EP3170583B1 - Dispositif de soudage a basse pression - Google Patents
Dispositif de soudage a basse pression Download PDFInfo
- Publication number
- EP3170583B1 EP3170583B1 EP15195399.9A EP15195399A EP3170583B1 EP 3170583 B1 EP3170583 B1 EP 3170583B1 EP 15195399 A EP15195399 A EP 15195399A EP 3170583 B1 EP3170583 B1 EP 3170583B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- crucible
- melt
- heating
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005266 casting Methods 0.000 title claims description 30
- 239000000155 melt Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 238000004512 die casting Methods 0.000 claims 5
- 238000012544 monitoring process Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 208000015943 Coeliac disease Diseases 0.000 description 5
- 229910001338 liquidmetal Inorganic materials 0.000 description 5
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/08—Controlling, supervising, e.g. for safety reasons
Definitions
- the present invention relates to a low-pressure casting apparatus.
- the low-pressure casting process is understood to mean a casting arrangement in which molten metal is forced from below into a mold cavity of an attached casting mold, also referred to as a mold, by means of a riser pipe.
- the upward movement of the liquid metal is effected according to the gas pressure principle, that is, on the surface of the melt acts an overpressure, which promotes the metal gently into the patch shape.
- a concrete application of the invention is the production of cast aluminum wheels.
- the sprues with steel filter can not be remelted directly. This leads to a separate disposal for the sprues.
- the introduction of oxides into castings reduces the overall efficiency of the casting process.
- the mold sits above the crucible and there is an intermediate tube between riser and mold arranged through which the melt is passed.
- Oxides are formed not only above the melt on the pipe walls, but also on the surface of the melt. That is, at the new gate, the melt must pass through the filter and it can be assumed that the first part of the melt which flows into the casting mold has an increased degree of contamination.
- the JP S58 50167 A discloses a casting apparatus with a heated intermediate tube.
- the JP H09 94653 A discloses a similar pouring device without intermediate tube, but with a leakage protection device.
- the riser is heated.
- the JP H04 361850 A discloses a low pressure device with an outlet nozzle preheater.
- the CN 102 363 212 A discloses a riser with a heated intermediate tube attached thereto.
- the KR 2015 0011631 discloses a filter body.
- the present invention has for its object to provide a low-pressure casting, with which the above-mentioned disadvantages largely avoided and in particular a better efficiency can be achieved.
- the melt is heated in the intermediate tube.
- the invention proposes the use of an induction heater.
- the melt in the intermediate pipe area is maintained without any solidification.
- the filters remain common and at the next casting process no oxides need to be transported.
- a control device is used.
- the induction heater is arranged surrounding the intermediate tube.
- thermocouples are arranged, by means of which the temperature can be monitored. Any type of temperature sensor is suitable here.
- a control device can determine the actual temperature by means of the thermocouples and adjust the heating accordingly.
- a temperature adjusted which keeps the melt at melting temperature.
- An induction heater has proven to be particularly good controllable and adjustable and can adjust the required temperatures in an economical manner.
- the proposed solution can be operated without and with metal probe in the intermediate tube area.
- the invention now also makes it possible to use a novel production process.
- the pressure acting on the melt pressure after the completion of the casting process is not reduced to zero, but maintained as far as that melt in the riser or in the intermediate tube remains at a desired level position. Since the crucible is emptied as the number of pourings increases, the pressures must be adjusted accordingly.
- the still liquid metal is after lowering the pressure in the intermediate tube.
- a filter is inserted in the intermediate pipe.
- it is a ceramic filter.
- it dispenses with metal filters, but beyond that no impurities are introduced into the melt.
- the fact that the molten metal remains in the intermediate tube does not cause blocking and freezing in the filter region.
- the invention proposes a supplement that can be implemented with little economic outlay for the operation of a low-pressure casting device with which the product quality is improved and the reject rate is reduced.
- a low-pressure device 1 comprises a furnace 2, in which a crucible 3 is arranged. This is filled with melt 4. Into the melt 4 projects a riser pipe 5 and into the crucible 3 a compressed air line 6. About the riser pipe 5 and an intermediate tube 7, the melt rises in a mold 8. There, the molding 9, in the illustrated embodiment, a rim poured.
- Fig. 2 shows a symbolic representation of a crucible 3 with a melt 4 and a riser 5.
- the Y-axis 11 represents the pressure, on the X-axis 12, the time is plotted. This results in a plot of pressure over time, indicated at 13. Individual times important for the casting are designated 14, at which certain pressures are reached.
- the pressure is not changed. Then it is lowered. In the lowered state, the melt has the level as shown in the crucible.
- DP 1 through DP 3 the level drops. Accordingly, the pressure is lowered as indicated at 17. This is the current state of the art.
- Fig. 3 now shows the influence of the method according to the invention.
- a level 18 is maintained in the riser.
- the pressure is dependent on the casting processes adapted, that is, he does not fall below a minimum pressure, in order to ensure this level of state of the melt 4 in the riser 5.
- Fig. 4 shows an embodiment of an inventive intermediate tube.
- This usually includes a steel sleeve 20 which is provided with a ceramic lining 21.
- a designed as a ceramic filter filter 22 is arranged with an intermediate tube and must be traversed by the melt.
- Indicated at 23 are positions for thermocouples which are connected by means not shown signal transmission units.
- a control unit thus receives ACT signals, at least on the temperature state in certain positions of the intermediate tube.
- An induction heater 24 is, surrounding the intermediate tube, arranged on the outside of the steel sleeve 20. Controlled by the control unit, the induction heater can be operated so that the desired temperature is set in the intermediate tube.
- the embodiment is illustrative only and not limiting.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Claims (5)
- Dispositif de coulée sous basse pression (1) comprenant un creuset (3), un moule de coulage (8) disposé au-dessus du creuset et relié de manière fluidique via un tuyau au creuset, une matière fondue (4), qui se trouve dans le creuset, étant pressée sous l'action d'une pression via le tuyau dans le moule de coulage, un chauffage (7) étant disposé sur le tuyau dans la région entre le creuset et le moule de coulage,
caractérisé en ce
que le tuyau comprend un tube ascendant (5) et un tube intermédiaire ayant un boîtier en acier (20), qui est muni d'un garnissage céramique (21), le chauffage étant un chauffage par induction, qui est disposé sur la face extérieure du boîtier en acier de sorte qu'il entoure le tube intermédiaire sous forme d'une bague, et un filtre céramique (22) étant disposé dans le tube intermédiaire. - Dispositif de coulée sous basse pression selon la revendication 1, caractérisé en ce que le chauffage est réglable.
- Dispositif de coulée sous basse pression selon l'une des revendications précédentes, caractérisé en ce que le chauffage est capable de maintenir la matière fondue à la température de fusion.
- Dispositif de coulée sous basse pression selon l'une des revendications précédentes, caractérisé par un dispositif de régulation pour régler le chauffage.
- Dispositif de coulée sous basse pression selon l'une des revendications précédentes, caractérisé par des éléments thermiques (23) pour surveiller le chauffage.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15195399.9A EP3170583B1 (fr) | 2015-11-19 | 2015-11-19 | Dispositif de soudage a basse pression |
PL15195399T PL3170583T3 (pl) | 2015-11-19 | 2015-11-19 | Niskociśnieniowe urządzenie odlewnicze |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15195399.9A EP3170583B1 (fr) | 2015-11-19 | 2015-11-19 | Dispositif de soudage a basse pression |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3170583A1 EP3170583A1 (fr) | 2017-05-24 |
EP3170583B1 true EP3170583B1 (fr) | 2019-07-10 |
Family
ID=54601702
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15195399.9A Active EP3170583B1 (fr) | 2015-11-19 | 2015-11-19 | Dispositif de soudage a basse pression |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3170583B1 (fr) |
PL (1) | PL3170583T3 (fr) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5850167A (ja) * | 1981-09-22 | 1983-03-24 | Hitachi Metals Ltd | 湯口詰まり防止方法 |
JP2842577B2 (ja) * | 1991-06-07 | 1999-01-06 | 本田技研工業株式会社 | 鋳造装置 |
JP2922830B2 (ja) * | 1995-09-29 | 1999-07-26 | 株式会社神戸製鋼所 | 低圧鋳造装置及び低圧鋳造方法 |
CN102363212A (zh) * | 2011-09-23 | 2012-02-29 | 江苏凯特汽车部件有限公司 | 汽车铝合金轮毂低压铸造缺陷控制方法 |
KR20150011631A (ko) * | 2013-07-23 | 2015-02-02 | 주광수 | 저압 주조기용 필터 및 그 제조 방법 |
-
2015
- 2015-11-19 EP EP15195399.9A patent/EP3170583B1/fr active Active
- 2015-11-19 PL PL15195399T patent/PL3170583T3/pl unknown
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
EP3170583A1 (fr) | 2017-05-24 |
PL3170583T3 (pl) | 2020-02-28 |
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