EP3283564A1 - Verfahren zur herstellung flammwidriger, nicht korrosiver und stabiler polyamidformmassen - Google Patents
Verfahren zur herstellung flammwidriger, nicht korrosiver und stabiler polyamidformmassenInfo
- Publication number
- EP3283564A1 EP3283564A1 EP16714400.5A EP16714400A EP3283564A1 EP 3283564 A1 EP3283564 A1 EP 3283564A1 EP 16714400 A EP16714400 A EP 16714400A EP 3283564 A1 EP3283564 A1 EP 3283564A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- weight
- aluminum
- use according
- formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004952 Polyamide Substances 0.000 title claims abstract description 45
- 229920002647 polyamide Polymers 0.000 title claims abstract description 45
- 230000009972 noncorrosive effect Effects 0.000 title claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 title abstract description 3
- 239000000206 moulding compound Substances 0.000 title abstract 2
- 239000000203 mixture Substances 0.000 claims abstract description 58
- 239000003063 flame retardant Substances 0.000 claims abstract description 44
- 229920000642 polymer Polymers 0.000 claims abstract description 34
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 31
- 150000003839 salts Chemical class 0.000 claims abstract description 25
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 22
- 239000002253 acid Substances 0.000 claims abstract description 21
- 150000002148 esters Chemical class 0.000 claims abstract description 20
- XRBCRPZXSCBRTK-UHFFFAOYSA-N phosphonous acid Chemical compound OPO XRBCRPZXSCBRTK-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 14
- 239000011701 zinc Substances 0.000 claims abstract description 14
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 7
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 7
- 229910052718 tin Inorganic materials 0.000 claims abstract description 7
- 229910052732 germanium Inorganic materials 0.000 claims abstract description 6
- 229910052742 iron Inorganic materials 0.000 claims abstract description 6
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 6
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 6
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 6
- 229910052712 strontium Inorganic materials 0.000 claims abstract description 6
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 6
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 5
- 239000000194 fatty acid Substances 0.000 claims abstract description 5
- 229930195729 fatty acid Natural products 0.000 claims abstract description 5
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 5
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 claims abstract description 4
- 150000002829 nitrogen Chemical class 0.000 claims abstract description 4
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 4
- 125000006832 (C1-C10) alkylene group Chemical group 0.000 claims abstract description 3
- 150000003752 zinc compounds Chemical class 0.000 claims abstract description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims abstract 2
- -1 n-propylene Chemical group 0.000 claims description 31
- HJJOHHHEKFECQI-UHFFFAOYSA-N aluminum;phosphite Chemical compound [Al+3].[O-]P([O-])[O-] HJJOHHHEKFECQI-UHFFFAOYSA-N 0.000 claims description 29
- 239000000654 additive Substances 0.000 claims description 24
- 150000001875 compounds Chemical group 0.000 claims description 24
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 23
- 229920000877 Melamine resin Polymers 0.000 claims description 15
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 15
- 239000007795 chemical reaction product Substances 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 12
- 229920000388 Polyphosphate Polymers 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 10
- 239000001205 polyphosphate Substances 0.000 claims description 10
- 235000011176 polyphosphates Nutrition 0.000 claims description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 9
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 9
- 239000000945 filler Substances 0.000 claims description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims description 8
- 239000011574 phosphorus Substances 0.000 claims description 8
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 claims description 8
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 7
- 150000005846 sugar alcohols Polymers 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 5
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 5
- 150000003751 zinc Chemical class 0.000 claims description 5
- IORMLXYGTOTABZ-UHFFFAOYSA-N 2,4,5-trioxa-1-phospha-3-aluminabicyclo[1.1.1]pentane tetrahydrate Chemical compound O.O.O.O.[Al+3].[O-]P([O-])[O-] IORMLXYGTOTABZ-UHFFFAOYSA-N 0.000 claims description 4
- 241000219112 Cucumis Species 0.000 claims description 4
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 claims description 4
- NCPIYHBOLXSJJR-UHFFFAOYSA-H [Al+3].[Al+3].[O-]P([O-])=O.[O-]P([O-])=O.[O-]P([O-])=O Chemical compound [Al+3].[Al+3].[O-]P([O-])=O.[O-]P([O-])=O.[O-]P([O-])=O NCPIYHBOLXSJJR-UHFFFAOYSA-H 0.000 claims description 4
- 239000002585 base Substances 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 239000007859 condensation product Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 125000001072 heteroaryl group Chemical group 0.000 claims description 4
- 150000004668 long chain fatty acids Chemical class 0.000 claims description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 4
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 4
- 239000012744 reinforcing agent Substances 0.000 claims description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims description 3
- 235000021317 phosphate Nutrition 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 125000004642 (C1-C12) alkoxy group Chemical group 0.000 claims description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical group CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 2
- YZEZMSPGIPTEBA-UHFFFAOYSA-N 2-n-(4,6-diamino-1,3,5-triazin-2-yl)-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2N=C(N)N=C(N)N=2)=N1 YZEZMSPGIPTEBA-UHFFFAOYSA-N 0.000 claims description 2
- 239000004110 Zinc silicate Substances 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 claims description 2
- IYABWNGZIDDRAK-UHFFFAOYSA-N allene Chemical group C=C=C IYABWNGZIDDRAK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- ZIWYFFIJXBGVMZ-UHFFFAOYSA-N dioxotin hydrate Chemical compound O.O=[Sn]=O ZIWYFFIJXBGVMZ-UHFFFAOYSA-N 0.000 claims description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 2
- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 125000004957 naphthylene group Chemical group 0.000 claims description 2
- CZQYVJUCYIRDFR-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O CZQYVJUCYIRDFR-UHFFFAOYSA-N 0.000 claims description 2
- 229920002959 polymer blend Polymers 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 239000012779 reinforcing material Substances 0.000 claims description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 2
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 claims description 2
- 229910021511 zinc hydroxide Inorganic materials 0.000 claims description 2
- 229940007718 zinc hydroxide Drugs 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 235000019352 zinc silicate Nutrition 0.000 claims description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims 1
- XSMMCTCMFDWXIX-UHFFFAOYSA-N zinc silicate Chemical compound [Zn+2].[O-][Si]([O-])=O XSMMCTCMFDWXIX-UHFFFAOYSA-N 0.000 claims 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 abstract description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 abstract description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 description 19
- 230000007797 corrosion Effects 0.000 description 18
- 238000000465 moulding Methods 0.000 description 18
- 229920001778 nylon Polymers 0.000 description 18
- 239000004677 Nylon Substances 0.000 description 17
- 238000012545 processing Methods 0.000 description 13
- 229920003023 plastic Polymers 0.000 description 11
- 239000004033 plastic Substances 0.000 description 11
- 239000003381 stabilizer Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 229920002292 Nylon 6 Polymers 0.000 description 9
- 238000001746 injection moulding Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 8
- 239000012170 montan wax Substances 0.000 description 8
- 229920002302 Nylon 6,6 Polymers 0.000 description 7
- 239000004954 Polyphthalamide Substances 0.000 description 7
- 239000011575 calcium Substances 0.000 description 7
- 239000003365 glass fiber Substances 0.000 description 7
- 229920006375 polyphtalamide Polymers 0.000 description 7
- 238000010137 moulding (plastic) Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- 229920006055 Durethan® Polymers 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 150000002815 nickel Chemical class 0.000 description 4
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 4
- 238000012667 polymer degradation Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 238000002845 discoloration Methods 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- PFTAWBLQPZVEMU-DZGCQCFKSA-N (+)-catechin Chemical compound C1([C@H]2OC3=CC(O)=CC(O)=C3C[C@@H]2O)=CC=C(O)C(O)=C1 PFTAWBLQPZVEMU-DZGCQCFKSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- 125000005913 (C3-C6) cycloalkyl group Chemical group 0.000 description 2
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 2
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 2
- 150000005208 1,4-dihydroxybenzenes Chemical class 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- HCILJBJJZALOAL-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)-n'-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyl]propanehydrazide Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 HCILJBJJZALOAL-UHFFFAOYSA-N 0.000 description 2
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 2
- OECUQWQIGXMPAN-UHFFFAOYSA-N 6-oxo-6-pyrrolidin-1-ylhexanamide Chemical compound NC(=O)CCCCC(=O)N1CCCC1 OECUQWQIGXMPAN-UHFFFAOYSA-N 0.000 description 2
- 125000002853 C1-C4 hydroxyalkyl group Chemical group 0.000 description 2
- 125000004648 C2-C8 alkenyl group Chemical group 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- 229920000299 Nylon 12 Polymers 0.000 description 2
- 229920001007 Nylon 4 Polymers 0.000 description 2
- 229920000572 Nylon 6/12 Polymers 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- 229920006097 Ultramide® Polymers 0.000 description 2
- 239000004957 Zytel Substances 0.000 description 2
- 229920006102 Zytel® Polymers 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 125000004423 acyloxy group Chemical group 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- POJWUDADGALRAB-UHFFFAOYSA-N allantoin Chemical compound NC(=O)NC1NC(=O)NC1=O POJWUDADGALRAB-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 235000006708 antioxidants Nutrition 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Chemical group 0.000 description 2
- 159000000007 calcium salts Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 2
- KTLIMPGQZDZPSB-UHFFFAOYSA-N diethylphosphinic acid Chemical compound CCP(O)(=O)CC KTLIMPGQZDZPSB-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000006253 efflorescence Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
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Classifications
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K13/04—Ingredients characterised by their shape and organic or inorganic ingredients
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- C09K21/00—Fireproofing materials
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- C09K21/12—Organic materials containing phosphorus
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/22—Oxides; Hydroxides of metals
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/24—Acids; Salts thereof
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/34—Silicon-containing compounds
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/38—Boron-containing compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/52—Phosphorus bound to oxygen only
- C08K5/5205—Salts of P-acids with N-bases
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- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
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- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
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- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/02—Inorganic materials
- C09K21/04—Inorganic materials containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2231—Oxides; Hydroxides of metals of tin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/387—Borates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/016—Flame-proofing or flame-retarding additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0066—Flame-proofing or flame-retarding additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
Definitions
- the invention relates to a process for the preparation of flame-retardant, non-corrosive and stable polyamide molding compositions and these compositions themselves.
- Phosphinic acids as effective flame retardant additives proven (DE-A-2252258 and DE-A-2447727). Calcium and aluminum phosphinates have been described as being particularly effective in polyesters, and
- thermoplastics take place predominantly in the melt.
- the associated structural and state changes due to temperature and shear hardly survive a plastic without changing its chemical structure.
- Flame retardants must often be added in high dosages in order to ensure a sufficient flame retardancy of the plastic according to international standards. Due to their chemical reactivity, which for the
- Flame retardants affect the processing stability of plastics. For example, increased polymer degradation, crosslinking reactions, outgassing or discoloration may occur.
- DE-A-102010048025 describes flame retardant-stabilizer combinations for thermoplastic polymers which show good flame retardancy with good mechanical properties and also no discoloration and efflorescence due to polymer degradation and decomposition reactions
- component A a salt of a dialkylphosphinic acid
- component B a salt of phosphorous acid
- component C a zinc-containing additive
- the invention therefore relates to the use of a mixture of several components as a non-corrosive flame retardant, wherein the
- R 1 , R 2 are the same or different and C 1 -C 6 -alkyl, linear or branched;
- R 3 is C 1 -C 10 -alkylene, linear or branched, C 6 -C 10 -arylene, C 7 -C 20 -alkylarylene or C 7 -C 20 -arylalkylene;
- M is Mg, Ca, Al, Sb, Sn, Ge, Ti, Zn, Fe, Zr, Ce, Bi, Sr, Mn, Li, Na, K and / or a protonated nitrogen base;
- component B from 1 to 80% by weight of a salt of phosphorous acid having the general formula (III)
- M is Mg, Ca, Al, Sb, Sn, Ge, Ti, Zn, Fe, Zr, Ce, Bi, Sr, Mn, Li, Na and / or K,
- component C 0.1 to 30 wt .-% of an inorganic zinc compound
- component D 0 to 30 wt .-% of a nitrogen-containing synergist and / or a phosphorus / nitrogen flame retardant
- component E 0 to 3 wt .-% of a phosphonite or a mixture of a phosphonite and a phosphite and
- component F 0 to 3 wt .-% of an ester or salt of long-chain aliphatic carboxylic acids (fatty acids), which typically have chain lengths of CM to C40, wherein the sum of the components is always 100 wt .-%, contains.
- R 1 , R 2 in formula (I) and (II) are identical or different and denote methyl, ethyl, n-propyl, iso-propyl, n-butyl, tert-butyl, n-pentyl and / or phenyl.
- R 3 is methylene, ethylene, n-propylene, iso-propylene, n-butylene, tert-butylene, n-pentylene, n-octylene or n-dodecylene; Phenylene or naphthylene; Methylphenylene, ethyl-phenylene, tert-butylphenylene, methylnaphthylene, ethylnaphthylene or tert-butylnaphthylene; Phenyl-methylene, phenyl-ethylene, phenyl propylene or phenyl-butylene.
- the mixture contains
- component A 60 to 89.8% by weight of component A
- the mixture also contains
- component F 0.1 to 2% by weight of component F.
- the mixture contains
- component A 60 to 84.8% by weight of component A
- component F 0.1 to 2% by weight of component F.
- the mixture contains
- component A 60 to 83.8% by weight of component A
- component F 0.1 to 2% by weight of component F.
- Component B is preferably reaction products of phosphorous acid with aluminum compounds. Most preferably, component B is um
- w 0 to 4.
- s is 0 to 4, or the aluminum phosphite mixtures of aluminum phosphite of the formula (XII) with sparingly soluble aluminum salts and nitrogen-free foreign ions,
- Component C) is preferably zinc oxide, zinc hydroxide, tin oxide hydrate, zinc borate, basic zinc silicate and / or zinc stannate.
- Component D) is preferably condensation products of melamine and / or reaction products of melamine with polyphosphoric acid and / or reaction products of condensation products of the melamine with polyphosphoric acid or mixtures thereof; Meiern, melam, melon, dimelamine pyrophosphate, melamine polyphosphate, melem polyphosphate,
- the phosphonites (component E)) are those of the general structure
- R is a mono- or polyhydric aliphatic, aromatic or heteroaromatic organic radical
- R 2 independently of one another are C 1 -C 12 -alkyl (linear or branched), C 1 -C 12 -alkoxy, C 5 -C 12 -cycloalkyl and
- m 1 to 4.
- Component F) is preferably alkali metal, alkaline earth metal,
- the mixture is introduced from a plurality of components in a polymer.
- the polymer is polyester, polyamides and / or polymer blends containing polyamides or polyesters.
- the polymer is particularly preferably one or more polyamides which may be provided with fillers and / or reinforcing materials.
- the polyamides are preferably in the form of shaped bodies, films, threads and / or fibers.
- the use according to the invention comprises a composition of
- Component C) is particularly preferably zinc stannate and / or zinc borate.
- Component E) is preferably phosphonite or a mixture of a phosphonite and a phosphite.
- Preferred salts of phosphorous acid are water-insoluble or sparingly soluble salts.
- Particularly preferred salts of phosphorous acid are aluminum, calcium and zinc salts.
- component B) is a
- Reaction product of phosphorous acid and an aluminum compound Reaction product of phosphorous acid and an aluminum compound.
- Aluminiumphosphite of the type preferred are Al2 (HPO3) 3 * 0.1 to 30 Al2O3 * 0 - 50 H 2 O, particularly preferably Al2 (HPOs) 3 * 0.2 to 20 Al2O3 * 0 - 50 H2O, most preferably Al2 ( HPOs) 3 * 1 - 3 AI2O3 * 0 - 50 H2O.
- Mixtures of aluminum hydroxide and aluminum phosphite of composition 5, are preferred - 95 wt .-% Al2 (HPO3) 3 * nH2O and 95 - 5 wt .-% Al (OH) 3, more preferably 10 - 90 wt .-% Al2 (HPO3) 3 * nH2O and 90 - 10 wt .-% Al (OH) 3 , most preferably 35 - 65 wt .-% Al 2 (HPO3) 3 * nH 2 O and
- the aluminum phosphites have particle sizes of 0.2 to 100 ⁇ .
- the preparation of the preferred aluminum phosphites is usually accomplished by reacting an aluminum source with a source of phosphorus and optionally a template in a solvent at 20 to 200 ° C for a period of up to 4 days.
- Aluminum source and phosphorus source are mixed, heated under hydrothermal conditions or at reflux, filtered off, washed and dried.
- Preferred aluminum sources are aluminum isopropoxide, aluminum nitrate, aluminum chloride, aluminum hydroxide (eg pseudoboehmite).
- Preferred sources of phosphorus are phosphorous acid, (acidic)
- Preferred Alkaliphosphite are disodium phosphite, Dinatriumphosphithydrat, trisodium phosphite, Kaliumhydrogenphosphit Preferred Dinatriumphosphithydrat is Brüggolen ® H10 Fa. Brüggemann.
- Preferred templates are 1, 6-hexanediamine, guanidine carbonate or ammonia.
- Preferred alkaline earth metal phosphite is calcium phosphite
- the preferred ratio of aluminum to phosphorus to solvent is 1: 1: 3.7 to 1: 2.2: 100 mol.
- the ratio of aluminum to template is 1: 0 to 1: 17 mol.
- the preferred pH of the reaction solution is 3 to 9.
- Preferred solvent is water.
- Component C) is preferably zinc stannate.
- Suitable components D) are also compounds of the formulas (XV) to (XX) or mixtures thereof
- R 5 to R 7 are hydrogen, C 1 -C 6 -alkyl, C 3 -C 6 -cycloalkyl or -alkylcycloalkyl, possibly substituted by a hydroxy or a C 1 -C 4 -hydroxyalkyl function, C 2 -C 8 -alkenyl, C 1 -C -alkoxy, Acyl, acyloxy, Ce-Ci2-aryl or -Arylalkyl, -OR 8 and -N (R 8 ) R 9 , as well as N-alicyclisch or N-aromatic,
- R 8 is hydrogen, C 1 -C 6 -alkyl, C 3 -C 6 -cycloalkyl or -alkylcycloalkyl, possibly substituted by a hydroxy or a C 1 -C 4 -hydroxyalkyl function, C 2 -C 8 -alkenyl, C 1 -C -alkoxy, -acyl, Acyloxy or C 6 -C 12 aryl or arylalkyl,
- R 9 to R 13 have the same groups as R 8 and -OR 8 ,
- n and n independently of one another 1, 2, 3 or 4,
- Particularly suitable components D) are benzoguanamine,
- M in formula (I) and (II) is calcium, aluminum or zinc.
- Protonated nitrogen bases are preferably understood to mean the protonated bases of ammonia, melamine, triethanolamine, in particular NH 4 + .
- Suitable phosphinates are described in PCT / WO97 / 39053, which is incorporated herein by reference.
- Particularly preferred phosphinates are aluminum, calcium and
- the same salt of phosphinic acid as the phosphorous acid is used in the application, so z.
- UV absorbers and light stabilizers Antioxidants, UV absorbers and light stabilizers, metal deactivators, peroxide-destroying compounds, polyamide stabilizers, basic
- Co-stabilizers nucleating agents, fillers and reinforcing agents, other flame retardants and other additives.
- Suitable antioxidants include alkylated monophenols, e.g. 2,6-di-tert-butyl-4-methylphenol; 1 .2 Alkylthiomethylphenole, z. B. 2,4-dioctylthiomethyl-6-tert-butylphenol; Hydroquinones and alkylated hydroquinones, e.g. B. 2,6-di-tert-butyl-4-methoxyphenol; Tocopherols, e.g. B. ⁇ -tocopherol, ⁇ -tocopherol, ⁇ -tocopherol, ⁇ -tocopherol and mixtures thereof (vitamin E); Hydroxylated thiodiphenyl ethers, e.g. B.
- O, N and S benzyl compounds e.g. B. 3,5,3 ', 5'-tetra-tert-butyl-4,4'-dihydroxydi benzyl ether; Hydroxybenzylated malonates, e.g. Dioctadecyl-2,2-bis (3,5-di-tert-butyl-2-hydrorybenzyl) -malonate; Hydroxybenzyl aromatics, e.g. B.
- Suitable UV absorbers and light stabilizers are, for example, 2- (2'-hydroxyphenyl) benzotriazoles, such as. B. 2- (2'-hydroxy-5'-methylphenyl) benzotriazole;
- 2-hydroxybenzophenones such as.
- Esters of optionally substituted benzoic acids such as.
- nickel compounds such as. B. nickel complexes of 2,2'-thio-bis [4 (1,1,3,3-tetramethylbutyl) phenol], such as the 1: 1 or the 1: 2 complex, optionally with additional ligands, such as n Butylamine, triethanolamine or N-cyclohexyl-diethanolamine, nickel dibutyldithiocarbamate, nickel salts of
- 4-hydroxy-3,5-di-tert-butylbenzylphosphonic acid monoalkyl esters such as methyl or ethyl esters, nickel complexes of ketoximes, such as 2-hydroxy-4-methylphenyl undecylketoxime, nickel complexes of 1-phenyl-4 lauroyl-5-hydroxy-pyrazole, optionally with additional ligands; Sterically hindered amines, such as. Bis (2,2,6,6-tetramethylpiperidyl) sebacate; Oxideklarediamide, such as. B. 4,4'-di-octyloxy-oxanilide; 2- (2-hydroxyphenyl) -1, 3,5-triazines, such as. B. 2,4,6-tris (2-hydroxy-4-octyloxyphenyl) -1, 3,5-triazine.
- ketoximes such as 2-hydroxy-4-methylphenyl undecylketoxime
- Suitable metal deactivators are, for. B. ⁇ , ⁇ '-Diphenyloxalklarediamid, N-salicylal-N'-salicyloylhydrazin, N, N'-bis (salicyloyl) hydrazine, N, N'-bis (3,5-di-tert-butyl-4 -hydroxyphenylpropionyl) -hydrazine, 3-salicyloylamino-1, 2,4-triazole, bis (benzylidene) -oxalic dihydrazide, oxanilide, isophthalic dihydrazide, sebacic acid bis-phenylhydrazide, ⁇ , ⁇ '-diacetyl-adipic acid dihydrazide, N , N'-bis-salicyloyl-oxalic acid dihydrazide, N, N'-bis-salicyloyl-thiopropionic di
- Suitable peroxide-destroying compounds are, for. B. esters of .beta.-thionipropionic acid, for example the lauryl, stearyl, myristyl or tridecyl ester, mercaptobenzimidazole, the zinc salt of 2-mercaptobenzimidazole, zinc dibutyl dithiocarbamate, dioctadecyl disulphide, pentaerythritol tetrakis (.beta.-dodecylmercapto), propionate.
- esters of .beta.-thionipropionic acid for example the lauryl, stearyl, myristyl or tridecyl ester
- mercaptobenzimidazole the zinc salt of 2-mercaptobenzimidazole
- zinc dibutyl dithiocarbamate dioctadecyl disulphide
- pentaerythritol tetrakis
- Suitable polyamide stabilizers are, for. As copper salts in combination with iodides and / or phosphorus compounds and salts of divalent manganese.
- Suitable basic co-stabilizers are melamine, polyvinylpyrrolidone,
- Suitable nucleating agents are for.
- the fillers and reinforcing agents include, for. As calcium carbonate, silicates, glass fibers, asbestos, talc, kaolin, mica, barium sulfate, metal oxides and hydroxides, carbon black, graphite and others. As further flame retardants z. As aryl phosphates, phosphonates, salts of hypophosphorous acid and red phosphorus suitable.
- plasticizers As plasticizers, expandable graphite, lubricants, emulsifiers, pigments, optical brighteners, flame retardants, antistatic agents, blowing agents.
- Additional additives can be added to the polymers before, together with or after addition of the flame retardants.
- the dosing of both these additives as well as the flame retardants can be carried out as a solid, in solution or melt, as well as in the form of solid or liquid mixtures or as masterbatches / concentrates.
- the radicals are preferred for the phosphonites
- R is C4-C18-alkyl (linear or branched), C4-C18-alkylene (linear or branched), C5-C12-cycloalkyl, C5-C12-cycloalkylene, C6-C24-aryl or -heteroaryl, C6-C24-arylene or heteroaryls, which may also be further substituted;
- R1 is a compound of structure (V) or (VI) with
- R 2 independently of one another are C 1 -C 8 -alkyl (linear or branched), C 1 -C 8 -alkoxy, -cyclohexyl;
- Ci-Cs-alkylene linear or branched
- R is cyclohexyl, phenyl, phenylene, biphenyl and biphenylene
- R1 is a compound of structure (V) or (VI) with
- R 2 independently of one another are C 1 -C 8 -alkyl (linear or branched), C 1 -C 8 -alkoxy,
- Suitable as component F are esters or salts of long-chain aliphatic carboxylic acids (fatty acids), which typically have chain lengths of CM to C40.
- the esters are reaction products of said carboxylic acids with conventional polyhydric alcohols, such as.
- ethylene glycol glycerol, trimethylolpropane or pentaerythritol.
- salts of above-mentioned carboxylic acids are, in particular, alkali metal or alkaline earth metal salts or aluminum and zinc salts.
- the component F) is esters or salts of stearic acid such as. As glycerol monostearate or calcium stearate.
- Component F) is preferably reaction products of montan wax acids with ethylene glycol.
- the reaction products are preferably a mixture of ethylene glycol mono-montan wax acid ester, ethylene glycol dimontane wax acid ester, montan wax acids and ethylene glycol.
- Component F) is preferably reaction products of montan wax acids with a calcium salt.
- reaction products are particularly preferably a mixture of 1,3-budanediol mono-montan wax acid ester, 1,3-budanediol di-montan wax acid ester, montan wax acids, 1,3-butanediol, calcium montanate and the calcium salt.
- Field of application contains the flame retardant combination 20 to
- Component D) becomes 0 to
- the flame retardant-stabilizer combination in the polyamide molding composition in a total amount of 2 to 50 wt .-%, based on the Plastic molding compound, used.
- the amount of polymer is then 50 to 98 wt .-%.
- the flame retardant combination in the plastic molding composition in a total amount of 10 to 30 wt .-%, based on the plastic molding composition used.
- the amount of polymer is then 70 to 90 wt .-%.
- the polymer moldings, films, filaments and fibers contain the flame retardant stabilizer combination in a total amount of 2 to 50 wt .-%, based on the polymer content.
- the amount of polymer is then 50 to 98 wt .-%.
- the polymer moldings, films, threads and fibers particularly preferably contain the flame retardant combination in a total amount of from 10 to 30% by weight, based on the polymer content.
- the amount of polymer is then 70 to 90 wt .-%.
- additives can be introduced into the plastic in a wide variety of process steps.
- polyamides already at the beginning or at the end of the polymerization / polycondensation or in a subsequent compounding process, the additives in the polymer melt
- the polymers are preferably polyamides and copolyamides derived from diamines and dicarboxylic acids and / or from aminocarboxylic acids or the corresponding lactams, such as polyamide 2/12, polyamide 4 (poly-4-aminobutyric acid, Nylon® 4, Fa. DuPont), polyamide 4/6
- Ultramid ® A3, BASF polyamide 6/9 (poly (hexamethylene nonanediamid), nylon 6/9 ®, DuPont), polyamide 6/10 (poly (hexamethylene sebacamide), nylon ® 6/10. DuPont), polyamide 6/12 (poly (hexamethylene dodecanediamide), nylon ® 6/12, from DuPont), polyamide 6/66 (poly (hexamethylene adipamide-co-caprolactam), nylon ® 6/66, Fa DuPont), polyamide 7 (poly-7-aminoheptanoic acid, nylon ® 7, from DuPont), polyamide 7,7
- an elastomer as modifier e.g. As poly-2,4,4-trimethylhexamethylene terephthalamide or poly-m-phenylene isophthalamide.
- Polypropylene glycol or polytetramethylene glycol Further modified with EPDM or ABS polyamides or copolyamides; and during processing condensed polyamides ("RIM polyamide systems").
- the polymers are preferably polyureas, polyimides, polyamideimides, polyetherimides, polyesterimides, polyhydantoins and
- the polymers are preferably polyesters which differ from
- Derive dicarboxylic acids and dialcohols and / or hydroxycarboxylic acids or the corresponding lactones such as polyethylene terephthalate,
- Polybutylene terephthalate (Celanex ® 2500, Celanex ® 2002, from Celanese;. Ultradur ®, BASF), poly-1, 4-dimethylolcyclohexane terephthalate, polyhydroxybenzoates, and also block polyether esters derived from hydroxyl-terminated polyethers; also with polycarbonates or MBS modified polyester.
- the invention also relates to a process for the preparation of flame-retardant polymer moldings, characterized in that flame-retardant polymer molding compositions of the invention are produced by injection molding (for example, Aarburg Allrounder injection molding machine) and presses,
- Foam injection molding, internal gas pressure injection molding, blow molding, film casting, calendering, laminating or coating at higher temperatures to the flame-retardant polymer molded body is processed.
- the polyamides are preferably those of the amino acid type and / or of the diamine-dicarboxylic acid type.
- Preferred polyamides are polyamide 6 and / or polyamide 66 and
- the polyamides are preferably unchanged, dyed, filled, unfilled, reinforced, unreinforced or otherwise modified. Examples
- Polyamide 6.6 (PA 6.6 GV): Ultramid ® A27 (BASF AG, Germany.)
- DEPAL diethylphosphinic acid
- PHOPAL Aluminum salt of phosphorous acid
- Anti-corrosion additive (component C)):
- Boehmites Disperal ® 20, Siral 10 ®, ® Pural SB, Sasol, D.
- Melamine polyphosphate (MPP as hereinafter) Melapur ® 200 (BASF, D.) Phosphonites (component E)): Sandostab ® P-EPQ, Clariant GmbH, D wax components (component F)).:
- the flame retardant components were mixed in the ratio indicated in the table with the phosphonite, the lubricants and stabilizers, and via the side feeder of a twin-screw extruder (Leistritz ZSE 27 / 44D type) at temperatures of 260 to 310 ° C in PA 6.6 or at 300 - 340 ° C in PPA.
- the glass fibers were added via a second side feed.
- the homogenized polymer strand was stripped off, cooled in a water bath and then granulated.
- Injection molding machine (type Arburg 320 C Allrounder) processed to test specimens at melt temperatures of 250 to 340 ° C and based on the UL 94 test
- V-0 no afterburning for more than 10 seconds, sum of afterburning times for 10 flame treatments not greater than 50 seconds, no burning dripping, no complete burning off of the sample, no afterglowing of the samples longer than 30 seconds after end of flame
- V-1 no afterburning for more than 30 seconds after end of flame, sum of afterburning times for 10 flame treatments not greater than 250 seconds, no afterglowing of samples longer than 60 seconds after flaming end, other criteria as for V-0
- V-2 Ignition of the cotton by burning dripping, other criteria as in V-1
- MVR Melt volume index
- a wear parameter is the weight loss of the specimens, which is determined by differential weighing of the specimens with an A & D "Electronic Balance"
- Mass determination of the specimens was carried out before and after the corrosion test with 25 kg each of steel 1 .2379 or 10 kg polymer throughput on steel CK 45.
- test slides are removed and physically / chemically cleaned of the adhering plastic.
- the physical cleaning is done by removing the hot plastic mass by rubbing with a soft material (cotton).
- the chemical cleaning is carried out by heating the specimens at 60 ° C in m-cresol for 20 minutes. After boiling, still adhering plastic compound is removed by rubbing with a soft cotton swab.
- Table 1 PA 66 GF 30 Comparative examples with DEPAL and DEPAL / PHOPAL mixtures.
- Table 2 shows comparative examples V6 to V12 in which a
- MPP Melamine polyphosphate
- Stabilizers and / or zinc stannate can be significantly reduced corrosion. Boehmites also lead to a reduction in corrosion. Nevertheless, the loss of mass on the steel plates, caused by corrosion, remains measurable.
- Table 3 shows as comparative examples glass fiber reinforced PA 66 compounds containing a DEPAL / PHOPAL mixture and non-zinc containing additives. These additives reduce corrosion, but still show measurable loss of mass on the steel platelets. PA 66 GF30 Comparative Examples V13-V17 with DEPAL / PHOPAL mixture and non-zinc anticorrosive additives.
- Table 4 shows the polyanidine surfactants B1 to B5 according to the invention.
- Table 5 shows in direct comparison a DEPAL-PHOPAL-containing PPA molding compound V13 and a PPA molding composition according to the invention which contains DEPAL-PHOPAL zinc stannate.
- the corrosion caused by DEPAL-PHOPAL could be reduced so much by the addition of zinc stannate that in the corrosion test no mass loss at the platelets was more measurable.
- the molding composition of the invention shows high fire protection requirements according to UL 94 and good mechanical properties.
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PCT/EP2016/057313 WO2016165966A1 (de) | 2015-04-13 | 2016-04-04 | Verfahren zur herstellung flammwidriger, nicht korrosiver und stabiler polyamidformmassen |
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WO2019073683A1 (ja) * | 2017-10-11 | 2019-04-18 | 太平化学産業株式会社 | 亜リン酸アルミニウム、および亜リン酸アルミニウムを含む組成物 |
KR102716628B1 (ko) | 2017-10-17 | 2024-10-15 | 셀라니즈 세일즈 저머니 게엠베하 | 난연성 폴리아미드 조성물 |
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CN108997612A (zh) * | 2018-08-09 | 2018-12-14 | 江苏利思德新材料有限公司 | 利用无机亚磷酸金属盐提高热稳定性的磷氮无卤阻燃剂组合物及其应用 |
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DE102019201727A1 (de) * | 2019-02-11 | 2020-08-13 | Clariant Plastics & Coatings Ltd | Flammschutzmittelmischung für thermoplastische Polymere |
US20220049120A1 (en) * | 2019-04-29 | 2022-02-17 | Hewlett-Packard Development Company, L.P. | Three-dimensional printing |
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CN114450290A (zh) * | 2019-09-11 | 2022-05-06 | 科莱恩国际有限公司 | 金属络合物、其制造方法、包含它的阻燃剂聚合物组合物及它们的用途 |
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DE2252258A1 (de) | 1972-10-25 | 1974-05-09 | Hoechst Ag | Schwerentflammbare thermoplastische polyester |
DE2447727A1 (de) | 1974-10-07 | 1976-04-08 | Hoechst Ag | Schwerentflammbare polyamidformmassen |
DE4430932A1 (de) | 1994-08-31 | 1996-03-07 | Hoechst Ag | Flammgeschützte Polyesterformmasse |
DE19614424A1 (de) | 1996-04-12 | 1997-10-16 | Hoechst Ag | Synergistische Flammschutzmittel-Kombination für Polymere |
DE19734437A1 (de) | 1997-08-08 | 1999-02-11 | Clariant Gmbh | Synergistische Flammschutzmittel-Kombination für Polymere |
DE19737727A1 (de) | 1997-08-29 | 1999-07-08 | Clariant Gmbh | Synergistische Flammschutzmittel-Kombination für Kunststoffe |
DE19933901A1 (de) | 1999-07-22 | 2001-02-01 | Clariant Gmbh | Flammschutzmittel-Kombination |
PL2252653T3 (pl) | 2008-03-03 | 2021-11-22 | Clariant International Ltd | Sposób wytwarzania poliamidowych i poliestrowych mas do formowania o zmniejszonej palności, niekorozyjnych i o dobrej zdolności płynięcia |
US8541489B2 (en) | 2008-07-01 | 2013-09-24 | E I Du Pont De Nemours And Company | Flame resistant semiaromatic polyamide resin composition including zinc stannate, and articles therefrom |
DE102010018684A1 (de) | 2010-04-29 | 2011-11-03 | Clariant International Ltd. | Verfahren zur Herstellung von Mischungen aus Alkylphosphonigsäuresalzen und Dialkylphosphinsäuresalzen |
DE102010048025A1 (de) * | 2010-10-09 | 2012-04-12 | Clariant International Ltd. | Flammschutzmittel- Stabilisator-Kombination für thermoplastische Polymere |
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TW201710483A (zh) | 2017-03-16 |
KR20170137847A (ko) | 2017-12-13 |
JP2018516288A (ja) | 2018-06-21 |
US20180119017A1 (en) | 2018-05-03 |
CN107223149A (zh) | 2017-09-29 |
KR102593037B1 (ko) | 2023-10-25 |
WO2016165966A1 (de) | 2016-10-20 |
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