EP3334851A1 - Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil sowie materialmischung - Google Patents

Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil sowie materialmischung

Info

Publication number
EP3334851A1
EP3334851A1 EP16784424.0A EP16784424A EP3334851A1 EP 3334851 A1 EP3334851 A1 EP 3334851A1 EP 16784424 A EP16784424 A EP 16784424A EP 3334851 A1 EP3334851 A1 EP 3334851A1
Authority
EP
European Patent Office
Prior art keywords
layer
aluminum
corrosion protection
protection layer
component according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP16784424.0A
Other languages
German (de)
English (en)
French (fr)
Inventor
Mathias GALETZ
Xabier MONTERO
Werner Stamm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Energy Global GmbH and Co KG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3334851A1 publication Critical patent/EP3334851A1/de
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/18Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/18Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions
    • C23C10/26Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions more than one element being diffused
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/60After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/347Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with layers adapted for cutting tools or wear applications
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/10Metals, alloys or intermetallic compounds
    • F05D2300/13Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/10Metals, alloys or intermetallic compounds
    • F05D2300/13Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
    • F05D2300/133Titanium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/10Metals, alloys or intermetallic compounds
    • F05D2300/13Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
    • F05D2300/134Zirconium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/10Metals, alloys or intermetallic compounds
    • F05D2300/13Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
    • F05D2300/135Hafnium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/10Metals, alloys or intermetallic compounds
    • F05D2300/17Alloys
    • F05D2300/175Superalloys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
    • F05D2300/21Oxide ceramics
    • F05D2300/2112Aluminium oxides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12542More than one such component
    • Y10T428/12549Adjacent to each other
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12611Oxide-containing component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12611Oxide-containing component
    • Y10T428/12618Plural oxides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12674Ge- or Si-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12681Ga-, In-, Tl- or Group VA metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/12743Next to refractory [Group IVB, VB, or VIB] metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/1275Next to Group VIII or IB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12778Alternative base metals from diverse categories
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12785Group IIB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12806Refractory [Group IVB, VB, or VIB] metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]

Definitions

  • the invention relates to the protection of a thermal barrier coating against corrosion comprising hollow aluminum oxide spheres and further comprising a glassy outermost protective layer.
  • the object is achieved by a method according to claim 1 with a component according to claim 2.
  • FIGS 1, 2, 3 schematically Schichtsys ⁇ inventive systems with a corrosion protection layer.
  • the inventive step is the application of a layer of aluminum particles, in particular by a slurry.
  • Semi-metal in particular boron, silicon or germanium applied by spraying a slurry.
  • Aluminum particles / Zirkonoxidpelle can one
  • Particle layer can be between 5 and 150 ⁇ . This layer is optimally applied as a slip. But other methods are possible. By a suitable
  • Coating system consisting of base material,
  • Adhesive layer and TBC are formed from the
  • the titanium group oxides increase the mechanical compatibility and the resistance to CMAS attack.
  • a second optional layer has the composition of a low-melting, viscous glass whose
  • Melting point is preferably lower or in the range of the melting point of the diffusing metal in the underlying layer.
  • the glass is especially in
  • Substantially S1O 2 and preferably contains for the
  • melting point relevant accompanying elements such as Magnesium (Mg), calcium (Ca) or boron (B) and / or
  • the glass can also be formed during the heat treatment in an oxygen-containing atmosphere from a silazane, siloxane or silicone polymer as a precursor. These precursors can be used to adjust the shrinkage and
  • oxidation of the aluminum particles can be performed by the additional layer of glass without the pure aluminum particles running along the surface of the system clogging component holes during aging.
  • the "hiking" of the aluminum particles can be performed by the additional layer of glass without the pure aluminum particles running along the surface of the system clogging component holes during aging.
  • Aluminum / Titanium group metal particles (which belong to a
  • Blockage of the cooling air bores can lead to
  • the SiO 2 layer will then largely delaminate during operation due to brittleness and the actual protective layer may take over the protective effect.
  • the inventive step is the composition and application of the aluminum / titanium group metal particles in
  • Clog cooling air holes during removal The use of polymer masking may alternatively be performed. Boron enhances the chemical bonding of the additional layer.
  • FIG. 1 shows a layer system 1 according to the invention which has a substrate 4.
  • the substrate 4 is in particular metallic, wherein it has in particular ⁇ a special nickel or cobalt-based superalloy.
  • an optional metallic adhesion promoter ⁇ mid layer 7 is present on the substrate 4 .
  • this is one
  • Coating layer in particular based on NiCoCrAlY.
  • an oxide layer (TGO) is formed during the further coating or by deliberate oxidation or at least during operation, which is not shown here in detail.
  • a ceramic thermal barrier coating 10 is present on this thermally grown oxide layer (TGO) or on the metallic adhesion promoter layer 7, a ceramic thermal barrier coating 10 is present.
  • This may be single-layered, in particular of zirconium oxide or double-layered with zirconium oxide and a pyrochlore or "DVC" layers.
  • Alumina particularly of alumina hollow spheres 14 ( Figure 1), but optionally as the outermost one
  • a layer of aluminum particles, in particular with grain sizes of lym to 50ym applied, in particular by a slip, vapor deposition, sputtering, etc . This layer may have a layer thickness between some
  • Additions to aluminum (Al) are preferred: in particular at least one element Z selected from the group I boron (B), gallium (Ga) and / or germanium (Ge) and / or
  • Corrosion layer (13 13 ⁇ ⁇ , 13 ⁇ ⁇ ⁇ ) applied and / or oxidized as a material mixture or is oxidized.
  • silicon (Si) and / or magnesium (Mg) can be applied and / or be present in the material mixture.
  • Ge / Ga means: germanium and / or gallium, ie Ge, Ga or Ge + Ga.
  • This layer should prevent the penetration of the CMAS (CMAF) layer and react with the CMAS (CMAF).
  • CMAF CMAS
  • the alumina thus applied has a lower coefficient of expansion, and in conjunction with the nickel (Ni) originating from the compressor abradable, part of the alumina breaks off. The remaining layer then protects against the penetration of liquid deposits.
  • the inventive step is also in the application of the different particle sizes of the alumina
  • the glass can in particular represent silicon oxide, in particular S1O 2 .
  • zirconium (Zr) reduces the viscosity of the CMAS and prevents or
  • At least one element from the group boron (B), gallium (Ga) and / or germanium (Ge) and optionally silicon (Si) is additionally present.
  • alumina / zirconia or over the metallic aluminum / zirconium or over aluminum and an element Z may be a glass layer as explained above
  • the heat treatment for the formation of alumina or alumina / zirconia or alumina and oxide of the element Z may be effected by a first use of the component or by an upstream heat treatment prior to the first use or after being placed in a machine for a

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
EP16784424.0A 2015-11-05 2016-10-11 Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil sowie materialmischung Ceased EP3334851A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015221751.5A DE102015221751A1 (de) 2015-11-05 2015-11-05 Verfahren zur Herstellung einer Korrosionsschutzschicht für Wärmedämmschichten aus hohlen Aluminiumoxidkugeln und äußerster Glasschicht und Bauteil sowie Materialmischung
PCT/EP2016/074278 WO2017076583A1 (de) 2015-11-05 2016-10-11 Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil sowie materialmischung

Publications (1)

Publication Number Publication Date
EP3334851A1 true EP3334851A1 (de) 2018-06-20

Family

ID=57178394

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16784424.0A Ceased EP3334851A1 (de) 2015-11-05 2016-10-11 Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil sowie materialmischung

Country Status (6)

Country Link
US (1) US20180305824A1 (zh)
EP (1) EP3334851A1 (zh)
KR (1) KR102161752B1 (zh)
CN (1) CN108350560A (zh)
DE (1) DE102015221751A1 (zh)
WO (1) WO2017076583A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113511802B (zh) * 2021-04-20 2022-12-20 成都光明光电股份有限公司 玻璃制品生产用软化垫片及其制作方法

Family Cites Families (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4588655A (en) * 1982-06-14 1986-05-13 Eutectic Corporation Ceramic flame spray powder
JPS63274751A (ja) * 1987-05-01 1988-11-11 Toyota Motor Corp セラミック溶射部材
US5080977A (en) * 1990-07-31 1992-01-14 United States Of America, As Represented By The Administrator, Nat'l. Aero. And Space Admin. Composite thermal barrier coating
WO1994016859A1 (en) * 1993-01-25 1994-08-04 University Of Cincinnati Combustible slurry for joining metallic or ceramic surfaces or for coating metallic, ceramic and refractory surfaces
US5338577A (en) * 1993-05-14 1994-08-16 Kemira, Inc. Metal with ceramic coating and method
JP2845144B2 (ja) * 1994-02-10 1999-01-13 住友金属工業株式会社 溶融金属めっき浴浸漬部材とその製造方法
US5650235A (en) * 1994-02-28 1997-07-22 Sermatech International, Inc. Platinum enriched, silicon-modified corrosion resistant aluminide coating
CH690581A5 (de) * 1995-04-03 2000-10-31 Gen Electric Verfahren und Verbundstoff zum Schutz eines Wärmesperrenüberzuges durch einen Oberflächen-Opferüberzug.
US6465090B1 (en) * 1995-11-30 2002-10-15 General Electric Company Protective coating for thermal barrier coatings and coating method therefor
US6071628A (en) * 1999-03-31 2000-06-06 Lockheed Martin Energy Systems, Inc. Thermal barrier coating for alloy systems
US6294261B1 (en) * 1999-10-01 2001-09-25 General Electric Company Method for smoothing the surface of a protective coating
US6939603B2 (en) * 2001-03-22 2005-09-06 Siemens Westinghouse Power Corporation Thermal barrier coating having subsurface inclusions for improved thermal shock resistance
DE10203283C5 (de) * 2002-01-29 2009-07-16 Gkn Sinter Metals Gmbh Verfahren zur Herstellung von gesinterten Bauteilen aus einem sinterfähigen Material und gesintertes Bauteil
DE10251902B4 (de) * 2002-11-07 2009-05-07 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verfahren zum Beschichten eines Substrats und beschichteter Gegenstand
EP1484427A3 (en) * 2003-06-06 2005-10-26 General Electric Company Top coating system for industrial turbine nozzle airfoils and other hot gas path components and related method
US7368164B2 (en) * 2004-06-18 2008-05-06 General Electric Company Smooth outer coating for combustor components and coating method therefor
DE112008000455A5 (de) * 2007-03-14 2009-12-03 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Schichtsystem und Verfahren zu dessen Herstellung
EP2088224A1 (de) * 2008-01-10 2009-08-12 Siemens Aktiengesellschaft Verfahren zur Herstellung einer rauen Schicht und ein Schichtsystem
US20110151219A1 (en) * 2009-12-21 2011-06-23 Bangalore Nagaraj Coating Systems for Protection of Substrates Exposed to Hot and Harsh Environments and Coated Articles
EP2381005A1 (de) * 2010-04-22 2011-10-26 Siemens Aktiengesellschaft Schichtsystem für Turbinenkomponente
WO2012089200A1 (de) * 2010-12-30 2012-07-05 Dechema Gesellschaft Für Chemische Technik Und Biotechnologie E.V. Verfahren zur erzeugung einer korrosionshemmenden diffusionsschicht in der oberflächennahen randzone eines aus einem metall oder einer metallischen legierung bestehenden substrats und schichtsystem hierfür
EP2631321A1 (de) * 2012-02-22 2013-08-28 Siemens Aktiengesellschaft Keramisches Wärmedämmschichtsystem mit äußerer aluminiumreicher Schicht und Verfahren
WO2013149609A1 (de) * 2012-04-03 2013-10-10 Mtu Aero Engines Gmbh Schlicker und verfahren zur herstellung einer aluminium-diffusionsschicht
DE102014205491A1 (de) * 2014-03-25 2015-10-01 Siemens Aktiengesellschaft Keramisches Wärmedämmschichtsystem mit Schutzschicht gegen CMAS
DE102015206332A1 (de) * 2015-04-09 2016-10-13 Siemens Aktiengesellschaft Verfahren zur Herstellung einer Korrosionsschutzschicht für Wärmedämmschichten aus hohlen Aluminiumoxidkugeln und äußerster Glasschicht und Bauteil

Also Published As

Publication number Publication date
CN108350560A (zh) 2018-07-31
WO2017076583A1 (de) 2017-05-11
DE102015221751A1 (de) 2017-05-11
US20180305824A1 (en) 2018-10-25
KR20180077254A (ko) 2018-07-06
KR102161752B1 (ko) 2020-10-05

Similar Documents

Publication Publication Date Title
DE112008003501B4 (de) Mit Wärmesperr-Überzugssystemen überzogene Gegenstände einschließlich einer Seltenerdaluminatschicht zur verbesserten Beständigkeit gegenüber CMAS-Infiltration
DE60114495T2 (de) Umwelt/thermische Sperrschicht für einen Substrat auf der Basis von Silizium
DE602005003866T2 (de) Gegenstand umfassend ein Silizium enthaltendes Substrat und eine Hafniumoxid enthaltende Sperrschicht an der Oberfläche
DE602004011309T2 (de) Verstärkte Bindungsschicht für eine Wärmedämmschicht
DE112008003502T5 (de) Verfahren zum Verbessern der Beständigkeit gegen CMAS-Infiltration
EP2251457B1 (de) NiCoCrAl- oder CoCrAl-Schicht mit Re
DE112004003138B4 (de) Aluminiumoxidschutzschicht und Herstellungsverfahren dafür
WO2007045225A2 (de) Mehrlagige wärmedämmschichtsysteme und verfahren zur herstellung
EP2197813B1 (de) Keramischer schichtverbund
EP2824220B1 (de) CMAS-inerte Wärmedämmschicht und Verfahren zur ihrer Herstellung
EP3205746B1 (de) Wärmedämmschicht mit hohem korrosionswiderstand
WO2017152891A1 (de) Haftvermittlerschicht zur anbindung einer hochtemperaturschutzschicht auf einem substrat, sowie verfahren zur herstellung derselben
EP1463845B1 (de) Herstellung eines keramischen werkstoffes für eine wärmedämmschicht sowie eine den werkstoff enthaltende wärmedämmschicht
DE102006030235B4 (de) Verfahren zum Schutz von Heißgaskorrosion von keramischen Oberflächen oder eines Körpers, hochtemperaturbeständiger Körper und deren Verwendung
WO2017076583A1 (de) Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil sowie materialmischung
WO2007143973A2 (de) Wärmedämmschicht
EP3738942A1 (de) Keramik mit korrosionsschutzschicht, verfahren zu deren herstellung und deren verwendung
EP3242962A1 (de) Verfahren zur herstellung einer korrosionsschutzschicht für wärmedämmschichten aus hohlen aluminiumoxidkugeln und äusserster glasschicht und bauteil
EP3426623A1 (de) Hitzeschild mit äusserster yttriumoxidbeschichtung, verfahren zur herstellung und produkt
EP2980263A1 (de) Bauteil aus einer Molybdän-Legierung und Verfahren zu seiner Herstellung
EP1900708B1 (de) Wärmedämmstoff mit hoher zyklischer Temperaturbelastbarkeit
WO2022038070A1 (de) Beschichtung eines bauteils aus hochtemperaturbeständigen keramischen faserverbundwerkstoffen
DE3842300A1 (de) Hochtemperatur-schutzschicht
DE102008058614A1 (de) Verfahren zur Herstellung einer Wärmedämmschicht, Wärmedämmschicht und Bauteil zur Verwendung in Verdichter- und Turbinenkomponenten
DE102017206063A1 (de) Teil- und vollstabilisiertes Zirkonoxidpulver als keramische Schicht

Legal Events

Date Code Title Description
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: UNKNOWN

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE

PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20180314

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

17Q First examination report despatched

Effective date: 20191209

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: SIEMENS ENERGY GLOBAL GMBH & CO. KG

REG Reference to a national code

Ref country code: DE

Ref legal event code: R003

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED

18R Application refused

Effective date: 20210321