EP3458353B1 - Transport system - Google Patents
Transport system Download PDFInfo
- Publication number
- EP3458353B1 EP3458353B1 EP17728040.1A EP17728040A EP3458353B1 EP 3458353 B1 EP3458353 B1 EP 3458353B1 EP 17728040 A EP17728040 A EP 17728040A EP 3458353 B1 EP3458353 B1 EP 3458353B1
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- EP
- European Patent Office
- Prior art keywords
- rail
- monorail system
- transport system
- monorail
- drive unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012423 maintenance Methods 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 24
- 230000000087 stabilizing effect Effects 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 3
- 210000002105 tongue Anatomy 0.000 claims description 2
- 238000000034 method Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
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- 230000005540 biological transmission Effects 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/06—Cleaning devices for hulls
- B63B59/10—Cleaning devices for hulls using trolleys or the like driven along the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
- B24C3/062—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable for vertical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
- B61B13/04—Monorail systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C3/00—Electric locomotives or railcars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F9/00—Rail vehicles characterised by means for preventing derailing, e.g. by use of guide wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/06—Cleaning devices for hulls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B71/00—Designing vessels; Predicting their performance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63C—LAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
- B63C5/00—Equipment usable both on slipways and in dry docks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63C—LAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
- B63C5/00—Equipment usable both on slipways and in dry docks
- B63C5/02—Stagings; Scaffolding; Shores or struts
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/08—Tracks for mono-rails with centre of gravity of vehicle above the load-bearing rail
- E01B25/10—Mono-rails; Auxiliary balancing rails; Supports or connections for rails
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B5/00—Rails; Guard rails; Distance-keeping means for them
- E01B5/02—Rails
- E01B5/14—Rails for special parts of the track, e.g. for curves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B2221/00—Methods and means for joining members or elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63C—LAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
- B63C5/00—Equipment usable both on slipways and in dry docks
- B63C5/02—Stagings; Scaffolding; Shores or struts
- B63C2005/025—Stagings, or scaffolding, i.e. constructions providing temporary working platforms on slipways, in building or repair docks, or inside hulls
Definitions
- the invention relates to a transport system for moving at least one automated maintenance device for large, substantially vertical surfaces, such as ship hulls, with a freely deployable monorail system and at least one drive device which is movable on the monorail system along a direction of movement, wherein the at least one drive device with a drive unit at least one impeller, wherein the impeller is driven by at least one preferably electric drive, and further provided at least one Anpresswork, which is in communication with the drive unit.
- JP 2002-021321 A1 Another maintenance device of the type mentioned can the JP 2002-021321 A1 be removed, which has a drive unit with an impeller and a Anpress unit.
- the moving on rails maintenance devices usually have a high weight. Furthermore, due to their mostly crane- or tower-like construction during maintenance work, they always have a center of gravity that always shifts towards the rails, which is usually located far away from the ground. However, this causes a large moment of force on the rail system, so always the risk of shifting or lifting the Rail exists. This leads in the further consequence to an instability of the maintenance device, in particular if it is moved along the rail.
- the at least one Anpressech has at least one loading roller which is pressed on at least one spring element to the monorail system, and / or a fixing device is arranged on the drive unit, wherein a fixing provided is that interacts with the monorail system.
- the drive device is adapted to increase the friction between the non-positively anchored monorail system and its base when driving on a heavy load, in particular a maintenance device.
- the pressing unit according to the invention has the task to press the rail section before and after the drive unit (as seen in the direction of movement) on the ground and to prevent lifting or moving the monorail system.
- a vertical position change is prevented by lifting and / or a horizontal position change in the form of displacements of the monorail system by load on the monorail system.
- the at least one spring element of the pressing unit in this case presses the loading roller onto the rail surface which runs parallel to the ground.
- the pressing unit acts vertically on the rail portion to ensure the required stability of this rail portion in the immediate vicinity of the drive device and the maintenance device thereon.
- a fixing device is additionally or alternatively arranged, wherein a fixing roller is provided, which cooperates with the rail for directional fixing of the drive device according to the invention.
- This fixing device acts essentially in a plane parallel to the ground and is in particular in contact with a rail flank.
- a significant advantage of the fixing device according to the invention is that it prevents twisting or twisting of the rail section due to high shear forces caused by the load arranged on the drive device.
- the at least one pressing unit is in contact with the monorail system via at least one, preferably two guide wheels. These guide wheels are arranged in a plane parallel to the ground and are in frictional contact with the flank of the rail section.
- the at least one pressing unit is preferably in articulated connection with the drive unit. If the drive device is moved along the monorail system, then the pressing unit is arranged either in front of the drive device or following it, depending on the direction of movement. Since the monorail system laid on the ground usually does not run in a straight line but follows, for example, the ship's contours, the articulated connection between the drive unit and the pressing unit allows a flexible method of the device according to the invention along a curved track rail system.
- the movement of the drive device on the monorail system is improved even further in a further embodiment of the invention if the at least one pressing unit is connected to the drive unit via a pivot arm with one, preferably two pivot axes.
- Controlled and reliable movement of the load mounted on the drive device is further improved in that in a preferred embodiment of the invention the drive unit is additionally in contact with the monorail system via at least one, preferably two guide rollers, the axis of rotation of the at least one, preferably two guide rollers is aligned substantially normal to the axis of rotation of the impeller of the drive unit.
- the impeller of the drive unit is in frictional contact with the rail surface, while the at least one guide roller of the drive unit is in contact with a rail flank.
- the operation of the fixing device according to the invention is further improved if it has at least one, preferably two pivotable stabilizing rollers which cooperate with the monorail system.
- the at least one, preferably two pivotable stabilizing rollers can be pressed against the rail section via an adjusting device, preferably via at least one hydraulic cylinder.
- the stabilizing roller which precedes the fixing roller is pressed against the rail flank in order to improve the stability of the drive device on the monorail system.
- the drive device is provided for receiving loads and moving them over the monorail system.
- the drive device has a load bearing, preferably a kingpin.
- This type of load bearing is particularly suitable for the connection of the drive device with a crane-type maintenance device, because a kingpin provides an additional rotation axis, which allows a rotation of the maintenance device with respect to the drive device.
- the maintenance device can be optimally aligned with the surface to be processed, for example a ship's hull.
- the monorail system comprises a plurality of rail segments, wherein preferably at least two curved rail segments are provided, which have a convex rail end piece and a concave rail end piece, and in the assembled state at least one convex rail end piece a first curved track segment is in articulated connection with a concave rail end piece of an adjacent second curved track segment.
- Such a modular rail system with only one rail track on which at least one maintenance device is movable can be particularly quickly and flexibly set up and adapt to the respective ship shape, because the individual curved rail segments on the articulated connection to each other are pivotal and thus a matching curved course of the rail track can be adjusted.
- the at least one convexly formed rail end piece of the first curved rail segment engages in the concave rail end piece of the adjacent second curved rail segment, wherein a fitting bolt connects the two curved rail segments to one another in a pivotable manner.
- each curved track segment which interacts with a stop arranged on the adjacent curved track segments.
- a major advantage of this monorail system is that it can be flexibly adapted to virtually any route due to its modular design. Furthermore, no frictional fixation of the individual rail segments with the ground is provided, the positioning of the rail segments is effected exclusively by force / frictional engagement, which is arranged by the method of devices arranged on the monorail system, in particular maintenance devices which are respectively arranged on at least one drive device according to the invention. is achieved.
- ballast elements preferably concrete slabs
- additional ballast elements can be arranged on at least one, preferably on two adjacent rail segments in order to further improve this frictional engagement.
- ballast elements are advantageous in order to prevent lifting and / or dislocation of the rail segments located in the end region during operation.
- At least one switch element is additionally provided, which allows maneuvering of the maintenance device (s) located on the monorail system.
- the at least one switch element has two switch tongues, which can be pivoted substantially parallel to one another and thus permit rapid redirecting of devices located on the monorail system.
- the monorail system is mainly laid outdoors, for example on ship docks. Thus it is exposed to environmental conditions such as temperature fluctuations and solar radiation. This has the consequence that the rail segments expand and shrink again, which can lead to significant changes in length when using steel rail segments. These changes in length can in turn lead to distortions in the course of the free-laid monorail system. Therefore, preferably at least one additional length compensation element is provided in order to compensate for these temperature-induced changes in length.
- the at least one length compensation element particularly preferably has two tread elements which are separated from one another via a gap, which runs preferably obliquely to the longitudinal axis of the length compensation element, and which are arranged movably on a base element.
- a gap which runs preferably obliquely to the longitudinal axis of the length compensation element, and which are arranged movably on a base element.
- the monorail system has been found to be particularly suitable for the operation of maintenance devices for processing substantially perpendicular surfaces, in particular ship hulls or container surfaces. It allows, as previously described, an individual and adaptable route of the monorail system to bring a movable thereon maintenance device in an optimal position to the surface to be machined, such as a ship's hull. Due to the exclusive fixation of the monorail system by means of force / frictional engagement on the ground, a particularly rapid and flexible assembly or disassembly of the monorail system is possible.
- the transport system according to the invention has proved particularly suitable for use with maintenance devices because it allows a flexible movement of particularly automated maintenance devices for processing large, substantially vertical surfaces, such as ship hulls, along free-laid rails.
- the object is further solved by a maintenance system consisting of at least one maintenance device and the monorail system according to the invention in an advantageous manner, wherein the maintenance system is characterized in particular by rapid assembly, customizable route guidance and simple and reliable operation.
- a rail-mounted drive device 100 along a monorail system 200 in two directions of movement A1, A2 is movable.
- the drive device 100 is provided here, for example, for receiving an automated maintenance device.
- the drive device 100 has a drive unit 101 with a drive 102, wherein this drive 102 is designed for example as an electric drive in the form of an electric motor.
- connection element 110 For receiving a load, for example a maintenance device, a connection element 110, which is designed as a king pin in the present embodiment of the invention, is arranged on the drive unit 101.
- the in the Fig. 2 illustrated sectional view of the rail-bound drive device 100 shows an arranged in the drive unit 101 impeller 103 which is connected to the rail surface 201, the top chord ( Fig. 1 ) is in frictional contact and caused by the drive 102, the movement of the rail-mounted drive device 100 along the monorail system 200. Since the impeller 103 is moved as an unprofiled roller substantially unguided along the rail surface 201, two in the rail edge 202 engaging guide rollers 104a, 104b are provided, whose axes of rotation D1 are substantially normal to a parallel to the axis of rotation D2 of the impeller 103. In this way, the two guide rollers 104a, 104b stabilize the position of the impeller 103 on the rail surface 201.
- the rail-bound drive device 100 has two pressing units 120a, 120b, which in particular, in particular Fig. 3 can be removed.
- the pressing units 120a, 120b are in each case connected to the drive unit 101 via a pivoting arm 121a, 121b.
- Each pressing unit 120a, 120b is in this case pivotable via two pivot axes S1a, S1b, S2a, S2b via the pivot arm 120a, 120b.
- Each pressing unit 120a, 120b also has a loading roller 122a, 122b, which is in contact with the rail surface 201.
- the loading roller 122a, 122b is in this case pressed onto the rail surface 201 via a spring element 123a, 123b.
- the spring element 123a, 123b is in this case arranged such that its longitudinal central axis, which coincides with the pivot axis S2a, S2b, is normal to the ground, so as to ensure maximum power transmission to the loading roller 122a, 122b and subsequently to the monorail system 200 , This pressure ensures that the monorail system 200 is pressed stable and as immovable as possible on the ground.
- An improved guidance of the pressing unit 120a, 120b is achieved by the two additional guide wheels 1241a, 1241b, 1242a, 1242b of the pressing units 120a, 120b, which in turn are in contact with the rail flank 202.
- the pressing unit 120a leading in the direction of movement A1 provides for this by means of the spring element 123a Monorail system 200 pressed-loading roller 122 a and the resulting contact pressure for the monorail system 200 remains in position on the ground and not due to a rail-bound Drive device 100 disposed load, such as a maintenance device is moved or even at least partially lifts off the ground.
- the second pressing unit 120b following in the direction of movement A1 likewise ensures the stability of the rail section of the monorail system 200 in the immediate vicinity of the rail-bound drive device 100.
- a further embodiment of the drive device 100 according to the invention is in the FIGS. 4 to 6 shown.
- the drive unit 101 of the rail-bound drive device 100 according to the invention has an additional fixing device 130, which further improves the running stability of the running wheel 103 on the monorail system 200.
- the fixing device 130 here consists of a fixing roller 131, which is arranged in a plane normal to the roller 103, and is also adapted to be in frictional contact with the rail flank 202.
- a respective hydraulic cylinder 132a, 132b which is in articulated connection with a rocking lever 133a, 133b, further stabilizing rollers 134a, 134b can be pressed against the rail flank 202.
- the fixing roller 131 of the fixing device 130 and the guide rollers 104a, 104b of the drive unit 101 each lie in one plane (FIG. Fig. 4 ) and thereby form a (virtual) triangle, in the center of which the roller 103 of the drive unit 101 is arranged parallel to the base line of the triangle.
- the pivotable stabilizing rollers 134a, 134b of the fixing device 130 are pressed against the rail flank 202 in such a way that in each case the leading stabilizing rollers 134a, 134b are in frictional contact with the rail section of the monorail system 200 (FIG. Fig. 6 ).
- the in the Figs. 4 to 6 illustrated variant of the drive unit 101 can, with or without additional Anpressticianen 120a, 120b, as in the FIGS. 1 to 3 shown to be operated.
- the monorail system described below is also part of the transport system 1000 according to the invention, which in a preferred embodiment in the Fig. 7 is shown.
- the monorail system 200 is arranged along a hull 1 in order to be able to move maintenance devices 1100 along the hull 1 as required.
- the maintenance devices 1100 are arranged on the drive device 100 described above.
- the monorail system 200 according to the invention simply laid on the ground, in the present case on the ship dock without additional fixation.
- the monorail system 200 is composed of a plurality of linear track segments 210a, 210b and curved track segments 220a, 220b, 220c.
- the monorail system 200 is in this case held by friction alone in its position on the ground, in particular, the weight of the movable on the monorail system 100 maintenance devices 1100 this presses on the often uneven ground.
- ballast elements 230 preferably in the form of concrete slabs, which are removably attached to one, preferably two adjacent rail segments 210a, 210b, 220a, 220b, 220c.
- ballast elements 230 can also be equipped with arranged on their support surface anti-slip mats.
- elongated rail segments 210a, 210b are provided, which are flush-fitted with their straight rail ends 211a, 211b and are screwed together by means of fixing screws 212 ( Fig. 9 ).
- These elongate rail segments 210a, 210b in this case have a substantially I-shaped cross section with a support surface resting on the ground, the lower belt 203, a rail surface preferably provided with a wearing layer, the upper belt 201 and a web standing normal to lower belt 203 and upper belt 201, which forms the rail flank 202, on.
- curve rail segments 220a, 220b, 220c are provided. These curved rail segments 220a, 220b, 220c each have a convex rail end piece 221a, 221b, 221c which engages in a concave rail end piece 222b, 222c of an adjacent curved segment 220a, 220b ( Fig. 10A ).
- a fitting bolt 223 is provided which connects the rail end pieces 221a, 222b to each other pivotally.
- the articulated rail track segments 220a, 220b, 220c are mutually rotated over the longitudinal axis L1 of the fitting pin 223 and fixed in position relative to each other by means of adjusting screws 224a, 224b.
- the adjusting screws 224a, 224b of the first curved rail segment 220a cooperate with a respective stop 225a, 225b on the adjacent second curved rail segment 220b.
- both adjusting screws 224a, 224b touch the respective stop 225a, 225b, then the two adjacent curved rail segments 220a, 220b are rectilinearly aligned with each other as in FIG Fig. 10B shown, their respective longitudinal axes are thus on a common line. If the two adjacent curved rail segments 220a, 220b are arranged pivoted to one another in order to obtain a curvature of the track section of the monorail system, their respective longitudinal axes intersect at a predeterminable angle, wherein the first set screw 224a contacts its stopper 225a, while the second set screw 224b engages in a position spaced from its stop 225b is located.
- the monorail system 200 has switch elements 240, as in FIGS Figs. 11A and 11B shown.
- the switch element 240 according to the invention has two pivotable switch blades 241a, 241b which are in each case in articulated connection with a rail track section 204a, 204b.
- By substantially parallel pivoting of the two switch blades 241a, 241b either the first rail section 204a with a third rail section 204c ( Fig. 11A ) or the second track section 204b with the third track section 204c (FIG. Fig. 11B ) and can accordingly be used by the maintenance device 1100 ( Fig. 7 ).
- the monorail system 200 according to the invention is usually arranged outdoors, for example on ship docks, and thus exposed to the outside temperatures and at least partially to the solar radiation. These often high temperatures cause a longitudinal expansion of the monorail system 200, which may possibly lead to a buckling and / or displacement of the monorail system 200. However, this poses a significant danger to the operation of the maintenance devices 1100.
- additional length compensation elements 250 are provided in this embodiment of the invention ( Figs. 12A and 12B ), which are preferably arranged at regular intervals, usually in the rectilinear sections, between the rail segments 210a, 210b.
- the length compensation element 250 is in this case rigidly connected via rail connection elements 251 with the adjacent rail segments 210a, 210b. It consists of two tread elements 252a, 252b, which are connected to a base element 253, which rests in the mounted state on the ground, in each case via a screw connection 254a, 254b. These screw connections 254a, 254b are immovably screwed to the tread elements 252a, 252b, but movable within the base element 253 parallel to the longitudinal axis L2 of the length compensation element 250. The two tread elements 252a, 252b are arranged spaced apart from each other via a gap 255.
- the distance of the tread elements 252a, 252b from one another also changes as a result of the resulting compression and the gap 255 is reduced. Since the change in the longitudinal extent of the rail segments due to temperature fluctuations can be quite significant, it is provided in this embodiment of the length compensation element 250 according to the invention that the required gap 255 obliquely to the longitudinal axis L2 of the length compensation element 250 to a trouble-free method on the tread elements 252a, 252b to ensure the running wheel 103 of the previously described drive device 100 for the maintenance device 1100.
- the individual rail segments 210a, 210b, 220a, 220b, 220c and optionally switch elements 240 and length compensation elements 250 are connected to one another.
- the curved rail segments 220a, 220b, 220c are in this case first joined together in a straight line, in order subsequently to obtain a curved course of this route section predetermined, for example, by means of ground markings located on the ground, by adjusting the corresponding adjusting screws 223a, 223b in the manner described above.
- ballast elements 230 are optionally attached to the rail segments 210a, 210b, 220a, 220b, 220c at particularly vulnerable locations to enhance the frictional engagement of the monorail system 200 to the ground in the respective areas. This is necessary in particular at the end sections 205 of the monorail system 200 in order to prevent lift-off of these end sections 205 when the monorail system 200 is traveling with the tons-heavy maintenance devices 1100. Actually done the fixation of the monorail system 200 on the ground practically exclusively by the achieved by the weight of the maintenance devices 1100 frictional engagement.
- a significant advantage of the monorail system 200 according to the invention lies in its frictional or force-locking positioning on the ground, without additional positive measures such as screw or bolt connections to the ground or elaborate preparations of the substrate such as in the form of a track bed are necessary. This allows a rapid assembly or disassembly of the monorail system 200 according to the invention in place, and optionally a quick and easy installation of the monorail system to another location adjustment of the track profile as needed.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Railway Tracks (AREA)
- Ship Loading And Unloading (AREA)
- Transmission Devices (AREA)
- Forklifts And Lifting Vehicles (AREA)
Description
Die Erfindung betrifft ein Transportsystem zum Bewegen von zumindest einer automatisierten Instandhaltungsvorrichtung für große, im Wesentlichen senkrechte Flächen, beispielsweise Schiffsrümpfe, mit einem freiverlegbaren Einschienensystem sowie zumindest einer Antriebsvorrichtung, die auf dem Einschienensystem entlang einer Bewegungsrichtung verfahrbar ist, wobei die zumindest eine Antriebsvorrichtung eine Antriebseinheit mit zumindest einem Laufrad aufweist, wobei das Laufrad über zumindest einen vorzugsweise elektrischen Antrieb antreibbar ist, und des Weiteren zumindest eine Anpresseinheit vorgesehen ist, die mit der Antriebseinheit in Verbindung steht.The invention relates to a transport system for moving at least one automated maintenance device for large, substantially vertical surfaces, such as ship hulls, with a freely deployable monorail system and at least one drive device which is movable on the monorail system along a direction of movement, wherein the at least one drive device with a drive unit at least one impeller, wherein the impeller is driven by at least one preferably electric drive, and further provided at least one Anpresseinheit, which is in communication with the drive unit.
In vielen Bereichen der Technik müssen großflächige Oberflächen, beispielsweise aus Stahl untersucht und bearbeitet werden. Insbesondere müssen Schiffsrümpfe in regelmäßigen Abständen gegen Korrosion geschützt werden, wobei hierzu alte Anstriche entfernt und neue aufgebracht werden müssen. Für diese Aufgabe kommen Instandhaltungsvorrichtungen zum Einsatz, wie sie beispielsweise in der
Eine weitere Instandhaltungsvorrichtung der eingangs erwähnten Art kann der
Die auf Schienen bewegten Instandhaltungsvorrichtungen weisen zumeist ein hohes Eigengewicht auf. Des Weiteren besitzen sie aufgrund ihres zumeist kran- oder turmartigen Aufbaus während der Instandhaltungsarbeiten einen sich zur Schienen hin stets verlagernden Schwerpunkt, der zumeist in großem Abstand vom Untergrund liegt. Damit wirkt jedoch ein großes Kraftmoment auf das Schienensystem, sodass stets das Risiko einer Verschiebung oder des Abhebens der Schiene besteht. Dies führt in der weiteren Folge zu einer Instabilität der Instandhaltungsvorrichtung, insbesondere wenn diese entlang der Schiene bewegt wird.The moving on rails maintenance devices usually have a high weight. Furthermore, due to their mostly crane- or tower-like construction during maintenance work, they always have a center of gravity that always shifts towards the rails, which is usually located far away from the ground. However, this causes a large moment of force on the rail system, so always the risk of shifting or lifting the Rail exists. This leads in the further consequence to an instability of the maintenance device, in particular if it is moved along the rail.
Es ist daher Aufgabe der Erfindung, die Nachteile des Stand der Technik zu beseitigen und ein Transportsystem bereitzustellen, das ein wiederholgenaues und kontrolliertes Bewegen einer Last, beispielsweise einer Instandhaltungsvorrichtung entlang einer freiverlegten Schiene erlaubt.It is therefore an object of the invention to eliminate the disadvantages of the prior art and to provide a transport system that allows a repetitive and controlled moving a load, such as a maintenance device along a free-laid rail.
Diese Aufgabe wird erfindungsgemäß durch ein Transportsystem der eingangs erwähnten Art dadurch gelöst, dass die zumindest eine Anpresseinheit zumindest eine Belastungsrolle aufweist, die über zumindest ein Federelement an das Einschienensystem anpressbar ist, und/oder eine Fixiervorrichtung an der Antriebseinheit angeordnet ist, wobei eine Fixierrolle vorgesehen ist, die mit dem Einschienensystem zusammenwirkt.This object is achieved by a transport system of the type mentioned above in that the at least one Anpresseinheit has at least one loading roller which is pressed on at least one spring element to the monorail system, and / or a fixing device is arranged on the drive unit, wherein a fixing provided is that interacts with the monorail system.
Die Antriebsvorrichtung ist dazu eingerichtet, die Reibung zwischen dem nicht formschlüssig verankerten Einschienensystem und deren Untergrund beim Befahren mit einer Schwerlast, insbesondere einer Instandhaltungsvorrichtung zu erhöhen.The drive device is adapted to increase the friction between the non-positively anchored monorail system and its base when driving on a heavy load, in particular a maintenance device.
Die erfindungsgemäße Anpresseinheit hat die Aufgabe, den Schienenabschnitt vor und nach der Antriebseinheit (in Bewegungsrichtung gesehen) auf den Untergrund anzupressen und ein Abheben oder Verschieben des Einschienensystems zu verhindern. Durch die erfindungsgemäße Antriebsvorrichtung wird eine vertikale Positionsänderung durch Abheben und/oder eine horizontale Positionsänderung in Form von Verschiebungen des Einschienensystems durch Lasteinwirkung auf das Einschienensystem verhindert. Das zumindest eine Federelement der Anpresseinheit presst hierbei die Belastungsrolle auf die Schienenoberfläche, die parallel zum Untergrund verläuft. Damit wirkt die Anpresseinheit vertikal auf den Schienenabschnitt, um die erforderliche Stabilität dieses Schienenabschnitts im unmittelbaren Umfeld der Antriebsvorrichtung und der darauf befindlichen Instandhaltungsvorrichtung zu gewährleisten.The pressing unit according to the invention has the task to press the rail section before and after the drive unit (as seen in the direction of movement) on the ground and to prevent lifting or moving the monorail system. By the drive device according to the invention, a vertical position change is prevented by lifting and / or a horizontal position change in the form of displacements of the monorail system by load on the monorail system. The at least one spring element of the pressing unit in this case presses the loading roller onto the rail surface which runs parallel to the ground. Thus, the pressing unit acts vertically on the rail portion to ensure the required stability of this rail portion in the immediate vicinity of the drive device and the maintenance device thereon.
An der Antriebseinheit ist zusätzlich oder alternativ hierzu eine Fixiervorrichtung angeordnet, wobei eine Fixierrolle vorgesehen ist, die mit der Schiene zur Richtungsfixierung der erfindungsgemäßen Antriebsvorrichtung zusammenwirkt. Diese Fixiervorrichtung wirkt im Wesentlichen in einer Ebene parallel zum Untergrund und steht insbesondere mit einer Schienenflanke in Kontakt. Ein wesentlicher Vorteil der erfindungsgemäßen Fixiereinrichtung besteht darin, dass sie einem Verdrehen oder Verwinden des Schienenabschnitts aufgrund hoher Scherkräfte durch die an der Antriebsvorrichtung angeordnete Last verhindert.On the drive unit, a fixing device is additionally or alternatively arranged, wherein a fixing roller is provided, which cooperates with the rail for directional fixing of the drive device according to the invention. This fixing device acts essentially in a plane parallel to the ground and is in particular in contact with a rail flank. A significant advantage of the fixing device according to the invention is that it prevents twisting or twisting of the rail section due to high shear forces caused by the load arranged on the drive device.
Um die Position der Anpresseinheit auf dem Einschienensystem zu stabilisieren, ist in einer bevorzugten Ausführung der Erfindung vorgesehen, dass die zumindest eine Anpresseinheit über zumindest eine, vorzugsweise zwei Führungsräder mit dem Einschienensystem in Kontakt steht. Diese Führungsräder sind in einer Ebene parallel zum Untergrund angeordnet und stehen in Reibkontakt mit der Flanke des Schienenabschnitts.In order to stabilize the position of the pressing unit on the monorail system, it is provided in a preferred embodiment of the invention that the at least one pressing unit is in contact with the monorail system via at least one, preferably two guide wheels. These guide wheels are arranged in a plane parallel to the ground and are in frictional contact with the flank of the rail section.
Die zumindest eine Anpresseinheit steht bevorzugterweise mit der Antriebseinheit in gelenkiger Verbindung. Wenn die Antriebsvorrichtung entlang des Einschienensystem bewegt wird, so ist die Anpresseinheit je nach Bewegungsrichtung entweder vor der Antriebsvorrichtung oder ihr nachlaufend angeordnet. Da das auf dem Untergrund verlegte Einschienensystem üblicherweise nicht geradlinig, sondern beispielsweise den Schiffskonturen folgend verläuft, erlaubt die gelenkige Verbindung zwischen Antriebseinheit und Anpresseinheit ein flexibles Verfahren der erfindungsgemäßen Vorrichtung entlang eines Einschienensystems mit gekrümmtem Verlauf.The at least one pressing unit is preferably in articulated connection with the drive unit. If the drive device is moved along the monorail system, then the pressing unit is arranged either in front of the drive device or following it, depending on the direction of movement. Since the monorail system laid on the ground usually does not run in a straight line but follows, for example, the ship's contours, the articulated connection between the drive unit and the pressing unit allows a flexible method of the device according to the invention along a curved track rail system.
Die Bewegung der Antriebsvorrichtung auf dem Einschienensystem wird in einer weiteren Ausführung der Erfindung noch weiter verbessert, wenn die zumindest eine Anpresseinheit mit der Antriebseinheit über einen Schwenkarm mit einer, vorzugsweise zwei Schwenkachsen in Verbindung steht.The movement of the drive device on the monorail system is improved even further in a further embodiment of the invention if the at least one pressing unit is connected to the drive unit via a pivot arm with one, preferably two pivot axes.
Ein kontrolliertes und sicheres Bewegen der auf der Antriebsvorrichtung angebrachten Last wird dadurch weiter verbessert, dass in einer bevorzugten Ausführung der Erfindung die Antriebseinheit zusätzlich über zumindest eine, vorzugsweise zwei Führungsrollen mit dem Einschienensystem in Kontakt steht, wobei die Drehachse der zumindest einen, vorzugsweise zwei Führungsrollen im Wesentlichen normal auf die Drehachse des Laufrads der Antriebseinheit ausgerichtet ist. Damit steht das Laufrad der Antriebseinheit mit der Schienenoberfläche in Reibkontakt, während die zumindest eine Führungsrolle der Antriebseinheit mit einer Schienenflanke in Kontakt steht.Controlled and reliable movement of the load mounted on the drive device is further improved in that in a preferred embodiment of the invention the drive unit is additionally in contact with the monorail system via at least one, preferably two guide rollers, the axis of rotation of the at least one, preferably two guide rollers is aligned substantially normal to the axis of rotation of the impeller of the drive unit. Thus, the impeller of the drive unit is in frictional contact with the rail surface, while the at least one guide roller of the drive unit is in contact with a rail flank.
Die Wirkungsweise der erfindungsgemäßen Fixiervorrichtung wird weiter verbessert, wenn diese zumindest eine, vorzugsweise zwei schwenkbare Stabilisierungsrollen aufweist, die mit dem Einschienensystem zusammenwirken.The operation of the fixing device according to the invention is further improved if it has at least one, preferably two pivotable stabilizing rollers which cooperate with the monorail system.
Hierbei ist besonders bevorzugt vorgesehen, dass die zumindest eine, vorzugsweise zwei schwenkbare Stabilisierungsrollen über eine Stelleinrichtung, vorzugsweise über zumindest einen Hydraulikzylinder, an den Schienenabschnitt anpressbar sind. Je nach Bewegungsrichtung wird jene Stabilisierungsrolle, die der Fixierrolle vorläuft, an die Schienenflanke gepresst, um die Stabilität der Antriebsvorrichtung auf dem Einschienensystem zu verbessern.In this case, it is particularly preferably provided that the at least one, preferably two pivotable stabilizing rollers can be pressed against the rail section via an adjusting device, preferably via at least one hydraulic cylinder. Depending on the direction of movement, the stabilizing roller which precedes the fixing roller is pressed against the rail flank in order to improve the stability of the drive device on the monorail system.
Die Antriebsvorrichtung ist für die Aufnahme von Lasten und deren Bewegen über das Einschienensystem vorgesehen. Hierzu ist in einer besonders bevorzugten Variante vorgesehen, dass die Antriebsvorrichtung über eine Lastaufnahme, vorzugsweise über einen Königszapfen verfügt. Diese Art der Lastaufnahme ist insbesondere für die Verbindung der Antriebsvorrichtung mit einer kranartigen Instandhaltungsvorrichtung geeignet, weil ein Königszapfen eine zusätzliche Drehachse zur Verfügung stellt, die ein Verdrehen der Instandhaltungsvorrichtung in Bezug auf die Antriebsvorrichtung erlaubt. Damit kann beispielsweise die Instandhaltungsvorrichtung optimal auf die zu bearbeitende Oberfläche, zum Beispiel einem Schiffsrumpf, ausgerichtet werden.The drive device is provided for receiving loads and moving them over the monorail system. For this purpose, it is provided in a particularly preferred variant that the drive device has a load bearing, preferably a kingpin. This type of load bearing is particularly suitable for the connection of the drive device with a crane-type maintenance device, because a kingpin provides an additional rotation axis, which allows a rotation of the maintenance device with respect to the drive device. Thus, for example, the maintenance device can be optimally aligned with the surface to be processed, for example a ship's hull.
In einer weiteren bevorzugten Ausführung der Erfindung ist vorgesehen, dass das das Einschienensystem eine Vielzahl von Schienensegmenten aufweist, wobei bevorzugterweise zumindest zwei Kurvenschienensegmente vorgesehen sind, die über ein konvex ausgebildetes Schienenendstück sowie ein konkav ausgebildetes Schienenendstück verfügen, und im zusammengebauten Zustand zumindest ein konvex ausgebildetes Schienenendstück eines ersten Kurvenschienensegments mit einem konkav ausgebildeten Schienenendstück eines benachbarten zweiten Kurvenschienensegments in gelenkiger Verbindung steht.In a further preferred embodiment of the invention it is provided that the monorail system comprises a plurality of rail segments, wherein preferably at least two curved rail segments are provided, which have a convex rail end piece and a concave rail end piece, and in the assembled state at least one convex rail end piece a first curved track segment is in articulated connection with a concave rail end piece of an adjacent second curved track segment.
Ein derartig modular aufgebautes Schienensystem mit nur einem Schienenstrang, auf dem zumindest eine Instandhaltungsvorrichtung verfahrbar ist, lässt sich besonders rasch und flexibel aufbauen und an die jeweilige Schiffsform anpassen, weil die einzelnen Kurvenschienensegmente über die gelenkige Verbindung zueinander verschwenkbar sind und damit ein jeweils passender gekrümmter Verlauf des Schienenstrangs eingestellt werden kann.Such a modular rail system with only one rail track on which at least one maintenance device is movable, can be particularly quickly and flexibly set up and adapt to the respective ship shape, because the individual curved rail segments on the articulated connection to each other are pivotal and thus a matching curved course of the rail track can be adjusted.
In einer bevorzugten Ausführung der Erfindung greift das zumindest eine konvex ausgebildetes Schienenendstück des ersten Kurvenschienensegments in das konkav ausgebildete Schienenendstück des benachbarten zweiten Kurvenschienensegments ein, wobei ein Passbolzen die beiden Kurvenschienensegmente zueinander verschwenkbar miteinander verbindet. Das Zusammenfügen der im Wesentlichen passgenauen Schienenendstücke der einzelnen Kurvenschienensegmente sowie die Verwendung eines Passbolzens zur Verbindung derselben erlaubt einen besonders raschen Zusammenbau des erfindungsgemäßen Einschienensystems.In a preferred embodiment of the invention, the at least one convexly formed rail end piece of the first curved rail segment engages in the concave rail end piece of the adjacent second curved rail segment, wherein a fitting bolt connects the two curved rail segments to one another in a pivotable manner. The joining of the substantially accurately fitting rail end pieces of the individual curved track segments and the use of a fitting bolt for connecting the same allows a particularly rapid assembly of the monorail system according to the invention.
Zur Einstellung der Krümmung oder des Kurvenbereichs eines Streckenabschnitts des erfindungsgemäßen Einschienensystems ist vorgesehen, dass an jedem Kurvenschienensegment vorzugsweise zwei Stellschrauben vorgesehen sind, die mit einem auf dem benachbarten Kurvenschienensegmenten angeordneten Anschlag zusammenwirken. Damit werden zur Vereinfachung der Montage des Einschienensystems zunächst die einzelnen Kurvenschienensegmente zusammengefügt und auf dem Untergrund angeordnet anschließend zueinander über die gelenkige Verbindung verschwenkt, um die gewünschte Kurvenform des Streckenabschnitts zu erzielen.In order to adjust the curvature or the curve region of a section of the monorail system according to the invention, it is provided that two setscrews are preferably provided on each curved track segment, which interact with a stop arranged on the adjacent curved track segments. Thus, to simplify the assembly of the monorail system, first the individual curved track segments are assembled and arranged on the ground then pivoted to each other via the articulated connection to achieve the desired curve shape of the track section.
Ein wesentlicher Vorteil dieses Einschienensystems liegt darin, dass es aufgrund seines modularen Aufbaus flexibel praktisch an jeden beliebigen Streckenverlauf angepasst werden kann. Des Weiteren ist keine kraftschlüssige Fixierung der einzelnen Schienensegmente mit dem Untergrund vorgesehen, die Positionierung der Schienensegmente erfolgt ausschließlich über Kraft-/Reibschluss, der durch das Verfahren von auf dem Einschienensystem angeordneten Vorrichtungen, insbesondere Instandhaltungsvorrichtungen, die jeweils auf zumindest einer erfindungsgemäßen Antriebsvorrichtung angeordnet sind, erzielt wird.A major advantage of this monorail system is that it can be flexibly adapted to virtually any route due to its modular design. Furthermore, no frictional fixation of the individual rail segments with the ground is provided, the positioning of the rail segments is effected exclusively by force / frictional engagement, which is arranged by the method of devices arranged on the monorail system, in particular maintenance devices which are respectively arranged on at least one drive device according to the invention. is achieved.
In einer weiteren bevorzugten Ausführung der Erfindung ist vorgesehen, dass zusätzliche Ballastelemente, vorzugsweise Betonplatten, an zumindest einem, vorzugsweise an zwei benachbarten Schienensegmenten anordenbar sind, um diesen Reibschluss weiter zu verbessern. Insbesondere auch an den Endbereichen des Einschienensystems, das üblicherweise nicht als ein in sich geschlossener Schienenstrang ausgeführt ist, sind solche Ballastelemente von Vorteil, um im Betrieb ein Abheben und/oder Verrücken der im Endbereich befindlichen Schienensegmente zu verhindern.In a further preferred embodiment of the invention it is provided that additional ballast elements, preferably concrete slabs, can be arranged on at least one, preferably on two adjacent rail segments in order to further improve this frictional engagement. In particular, also at the end regions of the monorail system, which is usually not designed as a self-contained rail track, such ballast elements are advantageous in order to prevent lifting and / or dislocation of the rail segments located in the end region during operation.
In einer Variante der vorliegenden Erfindung ist zusätzlich zumindest ein Weichenelement vorgesehen, das ein Rangieren der auf dem Einschienensystem befindlichen Instandhaltungsvorrichtung(en) erlaubt.In a variant of the present invention, at least one switch element is additionally provided, which allows maneuvering of the maintenance device (s) located on the monorail system.
Vorteilhafterweise verfügt das zumindest eine Weichenelement über zwei Weichen-zungen, die im Wesentlichen parallel zueinander verschwenkbar sind und damit ein rasches Umleiten von auf dem Einschienensystem befindlichen Vorrichtungen erlauben.Advantageously, the at least one switch element has two switch tongues, which can be pivoted substantially parallel to one another and thus permit rapid redirecting of devices located on the monorail system.
Das Einschienensystem wird überwiegend im Freien, beispielsweise auf Schiffsdocks verlegt. Damit ist es den Umweltbedingungen wie Temperaturschwankungen und Sonneneinstrahlung ausgesetzt. Dies hat zur Folge, dass sich die Schienensegmente ausdehnen und wieder schrumpfen, was bei der Verwendung von Schienensegmenten aus Stahl zu erheblichen Längenänderungen führen kann. Diese Längenänderungen können wiederum zu Verwerfungen in dem Streckenverlauf des freiverlegten Einschienensystems führen. Daher ist bevorzugterweise zusätzlich zumindest ein Längenausgleichselement vorgesehen, um diese temperaturbedingten Längenänderungen zu kompensieren.The monorail system is mainly laid outdoors, for example on ship docks. Thus it is exposed to environmental conditions such as temperature fluctuations and solar radiation. This has the consequence that the rail segments expand and shrink again, which can lead to significant changes in length when using steel rail segments. These changes in length can in turn lead to distortions in the course of the free-laid monorail system. Therefore, preferably at least one additional length compensation element is provided in order to compensate for these temperature-induced changes in length.
Hierbei weist besonders bevorzugt das zumindest eine Längenausgleichelement zwei über einen vorzugsweise schräg zur Längsachse des Längenausgleichelements verlaufenden Spalt voneinander getrennte Laufflächenelemente auf, die zueinander beweglich auf einem Basiselement angeordnet sind. Über diesen sich verändernden Spalt können die auftretenden Längenänderungen aufgefangen werden.In this case, the at least one length compensation element particularly preferably has two tread elements which are separated from one another via a gap, which runs preferably obliquely to the longitudinal axis of the length compensation element, and which are arranged movably on a base element. About this changing gap the occurring changes in length can be absorbed.
Das Einschienensystem hat sich insbesondere zum Verfahren von Instandhaltungsvorrichtungen zur Bearbeitung von im Wesentlichen senkrecht verlaufenden Flächen, insbesondere Schiffsrümpfe oder Containeroberflächen als geeignet erwiesen. Es erlaubt, wie bereits zuvor beschrieben, eine individuelle und anpassbare Streckenführung des Einschienensystems, um eine darauf verfahrbare Instandhaltungsvorrichtung in eine optimale Position zu der zu bearbeitenden Oberfläche, beispielsweise einem Schiffsrumpf zu bringen. Durch die ausschließliche Fixierung des Einschienensystems mittels Kraft-/Reibschluss auf dem Untergrund ist eine besonders rasche und flexible Montage bzw. Demontage des Einschienensystems möglich.The monorail system has been found to be particularly suitable for the operation of maintenance devices for processing substantially perpendicular surfaces, in particular ship hulls or container surfaces. It allows, as previously described, an individual and adaptable route of the monorail system to bring a movable thereon maintenance device in an optimal position to the surface to be machined, such as a ship's hull. Due to the exclusive fixation of the monorail system by means of force / frictional engagement on the ground, a particularly rapid and flexible assembly or disassembly of the monorail system is possible.
Das erfindungsgemäße Transportsystem hat sich insbesondere zur Verwendung mit Instandhaltungsvorrichtungen bewährt, weil sie ein flexibles Bewegen von insbesondere automatisierten Instandhaltungsvorrichtungen zum Bearbeiten großer, im Wesentlichen senkrechter Flächen, wie beispielsweise Schiffsrümpfe, entlang freiverlegter Schienen erlaubt.The transport system according to the invention has proved particularly suitable for use with maintenance devices because it allows a flexible movement of particularly automated maintenance devices for processing large, substantially vertical surfaces, such as ship hulls, along free-laid rails.
Die Aufgabe wird des Weiteren durch ein Instandhaltungssystem bestehend aus zumindest einer Instandhaltungsvorrichtung sowie dem erfindungsgemäßen Einschienensystem in vorteilhafter Weise gelöst, wobei sich das Instandhaltungssystem sich insbesondere durch rasche Montage, anpassbare Streckenführung und einfache und zuverlässige Bedienung auszeichnet.The object is further solved by a maintenance system consisting of at least one maintenance device and the monorail system according to the invention in an advantageous manner, wherein the maintenance system is characterized in particular by rapid assembly, customizable route guidance and simple and reliable operation.
Im Folgenden wird anhand von nicht-einschränkenden Ausführungsbeispielen mit zugehörigen Figuren die Erfindung näher erläutert. Darin zeigen:
- Fig. 1
- eine perspektivische Ansicht des erfindungsgemäßen Transport-systems;
- Fig. 2
- eine Schnittansicht der Antriebsvorrichtung aus
Fig. 1 ; - Fig. 3
- eine Schnittansicht der Anpresseinheit aus
Fig. 1 und Fig. 2 ; - Fig. 4
- eine zweite Ausführungsform der Antriebseinheit der Antriebsvorrichtung in einer ersten perspektivischen Ansicht;
- Fig. 5
- die Antriebseinheit aus
Fig. 4 in einer zweiten perspektivischen Ansicht; - Fig. 6
- die Antriebseinheit aus
Fig. 4 in einer dritten perspektivischen Ansicht angeordnet an einen Schienenabschnitt des Einschienensystems; - Fig. 7
- eine schematische Ansicht des erfindungsgemäßen Transportsystems mit Instandhaltungsvorrichtungen;
- Fig. 8
- einen Ausschnitt des Einschienensystems aus
Fig. 1 bzw.Fig. 7 ; - Fig. 9
- eine erste Detailansicht des Einschienensystems aus
Fig. 8 auf die geradlinigen Schienensegmente; - Fig. 10A
- eine zweite Detailansicht des Einschienensystems aus
Fig. 8 auf die Kurvenschienensegmente; - Fig. 10B
- eine Detailansicht auf die Kurvenschienensegmente aus
Fig. 10A ; - Fig. 11A
- eine Draufsicht auf ein Weichenelement in einer ersten Position;
- Fig. 11B
- eine Draufsicht auf das Weichenelement aus
Fig. 11A in einer zweiten Position; - Fig. 12A
- eine Draufsicht auf ein Längenausgleichselement; und
- Fig. 12B
- eine Schnittansicht auf das Längenausgleichselement aus
Fig. 12A .
- Fig. 1
- a perspective view of the transport system according to the invention;
- Fig. 2
- a sectional view of the drive device
Fig. 1 ; - Fig. 3
- a sectional view of the pressing of
Fig. 1 and Fig. 2 ; - Fig. 4
- a second embodiment of the drive unit of the drive device in a first perspective view;
- Fig. 5
- the drive unit off
Fig. 4 in a second perspective view; - Fig. 6
- the drive unit off
Fig. 4 arranged in a third perspective view of a rail portion of the monorail system; - Fig. 7
- a schematic view of the transport system according to the invention with maintenance devices;
- Fig. 8
- a section of the monorail system
Fig. 1 respectively.Fig. 7 ; - Fig. 9
- a first detailed view of the monorail system
Fig. 8 on the straight rail segments; - Fig. 10A
- a second detail view of the monorail system
Fig. 8 on the curved track segments; - Fig. 10B
- a detailed view of the curved track segments
Fig. 10A ; - Fig. 11A
- a plan view of a switch element in a first position;
- Fig. 11B
- a plan view of the switch element
Fig. 11A in a second position; - Fig. 12A
- a plan view of a length compensation element; and
- Fig. 12B
- a sectional view of the length compensation element
Fig. 12A ,
In der
Die Antriebsvorrichtung 100 weist eine Antriebseinheit 101 mit einem Antrieb 102 auf, wobei dieser Antrieb 102 beispielsweise als elektrischer Antrieb in Form eines Elektromotors ausgebildet ist.The
Zur Aufnahme einer Last, beispielsweise eine Instandhaltungsvorrichtung, ist ein Anschlusselement 110, das in der vorliegenden Ausführung der Erfindung als Königszapfen ausgebildet ist, an der Antriebseinheit 101 angeordnet.For receiving a load, for example a maintenance device, a
Die in der
Die erfindungsgemäße schienengebundene Antriebsvorrichtung 100 verfügt in dieser Ausführung der Erfindung über zwei Anpresseinheiten 120a, 120b, die im Detail insbesondere
Wird nun die erfindungsgemäße schienengebundene Antriebsvorrichtung 100 beispielsweise entlang der Bewegungsrichtung A1 entlang des Einschienensystems 200, das auf dem Untergrund ohne zusätzliche Fixierung wie beispielsweise mittels Bolzen verlegt ist, bewegt, so sorgt die in Bewegungsrichtung A1 vorlaufende Anpresseinheit 120a mittels der über das Federelement 123a auf das Einschienensystem 200 angepresste Belastungsrolle 122a und dem dadurch wirkenden Anpressdruck dafür, dass das Einschienensystem 200 in ihrer Position auf dem Untergrund verbleibt und nicht aufgrund einer an der schienengebundene Antriebsvorrichtung 100 angeordneten Last, beispielsweise einer Instandhaltungsvorrichtung, verschoben wird oder sich gar zumindest teilweise vom Untergrund abhebt. Die in der Bewegungsrichtung A1 nachlaufende zweite Anpresseinheit 120b sorgt hierbei ebenfalls für die Stabilität des Schienenabschnitts des Einschienensystems 200 im unmittelbaren Umfeld der schienengebundene Antriebsvorrichtung 100.If, for example, the rail-bound
Durch die Verschwenkbarkeit der Anpresseinheit 120a, 120b über die Schwenkachsen S1, S2 wird die Bewegung der erfindungsgemäßen schienengebundene Antriebsvorrichtung 100 entlang des üblicherweise auch in Kurven verlaufenden Einschienensystems 200 verbessert.Due to the pivotability of the
Eine weitere Ausführung der erfindungsgemäßen Antriebsvorrichtung 100 ist in den
Die Fixierrolle 131 der Fixiervorrichtung 130 sowie die Führungsrollen 104a, 104b der Antriebseinheit 101 liegen jeweils in einer Ebene (
Die in den
Das nachfolgend beschriebene Einschienensystem ist ebenfalls Teil des erfindungsgemäßen Transportsystem 1000, das in einer bevorzugten Ausführungsvariante in der
Aus der
Zusätzlich wird dieser Reibschluss durch Ballastelemente 230, bevorzugterweise in Form von Betonplatten, die an einem, vorzugsweise zwei benachbarten Schienen-segmenten 210a, 210b, 220a, 220b, 220c abnehmbar befestigt sind, unterstützt. Diese Ballastelemente 230 können zudem mit an ihrer Auflagefläche angeordneten Antirutschmatten ausgestattet sein.In addition, this frictional engagement is supported by
Für die Verlegung von im Wesentlichen geraden Streckenabschnitten sind langgestreckte Schienensegmente 210a, 210b vorgesehen, die mit ihren gerade ausgeführten Schienensegmentenden 211a, 211b bündig aneinandergelegt und mittels Fixierschrauben 212 miteinander verschraubt werden (
Für die Verlegung von gekrümmten Streckenabschnitten sind erfindungsgemäß Kurvenschienensegmente 220a, 220b, 220c vorgesehen. Diese Kurvenschienensegmente 220a, 220b, 220c weisen jeweils ein konvex ausgebildetes Schienenendstück 221a, 221b, 221c auf, das in ein konkav ausgebildetes Schienenendstück 222b, 222c eines benachbarten Kurvensegments 220a, 220b eingreift (
Gemäß
Berühren beide Stellschrauben 224a, 224b den jeweiligen Anschlag 225a, 225b, so sind die beiden benachbarten Kurvenschienensegmente 220a, 220b geradlinig zueinander ausgerichtet wie in
Des Weiteren verfügt das erfindungsgemäße Einschienensystem 200 über Weichenelemente 240, wie in den
Das erfindungsgemäße Einschienensystem 200 ist üblicherweise im Freien, beispielsweise auf Schiffsdocks angeordnet und damit den Außentemperaturen und zumindest teilweise der Sonnenstrahlung ausgesetzt. Diese oftmals hohen Temperaturen bewirken eine Längenausdehnung des Einschienensystems 200, die gegebenenfalls zu einer Aufwölbung und/oder Verschiebung des Einschienensystems 200 führen kann. Dies stellt jedoch eine erhebliche Gefahr für den Betrieb der Instandhaltungsvorrichtungen 1100 dar.The
Daher sind in dieser Ausführung der Erfindung zusätzliche Längenausgleichselemente 250 vorgesehen (
Das Längenausgleichselement 250 ist hierbei über Schienenanschlusselemente 251 mit den benachbarten Schienensegmenten 210a, 210b starr verbunden. Es besteht aus zwei Laufflächenelementen 252a, 252b, die mit einem Basiselement 253, das im montierten Zustand auf dem Untergrund aufliegt, jeweils über eine Schraubverbindung 254a, 254b verbunden sind. Diese Schraubverbindungen 254a, 254b sind unbeweglich mit den Laufflächenelementen 252a, 252b verschraubt, jedoch innerhalb des Basiselements 253 parallel zur Längsachse L2 des Längenausgleichselements 250 beweglich. Die beiden Laufflächenelemente 252a, 252b sind hierbei über einen Spalt 255 zueinander beabstandet angeordnet. Verändert sich nun beispielsweise aufgrund von Sonneneinstrahlung die Längserstreckung der Schienensegmente des Einschienensystems 200, so verändert sich auch der Abstand der Laufflächenelemente 252a, 252b durch die resultierende Stauchung zueinander und der Spalt 255 reduziert sich damit. Da die Veränderung der Längenerstreckung der Schienensegmente aufgrund von Temperaturschwankungen durchaus signifikant sein kann, ist in dieser Ausführung des erfindungsgemäßen Längenausgleichselements 250 vorgesehen, dass der erforderliche Spalt 255 schräg zur Längsachse L2 des Längenausgleichselements 250 verläuft, um ein störungsfreies Verfahren eines auf den Laufflächenelementen 252a, 252b befindliches Laufrads 103 der zuvor beschriebenen Antriebsvorrichtung 100 für die Instandhaltungsvorrichtung 1100 zu gewährleisten.The
Um das erfindungsgemäße Einschienensystem 100 auf einem Untergrund beispiels-weise einem Schiffsdock zu verlegen, ist bevorzugterweise vorgesehen, dass in einem ersten Schritt die einzelnen Schienensegmente 210a, 210b, 220a, 220b, 220c sowie gegebenenfalls Weichenelemente 240 und Längenausgleichselemente 250 miteinander verbunden werden. Die Kurvenschienensegmente 220a, 220b, 220c werden hierbei zunächst in einer geraden Linie zusammengefügt, um dann anschließend durch Verstellen der entsprechenden Stellschrauben 223a, 223b in der oben beschriebenen Weise einen beispielsweise mittels auf dem Untergrund befindlichen Bodenmarkierungen vorgegebenen gekrümmten Verlauf dieses Streckenabschnitts zu erhalten.In order to lay the
In einem letzten Schritt werden gegebenenfalls Ballastelemente 230 an besonders anfälligen Stellen an den Schienensegmenten 210a, 210b, 220a, 220b, 220c angebracht, um den Reibschluss des Einschienensystems 200 mit dem Untergrund in den entsprechenden Bereichen zu verbessern. Dies ist insbesondere an den Endabschnitten 205 des Einschienensystems 200 notwendig, um ein Abheben dieser Endabschnitte 205 bei Befahren des Einschienensystems 200 mit den tonnenschweren Instandhaltungsvorrichtungen 1100 zu verhindern. Tatsächlich erfolgt die Fixierung des Einschienensystems 200 auf dem Untergrund praktisch ausschließlich durch den durch das Gewicht der Instandhaltungsvorrichtungen 1100 erzielten Reibschluss.In a final step,
Ein wesentlicher Vorteil des erfindungsgemäßen Einschienensystems 200 liegt in dessen reib- bzw. kraftschlüssiger Positionierung auf dem Untergrund, ohne dass zusätzliche formschlüssige Maßnahmen wie beispielsweise Schraub- oder Bolzenverbindungen mit dem Untergrund oder aufwendige Vorbereitungen des Untergrunds wie beispielsweise in Form eines Gleisbetts notwendig sind. Dies erlaubt eine rasche Montage bzw. Demontage des erfindungsgemäßen Einschienensystems 200 an Ort und Stelle, sowie gegebenenfalls eine rasche und einfache Verlegung des Einschienensystems an eine andere Stelle Anpassung des Schienenverlaufs bei Bedarf.A significant advantage of the
Claims (15)
- Transport system (1000) for moving at least one automated maintenance device (1100) for large, essentially vertical surfaces, for example ship hulls (1), having a monorail system (200) which can be laid freely and at least one drive device (100) which can be moved on the monorail system (200) along a direction of movement (A1, A2), wherein the at least one drive device (100) has a drive unit (101) with at least one running wheel (103), wherein the running wheel (103) is drivable via at least one preferably electric drive (102), and furthermore at least one pressing unit (120a, 120b) is provided, which is connected to the drive unit (101), characterised in that the at least one pressing unit (120a, 120b) has at least one loading roller (122a, 122b) which can be pressed against the monorail system (200) via at least one spring element (123a, 123b), and/or a fixing device (130) is arranged on the drive unit (101), wherein a fixing roller (131) is provided which interacts with the monorail system (200).
- Transport system (1000) according to claim 1, characterised in that the at least one pressing unit (120a, 120b) is additionally in contact with the monorail system (200) via at least one, preferably two guide rollers (104a, 104b).
- Transport system (1000) according to claim 1 or 2, characterized in that the at least one pressing unit (120a, 120b) is in articulated connection with the drive unit (101).
- Transport system (1000) according to one of claims 1 to 3, characterised in that the at least one pressing unit (120a, 120b) is connected to the drive unit (101) via a swivel arm (121a, 121b) with one, preferably two swivel axes (S1a, S1b, S2a, S2b).
- Transport system (1000) according to one of claims 1 to 4, characterised in that the drive unit (101) is in contact with the monorail system (200) via at least one, preferably two guide rollers (104a, 104b), wherein the axis of rotation (D1) of the at least one, preferably two guide rollers (104a, 104b) is aligned substantially normally to the axis of rotation (D2) of the running wheel (103) of the drive unit (101).
- Transport system (1000) according to one of claims 1 to 5, characterised in that the fixing device (130) additionally comprises at least one, preferably two pivotable stabilizing rollers (134a, 134b) which cooperate with the monorail system (200), wherein preferably the at least one, preferably two pivotable stabilizing rollers (134a, 134b) can be pressed against the monorail system (200) via an adjusting device, preferably via at least one hydraulic cylinder (132a, 132b).
- Transport system (1000) according to one of claims 1 to 6, characterised in that the drive unit (101) has a connecting element (110), preferably in the form of a king pin.
- Transport system (1000) according to one of claims 1 to 7, characterised in that the monorail system (100) comprises a plurality of rail segments (210a, 210b, 220a, 220b, 220c), wherein preferably at least two curved rail segments (220a, 220b, 220c) are provided which comprise a convexly constructed rail end piece (221a, 221b, 221c) and a concavely constructed rail end piece (222a, 222b, 222c), and in the assembled state at least one convexly constructed rail end piece (222a, 222b, 222c) of a first curved rail segment (220a, 220b, 220c) is in articulated connection with a concavely constructed rail end piece (222a, 222b, 222c) of an adjacent second curved rail segment (220a, 220b, 220c), wherein preferably the at least one convexly constructed rail end piece (221a, 221b, 221c) of the first curved rail segment (220a, 220b, 220c) engages into the concavely constructed rail end piece (222a, 222b, 222c) of the adjacent second curved rail segment (220a, 220b, 220c), wherein a fitting bolt (223) connects the two curved rail segments (220a, 220b, 220c) to one another so as to be pivotable relative to one another.
- Transport system (1000) according to claim 8, characterised in that two set screws (224a, 224b) are preferably provided on each curved rail segment (220a, 220b, 220c) for adjusting the curvature of a section of track which is essentially formed from curved rail segments (220a, 220b, 220c) and which cooperate with a stop (225a, 225b) arranged on the adjacent curved rail segment (220a, 220b, 220c).
- Transport system (1000) according to claim 8 or 9, characterised in that additional ballast elements (230), preferably concrete slabs, can be arranged on at least one, preferably two adjacent rail segments (210a, 210b, 220a, 220b, 220c) of the monorail system (200).
- Transport system (1000) according to one of claims 8 to 10, characterised in that the monorail system (200) additionally comprises at least one switch element (240), wherein preferably the at least one switch element (240) has two switch tongues (241a, 241b) which can be pivoted substantially parallel to one another.
- Transport system (1000) according to one of claims 8 to 11, characterised in that the monorail system (200) additionally has at least one length compensation element (250), wherein preferably the at least one length compensation element (250) has two running surface elements (252a, 252b) which are separated from one another by a gap (255) preferably extending obliquely to the longitudinal axis (L2) of the length compensation element (250) and which are arranged movably relative to one another on a base element (253).
- Use of a transport system (1000) according to one of claims 1 to 12 for moving maintenance devices (1100) for processing substantially vertically extending surfaces, in particular ship hulls (1) or container surfaces.
- Use according to claim 13, characterised in that the fixing of the monorail system (200) to the base, for example a ship dock, is effected exclusively by means of frictional locking.
- Maintenance system consisting of at least one maintenance device (1100) and a transport system (1000) according to one of claims 1 to 14, characterised in that the at least one maintenance device (1100) is arranged on a drive device (100) of the transport system (1000) and can preferably be moved automatically on the monorail system (200).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL17728040T PL3458353T3 (en) | 2016-05-17 | 2017-05-16 | Transport system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50459/2016A AT518744B1 (en) | 2016-05-17 | 2016-05-17 | Rail-bound drive device |
PCT/AT2017/060128 WO2017197422A1 (en) | 2016-05-17 | 2017-05-16 | Transport system |
Publications (2)
Publication Number | Publication Date |
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EP3458353A1 EP3458353A1 (en) | 2019-03-27 |
EP3458353B1 true EP3458353B1 (en) | 2019-10-23 |
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ID=59014401
Family Applications (1)
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EP17728040.1A Active EP3458353B1 (en) | 2016-05-17 | 2017-05-16 | Transport system |
Country Status (8)
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US (1) | US10472030B2 (en) |
EP (1) | EP3458353B1 (en) |
KR (1) | KR20190008279A (en) |
CN (1) | CN109476363A (en) |
AT (1) | AT518744B1 (en) |
PL (1) | PL3458353T3 (en) |
SG (1) | SG11201810122RA (en) |
WO (1) | WO2017197422A1 (en) |
Families Citing this family (6)
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CN110636907A (en) * | 2017-05-16 | 2019-12-31 | 休伯特帕尔菲格技术有限公司 | Monorail system |
CN108313199B (en) * | 2017-12-20 | 2019-09-13 | 佛山科学技术学院 | The launch control unit and its control method of coasting test in a kind of small-sized sink |
CN109050566A (en) * | 2018-08-15 | 2018-12-21 | 上海安轩自动化科技有限公司 | A kind of flexible guiding wheel apparatus |
AT521566B1 (en) | 2018-09-06 | 2020-07-15 | Hubert Palfinger Tech Gmbh | Transport device for moving heavy loads |
CN111746580B (en) * | 2019-03-29 | 2022-07-15 | 比亚迪股份有限公司 | Bogie, monorail vehicle and monorail traffic system |
CN111168581B (en) * | 2020-03-10 | 2021-08-06 | 济南大学 | Shot blasting device and shot blasting method for steamship |
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2016
- 2016-05-17 AT ATA50459/2016A patent/AT518744B1/en active
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- 2017-05-16 CN CN201780043839.5A patent/CN109476363A/en active Pending
- 2017-05-16 SG SG11201810122RA patent/SG11201810122RA/en unknown
- 2017-05-16 KR KR1020187035578A patent/KR20190008279A/en unknown
- 2017-05-16 WO PCT/AT2017/060128 patent/WO2017197422A1/en unknown
- 2017-05-16 EP EP17728040.1A patent/EP3458353B1/en active Active
- 2017-05-16 US US16/302,241 patent/US10472030B2/en active Active
- 2017-05-16 PL PL17728040T patent/PL3458353T3/en unknown
Non-Patent Citations (1)
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None * |
Also Published As
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CN109476363A (en) | 2019-03-15 |
AT518744B1 (en) | 2018-07-15 |
US10472030B2 (en) | 2019-11-12 |
SG11201810122RA (en) | 2018-12-28 |
PL3458353T3 (en) | 2020-05-18 |
AT518744A1 (en) | 2017-12-15 |
EP3458353A1 (en) | 2019-03-27 |
WO2017197422A1 (en) | 2017-11-23 |
US20190185118A1 (en) | 2019-06-20 |
KR20190008279A (en) | 2019-01-23 |
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