EP3110577B1 - Ring rolling device - Google Patents

Ring rolling device Download PDF

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Publication number
EP3110577B1
EP3110577B1 EP14706598.1A EP14706598A EP3110577B1 EP 3110577 B1 EP3110577 B1 EP 3110577B1 EP 14706598 A EP14706598 A EP 14706598A EP 3110577 B1 EP3110577 B1 EP 3110577B1
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EP
European Patent Office
Prior art keywords
mandrel
ring
drum
rolling device
rotatably mounted
Prior art date
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EP14706598.1A
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German (de)
French (fr)
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EP3110577A1 (en
EP3110577B2 (en
Inventor
Andreas MARITZ
Wolfgang Müller
Pascal Stemmelin
Thomas Christoffel
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Hatebur Umformmaschinen AG
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Hatebur Umformmaschinen AG
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Application filed by Hatebur Umformmaschinen AG filed Critical Hatebur Umformmaschinen AG
Publication of EP3110577A1 publication Critical patent/EP3110577A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/06Making articles shaped as bodies of revolution rings of restricted axial length
    • B21H1/12Making articles shaped as bodies of revolution rings of restricted axial length rings for ball or roller bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B25/00Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/06Making articles shaped as bodies of revolution rings of restricted axial length

Definitions

  • the present invention relates to a ring rolling apparatus according to the preamble of independent claim 1.
  • a known variant for producing rings is first to forge a ring blank, which is then further processed by ring rolling.
  • the ring blank is mounted around a mandrel and then rolled between the mandrel and a forming roll.
  • the thickness of the ring blank is reduced and at the same time its circumference is increased, since no material is removed.
  • the nip between the mandrel and the forming roll must be continuously reduced, which can be done for example by a displacement of the mandrel to form the forming or vice versa.
  • the forming roller is formed so that its radius increases continuously, starting from a start zone against the rolling direction.
  • a constant reduction of the roll gap occurs at a constant spacing of the mandrel, whereby the ring blank is rolled to a smaller thickness.
  • four mandrels are mounted on a turntable, so that by rotating the turntable by 90 ° each of the next mandrel is rotated with the next previously arranged around it ring blank for forming roll back into the rolling position. This rotation is done exactly when the turntable faces the start zone of the forming roll where the ring blank is not yet in contact with the forming roll.
  • the rolling of the ring blank is only then by turning the forming roller, while the turntable is no longer rotating.
  • a disadvantage of this ring rolling device is that it requires a specially shaped forming roll.
  • the rolling of the ring blank must be carried out during exactly one revolution of the forming roll and the next ring blank must be brought into the rolling position at exactly the right time by a coordinated rotation of the turntable.
  • a ring rolling apparatus comprising a roller as a pressing member and a turntable with a plurality of rotatably mounted thorns around which are mounted to be rolled ring blanks.
  • the mandrels are movable towards the pressing element every now and then.
  • a shrinking roll gap is formed between the mandrel and the pressing element, in which the ring blank is rolled.
  • the mandrels in each case engage in a conical bore in a mandrel-roll pin rotatably mounted in the turntable and are fixedly connected at the top with a second mandrel-roll pin.
  • the present invention is therefore an object of the invention to provide a ring rolling device of the type mentioned, which allows a fast and accurate feeding and rolling of ring blanks.
  • a ring rolling device for expanding a ring blank comprises a pressing element, a rotatably mounted mandrel, around which the ring blank is storable, and a rotatable revolver drum in which the mandrel is rotatably mounted.
  • the revolver drum By turning the revolver drum, the mandrel is movable towards the pressing element from time to time.
  • the turret drum is arranged relative to the pressing member so that by rotating the turret drum between the mandrel and the pressing member, a decreasing rolling gap is formed, in which the ring blank is rolled during rotation of the turret drum.
  • the revolver drum for rotatably supporting the mandrel has at least two rotatably mounted support rollers which support the mandrel in the direction of the revolver rotating axis, so that the mandrel is located between the support rollers and the pressing element during rolling.
  • the inventive ring rolling device has the advantage that both the feeding of the ring blank in the rolling position and the rolling of the ring blank by the revolver drum is rotated towards the pressing element. By this rotation, first a roll gap is formed and the ring blank is brought into contact with the pressing element and then the rolling gap is reduced, whereby the ring blank is rolled between the mandrel and the pressing element, that is, the wall thickness of the ring blank is reduced.
  • the at least two rotatably mounted support rollers enable support of the mandrel during rolling to accommodate the rolling forces over a desired mandrel length and rotation of the mandrel during rolling about its mandrel axis of rotation. In this way, a high rolling precision can be achieved. In addition, the mandrel only needs to be placed on the support rollers, which can be done very quickly.
  • the axes of rotation of the mandrel and the support rollers and the revolver rotating axis and, if the pressing member is a drive roller whose axis of rotation are preferably parallel, but this is not essential.
  • the turret drum comprises two spaced apart, rotationally rigidly interconnected, disc-like drum parts, in each of which a part of the mandrel is rotatably mounted, so that a central part of the mandrel is exposed between the two disc-like drum parts for supporting a ring blank.
  • disc-like drum parts of the mandrel can be stably and rotatably mounted on both sides of the ring blank supporting middle part.
  • the disk-like drum parts for rotatably supporting the mandrel each have at least two rotatably mounted support rollers which support the mandrel in the direction of the revolver rotation axis, so that the mandrel is located between the support rollers and the pressing element during rolling.
  • the at least two support rollers allow a support of the mandrel on both sides of the central part for receiving the rolling forces over a desired mandrel length and a rotation of the mandrel during rolling about its mandrel rotation axis.
  • each support roller has a support flange for supporting the mandrel.
  • the mandrel is then only on the support flanges, allowing for easier placement.
  • the support flanges are each arranged at one end of the support rollers and serve as lateral guides for the ring blank.
  • the ring blank can thus be stabilized during rolling without additional components.
  • the mandrel is rotatably mounted in the revolver drum in at least one rolling bearing.
  • Rolling bearings also provide good support of the mandrel for receiving rolling forces over a desired mandrel length and rotation of the mandrel during rolling about its mandrel axis of rotation.
  • Rolling and support rollers can also be combined.
  • the revolver drum has a stop for positioning the mandrel in the longitudinal direction of the mandrel. This allows accurate positioning of the mandrel and the ring blank thereon for rolling and is particularly important if the mandrel and / or the pressing element has a profiling to be transmitted to the ring blank.
  • the inventive ring rolling device on a Dornverstell noticed for adjusting the mandrel in the longitudinal direction of the mandrel.
  • This makes it possible, by retracting the mandrel, feeding a ring blank into a loading position and again pushing the mandrel and pushing through the mandrel through the present in the loading position ring blank this ring blank in a simple manner around the mandrel around or store.
  • the finished rolled ring can be removed again by withdrawing the mandrel from the mandrel.
  • the ring rolling device according to the invention preferably has a ring blank feed device with which ring blanks can be supplied individually to a point at which the mandrel can be pushed through the supplied ring blank, that is to say the loading position mentioned above. This allows together with the Dornverstell worn in a simple way, the storage or placing a ring blank around the mandrel.
  • a ring blank may be stored around a mandrel at a first station, a ring blank rolled at a second station, and a ring blank removed from a mandrel at a third station.
  • the rolling throughput can be increased significantly, that is, in a shorter time more ring blanks can be rolled into rings.
  • the ring rolling device can be attached, for example, to a cold or hot forming machine.
  • the advantage can be exploited so that the still warm ring blanks produced by the hot forming machine can be rolled directly with the ring rolling device.
  • An additional warming of the ring blanks can be omitted for a hot ring rolling.
  • inventive ring rolling devices can be used both for a hot ring rolling and a cold ring rolling.
  • cooling of the components of the rolling device may optionally be provided.
  • the inventive ring rolling device has a drive device for driving the pressing element, so that the ring blank is rotatable during rolling by the movement of the pressing element.
  • a drive device for driving the pressing element so that the ring blank is rotatable during rolling by the movement of the pressing element.
  • This makes it possible to rotate the ring blank on the rotatably mounted mandrel by means of the pressing member during rolling several times, wherein the ring blank is rolled to a smaller thickness with each rotation.
  • a greater reduction in thickness and a more uniform, material-sparing rolling can be achieved.
  • Particularly advantageous is a - depending on the size of the ring blank and the desired wall thickness reduction - three to thirty times, in particular eight to twelve times, turning of the ring blank during rolling proven.
  • the pressing element is a rotatably mounted drive roller.
  • a drive roller can, for example, be driven continuously by means of a motor and in turn transmit its rotational movement to the ring blank mounted around the mandrel as soon as it comes into contact with the drive roller.
  • the turning of the drive roller can take place continuously and at constant speed, and a return of the pressing element after rolling is dispensed with.
  • an inventive ring rolling device comprises a pressing element as a drive roller 1, which has at its periphery a rolling surface 11 which is bounded on both sides by a collar 12 and 13 respectively.
  • the collars 12 and 13 prevent during the ring rolling a lateral expansion of the ring blank 9, as best of the FIGS. 9 and 10 seen.
  • the drive roller 1 is over a Shaft 14 is rotatably mounted on a bearing plate 15 and is driven by a drive device 10.
  • the bearing plate 15 is mounted, for example via three rail gripping elements 151, 152 and 153 in the direction of a revolver rotation axis 39 adjustable above and below each of a rail 81 and 82, which in turn are firmly anchored in a machine frame 8.
  • an adjusting spindle 154 By means of an adjusting spindle 154, the bearing plate 15 and thus the drive roller 1 mounted thereon can be adjusted in the direction of the roll gap, whereby the size of the roll gap can be adjusted at its narrowest point.
  • the adjusting spindle 154 has for this purpose, for example, an external thread which engages in an internal thread in a passage 83 through the machine frame 8, through which the adjusting spindle 154 is arranged.
  • a mandrel 2 which is rotatably mounted in a revolving drum 3.
  • Fig. 2 can be seen that in the present revolving drum 3 five mandrels 2 evenly distributed, based on the revolving revolver axis 39 at an angular distance of 72 °, are rotatably mounted.
  • the turret drum 3 is rotatably mounted on the machine frame 8 via a shaft 33 and is rotated by means of a drive device 30, for example an electric drive or servomotor.
  • the ring rolling device shown has a ring blank feed device 5 on.
  • the ring blank feed device 5 is designed to supply ring blanks 9 individually to a point at which a mandrel 2 can be pushed through the supplied ring blank 9, that is to say a loading position.
  • the ring blank feed device 5 has a supply chute 51 in which a plurality of ring blanks 9 can be stored.
  • the storage chute 51 is provided at its lower end with an opening through which passes a ring blank 9 due to gravity directly to the loading position.
  • a hinged retaining element 52 which is held in a retaining position by means of a spring element 54 acting on a cam follower 53, in which it holds the ring blanks 9 in the supply shaft 51.
  • the cam follower 53 is simply acted upon by means of a control cam 55 which is rotatably mounted about the revolver rotating shaft 39 and counter to the spring force.
  • the ring rolling device has a mandrel adjusting device 4 for adjusting the mandrel 2 in the longitudinal direction of the mandrel 2. Since the bearing of the ring blank 9 around the mandrel 2 around and the removal of the rolled ring 90 from the mandrel 2 takes place at two different locations, namely on the one hand directly below the supply chute 51 and on the other hand approximately after a rotation of the revolving drum 3 by about 150 ° the Dornverstell issued 4 two separate adjusting 41 and 42 which are fixed to the machine frame 8.
  • a discharge channel 6 is arranged below the point of the ring removal in the illustrated ring rolling device.
  • Fig. 3 corresponds largely Fig. 2 , the only difference is that the revolver drum 3 in Fig. 3 rotated about 10 ° counterclockwise further than in Fig. 2 ,
  • Fig. 2 There is a first ring blank 9 in the loading position directly below the supply shaft 51 and it is just a first mandrel 2 pushed through this first ring blank 9.
  • the revolver drum 3 is rotated by about 10 ° in the counterclockwise direction.
  • the first ring blank 9 remains for the time being in the loading position directly below the supply shaft 51, but it can be seen that the first mandrel 2 has rotated by about 10 ° and now rests against the left inside of the first ring blank 9, so that he will follow this with a further rotation.
  • the second ring blank 9 has come into contact with the latter due to the rotation of the revolver drum 3 due to the reduction of the nip between the second mandrel 2 and the drive roller 1 and to a rolled smaller thickness.
  • a torque is transmitted to the ring blank 9, so that this together with the rotatably mounted second mandrel 2 to rotate about the axis of rotation of the mandrel, that is his Center axis, is brought around.
  • the rotational speeds of the drive roller 1 and the revolver drum 3 are suitably selected.
  • the multiple turning of the ring blank 9 during ring rolling enables a greater reduction in thickness and a more uniform, material-sparing rolling.
  • the mandrel adjustment device 4 comprises two separate adjustment cylinders 41 and 42 attached to the machine frame 8.
  • the adjustment cylinder 41 comprises an extendible piston 411 to which a push head 412 is attached.
  • the push head 412 pushes at the in Fig. 4 illustrated situation against a head 21 of the mandrel 2 and thus upon extension of the piston 411 the mandrel 2 in the mandrel longitudinal direction in the revolving drum 3 into where it is inserted through a located in the loading position ring blank 9.
  • the adjusting cylinder 42 comprises an extendible piston 421 to which a rear gripping head 422 is attached.
  • the Schugreifkopf 422 engages behind in the in the 4 and 5 illustrated situations, the mandrel head 21 of a further mandrel 2 and thus pulls when retracting the piston 411 this mandrel 2 in the mandrel longitudinal direction of the revolving drum 3 and thus out of the finished in this revolver drum position ring 90 out.
  • the mandrel 2 is still in the Ausgansposition in the revolving drum 3, while in Fig. 5 partially moved out of the revolving drum 3.
  • the engagement of the mandrel head 21 by the rear gripping head 422 takes place by rotating the revolver drum 3, whereby the mandrel head 21 is pushed over a rear engagement part 4220 of the rear grip head 422.
  • This rear grip part 4220 is best in Fig. 6 recognizable.
  • the mandrel 2 is not unintentionally moved out of the revolving drum 3 when turning the revolver drum 3 in the counterclockwise direction, the ring rolling device on a hold-down 40 which is fixed in a flange mounted on a machine frame 8 mounting tube 81.
  • This hold-down 40 forms a stop for the mandrel head 21, as best of Fig. 5 seen.
  • the revolver drum 3 in the illustrated embodiment two spaced apart, via a shaft 33 (see Fig. 2 ) rotatably connected to each other, disc-like drum parts 31 and 32 comprises, in each of which a part of the mandrel 2 is rotatably mounted, so that a central part of the mandrel 2 to the a ring blank 9 is mounted, between the two disc-like drum parts 31, 32 exposed.
  • a spacer ring 34 is arranged, which determines the mutual distance.
  • the drum part 32 five arranged at an angular distance of 72 ° mandrel passages 323 for the mandrels 2 are present.
  • the two disk-like drum parts 31, 32 each comprise at least two rotatably mounted support rollers 311, 312 and 321, 322 for each mandrel 2.
  • These support rollers 311, 312, 321, 322 support the respective mandrel 2 in the direction of Revolver rotary pivot axis 39 out so that the mandrel 2 is located during rolling between the support rollers 311, 312, 321, 322 and the drive roller 1.
  • Fig. 7 shows a sectional view of a mandrel 2 with mandrel head 21, which is supported by two support rollers 321, 322. It can be seen that the support rollers 321, 322, as well as the support rollers 311, 312, not shown here, are designed as rolling bearings, with inner rollers 3212 and 3222 and outer rollers 3211 and 3221st
  • the Fig. 8 to 10 show a second embodiment of the ring rolling device, in each case four support rollers support a mandrel.
  • Fig. 8 is a perspective view of four support rollers 611, 612, 621, 622, which support a mandrel 2, on which a ring blank 9 is arranged.
  • Each support roller 611, 612, 621, 622 comprises an outer bearing part 6110, 6120, 6210, 6220 fixed to the revolver drum and an inner roller 6111, 6121, 6211, 6221 rotatably disposed therein, which are provided at their opposite the support roller facing end with a support flange 6112, 6122, 6212, 6222 for supporting the mandrel 2. It can be seen that the support flanges 6112, 6122, 6212, 6222 serve as lateral guides for the ring blank 9.
  • FIGS. 9 and 10 the support rollers 611, 612, 621, 622 and further support rollers 661 and 662 are arranged in a revolver drum 603, wherein Fig. 10 a section along the line FF in Fig. 9 shows.
  • the revolver drum 603 comprises two spaced apart, rotationally rigidly interconnected, disc-like drum parts 631, 632, in each of which a part of each mandrel 2 is rotatably mounted.
  • the support rollers 661, 662 each have an outer bearing part 6610, 6620 which is fixedly connected to the drum part 631 and 632, respectively.
  • inner rollers 6611, 6621 are rotatably mounted like a roller bearing.
  • the inner rollers 6611, 6621 are provided with support flanges 6612, 6622 at their end facing the opposite support roller.
  • a stop 636 is arranged for the one end of the mandrel 2.
  • FIGS. 11 and 12 is a third embodiment of a rotatable mounting of a mandrel 702 in one Revolver drum 703 shown.
  • the revolver drum 703 comprises two spaced-apart, disk-like drum parts 731 and 732 connected in a torsionally rigid manner via a shaft 733.
  • a stop 736 for the one end of the mandrel 702 is rotatably mounted via a roller bearing 734.
  • the stopper 736 has an inner conical abutment surface 7360 against which the conically formed one end of the mandrel 702 abuts when the mandrel 702 is fully retracted into the revolver drum 703 (see FIG Fig. 12 ).
  • the stopper 736 positions the mandrel 702 both longitudinally and laterally.
  • the drum part 732 comprises a guide bush 737, in which a tubular mandrel holder 738 is adjustably guided in the mandrel longitudinal direction.
  • a tubular mandrel holder 738 In the mandrel holder 738, the end facing away from the conical end of the mandrel 702 is rotatably supported via a rolling bearing 735.
  • mandrel 702 is accurately positioned by stop 736 both longitudinally and laterally. This is particularly important when the rolling surface 11 of the drive roller 1 and / or the central part of the mandrel 702 carrying the ring blank 9 is profiled and the rolled ring is to have a specific profile.
  • the mandrel 702 has an annular bead 720, due to which the ring blank 9 is provided with an annular groove during ring rolling becomes. Thanks to the stop 736, this annular groove is produced at the right place of the ring blank 9.
  • the remaining components of the ring rolling device according to this third embodiment may be substantially as described above in connection with the first embodiment.
  • the mandrel adjusting device 4 simply engages the mandrel holder 738.
  • Fig. 13 shows a fourth embodiment of a rotatable mounting of a mandrel 802 in a revolver drum 803.
  • the revolver drum 803 comprises two spaced apart, about a shaft, not shown, rotationally rigidly interconnected disc-like drum parts 831 and 832.
  • the side guide for this end of the mandrel 802 is by means of an angled side guide member 837 provided with a passage for the mandrel 802.
  • the drum member 832 includes a guide bushing 838 and angled side guide member 839 provided with a passageway for the mandrel 802.
  • the mandrel 802 is accurately positioned both longitudinally and laterally, which in turn is important because the mandrel 802 in the present case has an annular bead 820, due to which the annular blank 9 is provided with an annular groove during ring rolling.
  • the remaining components of the ring rolling apparatus according to this fourth embodiment may be substantially as described above in connection with the first embodiment.
  • Fig. 14 shows an exemplary path-time diagram and Fig. 15 a corresponding exemplary torque-time diagram of the rotation of the revolving drum of a ring rolling device according to the invention.
  • the two diagrams show that the revolver drum initially stands still for a certain time. During this time, a ring blank 9 is in the loading position and it is pushed through a mandrel through the ring blank 9 and retracted to a possible stop in the revolver drum. The revolver drum 3 is then set in rotation and said mandrel with the ring blank 9 mounted around it is rotated towards the drive roller 1. This initially requires a rapidly increasing initial torque, which then decreases and even becomes negative until the ring blank 9 is roughly pre-positioned in front of the drive roller 1. During this time, the revolver drum rotates about a relatively large rotation angle of about 60 °.
  • the feeding of the ring blanks to the revolver drum can alternatively be done via pivotable or mounted in a conveyor chain mandrels.

Description

Die vorliegende Erfindung betrifft eine Ringwalzvorrichtung gemäss dem Oberbegriff des unabhängigen Patentanspruchs 1.The present invention relates to a ring rolling apparatus according to the preamble of independent claim 1.

Eine bekannte Variante zum Herstellen von Ringen, beispielsweise für Kugellager, besteht darin, zunächst einen Ringrohling zu Schmieden, der dann durch Ringwalzen weiterverarbeitet wird. Zum Ringwalzen wird der Ringrohling um einen Dorn herum gelagert und dann zwischen dem Dorn und einer Umformwalze gewalzt. Dabei wird die Dicke des Ringrohlings reduziert und gleichzeitig sein Umfang vergrössert, da kein Material entfernt wird. Zur Reduzierung der Dicke des Ringrohlings muss der Walzspalt zwischen dem Dorn und der Umformwalze kontinuierlich verringert werden, was beispielsweise durch eine Verschiebung des Dorns zur Umformwalze hin oder umgekehrt erfolgen kann.A known variant for producing rings, for example for ball bearings, is first to forge a ring blank, which is then further processed by ring rolling. For ring rolling, the ring blank is mounted around a mandrel and then rolled between the mandrel and a forming roll. The thickness of the ring blank is reduced and at the same time its circumference is increased, since no material is removed. To reduce the thickness of the ring blank, the nip between the mandrel and the forming roll must be continuously reduced, which can be done for example by a displacement of the mandrel to form the forming or vice versa.

Bei einer in der US 4 173 877 A offenbarten Ringwalzvorrichtung ist die Umformwalze so ausgebildet, dass sich ihr Radius ausgehend von einer Startzone entgegen der Walzdrehrichtung kontinuierlich vergrössert. Während des Walzens durch Drehen der Umformwalze erfolgt so bei konstantem Abstand des Dorns eine kontinuierliche Verkleinerung des Walzspalts, wodurch der Ringrohling zu einer kleineren Dicke gewalzt wird. Bei dieser Ringwalzvorrichtung sind vier Dorne an einem Drehtisch gelagert, so dass durch Drehen des Drehtischs um 90° jeweils der nächste Dorn mit dem nächsten zuvor darum herum angeordneten Ringrohling zur Umformwalze hin in die Walzposition gedreht wird. Dieses Drehen erfolgt genau dann, wenn dem Drehtisch die Startzone der Umformwalze zugewandt ist, wo der Ringrohling noch nicht mit der Umformwalze in Kontakt kommt. Das Walzen des Ringrohlings erfolgt erst danach durch Drehen der Umformwalze, während der Drehtisch sich nicht mehr dreht.At one in the US 4 173 877 A disclosed ring rolling apparatus, the forming roller is formed so that its radius increases continuously, starting from a start zone against the rolling direction. During rolling by rotating the forming roll, a constant reduction of the roll gap occurs at a constant spacing of the mandrel, whereby the ring blank is rolled to a smaller thickness. In this ring rolling four mandrels are mounted on a turntable, so that by rotating the turntable by 90 ° each of the next mandrel is rotated with the next previously arranged around it ring blank for forming roll back into the rolling position. This rotation is done exactly when the turntable faces the start zone of the forming roll where the ring blank is not yet in contact with the forming roll. The rolling of the ring blank is only then by turning the forming roller, while the turntable is no longer rotating.

Ein Nachteil dieser Ringwalzvorrichtung besteht darin, dass sie eine speziell geformte Umformwalze benötigt. Ausserdem muss das Walzen des Ringrohlings während genau einer Umdrehung der Umformwalze erfolgen und der nächste Ringrohling muss durch ein darauf abgestimmtes Drehen des Drehtischs genau zum richtigen Zeitpunkt in die Walzposition gebracht werden.A disadvantage of this ring rolling device is that it requires a specially shaped forming roll. In addition, the rolling of the ring blank must be carried out during exactly one revolution of the forming roll and the next ring blank must be brought into the rolling position at exactly the right time by a coordinated rotation of the turntable.

In der gattungsgemässen DE 703 436 C ist eine Ringwalzvorrichtung offenbart, die eine Walze als Presselement und einen Drehtisch mit mehreren darin drehbar gelagerten Dornen umfasst, um die herum die zu walzenden Ringrohlinge gelagert sind. Durch Drehen des Drehtischs sind die Dorne zum Presselement hin und wieder von diesem weg bewegbar. Dabei wird zwischen dem Dorn und dem Presselement ein sich verkleinernder Walzspalt gebildet, in dem der Ringrohling gewalzt wird. Die Dorne greifen unten jeweils in eine kegelige Bohrung in einem im Drehtisch drehbar gelagerten Dornwalzenzapfen ein und sind oben jeweils mit einem zweiten Dornwalzenzapfen fest verbunden.In the generic DE 703 436 C discloses a ring rolling apparatus comprising a roller as a pressing member and a turntable with a plurality of rotatably mounted thorns around which are mounted to be rolled ring blanks. By turning the turntable, the mandrels are movable towards the pressing element every now and then. In this case, a shrinking roll gap is formed between the mandrel and the pressing element, in which the ring blank is rolled. The mandrels in each case engage in a conical bore in a mandrel-roll pin rotatably mounted in the turntable and are fixedly connected at the top with a second mandrel-roll pin.

Nachteile dieser Ringwalzvorrichtung sind die relativ unpräzise Lagerung der Dorne, was zu Walzungenauigkeiten führt, und der grosse, relativ schwere Drehtisch, was den Betrieb verlangsamt.Disadvantages of this ring rolling device are the relatively imprecise mounting of the mandrels, which leads to rolling inaccuracies, and the large, relatively heavy turntable, which slows down the operation.

Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine Ringwalzvorrichtung der eingangs erwähnten Art zu schaffen, die ein schnelles und exaktes Zuführen und Walzen von Ringrohlingen ermöglicht.The present invention is therefore an object of the invention to provide a ring rolling device of the type mentioned, which allows a fast and accurate feeding and rolling of ring blanks.

Diese Aufgabe wird durch die erfindungsgemässe Ringwalzvorrichtung gelöst, wie sie im unabhängigen Patentanspruch 1 definiert ist. Besonders vorteilhafte Ausführungsvarianten der Erfindung ergeben sich aus den abhängigen Patentansprüchen.This object is achieved by the inventive ring rolling device, as defined in independent claim 1. Particularly advantageous embodiments of the invention will become apparent from the dependent claims.

Das Wesen der Erfindung besteht im Folgenden: Eine Ringwalzvorrichtung zum Aufweiten eines Ringrohlings umfasst ein Presselement, einen drehbar gelagerten Dorn, um den herum der Ringrohling lagerbar ist, und eine drehbare Revolvertrommel, in der der Dorn drehbar gelagert ist. Durch Drehen der Revolvertrommel ist der Dorn zum Presselement hin und wieder von diesem weg bewegbar. Die Revolvertrommel ist relativ zum Presselement so angeordnet, dass durch Drehen der Revolvertrommel zwischen dem Dorn und dem Presselement ein sich verkleinernder Walzspalt gebildet wird, in dem der Ringrohling während des Drehens der Revolvertrommel gewalzt wird. Erfindungsgemäss weist die Revolvertrommel zur drehbaren Lagerung des Dorns mindestens zwei drehbar gelagerte Stützrollen auf, die den Dorn in Richtung zur Revolvertrommeldrehachse hin abstützen, so dass der Dorn sich während des Walzens zwischen den Stützrollen und dem Presselement befindet.The essence of the invention consists in the following: A ring rolling device for expanding a ring blank comprises a pressing element, a rotatably mounted mandrel, around which the ring blank is storable, and a rotatable revolver drum in which the mandrel is rotatably mounted. By turning the revolver drum, the mandrel is movable towards the pressing element from time to time. The turret drum is arranged relative to the pressing member so that by rotating the turret drum between the mandrel and the pressing member, a decreasing rolling gap is formed, in which the ring blank is rolled during rotation of the turret drum. According to the invention, the revolver drum for rotatably supporting the mandrel has at least two rotatably mounted support rollers which support the mandrel in the direction of the revolver rotating axis, so that the mandrel is located between the support rollers and the pressing element during rolling.

Die erfindungsgemässe Ringwalzvorrichtung hat den Vorteil, dass sowohl das Zuführen des Ringrohlings in die Walzposition als auch das Walzen des Ringrohlings durch das Drehen der Revolvertrommel zum Presselement hin erfolgt. Durch dieses Drehen wird zunächst ein Walzspalt gebildet und der Ringrohling mit dem Presselement in Kontakt gebracht und anschliessend der Walzspalt verkleinert, wodurch der Ringrohling zwischen dem Dorn und dem Presselement gewalzt wird, das heisst die Wanddicke des Ringrohlings reduziert wird.The inventive ring rolling device has the advantage that both the feeding of the ring blank in the rolling position and the rolling of the ring blank by the revolver drum is rotated towards the pressing element. By this rotation, first a roll gap is formed and the ring blank is brought into contact with the pressing element and then the rolling gap is reduced, whereby the ring blank is rolled between the mandrel and the pressing element, that is, the wall thickness of the ring blank is reduced.

Die mindestens zwei drehbar gelagerten Stützrollen ermöglichen eine Abstützung des Dorns während des Walzens zur Aufnahme der Walzkräfte über eine gewünschte Dornlänge sowie ein Drehen des Dorns während des Walzens um seine Dorndrehachse. Auf diese Weise kann eine hohe Walzpräzision erreicht werden. Ausserdem braucht der Dorn nur auf die Stützrollen aufgesetzt zu werden, was sehr schnell erfolgen kann.The at least two rotatably mounted support rollers enable support of the mandrel during rolling to accommodate the rolling forces over a desired mandrel length and rotation of the mandrel during rolling about its mandrel axis of rotation. In this way, a high rolling precision can be achieved. In addition, the mandrel only needs to be placed on the support rollers, which can be done very quickly.

Die Drehachsen des Dorns und der Stützrollen sowie die Revolvertrommeldrehachse und, falls das Presselement eine Triebwalze ist, dessen Drehachse sind vorzugsweise parallel, dies ist aber nicht unbedingt notwendig.The axes of rotation of the mandrel and the support rollers and the revolver rotating axis and, if the pressing member is a drive roller whose axis of rotation are preferably parallel, but this is not essential.

Vorzugsweise umfasst bei der erfindungsgemässen Ringwalzvorrichtung die Revolvertrommel zwei voneinander beabstandete, drehstarr miteinander verbundene, scheibenartige Trommelteile, in denen je ein Teil des Dorns drehbar gelagert ist, so dass ein Mittelteil des Dorns zwischen den beiden scheibenartigen Trommelteilen zur Lagerung eines Ringrohlings freiliegt. Durch die beiden drehstarr miteinander verbundenen, scheibenartigen Trommelteile kann der Dorn auf beiden Seiten des den Ringrohling lagernden Mittelteils stabil und gleichzeitig drehbar gelagert werden.Preferably, in the ring rolling apparatus according to the invention, the turret drum comprises two spaced apart, rotationally rigidly interconnected, disc-like drum parts, in each of which a part of the mandrel is rotatably mounted, so that a central part of the mandrel is exposed between the two disc-like drum parts for supporting a ring blank. By the two rotatably connected to each other, disc-like drum parts of the mandrel can be stably and rotatably mounted on both sides of the ring blank supporting middle part.

Bei einer vorteilhaften Ausführungsvariante weisen die scheibenartigen Trommelteile zur drehbaren Lagerung des Dorns je mindestens zwei drehbar gelagerte Stützrollen auf, die den Dorn in Richtung zur Revolvertrommeldrehachse hin abstützen, so dass der Dorn sich während des Walzens zwischen den Stützrollen und dem Presselement befindet. Die je mindestens zwei Stützrollen ermöglichen eine Abstützung des Dorns beidseits des Mittelteils zur Aufnahme der Walzkräfte über eine gewünschte Dornlänge sowie ein Drehen des Dorns während des Walzens um seine Dorndrehachse.In an advantageous embodiment variant, the disk-like drum parts for rotatably supporting the mandrel each have at least two rotatably mounted support rollers which support the mandrel in the direction of the revolver rotation axis, so that the mandrel is located between the support rollers and the pressing element during rolling. The at least two support rollers allow a support of the mandrel on both sides of the central part for receiving the rolling forces over a desired mandrel length and a rotation of the mandrel during rolling about its mandrel rotation axis.

Mit Vorteil weist jede Stützrolle einen Stützflansch zur Abstützung des Dorns auf. Der Dorn liegt dann nur auf den Stützflanschen auf, was ein einfacheres Aufsetzen ermöglicht.Advantageously, each support roller has a support flange for supporting the mandrel. The mandrel is then only on the support flanges, allowing for easier placement.

Vorzugsweise sind die Stützflansche jeweils an einem Ende der Stützrollen angeordnet und dienen als seitliche Führungen für den Ringrohling. Der Ringrohling kann so während des Walzens ohne zusätzliche Bauteile stabilisiert werden.Preferably, the support flanges are each arranged at one end of the support rollers and serve as lateral guides for the ring blank. The ring blank can thus be stabilized during rolling without additional components.

Bei einer weiteren vorteilhaften Ausführungsvariante ist der Dorn in der Revolvertrommel in mindestens einem Wälzlager drehbar gelagert. Wälzlager ermöglichen ebenfalls eine gute Abstützung des Dorns zur Aufnahme der Walzkräfte über eine gewünschte Dornlänge sowie ein Drehen des Dorns während des Walzens um seine Dorndrehachse.In a further advantageous embodiment, the mandrel is rotatably mounted in the revolver drum in at least one rolling bearing. Rolling bearings also provide good support of the mandrel for receiving rolling forces over a desired mandrel length and rotation of the mandrel during rolling about its mandrel axis of rotation.

Wälzlager und Stützrollen können auch miteinander kombiniert werden. Insbesondere ist es möglich, auf der einen Seite des Dorns ein Wälzlager und auf der anderen Seite Stützrollen vorzusehen.Rolling and support rollers can also be combined. In particular, it is possible to provide a roller bearing on one side of the mandrel and support rollers on the other side.

Vorzugsweise weist die Revolvertrommel einen Anschlag zur Positionierung des Dorns in Längsrichtung des Dorns auf. Dies ermöglicht eine genaue Positionierung des Dorns und des darauf angeordneten Ringrohlings für das Walzen und ist insbesondere dann von Bedeutung, wenn der Dorn und/oder das Presselement eine Profilierung aufweist, die auf den Ringrohling übertragen werden soll.Preferably, the revolver drum has a stop for positioning the mandrel in the longitudinal direction of the mandrel. This allows accurate positioning of the mandrel and the ring blank thereon for rolling and is particularly important if the mandrel and / or the pressing element has a profiling to be transmitted to the ring blank.

Mit Vorteil weist die erfindungsgemässe Ringwalzvorrichtung eine Dornverstelleinrichtung zum Verstellen des Dorns in Längsrichtung des Dorns auf. Dies ermöglicht es, durch Zurückziehen des Dorns, Zuführen eines Ringrohlings in eine Ladeposition und wieder Vorstossen des Dorns und Durchstecken des Dorns durch den sich in der Ladeposition befindlichen Ringrohling diesen Ringrohling auf einfache Weise um den Dorn herum anzuordnen bzw. zu lagern. Umgekehrt kann mit derselben oder einer weiteren Dornverstelleinrichtung der fertig gewalzte Ring durch Zurückziehen des Dorns wieder vom Dorn entfernt werden.Advantageously, the inventive ring rolling device on a Dornverstelleinrichtung for adjusting the mandrel in the longitudinal direction of the mandrel. This makes it possible, by retracting the mandrel, feeding a ring blank into a loading position and again pushing the mandrel and pushing through the mandrel through the present in the loading position ring blank this ring blank in a simple manner around the mandrel around or store. Conversely, with the same or a further mandrel adjustment device, the finished rolled ring can be removed again by withdrawing the mandrel from the mandrel.

Vorzugsweise weist die erfindungsgemässe Ringwalzvorrichtung eine Ringrohlingzuführeinrichtung auf, mit welcher Ringrohlinge einzeln einer Stelle zuführbar sind, an der der Dorn durch den zugeführten Ringrohling durchsteckbar ist, das heisst der oben genannten Ladeposition. Dies ermöglicht zusammen mit der Dornverstelleinrichtung auf einfache Weise das Lagern bzw. Anordnen eines Ringrohlings um den Dorn herum.The ring rolling device according to the invention preferably has a ring blank feed device with which ring blanks can be supplied individually to a point at which the mandrel can be pushed through the supplied ring blank, that is to say the loading position mentioned above. This allows together with the Dornverstelleinrichtung in a simple way, the storage or placing a ring blank around the mandrel.

Mit Vorteil sind in der Revolvertrommel mehrere Dorne drehbar gelagert. Dadurch können gleichzeitig an verschiedenen Stationen verschiedene Verfahren ablaufen. Beispielsweise kann an einer ersten Station ein Ringrohling um einen Dorn herum gelagert werden, an einer zweiten Station ein Ringrohling gewalzt werden und an einer dritten Station ein Ringrohling von einem Dorn entfernt werden. Der Walzdurchsatz kann so erheblich erhöht werden, das heisst in kürzerer Zeit können mehr Ringrohlinge zu Ringen gewalzt werden.Advantageously, several mandrels are rotatably mounted in the revolver drum. As a result, different methods can run simultaneously at different stations. For example, a ring blank may be stored around a mandrel at a first station, a ring blank rolled at a second station, and a ring blank removed from a mandrel at a third station. The rolling throughput can be increased significantly, that is, in a shorter time more ring blanks can be rolled into rings.

Aufgrund des höheren Walzdurchsatzes wird ein Ringwalzen im Takt des Herstellens von Ringrohlingen möglich und die Ringwalzvorrichtung kann beispielsweise an eine Kalt- oder Warmumformmaschine angegliedert werden. Bei einem Angliedern an eine Warmumformmaschine kann so der Vorteil ausgenutzt werden, dass direkt die von der Warmumformmaschine hergestellten, noch warmen Ringrohlinge mit der Ringwalzvorrichtung gewalzt werden können. Ein zusätzliches Aufwärmen der Ringrohlinge kann so für ein Warm-Ringwalzen entfallen. Grundsätzlich ist aber ein vorgängiges Aufwärmen der Ringrohlinge vor dem Ringwalzen möglich und erfindungsgemässe Ringwalzvorrichtungen sind sowohl für ein Warm-Ringwalzen als auch ein Kalt-Ringwalzen einsetzbar.Due to the higher rolling throughput ring rolling is possible in the cycle of producing ring blanks and the ring rolling device can be attached, for example, to a cold or hot forming machine. When attached to a hot forming machine, the advantage can be exploited so that the still warm ring blanks produced by the hot forming machine can be rolled directly with the ring rolling device. An additional warming of the ring blanks can be omitted for a hot ring rolling. In principle, however, a preliminary warming of the ring blanks before ring rolling is possible and inventive ring rolling devices can be used both for a hot ring rolling and a cold ring rolling.

Beim Warm-Ringwalzen kann gegebenenfalls eine Kühlung der Komponenten der Walzeinrichtung, wie z.B. Dorn, Presselement, Triebwalze etc., vorgesehen sein.During hot ring rolling, cooling of the components of the rolling device, such as, for example, mandrel, pressing element, drive roller, etc., may optionally be provided.

Vorzugsweise weist die erfindungsgemässe Ringwalzvorrichtung eine Antriebseinrichtung zum Antreiben des Presselements auf, so dass der Ringrohling während des Walzens durch die Bewegung des Presselements drehbar ist. Dies ermöglicht es, den Ringrohling auf dem drehbar gelagerten Dorn mit Hilfe des Presselements während des Walzens mehrmals zu drehen, wobei der Ringrohling bei jeder Drehung zu einer kleineren Dicke gewalzt wird. Auf diese Weise kann eine grössere Dickenreduktion und ein gleichmässigeres, materialschonenderes Walzen erreicht werden. Als besonders vorteilhaft hat sich ein - abhängig von der Grösse des Ringrohlings und der angestrebten Wanddickenreduktion - drei- bis dreissigmaliges, insbesondere acht- bis zwölfmaliges, Drehen des Ringrohlings während des Walzens erwiesen.Preferably, the inventive ring rolling device has a drive device for driving the pressing element, so that the ring blank is rotatable during rolling by the movement of the pressing element. This makes it possible to rotate the ring blank on the rotatably mounted mandrel by means of the pressing member during rolling several times, wherein the ring blank is rolled to a smaller thickness with each rotation. In this way, a greater reduction in thickness and a more uniform, material-sparing rolling can be achieved. Particularly advantageous is a - depending on the size of the ring blank and the desired wall thickness reduction - three to thirty times, in particular eight to twelve times, turning of the ring blank during rolling proven.

Mit Vorteil ist das Presselement eine drehbar gelagerte Triebwalze. Eine solche Triebwalze kann beispielsweise mittels eines Motors kontinuierlich angetrieben werden und ihrerseits ihre Drehbewegung auf den um den Dorn herum gelagerten Ringrohling übertragen, sobald dieser mit der Triebwalze in Kontakt kommt. Im Vergleich zu einem linearen Presselement, welches bei der erfindungsgemässen Ringwalzvorrichtung auch denkbar wäre, kann das Drehen der Triebwalze kontinuierlich und mit konstanter Geschwindigkeit erfolgen, ein wieder Zurückstellen des Presselements nach dem Walzen entfällt.Advantageously, the pressing element is a rotatably mounted drive roller. Such a drive roller can, for example, be driven continuously by means of a motor and in turn transmit its rotational movement to the ring blank mounted around the mandrel as soon as it comes into contact with the drive roller. Compared to a linear pressing element, which would also be conceivable in the case of the ring rolling device according to the invention, the turning of the drive roller can take place continuously and at constant speed, and a return of the pressing element after rolling is dispensed with.

Im Folgenden wird die erfindungsgemässe Ringwalzvorrichtung unter Bezugnahme auf die beigefügten Zeichnungen anhand von Ausführungsbeispielen detaillierter beschrieben. Es zeigen:

Fig. 1 -
eine Perspektivansicht eines Ausführungsbeispiels einer erfindungsgemässen Ringwalzvorrichtung;
Fig. 2 -
einen Schnitt durch die Ringwalzvorrichtung von Fig. 1 kurz vor dem Walzen eines Ringrohlings;
Fig. 3 -
einen Schnitt durch die Ringwalzvorrichtung von Fig. 1 analog Fig. 2, jedoch während des Walzens eines Ringrohlings;
Fig. 4-6 -
verschiedene perspektivische Detailansichten von Teilen der Ringwalzvorrichtung von Fig. 1;
Fig. 7 -
eine Schnittansicht eines Dorns und zweier Stützrollen der Ringwalzvorrichtung von Fig. 1;
Fig. 8 -
ein zweites Ausführungsbeispiel von vier Stützrollen, die einen Dorn abstützen;
Fig. 9 -
Stützrollen und Dorne gemäss Fig. 8 in einer Revolvertrommel;
Fig. 10 -
einen Schnitt gemäss der Linie F-F in Fig. 9;
Fig. 11 -
ein drittes Ausführungsbeispiel einer drehbaren Lagerung eines Dorns mit aus einer Lagerseite herausgezogenem Dorn;
Fig. 12 -
die Dornlagerung von Fig. 11 mit beidseitig drehbar gelagertem Dorn;
Fig. 13 -
ein viertes Ausführungsbeispiel einer drehbaren Lagerung eines Dorns;
Fig. 14 -
ein beispielhaftes Weg-Zeit-Diagramm der Drehung der Revolvertrommel einer erfindungsgemässen Ringwalzvorrichtung; und
Fig. 15 -
ein beispielhaftes Drehmoment-Zeit-Diagramm der Drehung der Revolvertrommel gemäss Fig. 14.
In the following, the ring rolling device according to the invention will be described in more detail with reference to the attached drawings by means of exemplary embodiments. Show it:
Fig. 1 -
a perspective view of an embodiment of an inventive ring rolling device;
Fig. 2 -
a section through the ring rolling device of Fig. 1 just before rolling a ring blank;
Fig. 3 -
a section through the ring rolling device of Fig. 1 analogous Fig. 2 but during rolling of a ring blank;
Fig. 4-6 -
various perspective detail views of parts of the ring rolling device of Fig. 1 ;
Fig. 7 -
a sectional view of a mandrel and two support rollers of the ring rolling device of Fig. 1 ;
Fig. 8 -
a second embodiment of four support rollers which support a mandrel;
Fig. 9 -
Support rollers and mandrels according to Fig. 8 in a revolver drum;
Fig. 10 -
a section along the line FF in Fig. 9 ;
Fig. 11 -
a third embodiment of a rotatable mounting of a mandrel with pulled out of a bearing side mandrel;
Fig. 12 -
the mandrel storage of Fig. 11 with both sides rotatably mounted mandrel;
Fig. 13 -
a fourth embodiment of a rotatable mounting of a mandrel;
Fig. 14 -
an exemplary path-time diagram of the rotation of the revolving drum of a ring rolling device according to the invention; and
Fig. 15 -
an exemplary torque-time diagram of the rotation of the revolver drum according to Fig. 14 ,

Für die nachstehende Beschreibung gilt die folgende Festlegung: Sind in einer Figur zum Zweck zeichnerischer Eindeutigkeit Bezugszeichen angegeben, aber im unmittelbar zugehörigen Beschreibungsteil nicht erwähnt, so wird auf deren Erläuterung in vorangehenden oder nachfolgenden Beschreibungsteilen verwiesen. Umgekehrt sind zur Vermeidung zeichnerischer Überladung für das unmittelbare Verständnis weniger relevante Bezugszeichen nicht in allen Figuren eingetragen. Hierzu wird auf die jeweils übrigen Figuren verwiesen.The following definition applies to the following description: If reference signs have been given in a figure for the purpose of clarity of drawing, but are not mentioned in the directly related part of the description, reference is made to their explanation in the preceding or following parts of the description. Conversely, less relevant reference numerals are not included in all figures to avoid overcharging graphic for the immediate understanding. For this purpose, reference is made to the other figures.

Das in den Fig. 1 und 2 dargestellte Ausführungsbeispiel einer erfindungsgemässen Ringwalzvorrichtung umfasst als Presselement eine Triebwalze 1, die an ihrem Umfang eine Walzfläche 11 aufweist, welche beidseits durch einen Kragen 12 bzw. 13 begrenzt ist. Die Kragen 12 bzw. 13 verhindern während des Ringwalzens ein seitliches Ausdehnen des Ringrohlings 9, wie am besten aus den Fig. 9 und 10 ersichtlich. Die Triebwalze 1 ist über eine Welle 14 an einer Lagerplatte 15 drehbar gelagert und wird mittels einer Antriebseinrichtung 10 angetrieben.That in the Fig. 1 and 2 illustrated embodiment of an inventive ring rolling device comprises a pressing element as a drive roller 1, which has at its periphery a rolling surface 11 which is bounded on both sides by a collar 12 and 13 respectively. The collars 12 and 13 prevent during the ring rolling a lateral expansion of the ring blank 9, as best of the FIGS. 9 and 10 seen. The drive roller 1 is over a Shaft 14 is rotatably mounted on a bearing plate 15 and is driven by a drive device 10.

Die Lagerplatte 15 ist beispielsweise über drei Schienengreifelemente 151, 152 und 153 in Richtung einer Revolvertrommeldrehachse 39 verstellbar oben und unten an je einer Schiene 81 bzw. 82 angebracht, die ihrerseits in einem Maschinenrahmen 8 fest verankert sind. Mittels einer Verstellspindel 154 kann die Lagerplatte 15 und damit die daran gelagerte Triebwalze 1 in Richtung Walzspalt verstellt werden, wodurch die Grösse des Walzspalts an seiner engsten Stelle eingestellt werden kann. Die Verstellspindel 154 weist zu diesem Zweck beispielsweise ein Aussengewinde auf, das in ein Innengewinde in einem Durchgang 83 durch den Maschinenrahmen 8 eingreift, durch den hindurch die Verstellspindel 154 angeordnet ist.The bearing plate 15 is mounted, for example via three rail gripping elements 151, 152 and 153 in the direction of a revolver rotation axis 39 adjustable above and below each of a rail 81 and 82, which in turn are firmly anchored in a machine frame 8. By means of an adjusting spindle 154, the bearing plate 15 and thus the drive roller 1 mounted thereon can be adjusted in the direction of the roll gap, whereby the size of the roll gap can be adjusted at its narrowest point. The adjusting spindle 154 has for this purpose, for example, an external thread which engages in an internal thread in a passage 83 through the machine frame 8, through which the adjusting spindle 154 is arranged.

Beim Ringwalzen wird der Ringrohling 9 zwischen der Triebwalze 1 und einem Dorn 2 gewalzt, der in einer Revolvertrommel 3 drehbar gelagert ist. Fig. 2 kann entnommen werden, dass in der vorliegenden Revolvertrommel 3 fünf Dorne 2 gleichmässig verteilt, bezogen auf die Revolvertrommeldrehachse 39 in einem Winkelabstand von 72°, drehbar gelagert sind. Die Revolvertrommel 3 ist über eine Welle 33 am Maschinenrahmen 8 drehbar gelagert und wird mittels einer Antriebseinrichtung 30, beispielsweise ein elektrischer Antrieb bzw. Servomotor, gedreht.When ring rolling the ring blank 9 is rolled between the drive roller 1 and a mandrel 2, which is rotatably mounted in a revolving drum 3. Fig. 2 can be seen that in the present revolving drum 3 five mandrels 2 evenly distributed, based on the revolving revolver axis 39 at an angular distance of 72 °, are rotatably mounted. The turret drum 3 is rotatably mounted on the machine frame 8 via a shaft 33 and is rotated by means of a drive device 30, for example an electric drive or servomotor.

Zur Zuführung von Ringrohlingen 9 zu den Dornen 2 in der Revolvertrommel 3 weist die dargestellte Ringwalzvorrichtung eine Ringrohlingzuführeinrichtung 5 auf. Die Ringrohlingzuführeinrichtung 5 ist ausgebildet, um Ringrohlinge 9 einzeln einer Stelle zuzuführen, an der ein Dorn 2 durch den zugeführten Ringrohling 9 durchsteckbar ist, das heisst einer Ladeposition. Die Ringrohlingzuführeinrichtung 5 weist einen Vorratsschacht 51 auf, in dem mehrere Ringrohlinge 9 speicherbar sind. Der Vorratsschacht 51 ist an seinem unteren Ende mit einer Öffnung versehen, durch die hindurch ein Ringrohling 9 aufgrund der Schwerkraft direkt zur Ladeposition gelangt. Um zu verhindern, dass Ringrohlinge 9 unkontrolliert in Richtung Ladeposition fallen, ist ein gelenkig angeordnetes Rückhalteelement 52 vorhanden, das mittels eines auf eine Kurvenrolle 53 wirkenden Federelements 54 in einer Rückhalteposition gehalten wird, in der es die Ringrohlinge 9 im Vorratsschacht 51 hält. Zum Freigeben eines einzelnen Ringrohlings 9 wird mittels einer um die Revolvertrommeldrehachse 39 drehbar angeordneten Steuerkurve 55 einfach entgegen der Federkraft auf die Kurvenrolle 53 eingewirkt.For feeding ring blanks 9 to the spikes 2 in the revolving drum 3, the ring rolling device shown has a ring blank feed device 5 on. The ring blank feed device 5 is designed to supply ring blanks 9 individually to a point at which a mandrel 2 can be pushed through the supplied ring blank 9, that is to say a loading position. The ring blank feed device 5 has a supply chute 51 in which a plurality of ring blanks 9 can be stored. The storage chute 51 is provided at its lower end with an opening through which passes a ring blank 9 due to gravity directly to the loading position. In order to prevent ring blanks 9 from falling uncontrollably in the direction of the loading position, there is a hinged retaining element 52 which is held in a retaining position by means of a spring element 54 acting on a cam follower 53, in which it holds the ring blanks 9 in the supply shaft 51. In order to release a single ring blank 9, the cam follower 53 is simply acted upon by means of a control cam 55 which is rotatably mounted about the revolver rotating shaft 39 and counter to the spring force.

Um einen Ringrohling 9 um einen Dorn 2 herum lagern und später einen gewalzten Ring 90 wieder vom Dorn 2 entfernen zu können, weist die Ringwalzvorrichtung eine Dornverstelleinrichtung 4 zum Verstellen des Dorns 2 in Längsrichtung des Dorns 2 auf. Da das Lagern des Ringrohlings 9 um den Dorn 2 herum und das Entfernen des gewalzten Rings 90 vom Dorn 2 an zwei verschiedenen Stellen erfolgt, nämlich einerseits direkt unterhalb des Vorratsschachts 51 und andererseits etwa nach einer Drehung der Revolvertrommel 3 um ca. 150°, umfasst die Dornverstelleinrichtung 4 zwei separate Verstellzylinder 41 und 42, die am Maschinenrahmen 8 befestigt sind.To store a ring blank 9 around a mandrel 2 and later to be able to remove a rolled ring 90 from the mandrel 2 again, the ring rolling device has a mandrel adjusting device 4 for adjusting the mandrel 2 in the longitudinal direction of the mandrel 2. Since the bearing of the ring blank 9 around the mandrel 2 around and the removal of the rolled ring 90 from the mandrel 2 takes place at two different locations, namely on the one hand directly below the supply chute 51 and on the other hand approximately after a rotation of the revolving drum 3 by about 150 ° the Dornverstelleinrichtung 4 two separate adjusting 41 and 42 which are fixed to the machine frame 8.

Zur Abführung des gewalzten Rings 90 nach der Entfernung vom Dorn 2 ist bei der dargestellten Ringwalzvorrichtung ein Abführkanal 6 unterhalb der Stelle der Ringentfernung angeordnet.For the removal of the rolled ring 90 after removal from the mandrel 2, a discharge channel 6 is arranged below the point of the ring removal in the illustrated ring rolling device.

Fig. 3 entspricht weitgehend Fig. 2, der Unterschied besteht nur darin, dass die Revolvertrommel 3 in Fig. 3 etwa 10° im Gegenuhrzeigersinn weiter gedreht ist als in Fig. 2. Fig. 3 corresponds largely Fig. 2 , the only difference is that the revolver drum 3 in Fig. 3 rotated about 10 ° counterclockwise further than in Fig. 2 ,

In Fig. 2 befindet sich ein erster Ringrohling 9 in der Ladeposition direkt unterhalb des Vorratsschachts 51 und es wird gerade ein erster Dorn 2 durch diesen ersten Ringrohling 9 durchgesteckt. Ein zweiter Ringrohling 9, der um einen zweiten Dorn 2 herum gelagert ist, welcher sich in einem Winkelabstand von 72° zum ersten Dorn 2 befindet, steht kurz vor dem Kontakt mit der Triebwalze 1, ist also noch nicht gewalzt worden.In Fig. 2 There is a first ring blank 9 in the loading position directly below the supply shaft 51 and it is just a first mandrel 2 pushed through this first ring blank 9. A second ring blank 9, which is mounted around a second mandrel 2, which is located at an angular distance of 72 ° to the first mandrel 2, is close to the contact with the drive roller 1, so has not yet been rolled.

Um zu der in Fig. 3 dargestellten Situation zu gelangen, wird die Revolvertrommel 3 um ca. 10° im Gegenuhrzeigersinn gedreht. Dabei verbleibt der erste Ringrohling 9 vorerst noch in der Ladeposition direkt unterhalb des Vorratsschachts 51, es ist aber erkennbar, dass sich der erste Dorn 2 um ca. 10° gedreht hat und nun an der linken Innenseite des ersten Ringrohlings 9 anliegt, so dass er diesen bei einem Weiterdrehen mitziehen wird.To go to the in Fig. 3 to reach the situation shown, the revolver drum 3 is rotated by about 10 ° in the counterclockwise direction. In this case, the first ring blank 9 remains for the time being in the loading position directly below the supply shaft 51, but it can be seen that the first mandrel 2 has rotated by about 10 ° and now rests against the left inside of the first ring blank 9, so that he will follow this with a further rotation.

Der zweite Ringrohling 9 ist durch das Drehen der Revolvertrommel 3 aufgrund der Verkleinerung des Walzspalts zwischen dem zweiten Dorn 2 und der Triebwalze 1 mit letzterer in Kontakt gekommen und zu einer geringeren Dicke gewalzt worden. Durch den Kontakt mit der sich vorzugsweise mit konstanter Geschwindigkeit drehenden, durch die Antriebseinrichtung 10 angetriebenen Triebwalze 1 wird auf den Ringrohling 9 ein Drehmoment übertragen, so dass dieser zusammen mit dem drehbar gelagerten zweiten Dorn 2 ins Drehen um die Drehachse des Dorns, das heisst seine Mittelachse, herum gebracht wird. Als besonders vorteilhaft hat sich ein - abhängig von der Grösse des Ringrohlings und der angestrebten Wanddickenreduktion - drei- bis dreissigmaliges, insbesondere acht- bis zwölfmaliges, bevorzugt ca. zehnmaliges, Drehen des Ringrohlings während des Walzens erwiesen. Um dies zu erreichen, werden die Drehgeschwindigkeiten der Triebwalze 1 und der Revolvertrommel 3 geeignet gewählt. Das mehrfache Drehen des Ringrohlings 9 während des Ringwalzens ermöglicht eine grössere Dickenreduktion und ein gleichmässigeres, materialschonenderes Walzen.The second ring blank 9 has come into contact with the latter due to the rotation of the revolver drum 3 due to the reduction of the nip between the second mandrel 2 and the drive roller 1 and to a rolled smaller thickness. By contact with the preferably constant-speed rotating, driven by the drive means 10 drive roller 1, a torque is transmitted to the ring blank 9, so that this together with the rotatably mounted second mandrel 2 to rotate about the axis of rotation of the mandrel, that is his Center axis, is brought around. Depending on the size of the ring blank and the desired wall thickness reduction, it has proven to be particularly advantageous to rotate the ring blank during rolling three to thirty times, in particular eight to twelve times, preferably approximately ten times. To achieve this, the rotational speeds of the drive roller 1 and the revolver drum 3 are suitably selected. The multiple turning of the ring blank 9 during ring rolling enables a greater reduction in thickness and a more uniform, material-sparing rolling.

In den Fig. 4 und 5 ist die Dornverstelleinrichtung 4 detaillierter dargestellt. Wie bereits weiter oben beschrieben, umfasst die Dornverstelleinrichtung 4 zwei separate, am Maschinenrahmen 8 befestigte Verstellzylinder 41 und 42. Der Verstellzylinder 41 umfasst einen ausfahrbaren Kolben 411, an dem ein Stosskopf 412 befestigt ist. Der Stosskopf 412 stösst bei der in Fig. 4 dargestellten Situation gegen einen Kopf 21 des Dorns 2 und somit beim Ausfahren des Kolbens 411 den Dorn 2 in Dornlängsrichtung in die Revolvertrommel 3 hinein, wo er durch einen sich in der Ladeposition befindlichen Ringrohling 9 gesteckt wird.In the 4 and 5 the mandrel 4 is shown in more detail. As already described above, the mandrel adjustment device 4 comprises two separate adjustment cylinders 41 and 42 attached to the machine frame 8. The adjustment cylinder 41 comprises an extendible piston 411 to which a push head 412 is attached. The push head 412 pushes at the in Fig. 4 illustrated situation against a head 21 of the mandrel 2 and thus upon extension of the piston 411 the mandrel 2 in the mandrel longitudinal direction in the revolving drum 3 into where it is inserted through a located in the loading position ring blank 9.

Der Verstellzylinder 42 umfasst einen ausfahrbaren Kolben 421, an dem ein Hintergreifkopf 422 befestigt ist. Der Hintergreifkopf 422 hintergreift bei den in den Fig. 4 und 5 dargestellten Situationen den Dornkopf 21 eines weiteren Dorns 2 und zieht somit beim Einfahren des Kolbens 411 diesen Dorn 2 in Dornlängsrichtung aus der Revolvertrommel 3 und damit auch aus dem in dieser Revolvertrommelposition fertig gewalzten Ring 90 heraus. In Fig. 4 befindet sich der Dorn 2 noch in der Ausgansposition in der Revolvertrommel 3, während er in Fig. 5 teilweise aus der Revolvertrommel 3 herausgefahren ist. Das Hintergreifen des Dornkopfs 21 durch den Hintergreifkopf 422 erfolgt durch das Drehen der Revolvertrommel 3, wodurch der Dornkopf 21 über ein Hintergreifteil 4220 des Hintergreifkopfs 422 geschoben wird. Dieses Hintergreifteil 4220 ist an besten in Fig. 6 erkennbar.The adjusting cylinder 42 comprises an extendible piston 421 to which a rear gripping head 422 is attached. The Hintergreifkopf 422 engages behind in the in the 4 and 5 illustrated situations, the mandrel head 21 of a further mandrel 2 and thus pulls when retracting the piston 411 this mandrel 2 in the mandrel longitudinal direction of the revolving drum 3 and thus out of the finished in this revolver drum position ring 90 out. In Fig. 4 the mandrel 2 is still in the Ausgansposition in the revolving drum 3, while in Fig. 5 partially moved out of the revolving drum 3. The engagement of the mandrel head 21 by the rear gripping head 422 takes place by rotating the revolver drum 3, whereby the mandrel head 21 is pushed over a rear engagement part 4220 of the rear grip head 422. This rear grip part 4220 is best in Fig. 6 recognizable.

Damit der Dorn 2 beim Drehen der Revolvertrommel 3 in Gegenuhrzeigerrichtung nicht unbeabsichtigt wieder aus der Revolvertrommel 3 herausbewegt wird, weist die Ringwalzvorrichtung einen Niederhalter 40 auf, der flanschartig um ein am Maschinenrahmen 8 befestigtes Montagerohr 81 befestigt ist. Dieser Niederhalter 40 bildet einen Anschlag für den Dornkopf 21, wie am besten aus Fig. 5 ersichtlich.Thus, the mandrel 2 is not unintentionally moved out of the revolving drum 3 when turning the revolver drum 3 in the counterclockwise direction, the ring rolling device on a hold-down 40 which is fixed in a flange mounted on a machine frame 8 mounting tube 81. This hold-down 40 forms a stop for the mandrel head 21, as best of Fig. 5 seen.

Aus Fig. 6 ist ersichtlich, dass die Revolvertrommel 3 beim dargestellten Ausführungsbeispiel zwei voneinander beabstandete, über eine Welle 33 (siehe Fig. 2) drehstarr miteinander verbundene, scheibenartige Trommelteile 31 und 32 umfasst, in denen je ein Teil des Dorns 2 drehbar gelagert ist, so dass ein Mittelteil des Dorns 2, um den ein Ringrohling 9 gelagert ist, zwischen den beiden scheibenartigen Trommelteilen 31, 32 freiliegt. Zwischen den beiden scheibenartigen Trommelteilen 31, 32 ist ein Abstandsring 34 angeordnet, der den gegenseitigen Abstand festlegt. Im Trommelteil 32 sind fünf in einem Winkelabstand von 72° angeordnete Dorndurchgänge 323 für die Dorne 2 vorhanden.Out Fig. 6 It can be seen that the revolver drum 3 in the illustrated embodiment, two spaced apart, via a shaft 33 (see Fig. 2 ) rotatably connected to each other, disc-like drum parts 31 and 32 comprises, in each of which a part of the mandrel 2 is rotatably mounted, so that a central part of the mandrel 2 to the a ring blank 9 is mounted, between the two disc-like drum parts 31, 32 exposed. Between the two disc-like drum parts 31, 32, a spacer ring 34 is arranged, which determines the mutual distance. In the drum part 32 five arranged at an angular distance of 72 ° mandrel passages 323 for the mandrels 2 are present.

Zur drehbaren Lagerung der Dorne 2 umfassen die beiden scheibenartigen Trommelteile 31, 32 jeweils pro Dorn 2 je mindestens zwei drehbar gelagerte Stützrollen 311, 312 bzw. 321, 322. Diese Stützrollen 311, 312, 321, 322 stützen den jeweiligen Dorn 2 in Richtung zur Revolvertrommeldrehachse 39 hin ab, so dass der Dorn 2 sich während des Walzens zwischen den Stützrollen 311, 312, 321, 322 und der Triebwalze 1 befindet.For rotatably supporting the mandrels 2, the two disk-like drum parts 31, 32 each comprise at least two rotatably mounted support rollers 311, 312 and 321, 322 for each mandrel 2. These support rollers 311, 312, 321, 322 support the respective mandrel 2 in the direction of Revolver rotary pivot axis 39 out so that the mandrel 2 is located during rolling between the support rollers 311, 312, 321, 322 and the drive roller 1.

Fig. 7 zeigt eine Schnittansicht eines Dorns 2 mit Dornkopf 21, der von zwei Stützrollen 321, 322 gestützt wird. Es ist ersichtlich, dass die Stützrollen 321, 322, wie auch die hier nicht dargestellten Stützrollen 311, 312, als Wälzlager ausgebildet sind, mit Innenrollen 3212 bzw. 3222 und Aussenrollen 3211 bzw. 3221. Fig. 7 shows a sectional view of a mandrel 2 with mandrel head 21, which is supported by two support rollers 321, 322. It can be seen that the support rollers 321, 322, as well as the support rollers 311, 312, not shown here, are designed as rolling bearings, with inner rollers 3212 and 3222 and outer rollers 3211 and 3221st

Die Fig. 8 bis 10 zeigen ein zweites Ausführungsbeispiel der Ringwalzvorrichtung, bei dem jeweils vier Stützrollen einen Dorn abstützen.The Fig. 8 to 10 show a second embodiment of the ring rolling device, in each case four support rollers support a mandrel.

Fig. 8 ist eine Perspektivansicht von vier Stützrollen 611, 612, 621, 622, die einen Dorn 2 abstützen, auf dem ein Ringrohling 9 angeordnet ist. Jede Stützrolle 611, 612, 621, 622 umfasst einen äusseren Lagerteil 6110, 6120, 6210, 6220, welcher fest mit der Revolvertrommel verbunden wird, und eine darin drehbar angeordnete Innenrolle 6111, 6121, 6211, 6221, die an ihrem der gegenüberliegenden Stützrolle zugewandten Ende mit einem Stützflansch 6112, 6122, 6212, 6222 zur Abstützung des Dorns 2 versehen sind. Es ist ersichtlich, dass die Stützflansche 6112, 6122, 6212, 6222 als seitliche Führungen für den Ringrohling 9 dienen. Fig. 8 is a perspective view of four support rollers 611, 612, 621, 622, which support a mandrel 2, on which a ring blank 9 is arranged. Each support roller 611, 612, 621, 622 comprises an outer bearing part 6110, 6120, 6210, 6220 fixed to the revolver drum and an inner roller 6111, 6121, 6211, 6221 rotatably disposed therein, which are provided at their opposite the support roller facing end with a support flange 6112, 6122, 6212, 6222 for supporting the mandrel 2. It can be seen that the support flanges 6112, 6122, 6212, 6222 serve as lateral guides for the ring blank 9.

In Fig. 9 und 10 sind die Stützrollen 611, 612, 621, 622 sowie weitere Stützrollen 661 und 662 in einer Revolvertrommel 603 angeordnet, wobei Fig. 10 einen Schnitt gemäss der Linie F-F in Fig. 9 zeigt. Die Revolvertrommel 603 umfasst zwei voneinander beabstandete, drehstarr miteinander verbundene, scheibenartige Trommelteile 631, 632, in denen jeweils ein Teil jedes Dorns 2 drehbar gelagert ist.In FIGS. 9 and 10 the support rollers 611, 612, 621, 622 and further support rollers 661 and 662 are arranged in a revolver drum 603, wherein Fig. 10 a section along the line FF in Fig. 9 shows. The revolver drum 603 comprises two spaced apart, rotationally rigidly interconnected, disc-like drum parts 631, 632, in each of which a part of each mandrel 2 is rotatably mounted.

Dem unteren Teil von Fig. 10 kann entnommen werden, dass die Stützrollen 661, 662 jeweils einen äusseren Lagerteil 6610, 6620 aufweisen, welcher fest mit dem Trommelteil 631 bzw. 632 verbunden ist. Im Innern der äusseren Lagerteile 6610, 6620 sind Innenrollen 6611, 6621 wälzlagerartig drehbar angeordnet. Die Innenrollen 6611, 6621 sind an ihrem der gegenüberliegenden Stützrolle zugewandten Ende mit Stützflanschen 6612, 6622 versehen.The lower part of Fig. 10 it can be seen that the support rollers 661, 662 each have an outer bearing part 6610, 6620 which is fixedly connected to the drum part 631 and 632, respectively. Inside the outer bearing parts 6610, 6620 inner rollers 6611, 6621 are rotatably mounted like a roller bearing. The inner rollers 6611, 6621 are provided with support flanges 6612, 6622 at their end facing the opposite support roller.

Aus dem oberen Teil von Fig. 10 ist ersichtlich, wie der Dorn 2 von den Stützflanschen 6112 und 6212 abgestützt wird. Im Trommelteil 631 ist ein Anschlag 636 für das eine Ende des Dorns 2 angeordnet.From the upper part of Fig. 10 it can be seen how the mandrel 2 is supported by the support flanges 6112 and 6212. In the drum part 631, a stop 636 is arranged for the one end of the mandrel 2.

In den Fig. 11 und 12 ist ein drittes Ausführungsbeispiel einer drehbaren Lagerung eines Dorns 702 in einer Revolvertrommel 703 dargestellt. Die Revolvertrommel 703 umfasst zwei voneinander beabstandete, über eine Welle 733 drehstarr miteinander verbundene, scheibenartige Trommelteile 731 und 732. Im Trommelteil 731 ist ein Anschlag 736 für das eine Ende des Dorns 702 über ein Wälzlager 734 drehbar gelagert. Der Anschlag 736 weist eine innenkonische Anschlagsfläche 7360 auf, an der das konisch ausgebildete eine Ende des Dorns 702 bei vollständig in die Revolvertrommel 703 eingefahrenem Dorn 702 anliegt (siehe Fig. 12). Der Anschlag 736 positioniert den Dorn 702 sowohl in Längsrichtung als auch seitlich.In the FIGS. 11 and 12 is a third embodiment of a rotatable mounting of a mandrel 702 in one Revolver drum 703 shown. The revolver drum 703 comprises two spaced-apart, disk-like drum parts 731 and 732 connected in a torsionally rigid manner via a shaft 733. In the drum part 731, a stop 736 for the one end of the mandrel 702 is rotatably mounted via a roller bearing 734. The stopper 736 has an inner conical abutment surface 7360 against which the conically formed one end of the mandrel 702 abuts when the mandrel 702 is fully retracted into the revolver drum 703 (see FIG Fig. 12 ). The stopper 736 positions the mandrel 702 both longitudinally and laterally.

Das Trommelteil 732 umfasst eine Führungsbuchse 737, in der eine rohrförmige Dornhalterung 738 in Dornlängsrichtung verstellbar geführt ist. In der Dornhalterung 738 ist das dem konischen Ende abgewandte Ende des Dorns 702 über ein Wälzlager 735 drehbar gehalten. Über die Dornhalterung 738 kann der Dorn 702 von der in Fig. 11 dargestellten herausgezogenen Position in die in Fig. 12 dargestellte eingefahrene Position und umgekehrt verstellt werden.The drum part 732 comprises a guide bush 737, in which a tubular mandrel holder 738 is adjustably guided in the mandrel longitudinal direction. In the mandrel holder 738, the end facing away from the conical end of the mandrel 702 is rotatably supported via a rolling bearing 735. About the mandrel holder 738 of the mandrel 702 of the in Fig. 11 shown pulled out position in the in Fig. 12 shown retracted position and vice versa be adjusted.

Der Vorteil dieser Art von Dornlagerung besteht darin, dass der Dorn 702 durch den Anschlag 736 sowohl in Längsrichtung als auch seitlich exakt positioniert ist. Dies ist insbesondere dann von Bedeutung, wenn die Walzfläche 11 der Triebwalze 1 und/oder der den Ringrohling 9 tragende Mittelteil des Dorns 702 profiliert ist und der gewalzte Ring ein bestimmtes Profil aufweisen soll. Im vorliegenden Fall weist der Dorn 702 eine Ringwulst 720 auf, aufgrund welcher der Ringrohling 9 beim Ringwalzen mit einer Ringnut versehen wird. Dank dem Anschlag 736 wird diese Ringnut an der richtigen Stelle des Ringrohlings 9 erzeugt.The advantage of this type of mandrel bearing is that mandrel 702 is accurately positioned by stop 736 both longitudinally and laterally. This is particularly important when the rolling surface 11 of the drive roller 1 and / or the central part of the mandrel 702 carrying the ring blank 9 is profiled and the rolled ring is to have a specific profile. In the present case, the mandrel 702 has an annular bead 720, due to which the ring blank 9 is provided with an annular groove during ring rolling becomes. Thanks to the stop 736, this annular groove is produced at the right place of the ring blank 9.

Abgesehen von der Revolvertrommel 703 und dem Dorn 702 können die übrigen Bestandteile der Ringwalzvorrichtung gemäss diesem dritten Ausführungsbeispiel im Wesentlichen wie zuvor im Zusammenhang mit dem ersten Ausführungsbeispiel beschrieben ausgebildet sein. Anstatt direkt am Dorn greift die Dornverstelleinrichtung 4 einfach an der Dornhalterung 738 an.Apart from the revolver drum 703 and the mandrel 702, the remaining components of the ring rolling device according to this third embodiment may be substantially as described above in connection with the first embodiment. Instead of directly on the mandrel, the mandrel adjusting device 4 simply engages the mandrel holder 738.

Fig. 13 zeigt ein viertes Ausführungsbeispiel einer drehbaren Lagerung eines Dorns 802 in einer Revolvertrommel 803. Die Revolvertrommel 803 umfasst zwei voneinander beabstandete, über eine nicht dargestellte Welle drehstarr miteinander verbundene, scheibenartige Trommelteile 831 und 832. Im Trommelteil 831 ist ein Längsanschlag 836 für das eine Ende des Dorns 802 fix verankert. Die Seitenführung für dieses Ende des Dorns 802 erfolgt mittels eines mit einem Durchgang für den Dorn 802 versehenen, angewinkelten Seitenführungselements 837. Fig. 13 shows a fourth embodiment of a rotatable mounting of a mandrel 802 in a revolver drum 803. The revolver drum 803 comprises two spaced apart, about a shaft, not shown, rotationally rigidly interconnected disc-like drum parts 831 and 832. In the drum part 831 is a longitudinal stop 836 for the one end of Dorns 802 fix anchored. The side guide for this end of the mandrel 802 is by means of an angled side guide member 837 provided with a passage for the mandrel 802.

Das Trommelteil 832 umfasst eine Führungsbuchse 838 und ein mit einem Durchgang für den Dorn 802 versehenes, angewinkeltes Seitenführungselement 839.The drum member 832 includes a guide bushing 838 and angled side guide member 839 provided with a passageway for the mandrel 802.

Auch bei dieser Art von Dornlagerung ist der Dorn 802 sowohl in Längsrichtung als auch seitlich exakt positioniert, was wiederum wichtig ist, da der Dorn 802 im vorliegenden Fall eine Ringwulst 820 aufweist, aufgrund welcher der Ringrohling 9 beim Ringwalzen mit einer Ringnut versehen wird.Also in this type of mandrel bearing, the mandrel 802 is accurately positioned both longitudinally and laterally, which in turn is important because the mandrel 802 in the present case has an annular bead 820, due to which the annular blank 9 is provided with an annular groove during ring rolling.

Abgesehen von der Revolvertrommel 803 und dem Dorn 802 können die übrigen Bestandteile der Ringwalzvorrichtung gemäss diesem vierten Ausführungsbeispiel im Wesentlichen wie zuvor im Zusammenhang mit dem ersten Ausführungsbeispiel beschrieben ausgebildet sein.Apart from the revolver drum 803 and the mandrel 802, the remaining components of the ring rolling apparatus according to this fourth embodiment may be substantially as described above in connection with the first embodiment.

Fig. 14 zeigt ein beispielhaftes Weg-Zeit-Diagramm und Fig. 15 ein korrespondierendes beispielhaftes Drehmoment-Zeit-Diagramm der Drehung der Revolvertrommel einer erfindungsgemässen Ringwalzvorrichtung. Fig. 14 shows an exemplary path-time diagram and Fig. 15 a corresponding exemplary torque-time diagram of the rotation of the revolving drum of a ring rolling device according to the invention.

Den beiden Diagrammen kann entnommen werden, dass die Revolvertrommel zunächst eine gewisse Zeit lang still steht. Während dieser Zeit befindet sich ein Ringrohling 9 in der Ladeposition und es wird ein Dorn durch den Ringrohling 9 durchgesteckt und bis zu einem allfälligen Anschlag in die Revolvertrommel eingefahren. Die Revolvertrommel 3 wird dann in Drehung versetzt und der genannte Dorn mit dem darum herum gelagerten Ringrohling 9 zur Triebwalze 1 hin gedreht. Dies erfordert zunächst ein schnell ansteigendes Anfangsdrehmoment, das dann abnimmt und sogar negativ wird, bis der Ringrohling 9 grob vor der Triebwalze 1 vorpositioniert ist. Während dieser Zeit dreht sich die Revolvertrommel um einen relativ grossen Drehwinkel von ca. 60°. Es erfolgt dann eine genaue Positionierung des Ringrohlings 9 mit zunächst wieder steigendem und dann sinkendem Drehmoment, die deutlich langsamer vorgenommen wird, das heisst die Drehgeschwindigkeit der Revolvertrommel ist deutlich kleiner. Sobald der Ringrohling 9 dann im Walzspalt an der Triebwalze 1 anschlägt und das eigentliche Ringwalzen beginnt, steigt das benötigte Drehmoment in sehr kurzer Zeit rapide an. Während des eigentlichen Ringwalzens nimmt das Drehmoment wieder kontinuierlich bis auf 0 ab. Danach beginnt ein neuer Zyklus.The two diagrams show that the revolver drum initially stands still for a certain time. During this time, a ring blank 9 is in the loading position and it is pushed through a mandrel through the ring blank 9 and retracted to a possible stop in the revolver drum. The revolver drum 3 is then set in rotation and said mandrel with the ring blank 9 mounted around it is rotated towards the drive roller 1. This initially requires a rapidly increasing initial torque, which then decreases and even becomes negative until the ring blank 9 is roughly pre-positioned in front of the drive roller 1. During this time, the revolver drum rotates about a relatively large rotation angle of about 60 °. It then takes place an accurate positioning of the ring blank 9 with initially rising again and then decreasing torque, which is made much slower, that is, the rotational speed of the revolver drum is much smaller. As soon as the ring blank 9 then strikes the drive roller 1 in the nip and the actual ring rolling begins, the required torque increases in a very short time Time is fast. During the actual ring rolling, the torque decreases again continuously to 0. After that, a new cycle begins.

Zu den vorbeschriebenen Ringwalzvorrichtungen sind weitere Variationen realisierbar und alle genannten Vorrichtungsmerkmale sind grundsätzlich frei kombinierbar, solange dem technisch nichts entgegensteht.To the above-described ring rolling devices further variations are feasible and all device features mentioned are basically freely combinable, as long as the technically nothing precludes.

Beispielsweise können bei grösseren Ringrohlingen und entsprechend dicken Dornen diese nur einseitig gelagert werden.For example, in larger ring blanks and correspondingly thick thorns they can be stored only on one side.

Das Zuführen der Ringrohlinge zur Revolvertrommel kann alternativ auch über schwenkbare oder über in einer Förderkette gelagerte Dorne erfolgen.The feeding of the ring blanks to the revolver drum can alternatively be done via pivotable or mounted in a conveyor chain mandrels.

Claims (13)

  1. Ring rolling device for enlarging a ring blank (9), with a press element (1), a rotatably mounted mandrel (2; 702; 802) around which the ring blank (9) can be mounted, and a rotatable revolver drum (3; 603; 703; 803), in which the mandrel (2; 702; 802) is rotatably mounted, wherein the mandrel (2; 702; 802) can be moved toward and away from the press element (1) by rotating the revolver drum (3; 603; 703; 803), wherein the revolver drum (3; 603; 703; 803) is disposed relative to the press element (1) such that, by rotating the revolver drum (3; 603; 703; 803), a decreasing roll gap is formed between the mandrel (2; 702; 802) and the press element (1), in which the ring blank (9) is rolled during rotation of the revolver drum (3; 603; 703; 803), characterized in that the revolver drum (3; 603; 703; 803) comprises at least two rotatably mounted support rollers (311, 312, 321, 322; 611, 612, 621, 622, 661, 662) for the rotatable mounting of the mandrel (2; 702; 802), which support the mandrel (2; 702; 802) in the direction of the rotation axis (39) of the revolver drum, so that the mandrel (2; 702; 802) is situated between the support rollers (311, 312, 321, 322; 611, 612, 621, 622, 661, 662) and the press element (1) during the rolling process.
  2. Ring rolling device according to Claim 1, characterized in that the revolver drum (3; 603; 703; 803) comprises two spaced, disc-like drum parts (31, 32; 631, 632; 731, 732; 831, 832), which are torsionally rigidly connected to one another and in each of which a part of the mandrel (2; 702; 802) is rotatably mounted, so that a middle part of the mandrel (2; 702; 802) between the two disc-like drum parts (31, 32; 631, 632; 731, 732; 831, 832) is exposed for mounting a ring blank (9).
  3. Ring rolling device according to Claim 2, characterized in that, for the rotatable mounting of the mandrel (2), the disc-like drum parts (31, 32; 631, 632) each comprise at least two rotatably mounted support rollers (311, 312, 321, 322; 611, 612, 621, 622, 661, 662), which support the mandrel (2) in the direction of the rotation axis (39) of the revolver drum, so that the mandrel (2; 702; 802) is situated between the support rollers (311, 312, 321, 322; 611, 612, 621 , 622, 661, 662) and the press element (1) during the rolling process.
  4. Ring rolling device according to one of Claims 1 to 3, characterized in that each support roller (611, 612, 621, 622, 661, 662) comprises a support flange (6112, 6122, 6212, 6222, 6612, 6622) for supporting the mandrel (2; 702; 802).
  5. Ring rolling device according to Claim 4, characterized in that the support flanges (6112, 6122, 6212, 6222, 6612, 6622) are respectively disposed at one end of the support rollers (611, 612, 621, 622, 661, 662) and serve as lateral guides for the ring blank (9).
  6. Ring rolling device according to one of Claims 1 to 5, characterized in that the mandrel (702) in the revolver drum (703) is rotatably mounted in at least one rolling bearing (734, 735).
  7. Ring rolling device according to one of Claims 1 to 6, characterized in that the mandrel is only mounted on one side.
  8. Ring rolling device according to one of Claims 1 to 7, characterized in that the revolver drum (3; 603; 703; 803) comprises a stop (636; 736; 836) for positioning the mandrel (2; 702; 802) in the longitudinal direction of the mandrel (2; 702; 802).
  9. Ring rolling device according to one of Claims 1 to 8, characterized in that it comprises a mandrel adjuster (4) for adjusting the mandrel (2; 702; 802) in the longitudinal direction of the mandrel (2; 702; 802).
  10. Ring rolling device according to one of Claims 1 to 9, characterized in that it comprises a ring blank feed mechanism (5), with which ring blanks (9) can be fed individually to a location in which the mandrel (2; 702; 802) can be pushed through the fed ring blank (9).
  11. Ring rolling device according to one of Claims 1 to 10, characterized in that a plurality of mandrels (2; 702; 802) are rotatably mounted in the revolver drum (3; 603; 703; 803).
  12. Ring rolling device according to one of Claims 1 to 11, characterized in that it comprises a drive mechanism (10) for driving the press element (1), so that the ring blank (9) can be rotated by the movement of the press element (1) during the rolling process.
  13. Ring rolling device according to one of Claims 1 to 12, characterized in that the press element is a rotatably mounted drive roller (1).
EP14706598.1A 2014-02-25 2014-02-25 Ring rolling device Active EP3110577B2 (en)

Applications Claiming Priority (1)

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PCT/EP2014/053655 WO2015127964A1 (en) 2014-02-25 2014-02-25 Ring rolling device

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EP3110577A1 EP3110577A1 (en) 2017-01-04
EP3110577B1 true EP3110577B1 (en) 2018-03-28
EP3110577B2 EP3110577B2 (en) 2021-03-03

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US (1) US10413963B2 (en)
EP (1) EP3110577B2 (en)
JP (1) JP6373412B2 (en)
KR (1) KR101905287B1 (en)
CN (1) CN105980083B (en)
EA (1) EA031166B1 (en)
ES (1) ES2667421T5 (en)
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DE102013202975B4 (en) 2013-02-22 2015-02-05 Korsch Ag SINGLE-SORTING DEVICE FOR SORTING TABLETS, SYSTEM WITH SUCH A SINGLE-SORTING DEVICE AND WITH A TABLETING DEVICE AND METHOD FOR VERIFYING A SINGLE-SORTING DEVICE
US10369609B2 (en) * 2014-08-29 2019-08-06 Victaulic Company Roller with compound angle flange
CN104226868B (en) * 2014-09-24 2017-01-11 武汉理工大学 Valve body composite rolling ring forming method for ball valve
EP3375541A1 (en) * 2017-03-14 2018-09-19 Forge Pat GmbH Multi-mandrel rolling mill, method for adjusting the position of the mandrels of such a rolling mill and continuous rolling method using such a rolling mill
CN107263119A (en) * 2017-07-25 2017-10-20 浙江赛赛轴承有限公司 A kind of bearing machining automatic production line
CN109483154A (en) * 2017-09-11 2019-03-19 江苏天南电力器材有限公司 A kind of production technology and equipments of U-shaped ring
KR102149757B1 (en) 2018-10-31 2020-08-31 최원중 High precision hot rolling machine for preventing forming ring core burr by hydraulic automatic operation
CN111872314B (en) * 2020-07-31 2022-03-15 烟台吉森新材料科技有限公司 Gantry type heavy expanding and forging machine set
CN115194057B (en) * 2022-09-14 2022-11-11 常州市金坛华鑫机械装备科技有限公司 Intelligent rolling mill production line

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DE1098481B (en) 1958-02-06 1961-02-02 Wagner & Co Werkzeugmaschinenf Multi-mandrel rolling mill
DE1141970B (en) 1961-01-30 1963-01-03 Wagner & Co Werkzeugmaschinenf Automatic multi-mandrel ring rolling mill
DE1972506U (en) 1967-08-09 1967-11-16 Mannesmann Meer Ag ROLLER AXIS MOUNTING FOR COLD PILGER ROLLING MILLS WITH RING ROLLERS.
DE1286497B (en) 1963-09-30 1969-01-09 Marcovitch Jacob Rolling mill for profiling ring-shaped workpieces
DE1525291A1 (en) 1964-01-10 1969-09-18 Torrington Co Bearing race, and method and device for rolling the same
US3498095A (en) 1965-03-29 1970-03-03 Rotary Profile Anstalt Profiling of annular workpieces
US4173877A (en) 1977-04-07 1979-11-13 Thyssen Industrie Ag Ring rolling machine
GB2047590A (en) 1979-04-28 1980-12-03 Thyssen Industrie Multi-mandrel ring rolling machine
JPS62244541A (en) 1986-04-16 1987-10-24 Mitsubishi Nagasaki Kiko Kk Multishaft type table mill
DE4135906A1 (en) 1991-10-31 1993-05-06 Bad Dueben Profilwalzmaschinen Gmbh, O-7282 Bad Dueben, De Rolling tool for ring-shaped workpieces - has mandrel with profiled central section and truncated cone-shaped contact faces for support rollers
DE3741006C2 (en) 1987-12-03 1995-07-27 Kyoei Seiko Co Drive device for a wheel body shaping device
DE4214861B4 (en) 1991-10-31 2004-11-11 Bad Düben Profilwalzmaschinen GmbH Tool for rolling ring-shaped workpieces

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Publication number Priority date Publication date Assignee Title
DE627721C (en) 1934-02-15 1936-03-21 Ringfeder Gmbh Ring rolling mill
DE703436C (en) 1938-06-26 1941-03-08 Adolf Kreuser G M B H Ring rolling mill with at least one main roll and mten mandrel rolls
DE1098481B (en) 1958-02-06 1961-02-02 Wagner & Co Werkzeugmaschinenf Multi-mandrel rolling mill
DE1141970B (en) 1961-01-30 1963-01-03 Wagner & Co Werkzeugmaschinenf Automatic multi-mandrel ring rolling mill
DE1286497B (en) 1963-09-30 1969-01-09 Marcovitch Jacob Rolling mill for profiling ring-shaped workpieces
DE1525291A1 (en) 1964-01-10 1969-09-18 Torrington Co Bearing race, and method and device for rolling the same
US3498095A (en) 1965-03-29 1970-03-03 Rotary Profile Anstalt Profiling of annular workpieces
DE1972506U (en) 1967-08-09 1967-11-16 Mannesmann Meer Ag ROLLER AXIS MOUNTING FOR COLD PILGER ROLLING MILLS WITH RING ROLLERS.
US4173877A (en) 1977-04-07 1979-11-13 Thyssen Industrie Ag Ring rolling machine
GB2047590A (en) 1979-04-28 1980-12-03 Thyssen Industrie Multi-mandrel ring rolling machine
JPS62244541A (en) 1986-04-16 1987-10-24 Mitsubishi Nagasaki Kiko Kk Multishaft type table mill
DE3741006C2 (en) 1987-12-03 1995-07-27 Kyoei Seiko Co Drive device for a wheel body shaping device
DE4135906A1 (en) 1991-10-31 1993-05-06 Bad Dueben Profilwalzmaschinen Gmbh, O-7282 Bad Dueben, De Rolling tool for ring-shaped workpieces - has mandrel with profiled central section and truncated cone-shaped contact faces for support rollers
DE4214861B4 (en) 1991-10-31 2004-11-11 Bad Düben Profilwalzmaschinen GmbH Tool for rolling ring-shaped workpieces

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US10413963B2 (en) 2019-09-17
EA031166B1 (en) 2018-11-30
US20170008066A1 (en) 2017-01-12
JP6373412B2 (en) 2018-08-15
CN105980083A (en) 2016-09-28
WO2015127964A1 (en) 2015-09-03
UA114688C2 (en) 2017-07-10
KR101905287B1 (en) 2018-10-05
EA201600611A1 (en) 2016-12-30
EP3110577A1 (en) 2017-01-04
JP2017506162A (en) 2017-03-02
KR20160125408A (en) 2016-10-31
ES2667421T3 (en) 2018-05-10
EP3110577B2 (en) 2021-03-03
ES2667421T5 (en) 2021-10-06
CN105980083B (en) 2017-12-05

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