EP3137832B1 - Fluidized-bed evaporation dryer - Google Patents

Fluidized-bed evaporation dryer Download PDF

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Publication number
EP3137832B1
EP3137832B1 EP15710008.2A EP15710008A EP3137832B1 EP 3137832 B1 EP3137832 B1 EP 3137832B1 EP 15710008 A EP15710008 A EP 15710008A EP 3137832 B1 EP3137832 B1 EP 3137832B1
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EP
European Patent Office
Prior art keywords
cell
mixture
inflow bottom
process chamber
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
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EP15710008.2A
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German (de)
French (fr)
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EP3137832A1 (en
Inventor
Gerald Caspers
Hartmut Hafemann
Carsten BONATH
Holger Fersterra
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BMA Braunschweigische Maschinenbauanstalt AG
Original Assignee
BMA Braunschweigische Maschinenbauanstalt AG
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Application filed by BMA Braunschweigische Maschinenbauanstalt AG filed Critical BMA Braunschweigische Maschinenbauanstalt AG
Priority to DK18214410.5T priority Critical patent/DK3486591T3/en
Priority to EP18214410.5A priority patent/EP3486591B1/en
Priority to PL15710008T priority patent/PL3137832T3/en
Publication of EP3137832A1 publication Critical patent/EP3137832A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/107Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers pneumatically inducing within the drying enclosure a curved flow path, e.g. circular, spiral, helical; Cyclone or Vortex dryers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/101Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
    • F26B17/103Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis with specific material feeding arrangements, e.g. combined with disintegrating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/005Treatment of dryer exhaust gases
    • F26B25/007Dust filtering; Exhaust dust filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/02Applications of driving mechanisms, not covered by another subclass

Definitions

  • the invention relates to a device for removing fluids and / or solids from a mixture of particulate materials with a container forming an annular process space with a plurality of cells separated by walls, comprising an inlet cell, intermediate cells and an outlet cell Introducing the mixture to be treated into the inlet chamber of the process chamber, a discharge device for discharging the treated mixture from the outlet cell of the process chamber, a fan device for supplying a first fluidizing agent, in particular in the form of superheated steam, from below into the process chamber through a distributor plate for producing a Fluidized bed in the process chamber, a heating device for processing the first fluidizing agent in the flow direction in front of the fan device, swirl blades for conditioning the flow in the container from the process chamber to the heating gs adopted and in part also to a steam outlet, and a dedusting device in the flow path between the process chamber and the heating device, wherein the dedusting dust to the outlet cell is feasible.
  • a device is particularly suitable for drying bulk materials and materials from the food and feed
  • Particles entrained by the steam are separated on the way from the process space to a (vapor) discharge using swirl-producing blades and a de-dusting device to then supply the dust-free steam to the process space after re-heating in a heating device via a distributor plate.
  • Such facilities are for example from the EP 1 956 326 B1 .
  • Object of the present invention is therefore to further develop the generic device such that it has a higher reliability.
  • a clumping of material to be dried, ie the mixture of particulate materials, should be substantially avoided. So it should be improved overall flow of the device.
  • FIGS. 1a and 1b show a device according to the invention in the form of a fluidized bed evaporator dryer 1000 with an insertion device 1 for introducing material to be dried in the form of pressed pulp in a container 21 which has a process space 23 in the region of its bottom 22. More specifically, the pulp is introduced into the process space 23 in which a fluidized bed 2 can be generated by flowing a superheated steam inflow floor 24 to dry the pulp. Dried pulp can then be discharged from the container 21 by means of a discharge device 3, while particles entrained by the vapor from the process space 23 are separated within the container 21, inter alia by means of a dust collector 4 above the fluidized bed 2.
  • the vapor freed of particles finally passes in part to a steam outlet 5 and partly to a heating device to be reheated by means of a heater 6, so that it again with the interposition of a fan device or a blower 7 the process chamber 23 through the distributor plate 24 can be fed therethrough.
  • a heating device to be reheated by means of a heater 6, so that it again with the interposition of a fan device or a blower 7 the process chamber 23 through the distributor plate 24 can be fed therethrough.
  • walls 25 are arranged vertically aligned and extend substantially from an outer wall of the heater 6 to a wall of the container 21 to form cells between them in the process space 23.
  • the walls 25 may extend down to the inflow base 24, but then have to have openings or form a space between them and the inflow base 24.
  • the cells formed by the walls 25 are open at the top, so that the steam serving as the fluidizing agent flows through the cells from bottom to top and entrains the material or particles to be treated and optionally transports them to a downstream cell.
  • the expansion cone 26 there is a reduction in the flow rate, which leads to a broadening of the flow of steam from the cells.
  • the expansion cone 26 and an upper region 27 adjoining the same have no internals, ie they provide a free space in which, with the separation of particles, the flows spread out of the cells and at least partially intermix.
  • superheated steam is blown into the upper region 27 via nozzles 34 and 35.
  • Separated particles are discharged vertically along the wall in the expansion cone 26 via ribs 36, while the rest of the particles enter together with the steam in a central separator in the form of the dust collector 4 in the lid 28 of the container.
  • the ribs 36 thereby ensure a deceleration of the particles, which promotes the deposition.
  • the inner contour of the lid 28 is formed to deflect the flow.
  • the separation of smaller particles takes place by flowing the particle vapor mixture into the dust collector 4. Finally, the separated dust passes through a dust cyclone 33 into an outlet cell 202 in the process space 23.
  • the entry device 1 introduces the pulp to be treated into a first cell into the process space 23, which is referred to below as the inlet cell 201.
  • the last cell or outlet cell 202 provided with the discharge device 3 is not or only to a small extent flowed through by the fluidizing agent, so that material entering the cell 202 from above or at the inlet bottom 24 reaches the bottom region and via the discharge device 3 , especially as in the EP 2 146 167 B1 described, can be removed.
  • a process control according to the EP 2 457 649 A1 be used.
  • the inserter 1 is arranged to introduce the pulp into the center of the inlet cell 201, at the level of the upper extensions of the fluidized bed 2, which is a lower installation than known devices. In addition, it ensures that the pulp loosens and preheated in the inlet cell 201 passes.
  • it comprises a screw conveyor 400 with rotatable paddles 401, as in FIG. 2 shown.
  • wet material that is to say pulp to be dried, is supplied and immediately supplied with steam from a first steam feed 403, and comminution of clumped pulp takes place by mechanical energy input of the rotating paddle 401.
  • the pulp is also transported and again supplied with steam from second steam feeders 404 and 405 during the transport.
  • the screw conveyor 400 is attached to the container 21 via a docking area 406 and causes the pulp to be preheated and released into the inlet cell 201 along with an excess amount of steam immediately escaping upwardly in the container 21.
  • the inlet cell 201 preferably covers a larger area of the inflow bottom 24 than any of the remaining cells, so that the supplied pulp is brought into contact on an increased bottom area with an increased amount of steam, which again counteracts a clumping. Because in the inlet cell 201, the pulp is still the wettest. Doubling the size of the inlet cell 201 from the rest of the cell has been found to be particularly good.
  • the flow from the inlet cell 201 to the outlet cell 202 is conditioned via a plurality of flow directors to further counteract agglomeration, as discussed below with reference to FIGS FIGS. 3a to 3c . 4a and 4b is described.
  • An apron 300 bounds the annular process space 23 inwards.
  • a steam supply pipe 301 opens above the inflow bottom 24 to supply, via nozzles 302, steam to at least a first quarter of the cells across the inflow tray 24, as in FIG FIG. 3a shown.
  • the steam supply pipe 301 is disposed in the annular portion of the inlet cell 201 to provide there increasingly with transverse steam for loosening, since there also the pulp still carries the largest amount of water.
  • guide plates 303 are disposed between the nozzles 302 to ensure the cross-flow in each cell. The nozzles 302 and the guide plates 303 thus provide flow directing members, with the addition of steam via the nozzles 302 in addition to heating and water evaporation from the pulp.
  • the inflow base 24 and the skirt 300 are formed with perforated plates 304a, 304b and 305, respectively, for guiding the flow in a targeted manner.
  • all the perforated plates 304a, 304b and 305 have holes for the passage of superheated steam, while some of these perforated plates, namely the perforated plates 304b and 305, also have unevennesses for guiding said vapor.
  • the perforated plates 305 of the skirt 300 support a flow along the skirt 300 down to the inflow base 24, see the flow lines 310, while the perforated plates 304b support a flow along the flow lines 312 as an extension of the flow line 311, so that a circular flow in the fluidized bed 2 in essentially perpendicular to the distributor plate 24, namely from the skirt 300 via the distributor plate 24 back to the skirt 300 is forced.
  • Another circular flow same direction of rotation is not shown by perforated plates with bumps in a direction of the open ends of the cells upwardly inclined floor extension, the one contacting the wall of the container 21 edge 307 according to FIG. 3b is forced, namely along the inflow base 24, the edge 307 and the wall back to the distributor plate 24th
  • a transport region 306 which a horizontal circular path from the inlet cell 201 to the outlet 202 to the Promoting the pulp in the process space 23 ensures.
  • the nozzles 302, guide plates 303 and perforated plates 304a, 304b and 305 may differ for each cell to account for the progressing drying of the pulp.
  • the opening ratio of the perforated plates 304a to 305 from the inlet cell 201 to the outlet cell 202 becomes smaller.
  • FIGS. 4a and 4b For example, a perforated plate 304b having a plurality of holes 341 and flakes 342 is shown. More specifically shows FIG. 4a an underside 343 on which the perforated plate 403b in the region of the flakes 342 each have a large opening for superheated steam, resulting in a bump on the top 344, the in FIG. 4b is shown, leads and thus can provide the superheated steam with a directional pulse.
  • Many different geometric designs are conceivable; It is also conceivable that the in the FIGS. 3b and 3c shown flow lines 312 are not exactly radial, but are inclined in the direction of the flow lines 313, so as to serve a transport of the pulp.
  • the fan 7, according to FIG. 1a is provided within a dished bottom 22 a of the bottom 22, serves to convey superheated steam from the heater 6, which is often referred to as the vapor stream and which allows fluidization in the fluidized bed 2.
  • the need for vapors or drying vapors in the individual cells of the process space 23 is different, since the pulp to be dried from the inlet cell 201 in the direction of the outlet cell 202 loses moisture. Since the vapor stream enters the individual cells via the distributor plate 24 substantially in parallel via the fan 7, the vapor is distributed in accordance with the pressure loss which arises when the individual cells flow. This pressure loss is primarily influenced by the pressure loss of the inflow base 24 and the overlying mass of the fluidized bed 2.
  • FIGS. 3a-3d can be influenced by targeted selection of the number, orientation and / or arrangement of the holes 341, the shed 342, the nozzles 302 and the guide plates 303, both the transport and the turbulence and thus drying.
  • the holes 341 and flakes 342 in the perforated plates 304a, 304b, and 305 as well as the guide plates 303 are fixedly installed in the fluidized bed dryer 1000.
  • an alternative construction will be described with reference to FIGS FIGS. 5a-5d described.
  • FIG. 5a shows a plan view of a dished bottom 22'a of a second embodiment of a fluidized bed evaporator according to the invention, in addition to a fan 7 'a plurality of baffles 501 of a Nachleitapparats 500 are arranged, which serve the conditioning of the flow in the dished bottom 22'a, namely for guiding said flow radially outward as through the flow paths A in FIG. 5a shown.
  • the Nachleitapparat 500 includes further baffles 502 and 503 with different orientations, as best in FIG. 5b which shows a partial perspective of the area below an inflow bottom 24 'within a bottom 22' with the dished bottom 22'a.
  • FIG. 5b shows a partial perspective of the area below an inflow bottom 24 'within a bottom 22' with the dished bottom 22'a.
  • 5b is also a Anströmm convincedstützglied 24'a shown, along which the conditioned by the Nachleitapparat 500 flow according to the flow path B rises, and either through openings in the substantially horizontally extending distributor plate 24 'or to the wall of the bottom 22' inclined edge 240 ' to get into the process room or in the area of the bottom 22 'below the inflow base 24' is circulated.
  • the invention proposes adjustable baffles 600 in the region of the bottom 22 ', in particular into the dished bottom 22'a into, as in the FIGS. 5c and 5d shown.
  • Each adjustable guide plate 600 is rotatable about an axis of rotation 601 via an adjusting device 602.
  • the adjusting device 602 can be adjusted either manually in the case of the opening of the fluidized bed evaporator dryer according to the invention, or else from outside the fluidized bed evaporator, even in the drying operation thereof.
  • adjustable baffles 700 can be arranged directly underneath the baffle bottom. This is in FIG. 6 in a perspective view, according to which are arranged substantially parallel to the distributor plate 24 "the adjustable baffles 700 in the area of Anströmm Camillstützgliedern 24" b, namely about an axis of rotation 701 rotatable, as indicated by the arrow F.
  • the inflow base support members 24 "b are in turn supported by the inflow base support members 24" a, which are secured to the wall of the floor.
  • FIGS. 7a and 7b namely, the flow path G or G 'through the individual openings in a distributor plate 24''' removable, which has an influence on the solids transport path H or H 'within the fluidized bed 2''' has.
  • a flow path G performs according to Figure 7a due to its lower inclination to the inflow base 24 '''to increased transport within the fluidized bed 2''', while a flow path G 'according to FIG. 7b steeper passes through the inlet plate 24 '''and thus provides for an increased turbulence in the fluidized bed 2'".
  • adjustable baffles 600 and 700 can be combined with special perforated plate designs as well as guide plates above the inflow floor. Such a combination provides a precise adjustment of the flow needed for the particular pulp to optimize drying from an inlet cell to an outlet cell.

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  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)

Description

Die Erfindung betrifft eine Vorrichtung zum Entfernen von Fluiden und/oder Feststoffen aus einem Gemenge partikelförmiger Materialien mit einem Behälter, der einen ringförmigen Prozessraum mit einer Vielzahl von durch Wände voneinander getrennten Zellen, umfassend eine Einlasszelle, Zwischenzellen und eine Auslasszelle, ausbildet, einer Eintragseinrichtungen zum Einbringen des zu behandelnden Gemenges in die Einlasszelle des Prozessraums, einer Austragseinrichtung zum Austragen des behandelten Gemenges aus der Auslasszelle des Prozessraums, einer Lüftereinrichtung zum Zuführen eines ersten Fluidisierungsmittels, insbesondere in Form von überhitztem Dampf, von unten in den Prozessraum durch einen Anströmboden zum Erzeugen einer Wirbelschicht im Prozessraum, einer Erhitzungseinrichtung zur Aufbereitung des ersten Fluidisierungsmittels in Strömungsrichtung vor der Lüftereinrichtung, Drallschaufeln zur Konditionierung der Strömung in dem Behälter vom Prozessraum zu der Erhitzungseinrichtung und zu einem Teil auch zu einem Dampfauslass, und einer Entstaubungseinrichtung im Strömungsweg zwischen dem Prozessraum und der Erhitzungseinrichtung, wobei über die Entstaubungseinrichtung Staub zu der Auslasszelle führbar ist. Eine solche Vorrichtung ist insbesondere zum Trocknen von Schüttgütern und Materialien aus der Lebens- und Futtermittelindustrie geeignet, jedoch können auch andere partikelförmige Materialien oder Gemenge daraus mit einer solchen Vorrichtung behandelt werden.The invention relates to a device for removing fluids and / or solids from a mixture of particulate materials with a container forming an annular process space with a plurality of cells separated by walls, comprising an inlet cell, intermediate cells and an outlet cell Introducing the mixture to be treated into the inlet chamber of the process chamber, a discharge device for discharging the treated mixture from the outlet cell of the process chamber, a fan device for supplying a first fluidizing agent, in particular in the form of superheated steam, from below into the process chamber through a distributor plate for producing a Fluidized bed in the process chamber, a heating device for processing the first fluidizing agent in the flow direction in front of the fan device, swirl blades for conditioning the flow in the container from the process chamber to the heating gseinrichtung and in part also to a steam outlet, and a dedusting device in the flow path between the process chamber and the heating device, wherein the dedusting dust to the outlet cell is feasible. Such a device is particularly suitable for drying bulk materials and materials from the food and feed industry, but other particulate materials or blends thereof may also be treated with such a device.

Aus dem Stand der Technik sind eine Vielzahl von Vorrichtungen des genannten Typs bekannt, die in der Regel überhitzen Dampf als Fluidisierungsmittel einsetzen. Diese so genannten Wirbelschichtverdampfungstrockner werden eingesetzt, um Schüttgut bzw. partikelförmige Materialien von unten mit überhitztem Dampf zu durchströmen und zu fluidisieren, so dass eine Wirbelschicht entsteht. Das zu behandelnde Material wird dabei von einer Eintragszelle, in der das zu behandelnde Material in den Behälter und den Prozessraum eingeführt wird, über nachfolgende Verfahrenszellen bis zu einer Austragszelle gefördert. In der Austragszelle findet keine Anströmung von unten statt, so dass am unteren Ende der Austragszelle das fertig behandelte Material ausgetragen werden kann, beispielsweise über eine Austragsschnecke. Der Behälter ist an dem Austragsende ebenso wie an der Eintragseinrichtung über eine Schleuseneinrichtung abgedichtet, um den Bearbeitungsprozess unter Überdruck ablaufen lassen zu können. Vom Dampf mitgerissene Partikel werden auf dem Weg vom Prozessraum zu einem (Dampf)Ablass unter Einsatz von Drall erzeugenden Schaufeln und einer Entstaubungseinrichtung abgetrennt, um dann den vom Staub befreiten Dampf dem Prozessraum nach erneuter Erhitzung in einer Erhitzungseinrichtung über einen Anströmboden zuzuführen. Solche Einrichtungen sind z.B. aus der EP 1 956 326 B1 , EP 2 146 167 B1 , EP 1 070 223 B1 , US 5,357,686 und der EP 2 457 649 A1 bekannt.From the prior art, a variety of devices of the type mentioned are known, which usually use superheat steam as a fluidizing agent. These so-called fluidized bed evaporators are used to To flow bulk material or particulate materials from below with superheated steam and to fluidize, so that a fluidized bed is formed. The material to be treated is thereby conveyed from an entry cell, in which the material to be treated is introduced into the container and the process space, via subsequent process cells up to a discharge cell. In the discharge cell there is no flow from below, so that at the lower end of the discharge cell the finished treated material can be discharged, for example via a discharge screw. The container is sealed at the discharge end as well as at the entry device via a lock device in order to allow the processing process to proceed under overpressure. Particles entrained by the steam are separated on the way from the process space to a (vapor) discharge using swirl-producing blades and a de-dusting device to then supply the dust-free steam to the process space after re-heating in a heating device via a distributor plate. Such facilities are for example from the EP 1 956 326 B1 . EP 2 146 167 B1 . EP 1 070 223 B1 . US 5,357,686 and the EP 2 457 649 A1 known.

Bei den bekannten Vorrichtungen kann es zu unzulässigen Materialansammlungen oder Klumpen im Bereich des Materialeintrags kommen, was schlimmstenfalls zu einem Totalausfall der Vorrichtung führen kann. Zur Behebung einer Verstopfung im Prozessraum muss nämlich die Vorrichtung ausgeschaltet werden, drucklos gemacht und abgekühlt werden, um dann mit Schaufeln oder dergleichen händisch die Verstopfung aufzuheben.In the known devices may lead to inadmissible accumulation of material or lumps in the field of material entry, which in the worst case can lead to a total failure of the device. To remedy a blockage in the process room namely the device must be turned off, depressurized and cooled, and then manually pick up the blockage with shovels or the like.

Aufgabe der vorliegenden Erfindung ist es daher, die gattungsgemäße Vorrichtung derart weiterzuentwickeln, dass sie eine höhere Betriebssicherheit aufweist. Insbesondere soll eine Verklumpung von zu trocknendem Gut, also dem Gemenge partikelförmiger Materialien, im wesentlichen vermieden werden. Es soll also insgesamt der Durchfluss der Vorrichtung verbessert werden.Object of the present invention is therefore to further develop the generic device such that it has a higher reliability. In particular, a clumping of material to be dried, ie the mixture of particulate materials, should be substantially avoided. So it should be improved overall flow of the device.

Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Kennzeichens von Anspruch 1 gelöst. Die Ansprüche 2 bis 16 beschreiben bevorzugte Ausführungsformen der erfindungsgemäßen Vorrichtung.This object is achieved by the features of the characterizing part of claim 1. Claims 2 to 16 describe preferred embodiments of the device according to the invention.

Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der Ausführungsbeispiele der Erfindung anhand schematischer Zeichnungen im Einzelnen erläutert sind. Dabei zeigt:

Figur 1a:
eine perspektivische Seitenansicht eines ersten Ausführungsbeispiels einer erfindungsgemäßen Vorrichtung;
Figur 1b:
eine schematische Darstellung der Vorrichtung der Figur 1a;
Figur 2:
eine Längsschnittansicht einer Eintragseinrichtung der Vorrichtung gemäß Figur 1a;
Figuren 3a-3c:
perspektivische Teilansichten des Bodenbereichs der Vorrichtung gemäß Figur 1a;
Figuren 4a und 4b:
perspektivische Teilansichten der Unterseite und Oberseite eines Lochblechs mit Schuppen für die Vorrichtung gemäß Figur 1a und 1b;
Figur 5a:
eine Draufsicht auf einen Bodenreich eines zweiten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung mit einem Nachleitapparat;
Figur 5b:
eine Teilschnittansicht des Bodenbereichs von Figur 5a;
Figur 5c:
eine Ansicht wie Figur 5a mit zusätzlichen, verstellbaren Leitblechen;
Figur 5d:
eine perspektivische Teilansicht des Bodenbereichs der Figur 5c;
Figur 6:
eine perspektivische Ansicht des Bodenbereichs eines dritten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung; und
Figuren 7a und 7b:
Schnittansichten durch einen Anströmboden der Vorrichtung gemäß den Figuren 5a - 5d.
Further features and advantages of the invention will become apparent from the following description, are explained in the embodiments of the invention with reference to schematic drawings in detail. Showing:
FIG. 1a
a side perspective view of a first embodiment of a device according to the invention;
FIG. 1b
a schematic representation of the device of FIG. 1a ;
FIG. 2:
a longitudinal sectional view of an insertion device of the device according to FIG. 1a ;
FIGS. 3a-3c:
partial perspective views of the bottom portion of the device according to FIG. 1a ;
FIGS. 4a and 4b:
Partial perspective views of the bottom and top of a perforated plate with scales for the device according to FIGS. 1a and 1b ;
FIG. 5a
a plan view of a soil richness of a second embodiment of the device according to the invention with a Nachleitapparat;
FIG. 5b:
a partial sectional view of the bottom portion of FIG. 5a ;
FIG. 5c:
a view like FIG. 5a with additional, adjustable baffles;
FIG. 5d:
a partial perspective view of the bottom portion of FIG. 5c ;
FIG. 6:
a perspective view of the bottom portion of a third embodiment of the device according to the invention; and
FIGS. 7a and 7b:
Sectional views through a distributor plate of the device according to the FIGS. 5a-5d ,

Die Figuren 1a und 1b zeigen eine erfindungsgemäße Vorrichtung in Form eines Wirbelschichtverdampfungstrockners 1000 mit einer Eintragseinrichtung 1 zum Eintragen von zu trocknendem Gut in Form von gepresster Pulpe in einen Behälter 21, der im Bereich seines Bodens 22 einen Prozessraum 23 aufweist. Genauer gesagt wird die Pulpe in den Prozessraum 23 eingeführt, in dem eine Wirbelschicht 2 durch Durchströmung eines Anströmbodens 24 mit überhitztem Dampf zur Trocknung der Pulpe erzeugbar ist. Getrocknete Pulpe kann dann mittels einer Austragseinrichtung 3 aus dem Behälter 21 ausgetragen werden, während von dem Dampf aus dem Prozessraum 23 mitgerissene Partikel innerhalb des Behälters 21 abgetrennt werden, u.a. mittels eines Staubkollektors 4 oberhalb der Wirbelschicht 2. Der von Partikeln befreite Dampf gelangt schließlich teilweise zu einem Dampfauslass 5 und teilweise zu einer Erhitzungseinrichtung, um mittels eines Erhitzers 6 wieder überhitzt zu werden, so dass er erneut unter Zwischenschaltung einer Lüftereinrichtung bzw. eines Gebläse 7 dem Prozessraum 23 durch den Anströmboden 24 hindurch zuführbar ist. Dadurch liegt ein geschlossener Kreislauf eines Teils des Dampfes vor.The FIGS. 1a and 1b show a device according to the invention in the form of a fluidized bed evaporator dryer 1000 with an insertion device 1 for introducing material to be dried in the form of pressed pulp in a container 21 which has a process space 23 in the region of its bottom 22. More specifically, the pulp is introduced into the process space 23 in which a fluidized bed 2 can be generated by flowing a superheated steam inflow floor 24 to dry the pulp. Dried pulp can then be discharged from the container 21 by means of a discharge device 3, while particles entrained by the vapor from the process space 23 are separated within the container 21, inter alia by means of a dust collector 4 above the fluidized bed 2. The vapor freed of particles finally passes in part to a steam outlet 5 and partly to a heating device to be reheated by means of a heater 6, so that it again with the interposition of a fan device or a blower 7 the process chamber 23 through the distributor plate 24 can be fed therethrough. As a result, there is a closed circuit of part of the steam.

Oberhalb des Anströmbodens 24 sind Wände 25 vertikal ausgerichtete angeordnet und erstrecken sich im wesentlichen von einer Außenwandung des Erhitzers 6 bis an eine Wandung des Behälters 21, um Zellen zwischen sich im Prozessraum 23 auszubilden. Die Wände 25 können bis zum Anströmboden 24 hinunter reichen, müssen dann aber Öffnungen aufweisen, oder einen Freiraum zwischen sich und dem Anströmboden 24 ausbilden. Die durch die Wände 25 gebildeten Zellen sind oben offen, so dass der als das Fluidisierungsmittel dienende Dampf von unten nach oben durch die Zellen hindurchströmt und das zu behandelnde Material oder Partikel mitreißt und ggf. in eine nachgeordnete Zelle transportiert.Above the inflow wall 24, walls 25 are arranged vertically aligned and extend substantially from an outer wall of the heater 6 to a wall of the container 21 to form cells between them in the process space 23. The walls 25 may extend down to the inflow base 24, but then have to have openings or form a space between them and the inflow base 24. The cells formed by the walls 25 are open at the top, so that the steam serving as the fluidizing agent flows through the cells from bottom to top and entrains the material or particles to be treated and optionally transports them to a downstream cell.

Es findet eine erste Drallerzeugung zwischen dem Prozessraum 23 und einem Erweiterungskonus 26 über Schaufeln 29 oberhalb der Wände 25 statt. Dadurch wird die vertikale Strömung des Dampfes im Prozessraum 23 umgelenkt, um zu einer Drallströmung im Erweiterungskonus 26 zu führen. Durch die Drallbeaufschlagung wird der Dampf samt damit mitgerissenen Partikeln also auf die Wandung des Behälters 21 gerichtet, wodurch es zu einer Abbremsung der Partikel kommt, nämlich durch Wandreibung, so dass die abgebremsten Partikel dann entlang der Wandung in den Prozessraum 23 zurückfallen.There is a first swirl generation between the process chamber 23 and an expansion cone 26 via blades 29 above the walls 25 instead. As a result, the vertical flow of the steam in the process space 23 is deflected in order to lead to a swirl flow in the expansion cone 26. As a result of the swirl impingement, the steam together with the particles entrained therewith is directed onto the wall of the container 21, which causes the particles to decelerate, namely by wall friction, so that the braked particles then fall back along the wall into the process space 23.

In dem Erweiterungskonus 26 kommt es zu einer Verringerung der Strömungsgeschwindigkeit, was zu einer Verbreiterung der Dampfströmung aus den Zellen führt. Der Erweiterungskonus 26 und ein sich an denselben anschließender oberer Bereich 27 weisen keine Einbauten auf, stellen also einen Freiraum dar, in dem sich unter Abtrennung von Partikeln die Strömungen aus den Zellen aufspreizen und sich zumindest teilweise vermischen. Zur Übertragung kinetischer Energie zwecks Verbesserung der Vermischung von Strömungsschichten mit unterschiedlichen thermischen Zuständen wird überhitzter Dampf in den oberen Bereich 27 über Düsen 34 und 35 eingeblasen. Abgetrennte Partikel werden längs der Wandung im Erweiterungskonus 26 über Rippen 36 vertikal abgeführt, während der Rest der Partikel gemeinsam mit dem Dampf in einen Zentralabscheider in Form des Staubkollektors 4 im Deckel 28 des Behälters eintritt. Die Rippen 36 sorgen dabei für eine Abbremsung der Partikel, was das Abscheiden fördert. Die Innenkontur des Deckels 28 ist zur Umlenkung der Strömung ausgeformt.In the expansion cone 26, there is a reduction in the flow rate, which leads to a broadening of the flow of steam from the cells. The expansion cone 26 and an upper region 27 adjoining the same have no internals, ie they provide a free space in which, with the separation of particles, the flows spread out of the cells and at least partially intermix. To transfer kinetic energy to improve the mixing of flow layers with different thermal states, superheated steam is blown into the upper region 27 via nozzles 34 and 35. Separated particles are discharged vertically along the wall in the expansion cone 26 via ribs 36, while the rest of the particles enter together with the steam in a central separator in the form of the dust collector 4 in the lid 28 of the container. The ribs 36 thereby ensure a deceleration of the particles, which promotes the deposition. The inner contour of the lid 28 is formed to deflect the flow.

Nach Vorabscheidung von Partikeln im Freiraum erfolgt die Abscheidung von kleineren Partikeln durch Einströmen des Partikel-Dampfgemisches in den Staubkollektor 4. Schließlich gelangt der abgeschiedene Staub über einen Staubzyklon 33 in eine Auslasszelle 202 im Prozessraum 23.After pre-separation of particles in the free space, the separation of smaller particles takes place by flowing the particle vapor mixture into the dust collector 4. Finally, the separated dust passes through a dust cyclone 33 into an outlet cell 202 in the process space 23.

Die Eintragseinrichtung 1 trägt die zu behandelnde Pulpe in eine erste Zelle in den Prozessraum 23 ein, die im Folgenden als Einlasszelle 201 bezeichnet wird. Die mit der Austragseinrichtung 3 versehene letzte Zelle bzw. Auslasszelle 202 wird nicht oder nur in einem geringen Maße von dem Fluidisierungsmittel durchströmt, so dass von oben oder an dem Anströmboden 24 entlang in diese Zelle 202 eintretendes Material in den Bodenbereich gelangt und über die Austragseinrichtung 3, insbesondere wie in der EP 2 146 167 B1 beschrieben, entfernt werden kann. Um eine gleichmäßige und stetige Fluidisierung in der Wirbelschicht 2 zu gewährleisten, kann eine Prozesssteuerung gemäß der EP 2 457 649 A1 eingesetzt werden.The entry device 1 introduces the pulp to be treated into a first cell into the process space 23, which is referred to below as the inlet cell 201. The last cell or outlet cell 202 provided with the discharge device 3 is not or only to a small extent flowed through by the fluidizing agent, so that material entering the cell 202 from above or at the inlet bottom 24 reaches the bottom region and via the discharge device 3 , especially as in the EP 2 146 167 B1 described, can be removed. In order to ensure a uniform and continuous fluidization in the fluidized bed 2, a process control according to the EP 2 457 649 A1 be used.

Die Eintragseinrichtung 1 ist derart angeordnet, dass sie die Pulpe in die Mitte der Einlasszelle 201, in Höhe der oberen Ausläufer der Wirbelschicht 2 einbringt, was gegenüber bekannten Vorrichtungen einen niedrigeren Einbau darstellt. Zudem sorgt sie dafür, dass die Pulpe aufgelockert und vorerwärmt in die Einlasszelle 201 gelangt. Dazu umfasst sie einen Schneckenförderer 400 mit rotierbaren Paddeln 401, wie in Figur 2 dargestellt. In einem Zufuhrbereich 402 wird Naßgut, also zu trocknende Pulpe, zugeführt und unmittelbar mit Dampf aus einer ersten Dampfzufuhr 403 beaufschlagt, und es findet eine Zerkleinerung von verklumpter Pulpe durch mechanischen Energieeintrag der rotierenden Paddel 401 statt. Durch Rotation der Paddel 401 wird die Pulpe aber auch transportiert und während des Transports wieder mit Dampf aus zweiten Dampfzufuhren 404 und 405 beaufschlagt. Durch geeignete Dampfzufuhr kommt es somit im Zufuhrbereich 402 sowie auch bei der sich anschließenden Zerkleinerung von verklumpter Pulpe während des Transports nicht nur zu einer Aufwärmung der Pulpe unter Wasserverdampfung, sondern gleichzeitig jeweils zu Turbulenzen, weshalb tatsächlich dort auch eine Verwirbelung vorliegt. Durch den mechanischen Transport mittels der mechanisch wirkenden Paddel 401 und die Vorerwärmung sowie den Flugtransport mittels der Dampfzufuhr 403-405 gelangt die Pulpe aufgelockert und vorerwärmt in den Prozessraum 23, was der Bildung von weiteren Verklumpungen von Pulpe im Prozessraum 23 entgegen wirkt. Dies läßt ein Verstopfen von Öffnungen, Spalten und dergleichen im Prozessraum 23 vermeiden und stellt einen kontinuierlichen Transport der Pulpe von der Einlasszelle 201 zu der Auslasszelle 202 sicher.The inserter 1 is arranged to introduce the pulp into the center of the inlet cell 201, at the level of the upper extensions of the fluidized bed 2, which is a lower installation than known devices. In addition, it ensures that the pulp loosens and preheated in the inlet cell 201 passes. For this purpose, it comprises a screw conveyor 400 with rotatable paddles 401, as in FIG. 2 shown. In a feed region 402, wet material, that is to say pulp to be dried, is supplied and immediately supplied with steam from a first steam feed 403, and comminution of clumped pulp takes place by mechanical energy input of the rotating paddle 401. By rotating the paddle 401, however, the pulp is also transported and again supplied with steam from second steam feeders 404 and 405 during the transport. By suitable steam supply thus occurs in the feed area 402 and also in the subsequent comminution of clumped pulp during transport not only to warm the pulp under water evaporation, but at the same time in each case to turbulence, which is why there is also a turbulence there. Due to the mechanical transport by means of the mechanically acting paddle 401 and the preheating and the air transport by means of the steam supply 403-405, the pulp comes loose and preheated in the process chamber 23, which counteracts the formation of further clumps of pulp in the process chamber 23. This avoids clogging of openings, crevices and the like in the process space 23 and ensures continuous transport of the pulp from the inlet cell 201 to the outlet cell 202.

Der Schneckenförderer 400 ist über einen Andockbereich 406 an dem Behälter 21 angebracht und sorgt dafür, dass die Pulpe vorerwärmt und gelockert zusammen mit einer Überschußmenge an Dampf, der sofort nach oben im Behälter 21 entweicht, in die Einlasszelle 201 eingeführt wird. Die Einlasszelle 201 überdeckt vorzugsweise eine größere Fläche des Anströmbodens 24 als jede der restlichen Zellen, so dass die zugeführte Pulpe auf einem vergrößerten Bodenbereich mit einer vergrößerten Dampfmenge in Kontakt gebracht wird, was auch wieder einer Verklumpung entgegen wirkt. Denn in der Einlasszelle 201 ist die Pulpe noch am feuchtesten. Eine Verdopplung der Größe der Einlasszelle 201 gegenüber den restlichen Zelle hat sich als besonders gut herausgestellt.The screw conveyor 400 is attached to the container 21 via a docking area 406 and causes the pulp to be preheated and released into the inlet cell 201 along with an excess amount of steam immediately escaping upwardly in the container 21. The inlet cell 201 preferably covers a larger area of the inflow bottom 24 than any of the remaining cells, so that the supplied pulp is brought into contact on an increased bottom area with an increased amount of steam, which again counteracts a clumping. Because in the inlet cell 201, the pulp is still the wettest. Doubling the size of the inlet cell 201 from the rest of the cell has been found to be particularly good.

Die Strömung von der Einlasszelle 201 zu der Auslasszelle 202 wird über eine Vielzahl von Strömungsleitgliedern konditioniert, um einer Verklumpung weiter entgegenzuwirken, wie im Anschluss mit Bezug auf die Figuren 3a bis 3c, 4a und 4b beschrieben wird.The flow from the inlet cell 201 to the outlet cell 202 is conditioned via a plurality of flow directors to further counteract agglomeration, as discussed below with reference to FIGS FIGS. 3a to 3c . 4a and 4b is described.

Eine Schürze 300 begrenzt den ringförmigen Prozessraum 23 nach innen. Zwischen der Schürze 300 und dem Erhitzer 6 mündet ein Dampfzufuhrrohr 301 oberhalb des Anströmbodens 24, um über Düsen 302 Dampf zumindest einem ersten Viertel der Zellen quer über den Anströmboden 24 zuzuleiten, wie in Figur 3a dargestellt. Dies führt zu einer Strömung von der Schürze 300 radial zur Wandung des Behälters 21, siehe Strömungslinien 311. Dabei ist das Dampfzufuhrrohr 301 im Ringabschnitt der Einlasszelle 201 angeordnet, um dort vermehrt mit quergerichtetem Dampf für eine Auflockerung zu sorgen, da dort ja auch die Pulpe noch die größte Wassermenge mitträgt. Zudem sind Führungsbleche 303 zwischen den Düsen 302 angeordnet, um die Quer-Strömung in jeder Zelle zu gewährleisten. Die Düsen 302 und die Führungsbleche 303 stellen somit Strömungsleitglieder da, wobei die Dampfzufuhr über die Düsen 302 zusätzlich zu einer Aufwärmung und Wasserverdampfung aus der Pulpe führt.An apron 300 bounds the annular process space 23 inwards. Between the skirt 300 and the heater 6, a steam supply pipe 301 opens above the inflow bottom 24 to supply, via nozzles 302, steam to at least a first quarter of the cells across the inflow tray 24, as in FIG FIG. 3a shown. This leads to a flow from the skirt 300 radially to the wall of the container 21, see flow lines 311. In this case, the steam supply pipe 301 is disposed in the annular portion of the inlet cell 201 to provide there increasingly with transverse steam for loosening, since there also the pulp still carries the largest amount of water. In addition, guide plates 303 are disposed between the nozzles 302 to ensure the cross-flow in each cell. The nozzles 302 and the guide plates 303 thus provide flow directing members, with the addition of steam via the nozzles 302 in addition to heating and water evaporation from the pulp.

Der Anströmboden 24 und die Schürze 300 sind mit Lochblechen 304a, 304b bzw. 305 ausgebildet, um die Strömung gezielt zu führen. Alle Lochbleche 304a, 304b und 305 weisen dabei Löcher für einen Durchtritt von überhitztem Dampf auf, während einige dieser Lochbleche, nämlich die Lochbleche 304b und 305, zudem auch Unebenheiten zum Führen besagten Dampfes aufweisen. Dadurch unterstützen die Lochbleche 305 der Schürze 300 eine Strömung entlang der Schürze 300 herunter zum Anströmboden 24, siehe die Strömungslinien 310, während die Lochbleche 304b eine Strömung entlang der Strömungslinien 312 als Verlängerung der Strömungslinie 311 unterstützen, so dass eine Kreisströmung in der Wirbelschicht 2 im wesentlichen senkrecht zu dem Anströmboden 24, nämlich von der Schürze 300 über den Anströmboden 24 zurück zur Schürze 300 erzwungen wird. Eine weitere Kreisströmung gleicher Drehrichtung wird durch nicht gezeigte Lochbleche mit Unebenheiten in einer in Richtung der offenen Enden der Zellen nach oben geneigten Bodenverlängerung, die einen die Wandung des Behälters 21 kontaktierenden Rand 307 gemäß Figur 3b darstellt, erzwungen, nämlich entlang des Anströmbodens 24, des Rands 307 und der Wandung zurück zu dem Anströmboden 24.The inflow base 24 and the skirt 300 are formed with perforated plates 304a, 304b and 305, respectively, for guiding the flow in a targeted manner. In this case, all the perforated plates 304a, 304b and 305 have holes for the passage of superheated steam, while some of these perforated plates, namely the perforated plates 304b and 305, also have unevennesses for guiding said vapor. Thus, the perforated plates 305 of the skirt 300 support a flow along the skirt 300 down to the inflow base 24, see the flow lines 310, while the perforated plates 304b support a flow along the flow lines 312 as an extension of the flow line 311, so that a circular flow in the fluidized bed 2 in essentially perpendicular to the distributor plate 24, namely from the skirt 300 via the distributor plate 24 back to the skirt 300 is forced. Another circular flow same direction of rotation is not shown by perforated plates with bumps in a direction of the open ends of the cells upwardly inclined floor extension, the one contacting the wall of the container 21 edge 307 according to FIG. 3b is forced, namely along the inflow base 24, the edge 307 and the wall back to the distributor plate 24th

Zwischen dem Lochblech 304b und dem Rand 307 und somit zwischen den beiden vertikalen, gleichsinnigen Kreisströmungen verläuft ein Transportbereich 306, der eine horizontale Kreisbahn von der Einlasszelle 201 zu der Auslasszelle 202 zur Förderung der Pulpe in dem Prozessraum 23 sicherstellt. Erfindungsgemäß liegt also ein durchgehender Transportweg der Pulpe im Prozessraum 23 durch Beaufschlagung mit horizontalen Transportimpulsen in Richtung des Austragebereichs, siehe Strömungslinien 313, vor, während zumindest über das erste Viertel des Prozessraums 23 eine Verwirbelung mit 2 gleichsinnig zirkulierenden Wirbeln pro Zelle erzwungen wird, was den Materialfluss im Prozessraum 23 homogenisiert und die Trocknung verbessert.Between the perforated plate 304b and the edge 307 and thus between the two vertical, co-directed circular flows is a transport region 306 which a horizontal circular path from the inlet cell 201 to the outlet 202 to the Promoting the pulp in the process space 23 ensures. According to the invention, therefore, there is a continuous transport path of the pulp in the process space 23 by application of horizontal transport pulses in the direction of the discharge area, see flow lines 313, while at least over the first quarter of the process space 23 a turbulence with 2 vortices circulating in the same direction is forced per cell, which causes the Material flow homogenized in the process chamber 23 and improves the drying.

Die Düsen 302, Führungsbleche 303 und Lochbleche 304a, 304b und 305 können sich für jede Zelle unterscheiden, um der voranschreitenden Trocknung der Pulpe Rechnung zu tragen. So wird das Öffnungsverhältnis der Lochbleche 304a bis 305 von der Einlasszelle 201 zur Auslasszelle 202 kleiner.The nozzles 302, guide plates 303 and perforated plates 304a, 304b and 305 may differ for each cell to account for the progressing drying of the pulp. Thus, the opening ratio of the perforated plates 304a to 305 from the inlet cell 201 to the outlet cell 202 becomes smaller.

Die Figuren 4a und 4b zeigen beispielhaft ein Lochblech 304b, das eine Vielzahl von Löchern 341 und Schuppen 342 aufweist. Genauer gesagt zeigt Figur 4a eine Unterseite 343, auf der das Lochblech 403b im Bereich der Schuppen 342 jeweils eine große Öffnung für überhitzten Dampf aufweist, die in eine Unebenheit auf der Oberseite 344, die in Figur 4b dargestellt ist, führt und somit den überhitzten Dampf mit einem Richtungsimpuls versehen kann. Es sind viele unterschiedliche geometrische Gestaltungen denkbar; ebenso ist es denkbar, dass die in den Figuren 3b und 3c dargestellten Strömungslinien 312 nicht exakt radial verlaufen, sondern in Richtung der Strömungslinien 313 geneigt sind, um so einem Transport der Pulpe zu dienen.The FIGS. 4a and 4b For example, a perforated plate 304b having a plurality of holes 341 and flakes 342 is shown. More specifically shows FIG. 4a an underside 343 on which the perforated plate 403b in the region of the flakes 342 each have a large opening for superheated steam, resulting in a bump on the top 344, the in FIG. 4b is shown, leads and thus can provide the superheated steam with a directional pulse. Many different geometric designs are conceivable; It is also conceivable that the in the FIGS. 3b and 3c shown flow lines 312 are not exactly radial, but are inclined in the direction of the flow lines 313, so as to serve a transport of the pulp.

Der Ventilator 7, der gemäß Figur 1a innerhalb eines Klöpperbodens 22a des Bodens 22 bereitgestellt ist, dient dem Fördern von überhitztem Dampf aus dem Erhitzer 6, der häufig auch als Brüdenstrom bezeichnet wird und der die Fluidisierung in der Wirbelschicht 2 ermöglicht. Der Bedarf an Brüdenstrom bzw. Trocknungsbrüden in den einzelnen Zellen des Prozessraums 23 ist unterschiedlich, da die zu trocknende Pulpe von der Einlasszelle 201 in Richtung der Auslasszelle 202 an Feuchte verliert. Da über das Gebläse 7 der Brüdenstrom im wesentlichen parallel in die einzelnen Zellen über den Anströmboden 24 eintritt, verteilt sich der Brüden entsprechend dem Druckverlust, der beim Beströmen der einzelnen Zellen entsteht. Dieser Druckverlust wird vorrangig durch den Druckverlust des Anströmbodens 24 und der darüber befindlichen Masse der Wirbelschicht 2 beeinflusst.The fan 7, according to FIG. 1a is provided within a dished bottom 22 a of the bottom 22, serves to convey superheated steam from the heater 6, which is often referred to as the vapor stream and which allows fluidization in the fluidized bed 2. The need for vapors or drying vapors in the individual cells of the process space 23 is different, since the pulp to be dried from the inlet cell 201 in the direction of the outlet cell 202 loses moisture. Since the vapor stream enters the individual cells via the distributor plate 24 substantially in parallel via the fan 7, the vapor is distributed in accordance with the pressure loss which arises when the individual cells flow. This pressure loss is primarily influenced by the pressure loss of the inflow base 24 and the overlying mass of the fluidized bed 2.

Die Pulpe muss nicht nur im Prozessraum 23 getrocknet werden, sondern gleichzeitig zur Trocknung muss sie auch von der Einlasszelle 201 zur Auslasszelle 202 transportiert werden. Bei dem Ausführungsbeispiel der Figuren 3a - 3d kann dabei durch gezielte Auswahl der Anzahl, Ausrichtung und/oder Anordnung der Löcher 341, der Schuppen 342, der Düsen 302 und der Führungsbleche 303 sowohl der Transport als auch die Verwirbelung und somit Trocknung beeinflusst werden. Die Löcher 341 und Schuppen 342 in den Lochblechen 304a, 304b und 305 sowie auch die Führungsbleche 303 sind fest im Wirbelschichtverdampfungstrockner 1000 installiert. Im Folgenden wird ein alternativer Aufbau hierzu mit Bezug auf die Figuren 5a - 5d beschrieben.Not only does the pulp have to be dried in the process space 23, but at the same time it has to be transported from the inlet cell 201 to the outlet cell 202 for drying. In the embodiment of the FIGS. 3a-3d can be influenced by targeted selection of the number, orientation and / or arrangement of the holes 341, the shed 342, the nozzles 302 and the guide plates 303, both the transport and the turbulence and thus drying. The holes 341 and flakes 342 in the perforated plates 304a, 304b, and 305 as well as the guide plates 303 are fixedly installed in the fluidized bed dryer 1000. In the following, an alternative construction will be described with reference to FIGS FIGS. 5a-5d described.

Figur 5a zeigt eine Draufsicht auf einen Klöpperboden 22'a eines zweiten Ausführungsbeispiels eines erfindungsgemäßen Wirbelschichtverdampfungstrockners, in dem zusätzlich zu einem Gebläse 7' eine Vielzahl von Leitblechen 501 eines Nachleitapparats 500 angeordnet sind, die der Konditionierung der Strömung im Klöpperboden 22'a dienen, nämlich zum Führen besagter Strömung radial nach außen, wie durch die Strömungspfade A in Figur 5a dargestellt. Der Nachleitapparat 500 umfasst weitere Leitbleche 502 und 503 mit unterschiedlichen Orientierungen, wie am besten in Figur 5b dargestellt, die eine Teilperspektive des Bereichs unterhalb eines Anströmbodens 24' innerhalb eines Bodens 22' mit dem Klöpperboden 22'a zeigt. In Figur 5b ist dabei auch ein Anströmbodenstützglied 24'a dargestellt, längs dem die durch den Nachleitapparat 500 konditionierte Strömung gemäß dem Strömungspfad B aufsteigt, und entweder durch Öffnungen in dem im wesentlichen horizontal verlaufenden Anströmboden 24' oder einem zur Wandung des Bodens 22' geneigten Rand 240' dazu in den Prozessraum gelangt oder aber im Bereich des Bodens 22' unterhalb des Anströmbodens 24' zirkuliert wird. FIG. 5a shows a plan view of a dished bottom 22'a of a second embodiment of a fluidized bed evaporator according to the invention, in addition to a fan 7 'a plurality of baffles 501 of a Nachleitapparats 500 are arranged, which serve the conditioning of the flow in the dished bottom 22'a, namely for guiding said flow radially outward as through the flow paths A in FIG. 5a shown. The Nachleitapparat 500 includes further baffles 502 and 503 with different orientations, as best in FIG. 5b which shows a partial perspective of the area below an inflow bottom 24 'within a bottom 22' with the dished bottom 22'a. In FIG. 5b is also a Anströmmbodenstützglied 24'a shown, along which the conditioned by the Nachleitapparat 500 flow according to the flow path B rises, and either through openings in the substantially horizontally extending distributor plate 24 'or to the wall of the bottom 22' inclined edge 240 ' to get into the process room or in the area of the bottom 22 'below the inflow base 24' is circulated.

Es ist überraschender Weise festgestellt worden, dass die durch den Nachleitapparat 500 unterhalb des Anströmbodens 24' erzwungene Drallströmung im Prozessraum einen erheblichen Einfluss auf den Feststofftransport hat. Um diesen Feststofftransport gezielt beeinflussen zu können, wird erfindungsgemäß vorgeschlagen, verstellbare Leitbleche 600 im Bereich des Bodens 22', insbesondere bis in den Klöpperboden 22'a hinein, vorzusehen, wie in den Figuren 5c und 5d dargestellt. Jedes verstellbare Leitblech 600 ist dabei um eine Drehachse 601 über eine Verstelleinrichtung 602 rotierbar Die Verstelleinrichtung 602 kann entweder manuell im Falle der Öffnung des erfindungsgemäßen Wirbelschichtverdampfungstrockners eingestellt werden, oder aber auch von außerhalb des Wirbelschichtverdampfungstrockners, selbst im Trocknungsbetrieb desselben.It has surprisingly been found that the swirl flow in the process space forced through the secondary flow apparatus 500 below the inflow base 24 'has a considerable influence on the transport of solids. In order to be able to influence this transport of solids in a targeted manner, the invention proposes adjustable baffles 600 in the region of the bottom 22 ', in particular into the dished bottom 22'a into, as in the FIGS. 5c and 5d shown. Each adjustable guide plate 600 is rotatable about an axis of rotation 601 via an adjusting device 602. The adjusting device 602 can be adjusted either manually in the case of the opening of the fluidized bed evaporator dryer according to the invention, or else from outside the fluidized bed evaporator, even in the drying operation thereof.

Alternativ zu den verstellbaren Leitblechen 600 oder selbst kumulativ dazu können direkt unterhalb des Anströmbodens weitere verstellbare Leitbleche 700 angeordnet sein. Dies ist in Figur 6 in einer perspektivischen Ansicht dargestellt, gemäß der im wesentlichen parallel zum Anströmboden 24" die verstellbaren Leitbleche 700 im Bereich von Anströmbodenstützgliedern 24"b angeordnet sind, und zwar um eine Drehachse 701 drehbar, wie anhand des Pfeils F angedeutet. Die Anströmbodenstützglieder 24"b sind ihrerseits abgestützt über die Anströmbodenstützglieder 24"a, die an der Wandung des Bodens befestigt sind.As an alternative to the adjustable baffles 600 or even cumulatively thereto, further adjustable baffles 700 can be arranged directly underneath the baffle bottom. This is in FIG. 6 in a perspective view, according to which are arranged substantially parallel to the distributor plate 24 "the adjustable baffles 700 in the area of Anströmmbodenstützgliedern 24" b, namely about an axis of rotation 701 rotatable, as indicated by the arrow F. The inflow base support members 24 "b are in turn supported by the inflow base support members 24" a, which are secured to the wall of the floor.

Anhand der Figuren 7a und 7b wird im Anschluss die Wirkweise der verstellbaren Leitbleche 600 bzw. 700 erläutert. Den Figuren 7a und 7b ist nämlich der Strömungspfad G bzw. G' durch die einzelnen Öffnungen in einem Anströmboden 24''' entnehmbar, der einen Einfluss auf den Feststofftransportpfad H bzw. H' innerhalb der Wirbelschicht 2''' hat. Je nach Ausrichtung des Strömungspfades G bzw. G' kommt es zu unterschiedlichen Effekten. So führt ein Strömungspfad G gemäß Figur 7a auf Grund seiner geringeren Neigung zum Anströmboden 24''' zu einem verstärkten Transport innerhalb der Wirbelschicht 2''', während ein Strömungspfad G' gemäß Figur 7b steiler durch den Anströmboden 24''' hindurchtritt und somit für eine erhöhte Verwirbelung in der Wirbelschicht 2'" sorgt.Based on FIGS. 7a and 7b Subsequently, the mode of action of the adjustable baffles 600 and 700 will be explained. The FIGS. 7a and 7b namely, the flow path G or G 'through the individual openings in a distributor plate 24''' removable, which has an influence on the solids transport path H or H 'within the fluidized bed 2''' has. Depending on the orientation of the flow path G or G 'there are different effects. Thus, a flow path G performs according to Figure 7a due to its lower inclination to the inflow base 24 '''to increased transport within the fluidized bed 2''', while a flow path G 'according to FIG. 7b steeper passes through the inlet plate 24 '''and thus provides for an increased turbulence in the fluidized bed 2'".

Selbstverständlich sind die verstellbaren Leitbleche 600 bzw. 700 kombinierbar mit speziellen Lochblechgestaltungen sowie auch Führungsblechen oberhalb des Anströmbodens. Solch eine Kombination eröffnet eine genaue Einstellung der für die jeweilige Pulpe benötigten Strömung zwecks Optimierung der Trocknung von einer Einlasszelle zu einer Auslasszelle.Of course, the adjustable baffles 600 and 700 can be combined with special perforated plate designs as well as guide plates above the inflow floor. Such a combination provides a precise adjustment of the flow needed for the particular pulp to optimize drying from an inlet cell to an outlet cell.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Eintragseinrichtungcharge device
2, 2'"2, 2 '"
Wirbelschichtfluidized bed
33
Austragseinrichtungdischarge
44
Staubkollektordust collector
55
Dampfauslaßsteam outlet
66
Erhitzerheaters
7, 7'7, 7 '
Gebläsefan
2121
Behältercontainer
22, 22'22, 22 '
Bodenground
22a, 22'a22a, 22'a
Klöpperbodentorospherical
2323
Prozessraumprocess space
24, 24', 24", 24'''24, 24 ', 24 ", 24' ''
AnströmbodenInlet floor
24'a, 24"a, 24"b24'a, 24 "a, 24" b
AnströmbodenstützgliedAnströmbodenstützglied
2525
Wandwall
2626
Erweiterungskonusflare cone
2727
oberer Bereichupper area
2828
Deckelcover
2929
Schaufelshovel
3333
Staubzyklondust cyclone
3434
Düsejet
3535
Düsejet
3636
Ripperib
201201
Einlasszelleinlet cell
202202
Auslasszelleoutlet cell
240'240 '
Randedge
300300
Schürzeapron
301301
DampfzufuhrrohrSteam supply pipe
302302
Düsejet
303303
Führungsblechguide plate
304a304a
Lochblechperforated sheet
304b304b
Lochblechperforated sheet
305305
Lochblechperforated sheet
306306
Transportbereichtransport sector
307307
Randedge
310-313310-313
Strömungsliniestreamline
341341
Lochhole
342342
Schuppescale
343343
Unterseitebottom
344344
Oberseitetop
400400
Schneckenfördererscrew conveyor
401401
Paddelpaddle
402402
Zufuhrbereichfeed area
403-405403-405
Dampfzufuhrsteam supply
406406
Andockbereichdocking
500500
Nachleitapparatguide vane
501 - 503501 - 503
Leitblechbaffle
600600
Verstellbares LeitblechAdjustable baffle
601601
Drehachseaxis of rotation
602602
Verstelleinrichtungadjustment
700700
Verstellbares LeitblechAdjustable baffle
701701
Drehachseaxis of rotation
10001000
WirbelschichtverdampfungstrocknerFluidized bed steam dryer
AA
Strömungspfadflow path
BB
Strömungspfadflow path
CC
Strömungspfadflow path
DD
Strömungspfadflow path
Ee
Drehrichtungdirection of rotation
FF
Drehrichtungdirection of rotation
G, G'G, G '
Strömungspfadflow path
H, H'H, H '
FeststofftransportpfadSolid transport path

Claims (16)

  1. An apparatus (1000) for removing fluids and/or solids from a mixture of particulate materials, with
    • a container (21) forming an annular process chamber (23) with a plurality of cells separated from one another by walls (25) comprising an inlet cell (201), intermediate cells and an outlet cell (202),
    • an introduction device (1) for introducing the mixture to be treated into the inlet cell (201) of the process chamber (23),
    • a discharge device (3) for discharging the treated mixture from the outlet cell (202) of the process chamber (23),
    • a fan device (7, 7') for supplying a first fluidizing agent, in particular in the form of superheated steam, from below into the process chamber (23) through an inflow bottom (24, 24', 24", 24''') for generating a fluidized bed (2) in the process chamber (23),
    • a heating device (6) for preparing the first fluidizing agent in flow direction upstream of the fan device (7, 7'),
    • swirl vanes (29) for conditioning the flow in the container (21) from the process chamber (23) to the heating device (6) and partly to a steam outlet (5), and
    • a dust removal device (4) in the flow path between the process chamber (23) and the heating device (6), wherein dust can be guided to the outlet cell (202) via the dust removal device (4),
    wherein for supporting a transport of the mixture from the inlet cell (201) to the outlet cell (202) and/or a swirling of the mixture in the process chamber (23)
    • the inflow bottom (24) has first irregularities (342), and/or
    • at least temporarily a second fluidizing agent, in particular in the form of superheated steam, can be injected substantially parallel to the inflow bottom (24) by means of first nozzles (302) at least into the inlet cell (201), and/or
    • first flow guiding members (303) are provided above the inflow bottom (24) and/or second flow guiding members (501, 502, 503, 600, 700) are provided below the inflow bottom (24', 24", 24'''),
    characterized in that the introduction device (1) for the mixture is connected to the container (21) in the area of the inlet cell (201),
    the introduction device (1) supplies the mixture in a loosened state to the inlet cell (201) by a mechanical transport by means of mechanically acting paddles (401) of a screw conveyor (400), and preheated by applying a third fluidizing agent, in particular in the form of superheated steam by steam injection (403-405), into the screw conveyor (400),
    wherein the surface of the inflow bottom (24) in the inlet cell (201) is greater than, preferably twice as large as, the respective surface of the inflow bottom (24) of the intermediate cells, and
    for supporting a transport of the mixture from the inlet cell (201) to the outlet cell (202) and/or a swirling of the mixture in the process chamber (23) first flow guiding members (303) are provided above the inflow bottom (24) and/or second flow guiding members (501, 502, 503, 600, 700) are provided below the inflow bottom (24', 24", 24''').
  2. The apparatus according to claim 1, characterized in that a mixing of dried and moist parts of the mixture takes place in the manner of a stirred tank in the inlet cell (201), in order to avoid a mixing of moist parts with dried parts of the mixture a flow guide is implemented in the manner of a flow pipe in the intermediate cells, and no fluidizing agent gets through the inflow bottom (24) into the outlet cell (202).
  3. The apparatus according to claim 1 or 2, characterized in that the introduction device (1) for the mixture is connected to the container (21) in the area of the inlet cell (201) in the middle of the height of the inlet cell (201) and/or at the height of the upper extension of the fluidized bed (2).
  4. The apparatus according to any one of the preceding claims, characterized in that for supporting a transport of the mixture from the inlet cell (201) to the outlet cell (202) and/or a swirling of the mixture in the process chamber (23)
    • the inflow bottom (24) has first irregularities (342), and/or
    • at least temporarily a second fluidizing agent, in particular in the form of superheated steam, can be injected substantially parallel to the inflow bottom (24) by means of first nozzles (302) at least into the inlet cell (201).
  5. The apparatus according to any one of the preceding claims, characterized in that the inflow bottom (24) has first openings (341) in the inlet cell (201) and the intermediate cells, the opening ratio of which preferably decreases from the inlet cell (201) in the direction of the outlet cell (202).
  6. The apparatus according to any one of the preceding claims, characterized in that the inflow bottom (24) has the first irregularities (342) in the form of recessed recesses and/or at least over the first quarter of the process chamber (23).
  7. The apparatus according to any one of the preceding claims, characterized in that the inflow bottom (24) is inclined upward at its edge (307) facing the container (21) and otherwise extends substantially horizontally, wherein the edge (307) is preferably provided with first openings (341) and/or first irregularities (342) at least over the first quarter of the process chamber (23).
  8. The apparatus according to any one of the preceding claims, characterized in that second fluidizing agent can be injected at a pressure of at least 2 bar above the mean pressure in the container (21) and/or in the first quarter of the process chamber (23).
  9. The apparatus according to any one of the preceding claims, characterized by a shield (300) of the heating device (6), wherein preferably the shield (300) widens conically from top to bottom in the process chamber (23), the first nozzles (302) extend between the shield (300) and the inflow bottom (24), and/or the shield (300) has second openings (341) and/or second irregularities (342), preferably in the form of recessed recesses.
  10. The apparatus according to any one of the preceding claims, characterized in that the wall (25) between the outlet cell (202) and the inlet cell (201) extends downward to the level of the inflow bottom (24), and/or the walls (25) between the inlet cell (201) and a first intermediate cell, between the intermediate cells and between the last intermediate cell and the outlet cell (202) have a vertical distance to the inflow bottom (24), in particular to the edge (307) of the inflow bottom (24).
  11. The apparatus according to any one of the preceding claims, characterized in that the first flow guiding members (303) are provided and/or are adjustable between the first nozzles (302).
  12. The apparatus according to any one of the preceding claims, characterized in that first second flow guiding members (501, 502, 503) are provided in a Klopper head (22' a) as part of a downstream guiding apparatus (500) of the fan device (7'), wherein preferably the fan device (7') comprises a blower inside of the downstream guiding apparatus (500).
  13. The apparatus according to any one of the preceding claims, characterized in that second second flow guiding members (600) are provided in a Klopper head (22' a) and/or are attached to the downstream guiding apparatus (500) and/or are rotatable in each case about an axis of rotation (601) extending substantially perpendicular to the inflow bottom (24') or vertically.
  14. The apparatus according to any one of the preceding claims, characterized in that third second flow guiding members (700) are arranged at inflow bottom supporting members (24"b) and/or are rotatable in each case about an axis of rotation (701) extending substantially parallel to the inflow bottom (24") or horizontally.
  15. The apparatus according to any one of the preceding claims, characterized in that the number, orientation and/or arrangement
    • of the first and/or second openings (341),
    • of the first and/or second irregularities (342),
    • of the first nozzles (302) and/or
    • of the first and/or second flow guiding members (303, 501, 502, 503, 600, 700)
    is or are determined or variable for targeted application of the mixture with horizontal transport pulses in the direction of the outlet cell (202) and/or vertical swirling pulses.
  16. The apparatus according to claim 15, characterized in that the orientation, in particular of the second second and/or third second flow guiding members (600, 700), and/or the supply of the second fluidizing agent to the first nozzles (302) is variable via an adjusting device (602) which can be operated from outside of the container (21).
EP15710008.2A 2014-04-30 2015-03-09 Fluidized-bed evaporation dryer Active EP3137832B1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DK18214410.5T DK3486591T3 (en) 2014-04-30 2015-03-09 FLUID BED EVAPORATION DRYER
EP18214410.5A EP3486591B1 (en) 2014-04-30 2015-03-09 Fluidized bed evaporation drier
PL15710008T PL3137832T3 (en) 2014-04-30 2015-03-09 Fluidized-bed evaporation dryer

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014106122.5A DE102014106122A1 (en) 2014-04-30 2014-04-30 Fluidized bed steam dryer
PCT/IB2015/051707 WO2015166358A1 (en) 2014-04-30 2015-03-09 Fluidized-bed evaporation dryer

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP18214410.5A Division EP3486591B1 (en) 2014-04-30 2015-03-09 Fluidized bed evaporation drier
EP18214410.5A Division-Into EP3486591B1 (en) 2014-04-30 2015-03-09 Fluidized bed evaporation drier

Publications (2)

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EP3137832A1 EP3137832A1 (en) 2017-03-08
EP3137832B1 true EP3137832B1 (en) 2019-08-14

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EP18214410.5A Active EP3486591B1 (en) 2014-04-30 2015-03-09 Fluidized bed evaporation drier
EP15710008.2A Active EP3137832B1 (en) 2014-04-30 2015-03-09 Fluidized-bed evaporation dryer

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DE (1) DE102014106122A1 (en)
DK (2) DK3486591T3 (en)
PL (1) PL3137832T3 (en)
RU (1) RU2673041C2 (en)
UA (1) UA120365C2 (en)
WO (1) WO2015166358A1 (en)

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DE102014106122A1 (en) 2014-04-30 2015-11-05 Bma Braunschweigische Maschinenbauanstalt Ag Fluidized bed steam dryer
EP3009776A1 (en) * 2014-10-15 2016-04-20 ASJ-IPR ApS An apparatus for drying bulk particulate material and a method of drying bulk particulate material
US10690412B2 (en) 2017-02-20 2020-06-23 Nous, Llc Fluidized bed system
CN107702474A (en) * 2017-10-20 2018-02-16 张家港大塚化学有限公司 The paddle-dryer of self raising flour dirt
CN108917368A (en) * 2018-04-30 2018-11-30 中山市加丰机械科技有限公司 A kind of corn particle debris removal drying unit as feed
CN110064528B (en) * 2019-05-07 2020-03-17 中国矿业大学 Dry upgrading system and method for dry separation of minerals
CN111617878B (en) * 2020-05-12 2021-11-16 路德环境科技股份有限公司 Impurity removing device suitable for continuous fluidized bed drying process
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PL3137832T3 (en) 2020-04-30
EP3486591A1 (en) 2019-05-22
EP3486591B1 (en) 2020-06-17
UA120365C2 (en) 2019-11-25
DK3137832T3 (en) 2019-11-18
DK3486591T3 (en) 2020-08-31
RU2673041C2 (en) 2018-11-21
US20170045293A1 (en) 2017-02-16
DE102014106122A1 (en) 2015-11-05
WO2015166358A1 (en) 2015-11-05
US10330385B2 (en) 2019-06-25
EP3137832A1 (en) 2017-03-08
RU2016146789A3 (en) 2018-05-30
RU2016146789A (en) 2018-05-30

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