 | 路德环境科技股份有限公司 | Impurity removing device suitable for continuous fluidized bed drying process |
CN111964364B (en) * | 2020-08-24 | 2022-06-10 | 哈尔滨昂农科技有限公司 | Split formula grain drying equipment |
CN112033141A (en) * | 2020-08-31 | 2020-12-04 | 王寅 | Powder is blowing device for drying |
CN117284650B (en) * | 2023-11-24 | 2024-02-23 | 江苏扬子催化剂有限公司 | Catalyst carrier humidification feed bin |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102014106122A1 (en) | 2014-04-30 | 2015-11-05 | Bma Braunschweigische Maschinenbauanstalt Ag | Fluidized bed steam dryer |
EP3009776A1 (en) | 2014-10-15 | 2016-04-20 | ASJ-IPR ApS | An apparatus for drying bulk particulate material and a method of drying bulk particulate material |
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SU724899A1 (en) * | 1976-12-13 | 1980-03-30 | Институт Тепло- И Массообмена Ан Бсср Им.А.В.Лыкова | Plant for drying highly-moistened dispersed materials |
US4324544A (en) * | 1980-06-12 | 1982-04-13 | Fmc Corporation | Process and system for drying coal in a fluidized bed by partial combustion |
DK156974C (en) * | 1984-02-24 | 1990-03-19 | Danske Sukkerfab | PROCEDURE AND APPARATUS FOR REMOVAL OF LIQUID FROM A SOLID, PARTICULATED MATERIAL |
DK165190A (en) * | 1990-07-09 | 1992-01-10 | Dds Eng As | DEVICE FOR DRYING A SUBSTANCED PARTICULATED MATERIAL WITH SUPPOSITION OF STEAM |
GB9524038D0 (en) * | 1995-11-23 | 1996-01-24 | Bp Chem Int Ltd | Nozzle |
DK173654B1 (en) | 1998-04-06 | 2001-05-21 | Asj Holding Aps | Apparatus for drying particulate matter in superheated steam |
JP4663887B2 (en) * | 2000-05-01 | 2011-04-06 | フロイント産業株式会社 | Fluidized bed granulation coating apparatus and fluidized bed granulation coating method |
RU2247287C1 (en) * | 2003-07-09 | 2005-02-27 | Общество С Ограниченной Ответственностью "Фирма "Этна" | Pneumatic drier for polydispersed materials |
DE502007003463D1 (en) | 2007-02-09 | 2010-05-27 | Braunschweigische Maschb Ansta | Device for removing fluids and / or solids |
DK2146167T3 (en) | 2008-07-14 | 2010-09-27 | Braunschweigische Maschb Ansta | Device and method for removing fluids |
DE102010052344A1 (en) | 2010-11-25 | 2012-05-31 | Bma Braunschweigische Maschinenbauanstalt Ag | Fluidized bed apparatus and method for operating a fluidized bed apparatus |
CA2832887A1 (en) * | 2011-04-11 | 2012-10-18 | ADA-ES, Inc. | Fluidized bed method and system for gas component capture |
-
2014
- 2014-04-30 DE DE102014106122.5A patent/DE102014106122A1/en not_active Withdrawn
-
2015
- 2015-03-09 DK DK18214410.5T patent/DK3486591T3/en active
- 2015-03-09 DK DK15710008T patent/DK3137832T3/en active
- 2015-03-09 PL PL15710008T patent/PL3137832T3/en unknown
- 2015-03-09 US US15/307,716 patent/US10330385B2/en active Active
- 2015-03-09 RU RU2016146789A patent/RU2673041C2/en active
- 2015-03-09 UA UAA201612045A patent/UA120365C2/en unknown
- 2015-03-09 WO PCT/IB2015/051707 patent/WO2015166358A1/en active Application Filing
- 2015-03-09 EP EP15710008.2A patent/EP3137832B1/en active Active
- 2015-03-09 EP EP18214410.5A patent/EP3486591B1/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102014106122A1 (en) | 2014-04-30 | 2015-11-05 | Bma Braunschweigische Maschinenbauanstalt Ag | Fluidized bed steam dryer |
EP3009776A1 (en) | 2014-10-15 | 2016-04-20 | ASJ-IPR ApS | An apparatus for drying bulk particulate material and a method of drying bulk particulate material |
Also Published As
Publication number | Publication date |
---|---|
DK3137832T3 (en) | 2019-11-18 |
WO2015166358A1 (en) | 2015-11-05 |
EP3137832B1 (en) | 2019-08-14 |
US20170045293A1 (en) | 2017-02-16 |
RU2673041C2 (en) | 2018-11-21 |
US10330385B2 (en) | 2019-06-25 |
DK3486591T3 (en) | 2020-08-31 |
RU2016146789A3 (en) | 2018-05-30 |
EP3486591A1 (en) | 2019-05-22 |
UA120365C2 (en) | 2019-11-25 |
EP3137832A1 (en) | 2017-03-08 |
PL3137832T3 (en) | 2020-04-30 |
RU2016146789A (en) | 2018-05-30 |
DE102014106122A1 (en) | 2015-11-05 |
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