EP3313634B1 - Installation comprenant un dispositif de controle en temps reel du fonctionnement d'une presse vibrante produisant des produits en beton a demoulage immediat - Google Patents

Installation comprenant un dispositif de controle en temps reel du fonctionnement d'une presse vibrante produisant des produits en beton a demoulage immediat Download PDF

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Publication number
EP3313634B1
EP3313634B1 EP16750888.6A EP16750888A EP3313634B1 EP 3313634 B1 EP3313634 B1 EP 3313634B1 EP 16750888 A EP16750888 A EP 16750888A EP 3313634 B1 EP3313634 B1 EP 3313634B1
Authority
EP
European Patent Office
Prior art keywords
board
installation
mold
concrete products
concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16750888.6A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3313634C0 (fr
EP3313634A1 (fr
Inventor
Kais Mehiri
Nicolas TEMPETE
Sylvain Dehaudt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centre D'etudes Et De Recherches De L'industrie Du Beton
Centre dEtudes et de Recherche de lIndustrie du Beton CERIB
Original Assignee
Centre D'etudes Et De Recherches De L'industrie Du Beton
Centre dEtudes et de Recherche de lIndustrie du Beton CERIB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Centre D'etudes Et De Recherches De L'industrie Du Beton, Centre dEtudes et de Recherche de lIndustrie du Beton CERIB filed Critical Centre D'etudes Et De Recherches De L'industrie Du Beton
Priority to HRP20230785TT priority Critical patent/HRP20230785T1/hr
Publication of EP3313634A1 publication Critical patent/EP3313634A1/fr
Application granted granted Critical
Publication of EP3313634C0 publication Critical patent/EP3313634C0/fr
Publication of EP3313634B1 publication Critical patent/EP3313634B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0055—Mould pallets; Mould panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B28B15/005—Machines using pallets co-operating with a bottomless mould; Feeding or discharging means for pallets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • B28B17/0081—Process control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/005—Control arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/022—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space whereby the material is subjected to vibrations

Definitions

  • the invention relates to the field of the production of concrete products for immediate release, such as blocks, curbs, interjoists, paving stones and the like.
  • the invention relates more particularly to an installation for the production of concrete products for immediate release comprising a device for controlling the operation of a vibrating press during the production process of such products.
  • vibrating presses comprise a vibrating table supported by a vibrating device provided with elastic suspensions, a vertically movable mold box above the vibrating table, a vertically movable compacting ram above the mold box and inside it and a drawer allowing the pouring of concrete from a hopper into the mold box.
  • Deficiencies in vibrating presses can be the cause of defects in concrete products for immediate release.
  • a defect in the pestle, wear of the elastic suspensions of the vibrating table, a defect in the inclination of the mold body, heterogeneity of the vibration movements during the filling of the mold or the compacting of concrete are, for example, all deficiencies that may lead to defects in the concrete blocks or the like.
  • the checks carried out remain limited to vibration checks. They include checks on cycle repeatability and vibration quality.
  • the means making it possible to control the parameters of the vibrating press during a production cycle therefore remain insufficient, or even non-existent, for certain parameters. For example, a lack of horizontality noted on the products, the origin of which is wear of the drawer agitator (part helping the pouring of concrete into the mold box), it will not be detected either by vibration measurements (accelerometers) nor by displacement sensors. Similarly, if the origin of the defect is a misalignment between the stops of the sliders of the mold (and/or of the pestle), no vibration defect will be observed.
  • the origin of the defects of the product will however not necessarily be deduced. Indeed, because the existence of a deficiency in the vibrating press disturbs the vibratory behavior of the entire vibrating press, it may become difficult, if not impossible, to determine the very origin of the the deficiency.
  • the invention aims to remedy these problems by proposing an installation for the production of concrete products comprising a control device making it possible to simply and quickly diagnose a vibrating press during the production process of concrete products, without stopping the latter. and to accurately and exhaustively detect any deficiencies in the latter.
  • the invention proposes an installation for the production of concrete products with immediate demoulding according to claim 1.
  • measuring means placed directly on an element involved in the production process makes it possible to control the vibrating press in real time, ie during the production of concrete products, and to diagnose the any malfunctions thereof.
  • the presence of measuring means on an element involved in the production process makes it possible to visualize phenomena hitherto not visualized with the control devices of the prior art such as the quality (weight and homogeneity of distribution) of the filling of the concrete in the mould.
  • the measurement means are arranged to define at least three measurement points on the board. This ensures sufficient control of the operation of the vibrating press.
  • the measuring means are integrated into the board.
  • the measuring means are placed within the board itself. To do this, they are arranged either in cavities provided for this purpose, or directly embedded in the material in which the board is made.
  • the measuring means are dynamic force sensors.
  • Other measurement means known per se can of course be implemented without departing from the scope of the invention.
  • the board comprises means for communicating the data recorded by said measuring means to a data acquisition and/or processing unit. Provision may be made for the unit to be embedded on the board or for it to be independent of the latter.
  • the board comprises a module for storing the data recorded by the measuring means.
  • control device can provide an image at the instant (t) of an expected operating cycle of the machine, said image constituting a reference system to which reference is made to deduce the origin of the defect as well as the quality of the products. .
  • the installation thus equipped with a control device according to the invention it is possible to quickly control, and without interruption of the production cycle, the state of several components of it.
  • the device comprises means for recording the production parameters recorded during the manufacturing process of the concrete products.
  • the board constitutes a board for transporting pressed and compacted concrete products.
  • an installation 1 comprising a vibrating press associated with a transfer line 8 of press boards for the production of concrete products for immediate release.
  • the vibrating press has two main stations: a concrete feeding station 2 and a vibration and compacting station 3.
  • the concrete supply station 2 comprises a hopper 20 arranged above the drawer 21 able to move horizontally, between a position for loading concrete from the hopper to a position for pouring the concrete into a mold 30 of the press.
  • the opening of the hopper 20 allowing the flow of concrete on the drawer 21, is controlled by a cylinder 22 which actuates the tilting of the helmet 23 of the hopper 20 between an open position to a closed position.
  • the vibration and compaction station 3 comprises a mold 30 defining cells into which the concrete to be compacted is poured from the drawer 21, a concrete compacting pestle 31 arranged above the mold 30 as well as a vibrating table 32 placed under the mould.
  • the mold 30 and the compacting pestle 31 are respectively movable vertically.
  • a board 4 is placed on the vibrating table 32, the mold 30 being positioned above the board.
  • the vibrating press comprises at the output an extension (not shown) of the transfer line 8 which evacuates the “finished” concrete product(s).
  • finished product we mean the unmolded product.
  • the "finished” product is transferred to the board on which it was molded via, for example, an extension (not shown) of the conveyor belt 80.
  • the installation 1 comprises a device 10 for controlling the operation of the vibrating press. As will be understood later, the control is carried out during the production cycle of the products, a board being in position on the vibrating table.
  • the control device 10 comprises the plate 4 which, to do this, is instrumented. More particularly, the board 4 is provided with means 5 for measuring the frequency of vibration, the amplitude and/or the acceleration of movement and/or the force exerted on said board during the production of concrete products.
  • the measuring means 5 are advantageously dynamic force sensors.
  • the plate 4 comprises five sensors 50A to 50E distributed in a regular manner within it. More particularly, four of the sensors 50A, 50B, 50D and 50E are placed on the periphery of the board, at the corners of the latter, the fifth 50C being placed centrally.
  • the sensors 50A, 50B, 50D and 50E are symmetrical with respect to the median planes. The advantage of a symmetrical and regular distribution is to make it possible to check the flatness of the board 4 on which the mold rests and therefore to establish the possible cause for which the concrete product(s) obtained would not be plane or have differences in height.
  • the sensors 50A to 50E are connected by wire to a connector 6 constituting a data storage module recorded by the sensors 50A to 50E.
  • the connector 6 is connected to each sensor 50A to 50E by internal channels 7 allowing the passage of wires. Provision may also be made for the wires connecting the connector to the sensors to pass through grooves provided for this purpose on the underside 40 of the board 4.
  • the control device 10 further comprises a data acquisition and/or processing unit (not shown) intended to be connected to the connector by wire or wireless.
  • the data recorded by the sensors 5 are thus transmitted via the connector 6 to the data acquisition and/or processing unit.
  • the data acquisition and/or processing unit is separate and independent from the board 4. According to another particularly advantageous embodiment, provision may also be made for the acquisition and/or data processing is directly embedded on board 4.
  • FIG. 5 illustrates another embodiment in which the board features eight 50A to 50H sensors. As in the previous example, the sensors 50A to 50H are distributed so as to define a regular coverage of the board 4.
  • the number of sensors 50A to 50H is of course not limited to the number illustrated in the embodiments represented on the figures 4 and 5 . However, in order to ensure effective control of the operation of the vibrating press, the boards 4 will include at least three sensors (or any other means of measurement).
  • the board thus instrumented makes it possible, associated with a processing and/or acquisition unit, to record data relating to the components of the vibrating press involved in the production of concrete products (mold, vibrating table, compacting pestle). It makes it possible, for example, to establish the existence of a defect in the horizontality of the mold or the compacting pestle, to identify heterogeneity in the weight of the concrete when it is poured into the mold as well as in terms of the application of vibrations to the filling the mold and/or compacting the concrete.
  • the figure 6 shows data recorded by an instrumented plate 4 of the type illustrated on the picture 2 during a manufacturing cycle of concrete products for which it was noted, at the press outlet, a heterogeneity in the heights of the products.
  • instrumentalized plate 4 is not limited to installation 1 illustrated on the figure 1 , which can be implemented with any other type of vibrating press ensuring the manufacture of concrete products for immediate release.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
EP16750888.6A 2015-06-26 2016-06-27 Installation comprenant un dispositif de controle en temps reel du fonctionnement d'une presse vibrante produisant des produits en beton a demoulage immediat Active EP3313634B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
HRP20230785TT HRP20230785T1 (hr) 2015-06-26 2016-06-27 Postrojenje koje uključuje uređaj za praćenje rada vibrirajuće preše u stvarnom vremenu za proizvodnju betonskih proizvoda za trenutačno otpuštanje kalupa

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1555959A FR3037844B1 (fr) 2015-06-26 2015-06-26 Dispositif de controle en temps reel du fonctionnement d'une presse vibrante produisant des produits en beton a demoulage immediat et installation comprenant un tel dispositif.
PCT/FR2016/051575 WO2016207578A1 (fr) 2015-06-26 2016-06-27 Dispositif de controle en temps reel du fonctionnement d'une presse vibrante produisant des produits en beton a demoulage immediat et installation comprenant un tel dispositif

Publications (3)

Publication Number Publication Date
EP3313634A1 EP3313634A1 (fr) 2018-05-02
EP3313634C0 EP3313634C0 (fr) 2023-06-07
EP3313634B1 true EP3313634B1 (fr) 2023-06-07

Family

ID=54329690

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16750888.6A Active EP3313634B1 (fr) 2015-06-26 2016-06-27 Installation comprenant un dispositif de controle en temps reel du fonctionnement d'une presse vibrante produisant des produits en beton a demoulage immediat

Country Status (7)

Country Link
EP (1) EP3313634B1 (pl)
ES (1) ES2951889T3 (pl)
FR (1) FR3037844B1 (pl)
HR (1) HRP20230785T1 (pl)
HU (1) HUE063149T2 (pl)
PL (1) PL3313634T3 (pl)
WO (1) WO2016207578A1 (pl)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109910157A (zh) * 2018-11-06 2019-06-21 上海圣奎塑业有限公司 防火保温板材料生产设备
FR3117394B1 (fr) 2020-12-16 2023-06-02 Centre Detudes Et De Rech De Lindustrie Du Beton Amortisseur de vibration intelligent et equipement vibrant pour la production de produits en beton equipe d’un tel amortisseur
CN115122458B (zh) * 2022-07-05 2023-09-12 北京中实上庄混凝土有限责任公司 一种混凝土振动台
CN115922874A (zh) * 2023-01-06 2023-04-07 湖南三一快而居住宅工业有限公司 振动台控制方法、装置、设备及电子介质
CN120755967B (zh) * 2025-08-28 2025-12-05 甘肃新路交通工程有限公司 一种小型预制构件快速脱模装置及方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2835422A1 (de) * 1978-08-12 1980-02-28 Fichtel & Sachs Ag Werkstueckpalette
DE29500449U1 (de) * 1995-01-12 1995-05-11 Freiherr von Leonhardi Vertrieb internationaler Technik GmbH, 60439 Frankfurt Meßdeck zur Aufnahme eines elektronischen Frachtüberwachungsgeräts beim Transport von Stückgütern aller Art auf Paletten
WO2005056279A1 (de) * 2003-12-14 2005-06-23 GEDIB Ingenieurbüro und Innovationsberatung GmbH Einrichtung zum verdichten von körnigen formstoffen
CN101400490A (zh) * 2006-03-13 2009-04-01 兰普夫·福尔曼有限责任公司 用于由湿润的混凝土或类似材料制造模制体的装置和方法
ITMO20070302A1 (it) * 2007-10-03 2009-04-04 Antonio Maccari Metodi e dispositivi per controllare il funzionamento di macchine decoratrici
JP2012188154A (ja) * 2011-03-12 2012-10-04 Kyoraku Co Ltd 加速度センサ内蔵パレット

Also Published As

Publication number Publication date
ES2951889T3 (es) 2023-10-25
FR3037844B1 (fr) 2017-07-14
WO2016207578A1 (fr) 2016-12-29
HRP20230785T1 (hr) 2023-10-27
HUE063149T2 (hu) 2024-01-28
EP3313634C0 (fr) 2023-06-07
EP3313634A1 (fr) 2018-05-02
PL3313634T3 (pl) 2023-09-11
FR3037844A1 (fr) 2016-12-30

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