EP3205772B1 - Asphalt finisher - Google Patents

Asphalt finisher Download PDF

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Publication number
EP3205772B1
EP3205772B1 EP15849548.1A EP15849548A EP3205772B1 EP 3205772 B1 EP3205772 B1 EP 3205772B1 EP 15849548 A EP15849548 A EP 15849548A EP 3205772 B1 EP3205772 B1 EP 3205772B1
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EP
European Patent Office
Prior art keywords
hydraulic
screed
hydraulic oil
source
cylinders
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EP15849548.1A
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German (de)
English (en)
French (fr)
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EP3205772A1 (en
EP3205772A4 (en
Inventor
Hisaho Mino
Tota TERAMOTO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo SHI Construction Machinery Co Ltd
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Sumitomo SHI Construction Machinery Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ

Definitions

  • the present invention relates to an asphalt finisher including a hydraulic actuator.
  • Document DE 42 11 286 A1 discloses an asphalt finisher in which a hydraulic cylinder is supplied with fluid from a main supply and an auxiliary supply.
  • Document JP2012031890 discloses an emergency escape unit which moves a hydraulic construction machine when a failure occurs in a running system hydraulic unit during operation.
  • Document JPH08120710 discloses an emergency rescuing vehicle for supplying fuel or electric power to a construction vehicle disabled from operating.
  • the hydraulic source unit mounts an external engine that is different from the engine mounted on the hydraulic shovel, and an external hydraulic pump that is different from the hydraulic pump of the hydraulic shovel and is actuated by the external engine.
  • An operator connects the external hydraulic pump with a traveling motor of the hydraulic shovel via a hose, actuates the traveling motor by using the hydraulic oil discharged by the external pump, and causes the shovel to run.
  • the above-described hydraulic source unit requires a large scale structure including an external engine capable of providing an output sufficient for causing the hydraulic shovel, which has become incapable of running due to a failure related to the hydraulic source, to run. Therefore, the hydraulic source unit has an excessive performance as an apparatus for driving hydraulic actuators other than the traveling motor in the asphalt finisher that has become incapable of running due to a failure related to the hydraulic source, and thus, it is difficult to introduce the hydraulic source unit because of the high cost, etc.
  • Fig. 1A and Fig. 1B are schematic drawings of an asphalt finisher 100 as an example of a road machine according to an embodiment. It should be noted that Fig. 1A is a left side view of the asphalt finisher 100 and Fig. 1B is a top view of the asphalt finisher 100.
  • the asphalt finisher 100 includes mainly a tractor 1, a hopper 2, a screed 3, and a controller 50. It should be noted that, in the present embodiment, it is assumed that a front direction refers to a direction of the hopper 2 viewed from the tractor 1 and a rear direction refers to a direction of the screed 3 viewed from the tractor 1.
  • the controller 50 is a control device for controlling the asphalt finisher 100.
  • the controller 50 has an arithmetic processing including with a CPU and an internal memory. Further, various types of functions of the controller 50 are realized by causing the CPU to execute programs stored in the internal memory.
  • the tractor 1 is a mechanism for causing the asphalt finisher 100 to travel.
  • the tractor 1 causes the asphalt finisher 100 to move by rotating rear wheels 5L, 5R by using rear wheel traveling motors 20L, 20R, and by rotating front wheels 6L, 6R by using front wheel traveling motors 22L, 22R.
  • Fig. 1A and Fig. 1B approximate positions of various types of hydraulic actuators are illustrated transparently, and the rear wheel 5R and the front wheel 6R are hidden and unseen.
  • the rear wheel traveling motors 20L, 20R and the front wheel traveling motors 22L, 22R rotate by receiving hydraulic oil supply from a hydraulic oil source 14.
  • a cabin including a driving seat and a control panel.
  • a canopy 10 is attached on top of the cabin. It should be noted that, for the sake of drawing clarity, illustration of the canopy 10 is omitted in Fig. 1B .
  • the hopper 2 is a mechanism for accepting a pavement material.
  • the hopper 2 is capable of being opened and closed in a vehicle width direction via hopper cylinders 24L, 24R.
  • the asphalt finisher 100 accepts the pavement material (e.g., asphalt composite material) from a carrier of a dump track (not shown) by causing the hopper 2 to be in a full open state.
  • Fig. 1A and Fig. 1B illustrate that the hopper 2 is in a full open state.
  • the hopper 2 is closed and the asphalt composite material near the inner wall of the hopper 2 is collected in the center of the hopper 2, and thus, the asphalt composite material is ready to be conveyed and supplied to the screed 3 via a conveyor CV and a screw (not shown).
  • the screed 3 is a mechanism for pouring and leveling the asphalt composite material.
  • the screed 3 includes mainly a left leveling arm (screed arm) 3AL, a right leveling arm 3AR, a left front screed 3LF, a right front screed 3RF, a left rear screed 3LR, and a right rear screed 3RR.
  • the screed 3 is a floating screed that is towed by the tractor 1, and is connected to the tractor 1 via the left leveling arm 3AL and the right leveling arm 3AR.
  • the screed 3 is moved up and down by using screed lift cylinders 25L, 25R, and is expanded/contracted in the vehicle width direction by using screed expand/contract cylinders 27L, 27R.
  • the screed lift cylinders 25L, 25R are hydraulic actuators for lifting the screed 3 from the ground (pavement surface)
  • cylinders of the screed lift cylinders 25L, 25R are connected to the tractor 1 and rods of the screed lift cylinders 25L, 25R are connected to the screed 3.
  • the controller 50 causes the screen lift cylinders 25L, 26R to be contracted by causing the hydraulic oil discharged by the hydraulic source 14 to be capable of flowing into each of rod side oil chambers of the screed lift cylinders 25L, 25R.
  • the controller 50 causes the hydraulic oil in each of the rod side oil chambers of the screed lift cylinders 25L, 25R to be capable of flowing out. Further, the controller 50 causes the screed lift cylinders 25L, 25R to be expanded by causing the hydraulic oil in the rod side oil chambers to flow out due to the weight of the screed 3.
  • the screed expand/contract cylinders 27L, 27R are hydraulic actuators for expanding/contracting the screed 3 in the vehicle width direction.
  • the screed expand/contract cylinder 27L causes the left rear screed 3LR to be expanded in a left direction with respect to the left front screed 3LF in the figure.
  • the screed expand/contract cylinder 27R causes the right rear screed 3RR to be expanded in a right direction with respect to the right front screed 3RF in the figure.
  • the leveling arms 3AL, 3AR are devices for connecting the screed 3 to the tractor 1. Specifically, one end of each of the leveling arms 3AL, 3AR is connected to the screed 3 and the other end is connected to the tractor 1 in a pivoting manner.
  • Leveling cylinders 23L, 23R are hydraulic actuators for moving up and down the leveling arms 3AL, 3AR in order to adjust construction thickness of an asphalt.
  • cylinders of the leveling cylinders 23L, 23R are connected to the tractor 1, and rods of the leveling cylinders 23L, 23R are connected to the pivoting parts.
  • the controller 50 causes the leveling cylinders 23L, 23R to be contracted in order to raise the leveling arms 3AL, 3AR by causing the hydraulic oil discharged by the hydraulic source 14 to flow into each of the rod side oil chambers of the leveling cylinders 23L, 23R.
  • the controller 50 causes the leveling cylinders 23L, 23R to be expanded in order to lower the leveling arms 3AL, 3AR by causing the hydraulic oil in each of the rod side oil chambers of the leveling cylinders 23L, 23R to flow out.
  • Fig. 2 is a hydraulic circuit diagram illustrating an example of a structure of a hydraulic system mounted on the asphalt finisher 100.
  • the hydraulic system includes mainly a hydraulic source 14, a rear wheel drive unit F1, a conveyor/screw drive unit F2, a front wheel drive unit F3, a steering/compacting device drive unit F4, a leveling unit F5, a hopper drive unit F6, a screed lift unit F7, a crown device drive unit F8, a screed expand/contract unit F9, a step device drive unit F10, and a canopy drive unit F11.
  • the hydraulic source 14 is a functional element for supplying hydraulic oil for causing the drive units F1 to F10 to operate.
  • the hydraulic source 14 includes mainly an engine 14E, a rear wheel traveling pump 14R, a charge pump 14C, a cylinder pump 14M, a conveyor/screw pump 14S, and a front wheel traveling pump 14F.
  • the engine 14E is a drive source for driving the hydraulic pumps 14R, 14C, 14M, 14S, 14F.
  • the rear wheel traveling pump 14R is a variable displacement hydraulic pump that supplies the hydraulic oil for driving the rear wheel drive unit F1.
  • the rear wheel traveling pump 14R is a swash plate type variable displacement bidirectional hydraulic pump used in a closed circuit.
  • the charge pump 14C is a fixed displacement hydraulic pump that supplies the hydraulic oil for controlling the rear wheel drive unit F1.
  • the cylinder pump 14M is a variable displacement hydraulic pump that supplies the hydraulic oil to the drive units F4 to F10.
  • the cylinder pump 14M is a swash plate type variable displacement hydraulic pump, whose discharge amount is controlled in such a way that a discharge pressure becomes constant at a predetermined pressure.
  • the conveyor/screw pump 14S is a variable displacement hydraulic pump for supplying the hydraulic oil to the conveyor/screw drive unit F2.
  • the conveyor/screw pump 14S is a swash plate type variable displacement hydraulic pump.
  • the front wheel traveling pump 14F is a variable displacement hydraulic pump that supplies the hydraulic oil for driving the front wheel drive unit F3.
  • the front wheel traveling pump 14F is a swash plate type variable displacement hydraulic pump.
  • the rear wheel drive unit F1 is a functional element for driving the rear wheels 5L, 5R.
  • the rear wheel drive unit F1 includes a left rear wheel traveling motor 20L, a right rear wheel traveling motor 20R, check valves 20La, 20Ra, relief valves 20Lb, 20Rb, and a decelerator switch valve 40.
  • the left rear wheel traveling motor 20L is a hydraulic motor for driving the left rear wheel 5L.
  • the right rear wheel traveling motor 20R is a hydraulic motor for driving the right rear wheel 5R.
  • the left rear traveling motor 20L and the right rear wheel traveling motor 20R are non-stage transmission hydraulic motors, and form a closed circuit (HST circuit) together with the rear wheel traveling pump 14R.
  • the check valve 20La maintains a pressure of the hydraulic oil in a duct C1 that connects a first port of the rear wheel traveling pump 14R and each of second ports of the left rear wheel traveling motor 20L and the right rear wheel traveling motor 20R at or greater than a predetermined pressure. Specifically, the check valve 20La causes the hydraulic oil discharged by the charge pump 14C to flow into the duct C1 in the case where a pressure of the hydraulic oil in the duct C1 becomes less than the discharge pressure of the charge pump 14C. It should be noted that, in the figure, the numbers in parentheses indicate port numbers.
  • the check valve 20Ra maintains a pressure of the hydraulic oil in a duct C2 that connects a second port of the rear wheel traveling pump 14R and each of first ports of the left rear wheel traveling motor 20L and the right rear wheel traveling motor 20R at or greater than a predetermined pressure.
  • the check valve 20Ra causes the hydraulic oil discharged by the charge pump 14C to flow into the duct C2 in the case where a pressure of the hydraulic oil in the duct C2 becomes less than the discharge pressure of the charge pump 14C.
  • the relief valve 20Lb maintains a pressure of the hydraulic oil in the duct C1 less than a predetermined relief pressure. Specifically, the relief valve 20Lb causes the hydraulic oil in the duct C1 to flow out of the closed circuit in the case where a pressure of the hydraulic oil in the duct C1 becomes greater than the relief pressure. Similarly, the relief valve 20Rb maintains a pressure of the hydraulic oil in the duct C2 less than a predetermined relief pressure. Specifically, the relief valve 20Rb causes the hydraulic oil in the duct C2 to flow out of the closed circuit in the case where a pressure of the hydraulic oil in the duct C2 becomes greater than the relief pressure.
  • the decelerator switch valve 40 is a mechanism for switching respective reduction ratios of the left rear wheel traveling motor 20L and the right rear wheel traveling motor 20R.
  • the deceleration switch valve 40 in response to control instructions from the controller 50, switches respective reduction ratios of the left rear wheel traveling motor 20L and the right rear wheel traveling motor 20R by using the hydraulic oil discharged by the charge pump 14C.
  • the conveyor/screw drive unit F2 is a functional element for driving a conveyor and a screw.
  • the conveyor/screw drive unit F2 includes mainly a conveyor/screw motor 21 and a conveyor/screw valve 41.
  • the conveyor/screw motor 21 is a variable displacement hydraulic motor that forms an open circuit, and includes a conveyor motor and a screw motor. Further, the conveyor/screw valve 41 includes a conveyor control valve and a screw control valve.
  • the conveyor control valve is switched in response to control instructions from the controller 50, and causes the hydraulic oil discharged by the conveyor/screw pump 14S to flow into a suction port of the conveyor motor, and causes the hydraulic oil flowing out of a discharge port of the conveyor motor to be discharged into a hydraulic oil tank T.
  • the screw control valve is switched in response to control instructions from the controller 50, causes the hydraulic oil discharged by the conveyor/screw pump 14S to flow into a suction port of the screw motor, and causes the hydraulic oil flowing out of a discharge port of the screw motor to be discharged into a hydraulic oil tank T. It should be noted that the hydraulic oil flowing out of a discharge port of the screw motor is discharged into the hydraulic oil tank T through an oil cooler 43.
  • the front wheel drive unit F3 is a functional element for driving the front wheels 6L, 6R.
  • the front wheel drive unit F3 includes mainly front wheel traveling motors 22L, 22R and a front wheel traveling valve 42.
  • the front wheel traveling motors 22L, 22R are fixed displacement hydraulic motors that form an open circuit. Further, the front wheel traveling valve 42 is switched in response to control instructions from the controller 50, and causes the hydraulic oil discharged by the front wheel traveling pump 14F to flow into suction ports of the front wheel traveling motors 22L, 22R. The hydraulic oil flowing out of a discharge port of the front wheel traveling pump 14F is discharged into the hydraulic oil tank T without going through the front wheel traveling valve 42.
  • the steering/compacting device drive unit F4 is a functional element for driving a steering device (not shown) and a compacting device (not shown).
  • the steering device is a hydraulic device for steering the front wheels 6L, 6R.
  • the steering device in response to an operation of a steering ST (refer to Fig. 1A ) by an operator, changes a steering angle of the front wheels 6L, 6R by using the hydraulic oil discharged by the cylinder pump 14M.
  • the compacting device is a hydraulic device for compacting the asphalt composite material.
  • the compacting device includes a tamper and a vibrator, and causes the tamper and the vibrator to operate by using the hydraulic oil discharged by the cylinder pump 14M.
  • the leveling unit F5 is a functional element for adjusting the construction thickness of the asphalt.
  • the leveling unit F5 includes mainly a leveling control valves 33L, 33R, leveling cylinders 23L, 23R, and pilot check valves 33La, 33Lb, 33Ra, 33Rb.
  • the leveling cylinders 23L, 23R are hydraulic cylinders for moving up and down the leveling arms 3AL, 3AR in order to adjust the construction thickness of the asphalt.
  • the leveling cylinders 23L, 23R are contracted when increasing the construction thickness, and are expanded when decreasing the construction thickness.
  • the leveling control valves 33L, 33R switch their valve positions in response to a control signal from the controller 50.
  • the leveling control valves 33L, 33R causes the hydraulic oil discharged by the cylinder pump 14M to flow into rod side hydraulic chambers of the leveling cylinders 23L, 23R, and causes the hydraulic oil flowing out of head side hydraulic chambers of the leveling cylinders 23L, 23R to be discharged into the hydraulic oil tank T.
  • the leveling cylinders 23L, 23R are contracted, and the leveling arms 3AL, 3AR are moved up.
  • the leveling control valves 33L, 33R causes the hydraulic oil discharged by the cylinder pump 14M to flow into the head side hydraulic chambers of the leveling cylinders 23L, 23R, and causes the hydraulic oil flowing out of the rod side hydraulic chambers of the leveling cylinders 23L, 23R to be discharged into the hydraulic oil tank T.
  • the leveling cylinders 23L, 23R are expanded, and the leveling arms 3AL, 3AR are moved down.
  • the pilot check valves 33La, 33Lb, 33Ra, 33Rb prevent the leveling cylinders 23L, 23R from being moved by an external force.
  • the pilot check valve 33La allows the hydraulic oil in the rod side hydraulic chamber of the leveling cylinder 23L to flow toward the hydraulic oil tank T only in the case where the hydraulic oil discharged by the cylinder pump 14M flows into the head side hydraulic chamber of the leveling cylinder 23L.
  • the pilot check valve 33La prohibits the hydraulic oil in the rod side hydraulic chamber of the leveling cylinder 23L from flowing toward the hydraulic oil tank T. The same goes for the pilot check valves 33Lb, 33Ra, 33Rb.
  • the hopper drive unit F6 is a functional element for opening and closing the hopper 2.
  • the hopper drive unit F6 includes mainly a hopper control valves 34L, 34R, hopper cylinders 24L, 24R, and pilot check valves 34La, 34Ra.
  • the hopper cylinders 24L, 24R are hydraulic actuators for opening and closing the hopper 2.
  • the hopper cylinders 24L, 24R are contracted when opening the hopper 2, and are expanded when closing the hopper 2.
  • the hopper control valves 34L, 34R switch their valve positions in response to a control signal from the controller 50.
  • the hopper control valves 34L, 34R causes the hydraulic oil discharged by the cylinder pump 14M to flow into rod side hydraulic chambers of the hopper cylinders 24L, 24R, and causes the hydraulic oil flowing out of head side hydraulic chambers of the hopper cylinders 24L, 24R to be discharged into the hydraulic oil tank T.
  • the hopper cylinders 24L, 24R are contracted.
  • the hopper control valves 34L, 34R causes the hydraulic oil discharged by the cylinder pump 14M to flow into the head side hydraulic chambers of the hopper cylinders 24L, 24R, and causes the hydraulic oil flowing out of the rod side hydraulic chambers of the hopper cylinders 24L, 24R to be discharged into the hydraulic oil tank T.
  • the hopper cylinders 24L, 24R are expanded.
  • the pilot check valves 34La, 34Ra prevent the hopper 2 from being opened by the contraction of the hopper cylinders 24L, 24R due to the weight of the hopper 2, or due to the weight of hopper 2 and the asphalt composite material in the hopper 2.
  • the pilot check valve 34La allows the hydraulic oil in the head side hydraulic chamber of the hopper cylinder 24L to flow toward the hydraulic oil tank T only in the case where the hydraulic oil discharged by the cylinder pump 14M flows into the rod side hydraulic chamber of the hopper cylinder 24L.
  • the pilot check valve 34La prohibits the hydraulic oil in the head side hydraulic chamber of the hopper cylinder 24L from flowing toward the hydraulic oil tank T. The same goes for the pilot check valves 34Ra.
  • pilot check valves are not included between the rod side hydraulic chambers of the hopper cylinders 24L, 24R and the hopper control valves 34L, 34R. This is because there is little possibility that the hopper cylinders 24L, 24R are expanded unintentionally by an external force since the weight of the hopper 2 is large. It should be noted, however, that pilot check valves may be included between the rod side hydraulic chambers of the hopper cylinders 24L, 24R and the hopper control valves 34L, 34R.
  • the screed lift unit F7 is a functional element for lifting the screed 3.
  • the screed lift unit F7 includes mainly a screed lift control valve 35, screed lift cylinders 25L, 25R, a switch valve 35a, a relief valve 35b, and a switch valve 35c.
  • the screed lift cylinders 25L, 25R are hydraulic actuators for lifting the screed 3.
  • the screed lift cylinders 25L, 25R are contracted simultaneously when lifting the screed 3, and are expanded simultaneously when moving down the screed 3.
  • the screed lift control valve 35 switches its valve position in response to a control signal from the controller 50.
  • the screed lift control valve 35 causes the hydraulic oil discharged by the cylinder pump 14M to flow into rod side hydraulic chambers of the screed lift cylinders 25L, 25R.
  • the switch valve 35a is switched to the first position including a check valve in response to the control signal from the controller 50. This is to prevent the hydraulic oil from flowing backward from the rod side hydraulic chambers of the screed lift cylinders 25L, 25R to the hydraulic oil tank T.
  • the hydraulic oil flowing out of the head side hydraulic chambers of the screed lift cylinders 25L, 25R is discharged into the hydraulic oil tank T without going through the screed lift control valve 35.
  • the screed lift cylinders 25L, 25R are contracted.
  • the screed lift control valve 35 is not used (maintained in a state illustrated in Fig. 2 ).
  • the switch valve 35a is switched to the second position not including a check valve in response to the control signal from the controller 50. This is to cause the hydraulic oil in the rod side hydraulic chambers of the screed lift cylinders 25L, 25R to flow toward the hydraulic oil tank T.
  • the screed lift cylinders 25L, 25R are expanded due to the weight of the screed 3, and the hydraulic oil in the rod side hydraulic chambers of the screed lift cylinders 25L, 25R is discharged into the hydraulic oil tank T by going through the switch valve 35a and the relief valve 35b.
  • the switch valve 35a and the relief valve 35b realize upward and downward movement of the screed 3 in accordance with changes of lift force (force of the asphalt composite material for lifting the screed 3) that is generated when the asphalt finisher 100 paves the road while moving. Specifically, when the screed 3 moves up due to an increase of the lift force, the screed lift cylinders 25L, 25R are contracted. In this case, the hydraulic oil discharged by the cylinder pump 14M flows into the rod side hydraulic chambers of the screed lift cylinders 25L, 25R by going through a duct C3, the screed lift control valve 35, and the switch valve 35a. On the other hand, when the screed 3 moves down due to a decrease of the lift force, the screed lift cylinders 25L, 25R are expanded.
  • lift force force of the asphalt composite material for lifting the screed 3
  • the hydraulic oil flowing out of the rod side hydraulic chambers of the screed lift cylinders 25L, 25R is discharged into the hydraulic oil tank T by going through the switch valve 35a, the screed lift control valve 35, and the relief valve 35b.
  • the switch valve 35c is switched to the first position that includes a check valve. This is for not providing bad influence to the drive units F8 to F10 located downstream. Specifically, this is for preventing a crown device, a step device, etc., from moving unintentionally.
  • the crown device drive unit F8 is a functional element for driving the crown device.
  • the crown device drive unit F8 includes mainly a crown device control valve 36 and a crown device motor 26.
  • the crown device is a mechanism for causing the length of a turnbuckle 26a (refer to Fig. 1B ) attached between the left front screed 3LF and the right front screed 3RF to increase or decrease, and thus, causing the top contour shape of the screed 3 viewed from the back to be convex or concave.
  • the crown device in response to control instructions from the controller 50, causes the length of the turnbuckle 26a to increase or decrease by rotating the crown device motor 26 as a hydraulic actuator.
  • the convex degree of the top contour shape of the screed 3 increase as the length of the turnbuckle 26a increases compared with a reference length; the concave degree of the top contour shape of the screed 3 increases as the length of the turnbuckle 26a decreases compared with the reference length; and the top contour shape is linear in the case where the length of the turnbuckle 26a is equal to the reference length.
  • the crown device control valve 36 switches its valve position in response to a control signal from the controller 50.
  • the crown device control valve 36 causes the hydraulic oil discharged by the cylinder pump 14M to flow into one port of the crown device motor 26.
  • the crown device control valve 36 causes the hydraulic oil discharged by the cylinder pump 14M to flow into the other port of the crown device motor 26.
  • the screed expand/contract unit F9 is a functional element for expanding and contracting the rear screeds in the vehicle width direction.
  • the screed expand/contract unit F9 includes mainly a screed expand/contract control valves 37L, 37R, screed expand/contract cylinders 27L, 27R, pilot check valves 37La, 37Lb, 37Ra, 37Rb, and relief valves 37Lc, 37Rc.
  • the screed expand/contract cylinder 27L is a hydraulic actuator for expanding/contracting the left rear screed 3LR in the vehicle width direction.
  • the screed expand/contract cylinder 27L is contracted when narrowing the width, and is expanded when widening the width.
  • the screed expand/contract cylinder 27R is a hydraulic actuator for expanding/contracting the right rear screed 3RR in the vehicle width direction.
  • the screed expand/contract cylinder 27R is contracted when narrowing the width, and is expanded when widening the width.
  • the screed expand/contract control valves 37L, 37R switch their valve positions in response to a control signal from the controller 50.
  • the screed expand/contract control valves 37L, 37R causes the hydraulic oil discharged by the cylinder pump 14M to flow into rod side hydraulic chambers of the screed expand/contract cylinders 27L, 27R, and causes the hydraulic oil flowing out of head side hydraulic chambers of the screed expand/contract cylinders 27L, 27R to be discharged into the hydraulic oil tank T.
  • the screed expand/contract cylinders 27L, 27R are contracted, and the left rear screed 3LR and the right rear screed 3RR are retracted in the center.
  • the screed expand/contract control valves 37L, 37R causes the hydraulic oil discharged by the cylinder pump 14M to flow into the head side hydraulic chambers of the screed expand/contract cylinders 27L, 27R, and causes the hydraulic oil flowing out of the rod side hydraulic chambers of the screed expand/contract cylinders 27L, 27R to be discharged into the hydraulic oil tank T.
  • the screed expand/contract cylinders 27L, 27R are expanded, and the left rear screed 3LR and the right rear screed 3RR are extruded left and right
  • the pilot check valves 37La, 37Lb, 37Ra, 37Rb prevent the screed expand/contract cylinders 27L, 27R from being moved unintentionally by an external force.
  • the pilot check valve 37La allows the hydraulic oil in the rod side hydraulic chamber of the screed expand/contract cylinder 27L to flow toward the hydraulic oil tank T only in the case where the hydraulic oil discharged by the cylinder pump 14M flows into the head side hydraulic chamber of the screed expand/contract cylinder 27L.
  • the pilot check valve 37La prohibits the hydraulic oil in the rod side hydraulic chamber of the screed expand/contract cylinder 27L from flowing toward the hydraulic oil tank T. The same goes for the pilot check valves 37Lb, 37Ra, 37Rb.
  • the relief valves 37Lc, 37Rc prevent members related to the rear screeds from being destroyed by an excessive external force acting in a direction for causing the rear screeds to be contracted.
  • the relief valve 37Lc allows the hydraulic oil in the head side chamber to flow into the hydraulic oil tank T.
  • the screed expand/contract cylinder 27L is contracted, and partially absorbs the external force, and thus, prevents the left rear screed 3LR from being damaged. The same goes for the relief valve 37Rc.
  • the step device drive unit F10 is a functional element for driving the step device.
  • the step device drive unit F10 includes mainly a step device control valves 38L, 38R, and step device motors 28L, 28R.
  • the step device is a mechanism for moving the rear screeds up and down in order to eliminate a step formed between a surface paved by the front screeds and a surface paved by the rear screeds. Specifically, in response to control instructions from the controller 50, the step device rotates the step device motors 28L, 28R as hydraulic actuators, drives a rotational-movement/linear-movement conversion mechanism attached to the rear screeds, and moves the rear screeds up and down.
  • the step device control valve 38L switches its valve position in response to a control signal from the controller 50.
  • the step device control valve 38L causes the hydraulic oil discharged by the cylinder pump 14M to flow into one port of the step device motor 28L.
  • the step device control valve 38L causes the hydraulic oil discharged by the cylinder pump 14M to flow into the other port of the step device motor 28L. The same goes for a case in which the step device control valve 38R moves the right rear screed 3RR up and down.
  • the canopy drive unit F11 is a functional element for unfolding the folded canopy 10.
  • the canopy drive unit F11 includes mainly an auxiliary hydraulic source 60, a self-seal coupling mechanism 46, and a canopy cylinder 29.
  • the auxiliary hydraulic source 60 is a hydraulic source prepared separately from the hydraulic source 14.
  • the auxiliary hydraulic source 60 includes mainly a manual hydraulic pump system 15 and an auxiliary hydraulic source control valve 39.
  • the manual hydraulic pump system 15 pumps and discharges the hydraulic oil in the hydraulic oil tank T in response to up and down movement of an attached lever moved by an operator.
  • the auxiliary hydraulic source control valve 39 switches its valve position in response to a manual operation of the operator.
  • the auxiliary hydraulic source control valves 39 causes the hydraulic oil discharged by the manual hydraulic pump system 15 to flow into a head side hydraulic chamber of the canopy cylinder 29, and causes the hydraulic oil flowing out of a rod side hydraulic chamber of the canopy cylinder 29 to be discharged into the hydraulic oil tank T.
  • the canopy cylinder 29 is expanded, and the canopy 10 in a folded state is unfolded.
  • the auxiliary hydraulic source control valve 39 causes the hydraulic oil in the head side chamber of the canopy cylinder 29 to be capable of flowing out; the hydraulic oil in the head side hydraulic chamber flows out due to the weight of the canopy 10; and the canopy cylinder 20 is contracted.
  • the self-seal coupling mechanism 46 is a mechanism for connecting the head side hydraulic chamber of the canopy cylinder 29 with the auxiliary hydraulic source 60, and includes a pair of couplers 46L, 46R.
  • the coupler 46L is attached to a duct extending from the head side hydraulic chamber of the canopy cylinder 29.
  • the coupler 46R is attached to a duct extending from the discharging side of the auxiliary hydraulic source 60.
  • the self-seal coupling mechanism 46 causes the hydraulic oil to flow through the pair of the couplers 47L, 46R in the case where the pair of the couplers 46L, 46R are connected. Further, in the case where the pair of the couplers 46L, 46R are separated, each of the couplers 46L, 46R seals the duct automatically.
  • the self-seal coupling mechanism 47 is a mechanism for connecting the cylinder pump 14M with the drive units F5 to F10, and includes a pair of couplers 47L, 47R.
  • the coupler 47L is attached to a duct extending from the discharging side of the cylinder pump 14M.
  • the coupler 47R is attached to an upstream side duct of the leveling unit F5.
  • the self-seal coupling mechanism 47 causes the hydraulic oil to flow through the pair of the couplers 47L, 46R in the case where the pair of the couplers 46L, 46R are connected. Further, in the case where the pair of the couplers 47L, 47R are separated, each of the couplers 47L, 47R seals the duct automatically.
  • the auxiliary hydraulic source 60 is not used for driving the rear wheel traveling motors 20L, 20R. This is because driving the rear wheel traveling motors 20L, 20R requires a higher discharging pressure and a larger discharging amount compared with a case of driving other hydraulic actuators, and requires a larger scale structure. The same goes for the front wheel traveling motors 22L, 22R. Therefore, a duct extending from the discharging side of the auxiliary hydraulic source 60 is separated from a duct connected to the rear wheel traveling motors 20L, 20R, and the front wheel traveling motors 22L, 22R. The two ducts are in a state of no connection with each other.
  • the two ducts will not be connected with each other even via the self-seal coupling mechanisms.
  • the self-seal coupling mechanisms 46, 47 are in a state of no connection with ducts connected to the rear wheel traveling motors 20L, 20R and the front wheel traveling motors 22L, 22R.
  • FIG. 3 illustrates a state of the hydraulic system in a case where an operator causes the screed lift unit F7 to operate by using the auxiliary hydraulic source 60, and corresponds to Fig. 2 .
  • Fig. 3 illustrates a state in which the coupler 46R has already been connected with the coupler 47R by an operator.
  • solid line arrows in Fig. 3 depict a flow of the hydraulic oil flowing out of the hydraulic oil tank T into each of the rod side hydraulic chambers of the screed lift cylinders 25L, 25R.
  • Dotted line arrows in Fig. 3 depict a flow of the hydraulic oil flowing out of each of the head side hydraulic chambers of the screed lift cylinders 25L, 25R.
  • an operator manually operates the auxiliary hydraulic source 60 and the auxiliary hydraulic source control valve 39 to cause the hydraulic oil discharged by the manual hydraulic pump system 15 to be directed to the screed lift unit F7.
  • the hydraulic oil discharged by the manual hydraulic pump system 15 goes through the auxiliary hydraulic source control valve 39, the coupler 46R, the coupler 47R, the screed lift control valve 35, and the switch valve 35a, and flows into each of the rod side hydraulic chambers of the screed lift cylinders 25L, 25R.
  • the screed lift control valve 35 is switched to a state illustrated in Fig. 3 in response to control instructions from the controller 50 according to an operational input by the operator via the control panel.
  • the screed lift control valve 35 is switched to a state illustrated in Fig. 3 according to a manual operation of the operator. It should be noted that an operator who operates the screed lift control valve 35 is typically different from an operator who manually operates the manual hydraulic pump system 15, but may be the same operator who operates the manual hydraulic pump system 15.
  • each of the screed lift cylinders 25L, 25R When the hydraulic oil flows into each of the rod side hydraulic chambers of the screed lift cylinders 25L, 25R, the hydraulic oil flows out of each of the head side hydraulic chambers of the screed lift cylinders 25L, 25R toward the hydraulic oil tank T. As a result, each of the screed lift cylinders 25L, 25R is contracted, and the screed 3 is lifted.
  • the operator When the screed 3 is lifted to a desired height, the operator operates the screed lift control valve 35 to block the hydraulic oil flow from the manual hydraulic pump system 15 to each of the rod side hydraulic chambers of the screed lift cylinders 25L, 25R. As a result, the screed lift cylinders 25L, 25R are maintained in a contracted state, and the screed 3 is maintained in a lifted state.
  • FIG. 4 illustrates a state of the hydraulic system in a case where an operator causes the screed expand/contract unit F9 to operate by using the auxiliary hydraulic source 60, and corresponds to Fig. 2 and Fig. 3 . Further, Fig. 4 illustrates a state in which the coupler 46R has already been connected with the coupler 47R by the operator. It should be noted that solid line arrows in Fig. 4 depict a flow of the hydraulic oil flowing out of the hydraulic oil tank T into each of the rod side hydraulic chambers of the screed expand/contract cylinders 27L, 27R.
  • Dotted line arrows in Fig. 4 depict a flow of the hydraulic oil flowing out of each of the head side hydraulic chambers of the screed expand/contract cylinders 27L, 27R. Further, Fig. 4 illustrates the screed lift cylinders 25L, 25R that are contracted by manual operations.
  • the operator manually operates the auxiliary hydraulic source 60 and the auxiliary hydraulic source control valve 39 to cause the hydraulic oil discharged by the manual hydraulic pump system 15 to be directed to the screed expand/contract unit F9.
  • the hydraulic oil discharged by the manual hydraulic pump system 15 goes through the auxiliary hydraulic source control valve 39, the coupler 46R, the coupler 47R, the screed expand/contract control valves 37L, 37R, and the pilot check valves 37La, 37Ra, and flows into each of the rod side hydraulic chambers of the screed expand/contract cylinders 27L, 27R.
  • the switch valve 35c and the screed expand/contract control valves 37L, 37R are switched to a state illustrated in Fig.
  • switch valve 35c and the screed expand/contract control valves 37L, 37R are switched to a state illustrated in Fig. 4 according to a manual operation of the operator. It should be noted that an operator who operates the switch valve 35c and the screed expand/contract control valves 37L, 37R is typically different from an operator who manually operates the manual hydraulic pump system 15, but may be the same operator who operates the manual hydraulic pump system 15.
  • the screed expand/contract unit F9, of the asphalt finisher 100 that has become unable to move in a state in which at least one of the left rear screed 3LR and the right rear screed 3RR is expanded in the vehicle width direction due to a failure related to the hydraulic source 14, to operate by using the auxiliary hydraulic source 60 to retract the rear screeds.
  • the hopper drive unit F6, of the asphalt finisher 100 that has become unable to move in a state in which the hopper 2 is opened due to a failure related to the hydraulic source 14, to operate by using the auxiliary hydraulic source 60 to close the hopper 2.
  • the cumbersome work includes works of, for example, lifting the screed 3 with a crane after removing the piping or a hose of the hydraulic cylinder that the operator wants to operate, pushing the rear screeds toward the center by using another machine, or closing the hopper 2 by using another machine.
  • the pavement construction of a road such as an express highway and a national highway is carried out by closing the road, and the pavement construction of an airport runway is carried out at night when the runway is not used. Further, there is a limit to the time the road can be closed and there is a limit to the time the runway is not used, and thus, the pavement construction must be finished within the time limits. Under these limits, in the case where the asphalt finisher 100 has become unable to move due to a failure related to the hydraulic source 14, it is required that at least the asphalt finisher 100 is moved out of the construction site within the time limits in order to recover the construction site.
  • the operator after causing the screed lift cylinders 25L, 25R to be contracted by using the auxiliary hydraulic source 60, the operator causes the screed expand/contract cylinders 27L, 27R to be contracted, or causes the hopper cylinders 24L, 24R to be expanded. This is to cause the asphalt finisher 100 to be in a state capable of being towed as soon as possible.
  • the operator may carry out the contraction of the screed lift cylinders 25L, 25R, the contraction of the screed expand/contract cylinders 27L, 27R, and the expanding of the hopper cylinders 24L, 24R in different order, or may carry out simultaneously.
  • the operator causes the screed expand/contract cylinders 27L, 27R to be contracted simultaneously.
  • the operator may cause the screed expand/contract cylinders 27L, 27R to be contracted one by one in order. The same goes for the hopper cylinders 24L, 24R.
  • the operator connects the coupler 46R attached to a duct extending from the discharging side of the auxiliary hydraulic source 60 with the coupler 47R attached to a duct of the upstream side of the leveling unit F5 in order to cause each of the drive units F5 to F10 to operate.
  • the auxiliary hydraulic source 60 may be connected to right before the upstream side of the rode side hydraulic chambers of the screed lift cylinders 25L, 25R in order to only cause the screed lift cylinders 25L, 25R to be contracted.
  • a connection mechanism that is similar to the self-seal coupling mechanism 47 may be located right before the upstream side of the rod side hydraulic chambers of the screed lift cylinders 25L, 25R.
  • a connection mechanism as described above may be additionally arranged right before the upstream side of the rod side hydraulic chambers of the screed expand/contract cylinders 27L, 27R.
  • a connection mechanism as described above may be additionally arranged right before the upstream side of the head side hydraulic chambers of the hopper cylinders 24L, 24R.
  • a connection mechanism as described above may be additionally arranged right before the upstream side of other hydraulic cylinders.
  • the auxiliary hydraulic source 60 is connected to the hydraulic system to be able to cause each of the drive units F5 to F10 to operate.
  • the auxiliary hydraulic source 60 may be connected to the hydraulic system to be able to cause only the screed lift unit F7 to operate. This is because it is possible to cause the asphalt finisher 100 to be at least in a state capable of being towed if the screed lift unit F7 can be caused to operate.
  • the auxiliary hydraulic source 60 may be connected to the hydraulic system to be able to cause only the hopper drive unit F6, the screed lift unit F7, and the screed expand/contract unit F9.
  • the asphalt finisher 100 is at least in a state capable of being towed and capable of being transported by a trailer if the hopper drive unit F6, the screed lift unit F7, and the screed expand/contract unit F9 can be caused to operate.
  • the auxiliary hydraulic source 60 is attached to the asphalt finisher 100 in a fixed manner.
  • the auxiliary hydraulic source 60 may be attached to the asphalt finisher 100 in a detachable and re-attachable manner.
  • another self-seal coupling mechanism may be arranged between the suction side of the auxiliary hydraulic source 60 and the hydraulic oil tank T.
  • the auxiliary hydraulic source 60 includes the manual hydraulic pump system 15.
  • the auxiliary hydraulic source 60 may include an electric hydraulic pump system or an accumulator.
  • auxiliary hydraulic source 60 may be a portable type. In this case, preferably, the auxiliary hydraulic source 60 has such a size and weight that can be carried by one operator alone.
  • the suction side of the auxiliary hydraulic source 60 is connected to the hydraulic oil tank T in an undetachable manner.
  • the discharge side of the auxiliary hydraulic source 60 is either connected to the discharge side of the cylinder pump 14M via the self-seal coupling mechanism 47 or connected to the expansion side hydraulic chamber (head side hydraulic chamber) of the canopy cylinder 29 via the self-seal coupling mechanism 46 in a detachable and re-attachable manner.
  • the auxiliary hydraulic source 60 is attached mainly in order to cause the canopy cylinder 29 to be expanded.
  • the auxiliary hydraulic source 60 is attached in order to, in an emergency, cause the hopper cylinders 24L, 24R to be expanded, to cause the screed lift cylinders 25L, 25R to be contracted, or to cause the screed expand/contract cylinders 27L, 27R to be contracted.
  • the main use of the auxiliary hydraulic source 60 may be other than causing the canopy cylinder 29 to be expanded.
  • the auxiliary hydraulic source 60 may be attached in order to be used only in an emergency.
  • the hydraulic system may include two or more auxiliary hydraulic sources.
  • the discharge side of the first auxiliary hydraulic source may be connected to the discharge side of the cylinder pump 14M via the self-seal coupling mechanism 47 in a detachable manner and the discharge side of the second auxiliary hydraulic source may be connected to the expansion side hydraulic chamber (head side hydraulic chamber) of the canopy cylinder 29 via the self-seal coupling mechanism 46 in a detachable manner.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)
EP15849548.1A 2014-10-10 2015-10-07 Asphalt finisher Active EP3205772B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014208605 2014-10-10
PCT/JP2015/078529 WO2016056603A1 (ja) 2014-10-10 2015-10-07 アスファルトフィニッシャ

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EP3205772A1 EP3205772A1 (en) 2017-08-16
EP3205772A4 EP3205772A4 (en) 2017-10-18
EP3205772B1 true EP3205772B1 (en) 2020-09-23

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EP15849548.1A Active EP3205772B1 (en) 2014-10-10 2015-10-07 Asphalt finisher

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JP (1) JP6513692B2 (ja)
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CN113403919B (zh) * 2021-05-22 2022-07-15 山东高速工程建设集团有限公司 一种高液限土填筑压实方法

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DE4211286C2 (de) * 1992-04-03 2003-08-21 Metso Dynapac Gmbh Verfahren zum Arretieren einer Einbausohle eines Straßenfertigers und Straßenfertiger zur Durchführung des Verfahrens
JP2937773B2 (ja) * 1994-10-19 1999-08-23 新キャタピラー三菱株式会社 緊急救援用車両および建設車両の被救援用非常装置
DE20013638U1 (de) * 2000-08-08 2000-10-12 Joseph Voegele Ag, 68163 Mannheim Straßenfertiger
CN201023420Y (zh) * 2007-02-13 2008-02-20 西安达刚路面车辆有限公司 特殊动力来源的路面养护车辆
EP2282029B2 (de) * 2009-06-29 2022-04-20 Joseph Vögele AG Selbstfahrende Maschine
JP5134051B2 (ja) * 2010-07-29 2013-01-30 住友建機株式会社 油圧式建設機械と緊急脱出油圧ユニットとの間に設けられる操作ユニット
JP5523261B2 (ja) * 2010-09-21 2014-06-18 日本車輌製造株式会社 油圧式作業機
CN103569098B (zh) * 2013-11-19 2016-10-26 中国第一汽车股份有限公司 液压辅助驱动和制动系统及其控制方法

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Publication number Publication date
EP3205772A1 (en) 2017-08-16
CN106795700A (zh) 2017-05-31
CN106795700B (zh) 2019-11-12
EP3205772A4 (en) 2017-10-18
JP6513692B2 (ja) 2019-05-15
JPWO2016056603A1 (ja) 2017-07-20
WO2016056603A1 (ja) 2016-04-14

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