EP3253581B1 - Single-pass-tintenstrahldrucker - Google Patents
Single-pass-tintenstrahldrucker Download PDFInfo
- Publication number
- EP3253581B1 EP3253581B1 EP15712071.8A EP15712071A EP3253581B1 EP 3253581 B1 EP3253581 B1 EP 3253581B1 EP 15712071 A EP15712071 A EP 15712071A EP 3253581 B1 EP3253581 B1 EP 3253581B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- print head
- inkjet printer
- storage
- pass inkjet
- doctor blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003860 storage Methods 0.000 claims description 143
- 238000012423 maintenance Methods 0.000 claims description 73
- 238000004140 cleaning Methods 0.000 claims description 48
- 238000007639 printing Methods 0.000 claims description 48
- 230000001681 protective effect Effects 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 239000000969 carrier Substances 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 description 15
- 238000005859 coupling reaction Methods 0.000 description 15
- 230000008878 coupling Effects 0.000 description 12
- 239000000976 ink Substances 0.000 description 12
- 230000005484 gravity Effects 0.000 description 10
- 238000010276 construction Methods 0.000 description 8
- 230000005291 magnetic effect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005293 ferrimagnetic effect Effects 0.000 description 1
- 239000002902 ferrimagnetic material Substances 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16505—Caps, spittoons or covers for cleaning or preventing drying out
- B41J2/16508—Caps, spittoons or covers for cleaning or preventing drying out connected with the printer frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/16535—Cleaning of print head nozzles using wiping constructions
- B41J2/16538—Cleaning of print head nozzles using wiping constructions with brushes or wiper blades perpendicular to the nozzle plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/16535—Cleaning of print head nozzles using wiping constructions
- B41J2/16544—Constructions for the positioning of wipers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16585—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles for paper-width or non-reciprocating print heads
- B41J2/16588—Print heads movable towards the cleaning unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/34—Bodily-changeable print heads or carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/16535—Cleaning of print head nozzles using wiping constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16585—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles for paper-width or non-reciprocating print heads
Definitions
- the invention relates to a single-pass inkjet printer according to the preamble of claim 1.
- a single-pass inkjet printer is from WO 2014/185451 A1 famous.
- the print heads mounted on a carriage spray ink droplets line by line in the transverse direction (also referred to as the X direction below) onto the medium that is transported discontinuously in the running direction (also referred to below as the Y direction), with a single pass -Inkjetdrucker mounted the print heads in print head modules of the type mentioned in the transverse direction (X-direction) over the entire width of the print medium.
- the print medium is continuously moved in the running direction (Y-direction).
- a conventional inkjet printer can achieve print speeds of up to 2 m per minute
- a single-pass inkjet printer can achieve print speeds of more than 50 m per minute.
- print head modules are mounted one behind the other in the running direction in a single-pass inkjet printer.
- a primary color in particular cyan, magenta and yellow and possibly black, is assigned to each of the print head modules.
- Printhead modules with a special color are added for special printing applications.
- a single-pass inkjet printer is particularly suitable for industrial use in which bulk goods have to be printed and high throughput is therefore important.
- a single-pass inkjet printer is also suitable for printing large objects due to the high printing speeds.
- a single-pass inkjet printer is therefore particularly suitable for industrial applications the furniture or ceramics industry, where floor coverings such as laminates or ceramic tiles, worktops, moldings or the like are to be provided with a decor.
- floor coverings such as laminates or ceramic tiles, worktops, moldings or the like are to be provided with a decor.
- a wide variety of inks are used, which, for example, are resistant to a later protective coating.
- the single-pass inkjet printer is also used for small batch sizes, where the production of a printing roller is not worthwhile.
- a single-pass inkjet printer also allows the decor to be individualized as well as so-called "impossible" decors that cannot be achieved with rollers.
- the single-pass inkjet printer is not limited to a continuous repetition of a print pattern or repeat, as is the case with a roller print.
- a print head module for a single-pass ink jet printer achieves dimensions of more than 1 m in the transverse direction and in height, with a tendency towards even larger print widths and thus to a further increase in dimensions.
- the individual print heads combined in a print head module are each up to a few 10 cm wide. Resolutions of up to 600 x 600 dpi (dots per inch) and more are achieved.
- Each print head contains several thousand individual print nozzles. Accordingly, a plurality of print heads are arranged in the print head module, each of which in turn contains a large number of print nozzles.
- the print head module as such extends in the transverse direction (X-direction) over the entire print width or over the entire width of the print medium.
- Positional deviations of a few micrometers ( ⁇ m) are visible to the human eye in a printed image.
- the individual print nozzles of a print head are only a few 10 ⁇ m apart.
- the size of an image or print dot itself is in the range of 10 ⁇ m.
- the print head modules can be used in the device-fixed printing position in a hanging, gravity-oriented orientation in the vertical direction (which in this case corresponds to the Z-direction).
- the print head modules for example for the purpose of maintenance or replacement, are lifted together in a hanging orientation in the vertical direction (Z direction) from the device-fixed printing position on the single-pass inkjet printer.
- the print head modules are stored essentially standing with respect to the vertical direction.
- the wording "essentially” also includes the fact that when the print medium runs in an arc, individual print head modules are inclined by a polar angle relative to the Z direction in their device-fixed printing position, so that the print heads can also be parallel to the Z direction, particularly in the Y direction Print media are aligned. In the raised position, a cleaning module can be retracted under the print head modules, into which the print head modules are then lowered.
- the invention is based on the object of achieving the longest possible service life for a single-pass ink jet printer of the type mentioned at the outset.
- the single-pass inkjet printer of the type mentioned additionally comprises a storage area in which a number of print head modules are arranged in a respective storage position essentially in the Z direction (approximately vertical direction) and along the Z direction can be used reversibly and stored in a removable manner, with the print heads being accommodated in a protective cover by print head modules set in the storage position.
- the invention is based on the consideration that the print head modules of the specified single-pass inkjet printer can be lifted in and out relatively easily, essentially in the vertical direction (Z-direction), due to their upright arrangement in the printing position readjustment is required. It is therefore possible to create an additional storage area for the print head modules in the single-pass inkjet printer itself, at a distance from the printing area, in which individual print head modules are safely parked if there is no printing operation or the respective print head module is not required for printing. For this purpose, a protective cover is included at the storage position for each printhead module, in which the printheads are accommodated to protect them from external influences.
- the printheads are those housed in the protective cover Print head modules flushed with an inert gas.
- an appropriate protective gas prevents the printing nozzles from oxidizing and/or drying out and sticking.
- the protective gas is selected depending on the ink used in particular.
- the printing nozzles are preferably flushed with an inert gas at a temperature between 15° C. and 30° C., advantageously between 20° C. and 24° C., which contains a relative humidity of 30% to 80%, advantageously 45% to 55%.
- the invention recognizes that an easy change of the print head modules between the printing position and the storage position is made possible if a bearing corresponding to the printing position is created in the storage area. Therefore, the print head modules in the storage area corresponding to the printing area are also stored in a respective storage position standing essentially in the Z-direction and reversibly insertable and removable along the Z-direction.
- a print head module is lifted out of the printing position or from the corresponding storage essentially in the vertical direction and brought into the storage area hanging and thus oriented by gravity. There it is raised accordingly when it reaches its storage position.
- the print head module is just as easily changed from its storage position in the storage area to its printing position in the printing area.
- the storage area is offset in the X or Y direction to the print area.
- a lifting/lowering device is provided, which is designed for lifting the print head modules in and out in the Z direction and can be moved in the Y direction and/or in the X direction along the single-pass inkjet printer. This enables the individual print head modules to be moved in series or in parallel between the printing area and the storage area without requiring a great deal of space.
- the storage area is offset in the Y direction to the printing area.
- the print head modules are moved without changing their order by means of a lifting and lowering device in the Y direction between the printing area and the storage area in series.
- An exchange of individual print head modules is preferably made possible in the storage area.
- an orthogonal coordinate system is used here to describe the single-pass inkjet printer, with the three spatial directions being denoted by the X, Y and Z directions.
- the directions used refer to the positive space sector. If a component is located "above” another component along one of the spatial axes, its corresponding axis section is larger. Conversely, the axial section of a component is smaller if it is "below” another component with respect to the spatial axis mentioned.
- the X-direction is also referred to as the transverse direction.
- the Y-direction is also called the running direction (of the print medium). In the mounted printer, the Z-direction essentially corresponds to the vertical direction.
- the single-pass inkjet printer comprises a lifting/lowering device that can be moved in the Y-direction, which is designed to lift a print head module in and out in a freely oriented manner by gravity, essentially in the vertical direction.
- mounting aids are preferably provided on each print head module, which engage in the corresponding fastening means of the lifting/lowering device.
- the assembly aids are expediently designed as cable fasteners.
- the respective print head module hangs in particular in a pendulum manner on the lifting/lowering device.
- open bearings are provided for positioning a print head module of the single-pass inkjet printer in the printing area and in the storage area, into which corresponding bearing pieces arranged on the print head module sink with a self-adjusting alignment.
- Catching means are preferably designed for self-adjustment on the print head module and on the single-pass inkjet printer, via which a pre-orientation of the suspended print head module, which is oriented by gravity, takes place with regard to the desired printing position or storage position when it is lifted.
- the catch means in turn are preferably formed with a safety wedge a corresponding wedge shaft is received. In this case, the safety wedge and the wedge shaft are associated with the print head module or a frame construction of the single-pass inkjet printer or vice versa.
- a cleaning device is arranged in the storage area, which comprises a number of squeegee carriers, each assigned to a storage position and preferably displaceable in the X-direction, which each carry a number of squeegees.
- the cleaning device for each set print head module is provided with a squeegee carrier, through the movement of which, in particular in the X direction (transverse direction), the respective print heads are cleaned of dust and dirt residues as well as ink residues by means of the squeegees moving along.
- the cleaning device and/or the squeegee carrier are designed to move the squeegees in the Y-direction.
- the squeegees are preferably designed to wipe, suck or blow.
- cleaning is done in an automated manner, in particular, while the print head modules are set in the respective placement position.
- a sensor arrangement is preferably included for this purpose, which indicates the presence of a set print head module for each storage position. The starting process of the cleaning process is initiated if a presence signal is generated by the sensor arrangement for a storage position. External cleaning of the print head modules is not required. The intervals for external maintenance of the print head modules can be extended.
- the cleaning device expediently includes a drive device for displacing one or each squeegee carrier, in particular along the X-direction.
- the cleaning device comprises a separate drive unit for displacing a doctor blade carrier at each storage position. The displacement movement then only takes place for the squeegee carrier, which is located at the position of a set print head module, by appropriately controlling the respective drive unit.
- the or each squeegee on the respective squeegee carrier is adjustably guided in the Z direction between a cleaning position and a spacing position, with a squeegee adjusting device being included for adjusting a respective squeegee between the cleaning position and the spacing position.
- a squeegee adjusting device being included for adjusting a respective squeegee between the cleaning position and the spacing position.
- the squeegee is moved into the spaced position, it is spaced from the print head in the Z direction or further spaced from the cleaning position.
- the squeegee adjusted in the distance position does not wipe along the respective associated print head during a displacement movement of the squeegee carrier, or is further away from the print head in a sucking or blowing configuration.
- the control of the respective squeegee positioning devices takes place in particular on the basis of signals which indicate contamination or a malfunction separately for each print head. Such a signal is generated, for example, in the control units of the corresponding print head modules, which are set up to monitor the functionality of the respective print heads based on measured parameters, for example in the ink supply line. Alternatively, the printheads to be cleaned are determined by monitoring the print image.
- the or each doctor blade is expediently in the cleaning position along a first guideway, which preferably extends in the X direction, and in the spaced position along a second guideway, preferably extending in the X-direction, whereby the first guideway and the second guideway are connected to one another via a connecting section, particularly extending in the Z-direction, and the respective squeegee setting device is used to switchably fix the taken track is formed.
- This mechanical design allows the squeegee carrier to be displaced, in particular in the X direction, with each squeegee moving either in the cleaning position along the first guide track or in the spacing position along the second guide track.
- the or each squeegee is preferably guided in the first guide track and in the second guide track by means of an engagement element.
- the squeegee adjusting device expediently comprises a magnetic element acting on the respective engagement element in the connecting section. Contactless switching of the respective squeegee between the guideways takes place via the magnetic element. In other words, it is not necessary to mechanically couple the squeegee carrier, which can be moved in particular in the X direction, to the squeegee positioning device in order to enable switching between the first and the second guide track.
- the single-pass inkjet printer also includes a maintenance area offset in the X-direction to the storage area, in which the print head modules can be placed in a respective maintenance position essentially in the Z-direction and reversibly inserted and stored along the Z-direction.
- a bearing for the print head modules that is accommodated that corresponds to the printing position is also created in the maintenance area. In this way, a simple change of print head modules from the storage position to the maintenance position and vice versa is possible.
- print head modules are included in the maintenance area that, for example, have to be subjected to external maintenance or that are to be replaced in the single-pass inkjet printer, since, for example a printhead module is required for printing with an ink that is different in color or texture.
- a storage device that can be displaced in the X direction is provided in the storage area for the or each print head module, in which a set print head module assumes its storage position, the protective cover being part of the storage device.
- the storage area and the maintenance area can expediently be coupled in such a way that the or each storage device can be moved in the X-direction with the print head module set from the storage area to the maintenance area.
- a print head module set in its storage position on the storage device of the storage area can be displaced together with its bearing in the transverse direction (X-direction) from the storage area to the maintenance area and vice versa.
- a lifting/lowering device acting in the Z-direction is not required to change a print head module from its storage position to the maintenance position.
- the replacement of print head modules is simplified in the storage area.
- Printhead modules intended for replacement or maintenance are moved between the maintenance area and the storage area with the appropriate bearing. Since the storage of the print head modules in the storage device in turn corresponds to the storage in the printing area, it is particularly possible to externally adjust the print head modules provided for installation in the single-pass inkjet printer in advance to a reference position.
- the displaceable storage device preferably comprises the open bearings already described above, into which corresponding bearing pieces arranged on the print head module sink in a self-aligning alignment when lifted. More preferably, catch means are designed for self-adjustment on the displaceable storage device, which, in conjunction with catch means on the print head module, pre-orient a suspended print head module oriented by gravity with regard to the desired print position or storage position and in this case the maintenance position.
- the means of capture are as already described expediently designed with a safety wedge, which is received by a corresponding wedge shaft.
- the storage area and the maintenance area each have guide elements for guiding the or each storage device, wherein the guide elements of the storage area and the guide elements of the maintenance area can be coupled to one another to form a continuous displacement path in the X direction.
- the printhead module intended for replacement or maintenance is moved along the guide elements in a continuous displacement path from the storage area to the maintenance area and vice versa, with the entrainment of the stored storage device.
- the storage device as such can be displaced along the displacement track via the coupled guide elements between the storage area and the maintenance area.
- the maintenance area is expediently designed as a mobile maintenance vehicle. If a print head module is to be exchanged, removed from the single-pass inkjet printer for maintenance or fed to the storage area, the maintenance carriage is guided laterally to the storage area and, in particular, is mechanically coupled to it. The print head module is then exchanged by moving the storage device that supports the print head module.
- the maintenance area comprises a stop buffer and/or a locking element for one or each retracted storage device.
- the mechanical displacement of a set print head module in its mounting is prevented by the stop buffer, which could possibly be an undesired consequence of replacing it too quickly.
- a retracted storage device is fixed in the maintenance area by the locking element, so that the print head module can be safely moved to another location, in particular by means of a mobile maintenance trolley.
- a sensor arrangement is advantageously also included in the maintenance area, which detects the presence a set print head module and/or a retracted storage device is sensed or detected.
- In 1 1 shows the print area 2 in a three-dimensional representation for a single-pass inkjet printer 1 .
- An orthogonal coordinate system with the three spatial directions X, Y and Z is drawn in for orientation.
- a print medium 4 is continuously moved in the Y direction (running direction) along a track 3 .
- a print head module 6 extends in the X direction (transverse direction) over the entire print medium 4 and is mounted in an aligned printing position on a frame structure 8 of the single-pass inkjet printer 1 standing essentially in the Z direction (vertical direction).
- the print head module 6 comprises a support frame 10 which extends across the print medium 4 with a cross member 11 in the X-direction.
- a crossbar 12 is mounted hanging over two side walls 13.
- the bearing allows the crossbar 12 to oscillate about an oscillating axis aligned in the X-direction.
- the pendulum axis runs in particular through the cross member 11 or just below the cross member 11, so that the center of gravity of the cross bar 12 is located below the cross member 11 in the Z direction.
- the transverse bracket 12 aligns itself below the transverse beam 11 oriented by gravity.
- a multiplicity of print heads 14 are arranged on the crossbar 12 along the X-direction across the print medium 4 .
- Control boards 15 and supply lines for equipment or for the supply of electrical energy are mounted on the support frame 10.
- the weight of components of the print head module 6 acting on the print heads 14 is reduced.
- a weight-related deformation of the crossbar 12 and thus an undesired displacement of the print heads 14 with respect to the adjusted printing position are prevented. This allows the dimension of the printhead module 6 along the X-direction to be increased over the prior art.
- the crossbar 12 of the in 1 illustrated single-pass inkjet printer 1 has a length of more than 2.5 m, for example, in the X-direction.
- a coupling module 16 can be coupled to and decoupled from the cross member 11 of the support frame 10 via a multi-coupling, which is not shown in detail.
- the multi-coupling is operated via an electric motor 17 mounted on the coupling module 16 .
- the motor 17 drives screw connections via which the coupling module 16 and the cross member 11 are coupled to one another while simultaneously connecting supply lines, control lines and/or electrical lines.
- the cross member 11 and the coupling module 16 approach each other.
- the cross member 11 and the coupling module 16 move away from each other.
- the coupling module 16 enables the print head module 6 to be easily connected to the supply and control lines of the single-pass inkjet printer 1.
- mounting aids 19 are also arranged on the coupling module 16, which are designed, for example, as cable fastening means. Cable ends of a lifting/lowering device (not shown) are coupled to the assembly aids 19 . By changing the cable length using the lifting/lowering device, the print head module 6 is raised or lowered for installation or removal. Furthermore, two ink reservoirs 20 are mounted on the coupling module 16, with over the supply lines, which are also coupled by means of the multi-coupling, the print heads 14 are supplied with ink during the printing operation.
- the crossbeam 11 of the printhead module 6 has two support arms 22 extending laterally in the X-direction up to the frame structure 8 .
- the support arms 22 and thus the support frame 10, which carries the main weight of the print head module 6, are placed on a support structure 25 formed on both sides, which in turn is mounted on the frame structure 8 of the single-pass inkjet printer 1. For reasons of clarity, only the in 1 right support structure 25 drawn.
- the print head module 6 placed on the support structures 25 via the support means 24 is already aligned by gravity according to the intended printing position.
- the support arms 22 are guided vertically upwards with respect to the cross member 11 . Accordingly, the print head module 6 can easily be lifted in and out of the single-pass inkjet printer 1 in the vertical direction.
- the support means 24 are each placed on the support arms 22 on a support 27 of the support structure 25 .
- the support 27 is shown enlarged in a detailed view.
- Each bearing 27 includes a flat bearing surface 28 which is pivotally mounted in a ball joint.
- the bearing surface 28 of the bearing 27 is oriented in the ball joint, so that even if the print head module 6 is tilted at an angle that may be desired in the printing position, there is always a flat bearing between the bearing means 24 and the bearing 27.
- Bearing pieces 30 are mounted on the lower ends of the side walls 13 of the oscillating crossbar 12 .
- the bearing pieces 30 are finely adjusted by means of respective catch means 32 in relation to corresponding bearing pans of open bearings 34.
- the catch means 32 are each designed as a combination of a catch wedge and a wedge shaft receiving this.
- the bearing pieces 30 are designed, for example, as ball pivots.
- the storage pans the open bearings 34 arranged on the frame construction on both sides of the raceway 3 are preferably designed as cone, ball or prismatic sockets. It is further preferred that one of the open bearings 34 is designed as a fixed bearing with respect to the X-direction and the other of the open bearings 34 as a movable bearing.
- a bearing combination with a spherical or conical socket on one side and with a prismatic socket on the other side of the print head module 6 is formed.
- a prismatic pan extending in the X-direction allows displacement in the X-direction, while the Y-coordinate and the Z-coordinate are fixed.
- Such a fixed-loose bearing combination in the open bearings 34 accommodates a defined length offset of the print head module 6 in the X-direction due to thermal cycling.
- a creeping displacement of the print head module in the X-direction is prevented, since both a length expansion and a length contraction are always defined by the same bearing 34, namely by the movable bearing.
- a stop piece 36 is mounted on a side cheek 13 of the transverse bracket 12 in order to define the device-fixed printing position of the print head module 6 accommodated in the single-pass inkjet printer 1 .
- the stop piece 36 is defined as a stop surface 38 of the frame construction 8 .
- the tilt or polar angle of the print head module 6 in the device-fixed printing position is defined via the stop piece 36 and the stop surface 38 .
- FIG. 2 1 schematically shows the entire structure of a single-pass inkjet printer 1 in a plan view from above 1 .
- Each of the print head modules 6 lifted into the print area 2 is provided for printing the print medium 4 with a specific color or ink.
- the single-pass inkjet printer 1 also includes a storage area 40, in which, for cleaning purposes or to protect the print heads, print head modules 6 can be removed from the print area 2 by means of a lifting/lowering device (not shown here) after lifting in vertical direction by moving in the Y direction and then lowering. In the present case, three print head modules 6 are lifted into the storage area 40 in their respective storage position 49 .
- the single-pass inkjet printer 1 also includes a maintenance area 45, which is arranged to the side of the storage area 40 in the X-direction.
- the maintenance area 45 is designed, for example, as a mobile maintenance trolley 51 which is designed to be movable in particular in the Y direction and can be coupled to the storage area 40 .
- Individual print head modules 6 are exchanged between the storage area 40 and the maintenance area 45 by being pushed in or out from the side.
- the print head modules 6 located in the maintenance area 45 in the respective maintenance position 50 are moved to another location for the purpose of inspection or replacement by moving the maintenance carriage 51 .
- In 3 1 shows a three-dimensional view of the storage area 40 and the maintenance area 45 of the single-pass inkjet printer 1 in an exemplary embodiment.
- the maintenance area 45 is designed as a mobile maintenance carriage 51 . In the situation shown, a print head module 6 is not raised either in the storage area 40 or in the maintenance area 45 .
- a frame construction 52 can be seen on the storage area 40 .
- a protective cover 53 for covering the print heads of print head modules 6 accommodated is formed at each storage position 49 of the storage area 40 .
- the protective cover 53 is an integral part of a storage device 54 that can be moved in the X-direction, which in turn has the corresponding print area 2 (see 1 ) trained support structures 25 including the bearing 27 and the catch means 32 has. From the pressure area 2 or from their local Print position 47 lifted in the vertical direction print head modules 6 can be lifted accordingly in the respective storage device 54 with appropriate alignment.
- the support means 24 of the print head modules 6 accordingly lie on the corresponding supports 27 of the respective storage devices 54 .
- the bearing pieces 30 of raised print head modules 6 are positioned in the corresponding open bearings 34 . Only stop surfaces 38 for tilting raised print head modules 6 via their corresponding stop pieces 36 are not provided in the storage devices 54 . Raised print head modules 6 are aligned in the respective storage position 49 in the vertical direction.
- Each of the four storage devices 54 in the exemplary embodiment shown is guided on the frame construction 52 by means of guide elements 57 so that it can be displaced in the X direction.
- the guide elements 57 of the storage area 40 can be coupled to corresponding guide elements 57 of the maintenance trolley 51 to form a continuous displacement track 60 along the X direction, provided that the maintenance trolley 51 is positioned opposite the storage area 40 in the Y direction.
- the maintenance carriage 51 has retaining brackets 62, which are used to store cover plates of a print head module 6 that has been accommodated.
- cover plates not shown, correspond to the print head modules 6 1 mounted on the open sides there to cover the interior and for mechanical stabilization. This can in particular also the figure 5 and 6 (see reference number 66) can be removed.
- a storage device 54 with a raised print head module 6 can be shifted from the storage area 40 to the maintenance area 45 and vice versa via the jointly formed continuous displacement path 60 .
- Each raised print head module 6 can be pushed out or pushed in separately.
- a stop buffer 63 is mounted on the end of the maintenance trolley 51.
- a cleaning device 64 is also formed in the storage area 40 of the illustrated single-pass inkjet printer 1 .
- the cleaning device 64 comprises a plurality of individual squeegees 65, which are directed from below against the print heads of the print head modules 6 that have been set.
- the squeegees 65 are also part of the displaceable depositing device 54 and are operated via a squeegee drive device (reference number 87 in 8 ) in the X direction in a reciprocating motion.
- the storage area 40 and the maintenance area 45 of the single-pass inkjet printer 1 are corresponding 3 presented in a three-dimensional view.
- one of the storage devices 54 is pushed out in the X-direction along the displacement path 60 formed by means of the guide elements 57 of the storage area 40 and of the maintenance area 45 onto the maintenance trolley 51 .
- the pushed-out storage device 54 hits the stop buffer 63 of the maintenance trolley 51 .
- the storage device 54 including the supporting structures 25, the catch means 32, the open bearings 34 and the scrapers 65 have been moved onto the maintenance carriage 51.
- the squeegees 65 are mounted inside the protective cover 53 .
- FIG 5 and 6 are the storage area 40 and the maintenance area 45 of a single-pass inkjet printer 1 according to the 3 and 4 shown from a different perspective, namely from a viewing direction in the Y direction (direction of travel).
- a printhead module 6 is now appropriate 1 lifted into a respective storage device 54.
- the lateral support arms 22, the coupling module 16, the motor 17 and the stop piece 36 can be seen from the print head module 6.
- the supports 27 of the print head module 6 rest on the support surface 28 of the support structures 25 arranged on both sides.
- the bearing pieces 30 are accommodated in the corresponding open bearing 34 of the storage device 54 .
- the printhead module 6 is in the figure 5 and 6 shown with the cover plates 66 inserted.
- the print head module 6 with the storage device 54 is positioned in the storage area 40 .
- the storage device 54 with the print head module 6 accommodated is pushed out onto the maintenance trolley 51.
- the stop opposite the stop buffer 63 can be seen.
- FIG. 7 shows a detail of the cleaning device 64, partly in cross section and partly in plan view.
- the mounting of the squeegees 65 for cleaning the print heads of set print head modules 6 can be seen in particular.
- a squeegee positioning device 67 is assigned to each squeegee 65 of the cleaning device 64 .
- Each squeegee adjusting device 67 includes an adjusting element 68 which is designed, for example, as a magnetic element 81 .
- the squeegees 65 are collectively mounted on a squeegee support 70 slidable in the X direction in a reciprocating motion. Corresponding guide rollers 71 for this can be seen.
- the squeegees 65 are in turn mounted displaceably in the Z direction by means of a support element 73 opposite the squeegee carrier 70 .
- each squeegee 65 is guided by means of a respective engagement element 74 either in a first guide track 77 extending in the X-direction or in a second guide track 78 extending in the X-direction. Both guide tracks 77, 78 are coupled to one another via a connecting section 80 which extends essentially in the Z direction.
- the squeegee carrier 70 moves relative to the components of the cleaning device 64 in the X direction.
- the squeegee 65 shown is in a distance position A, with the engagement element 74 being guided in the second guide track 78 . If the squeegee carrier 70 is moved in the X direction, the squeegee 65 remains in a spaced position relative to the print head 14 of a set print head module 6 with respect to the Z direction. The squeegee 65 is further spaced from the respectively assigned print head 14 than in the cleaning position.
- the support element 73 is pretensioned in relation to the doctor blade carrier 70 in the Z-direction. Is aligned during the cleaning movement, the support member 73 with the Actuating element 68 without this being activated, the engagement element 74 is pulled upwards along the connecting section 80 due to the mechanical pretension.
- the squeegee carrier 70 moves back, the squeegee 65 is then in the cleaning position R, with the engagement element 74 being guided in the first guide track 77 .
- the cleaning position R is the mechanically predefined position of the squeegee 65.
- the actuating element 68 or, for example, the magnetic element 81 is activated during the cleaning movement if the carrying element 73 is aligned. In this way, the engagement element 74 is brought into the second guide track 78 or remains there via the connecting section 80 against the mechanical prestress, so that the distance position A is given during the cleaning movement of the squeegee carrier 70 (a back and forth movement in the X direction). .
- the activated magnetic element 81 acts on a correspondingly ferrimagnetic or ferromagnetic material element on the support element 73 against the mechanical pretension.
- the cleaning device 64 shown makes it possible to move each doctor blade 65 separately between a cleaning position R, in which the doctor blade 65 is close to the print head 14 of an adjusted print head module 6, preferably touches the print head 14, and a distance position A, in which the doctor blade 65 is separated from the print head 14 is further apart to switch. If each print head 14 of a set print head module 6 is assigned a squeegee 65, it becomes possible to control each print head 14 separately for cleaning.
- Each stacker 54 includes a squeegee support 70 slidable in the X-direction, which has a plurality of squeegees corresponding thereon 7 mounted squeegees 65 carries.
- a squeegee drive device 87 is assigned in each case for displacing the squeegee carrier 70 in a reciprocating movement along the X-direction.
- an electric motor is provided, for example, which acts directly on the doctor blade carrier 70 via a spindle drive.
- On the inserted storage device 54 is in 8
- the open bearing 34 on the left can also be clearly seen, which comprises a conical socket for receiving a bearing piece 30, designed as a ball pivot, of an adjusted print head module 6.
- Part of the support structure 25 and the catch means 32 here the catch wedge) can also be seen.
- the corresponding actuating elements 68 or magnetic elements 81 remain in the storage area 40 from the cleaning device 64.
- a set print head module 6 remains securely and stably positioned on the storage device 54, with the print heads 14 remaining securely protected in the protective cover 53.
- the squeegee setting device 67 is decoupled. When the storage device 54 is retracted, it acts through the bottom of the protective cover 53 .
- doctor blade carrier 70 In 9 a detailed view of the doctor blade carrier 70 is shown. One can now clearly see the support element 73 and the engagement element 74 mounted on it, which accordingly 7 is positively guided in the guideways 77, 78.
- the support element 73 is biased upwards relative to the squeegee carrier 70 via a spring element 88 .
- Guide rollers 71 whose axes of rotation extend in the Z direction and in the Y direction, are also clearly visible.
Landscapes
- Ink Jet (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102015201776 | 2015-02-02 | ||
PCT/EP2015/054201 WO2016124256A1 (de) | 2015-02-02 | 2015-02-27 | Single-pass-tintenstrahldrucker |
Publications (2)
Publication Number | Publication Date |
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EP3253581A1 EP3253581A1 (de) | 2017-12-13 |
EP3253581B1 true EP3253581B1 (de) | 2022-04-06 |
Family
ID=52737068
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP15712071.8A Active EP3253581B1 (de) | 2015-02-02 | 2015-02-27 | Single-pass-tintenstrahldrucker |
Country Status (12)
Country | Link |
---|---|
US (1) | US10252531B2 (es) |
EP (1) | EP3253581B1 (es) |
JP (1) | JP6633088B2 (es) |
KR (1) | KR20170110683A (es) |
CN (1) | CN107206794B (es) |
CA (1) | CA2975421C (es) |
ES (1) | ES2915098T3 (es) |
IL (1) | IL253392B (es) |
PL (1) | PL3253581T3 (es) |
PT (1) | PT3253581T (es) |
RU (1) | RU2685844C2 (es) |
WO (1) | WO2016124256A1 (es) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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DE202017106430U1 (de) * | 2017-10-24 | 2018-10-25 | Francotyp-Postalia Gmbh | Gutverarbeitungsgerät |
FR3082780B1 (fr) * | 2018-06-21 | 2020-07-24 | Reydel Automotive Bv | Installation d'impression ou de revetement de surfaces de pieces tridimensionnelles |
KR102597727B1 (ko) | 2018-09-04 | 2023-11-06 | 프로토타입 앤드 프로덕션 시스템스, 인코포레이티드 | 프린트 모듈 캡핑 스테이션 |
CN112823095B (zh) * | 2018-10-05 | 2023-07-04 | 马姆杰特科技有限公司 | 用于可扩展的打印机的集成喷墨模块 |
US11731428B2 (en) | 2018-10-22 | 2023-08-22 | Bobst Mex Sa | Capping unit, maintenance device and printer |
US11203212B2 (en) * | 2019-12-13 | 2021-12-21 | Electronics For Imaging, Inc. | Wide format staggered single pass printing apparatus |
JP7522677B2 (ja) | 2021-02-17 | 2024-07-25 | 株式会社Screenホールディングス | 印刷装置および印刷装置におけるヘッド保守方法 |
IT202200002063A1 (it) * | 2022-02-04 | 2023-08-04 | Project42 Srl | Stampante digitale per la decorazione di manufatti |
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US4940998A (en) * | 1989-04-04 | 1990-07-10 | Hewlett-Packard Company | Carriage for ink jet printer |
US6272986B1 (en) * | 1999-10-15 | 2001-08-14 | Howard W. DeMoore | Retractable impression cylinder inking/coating apparatus having ferris movement between printing units |
EP1195252B1 (en) * | 2000-10-04 | 2005-05-18 | Canon Kabushiki Kaisha | Head recovery device, head recovery method and ink jet recording apparatus |
JP3910133B2 (ja) * | 2002-10-28 | 2007-04-25 | 株式会社リコー | ライン型インクジェット記録装置及び記録装置メンテナンスキット |
JP2005096146A (ja) * | 2003-09-22 | 2005-04-14 | Fuji Xerox Co Ltd | 記録装置 |
JP4639986B2 (ja) * | 2005-06-23 | 2011-02-23 | セイコーエプソン株式会社 | 液体噴射装置および液体噴射装置の位置決め方法 |
JP4975492B2 (ja) * | 2007-03-19 | 2012-07-11 | 株式会社リコー | 画像形成装置 |
EP2025726B1 (en) | 2007-07-27 | 2011-09-21 | Riso Kagaku Corporation | Aqueous ink for inkjet |
JP5222615B2 (ja) * | 2007-07-27 | 2013-06-26 | 理想科学工業株式会社 | インクジェット用水性インク |
KR20110020400A (ko) * | 2009-08-24 | 2011-03-03 | 삼성전자주식회사 | 스크래핑유닛 및 이를 포함하는 화상형성장치 |
JP2011131435A (ja) * | 2009-12-22 | 2011-07-07 | Olympus Corp | 画像記録装置 |
US9346298B2 (en) * | 2010-06-18 | 2016-05-24 | Padaluma Ink-Jet-Solutions Gmbh & Co. Kg | Single-pass inkjet printer |
JP5871335B2 (ja) * | 2010-10-15 | 2016-03-01 | メムジェット テクノロジー リミテッド | 多段単色印刷カートリッジ式印刷システムおよび印刷位置合わせ方法 |
JP2012101476A (ja) * | 2010-11-11 | 2012-05-31 | Seiko Epson Corp | 液体噴射装置 |
US8888263B2 (en) * | 2011-03-31 | 2014-11-18 | Brother Kogyo Kabushiki Kaisha | Treatment solution for ink-jet recording, water-based ink set for ink-jet recording, ink-jet recording method, and ink-jet recording apparatus |
EP2525497A1 (en) | 2011-05-18 | 2012-11-21 | Panasonic Corporation | Bit-interleaved coding and modulation (BICM) with quasi-cyclic LDPC codes |
JP5935338B2 (ja) * | 2012-01-16 | 2016-06-15 | 株式会社リコー | 画像形成装置 |
EP2620287B1 (en) * | 2012-01-25 | 2019-01-09 | Neopost Technologies | Wiping device for an ink jet franking machine |
JP6321920B2 (ja) * | 2012-05-02 | 2018-05-09 | 株式会社小森コーポレーション | シートデジタル印刷機 |
JP2014113765A (ja) * | 2012-12-11 | 2014-06-26 | Seiko Epson Corp | 画像記録装置 |
JP6241050B2 (ja) * | 2013-03-21 | 2017-12-06 | ブラザー工業株式会社 | 液体吐出装置 |
JP5990488B2 (ja) | 2013-05-15 | 2016-09-14 | 富士フイルム株式会社 | インクジェット記録装置及びインクジェットヘッドのヘッドモジュール交換方法 |
JP5871860B2 (ja) * | 2013-06-28 | 2016-03-01 | 京セラドキュメントソリューションズ株式会社 | 記録ヘッドの回復機構及びそれを備えたインクジェット記録装置、並びに記録ヘッドの回復方法 |
-
2015
- 2015-02-27 KR KR1020177024742A patent/KR20170110683A/ko not_active Application Discontinuation
- 2015-02-27 CN CN201580075188.9A patent/CN107206794B/zh active Active
- 2015-02-27 EP EP15712071.8A patent/EP3253581B1/de active Active
- 2015-02-27 JP JP2017540752A patent/JP6633088B2/ja active Active
- 2015-02-27 PL PL15712071.8T patent/PL3253581T3/pl unknown
- 2015-02-27 ES ES15712071T patent/ES2915098T3/es active Active
- 2015-02-27 CA CA2975421A patent/CA2975421C/en active Active
- 2015-02-27 WO PCT/EP2015/054201 patent/WO2016124256A1/de active Application Filing
- 2015-02-27 RU RU2017130610A patent/RU2685844C2/ru active
- 2015-02-27 PT PT157120718T patent/PT3253581T/pt unknown
-
2017
- 2017-07-10 IL IL253392A patent/IL253392B/en active IP Right Grant
- 2017-08-02 US US15/667,086 patent/US10252531B2/en active Active
Also Published As
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EP3253581A1 (de) | 2017-12-13 |
CA2975421C (en) | 2021-09-21 |
RU2017130610A (ru) | 2019-03-04 |
PT3253581T (pt) | 2022-05-31 |
RU2685844C2 (ru) | 2019-04-23 |
US10252531B2 (en) | 2019-04-09 |
KR20170110683A (ko) | 2017-10-11 |
JP6633088B2 (ja) | 2020-01-22 |
CN107206794A (zh) | 2017-09-26 |
ES2915098T3 (es) | 2022-06-20 |
PL3253581T3 (pl) | 2022-08-16 |
IL253392B (en) | 2019-09-26 |
JP2018503544A (ja) | 2018-02-08 |
CN107206794B (zh) | 2019-09-10 |
WO2016124256A1 (de) | 2016-08-11 |
IL253392A0 (en) | 2017-09-28 |
US20170341423A1 (en) | 2017-11-30 |
CA2975421A1 (en) | 2016-08-11 |
RU2017130610A3 (es) | 2019-03-04 |
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