EP3039726A1 - Procédé de structuration laser de couches minces sur un substrat afin de fabriquer des cellules solaires à couches minces à interconnexion monolithique et procédé de fabrication d'un module solaire à couches minces - Google Patents
Procédé de structuration laser de couches minces sur un substrat afin de fabriquer des cellules solaires à couches minces à interconnexion monolithique et procédé de fabrication d'un module solaire à couches mincesInfo
- Publication number
- EP3039726A1 EP3039726A1 EP14789778.9A EP14789778A EP3039726A1 EP 3039726 A1 EP3039726 A1 EP 3039726A1 EP 14789778 A EP14789778 A EP 14789778A EP 3039726 A1 EP3039726 A1 EP 3039726A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- substrate
- laser
- thin
- film
- laser beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000006096 absorbing agent Substances 0.000 claims abstract description 41
- 239000010409 thin film Substances 0.000 claims description 116
- 239000011521 glass Substances 0.000 claims description 10
- 238000005538 encapsulation Methods 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 7
- 238000000059 patterning Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 239000004065 semiconductor Substances 0.000 claims description 2
- 230000003595 spectral effect Effects 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 230000005855 radiation Effects 0.000 description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 5
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- 239000011733 molybdenum Substances 0.000 description 5
- 239000010408 film Substances 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000000427 thin-film deposition Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
- H01L31/046—PV modules composed of a plurality of thin film solar cells deposited on the same substrate
- H01L31/0463—PV modules composed of a plurality of thin film solar cells deposited on the same substrate characterised by special patterning methods to connect the PV cells in a module, e.g. laser cutting of the conductive or active layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/268—Bombardment with radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/76202—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using a local oxidation of silicon, e.g. LOCOS, SWAMI, SILO
- H01L21/76205—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using a local oxidation of silicon, e.g. LOCOS, SWAMI, SILO in a region being recessed from the surface, e.g. in a recess, groove, tub or trench region
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/022441—Electrode arrangements specially adapted for back-contact solar cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/036—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
- H01L31/0392—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/541—CuInSe2 material PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the invention relates to a method for laser structuring of
- Thin-film solar modules usually have monolithically interconnected thin-film solar cells connected in series.
- Substrate structure is first a back electrode thin film on the
- the substrate may be formed as a glass plate with a thickness of, for example, three millimeters and the back-electrode thin-film made of metal, for example of molybdenum with a layer thickness of several hundred nanometers.
- This back-electrode thin-film is divided into a plurality of adjacent stripes in a first structuring step, which is often also referred to as P1 structuring. Between these strips of the back-electrode thin-film, narrow trenches, typically less than one millimeter in width, are removed, in place of which the back-electrode thin-film has been removed by the P1-structuring step to electrically isolate the individual strips from one another.
- the P1 structuring step is usually carried out by means of a laser whose beam strikes the back-electrode thin-layer and along it
- Writing lines evaporate, sublime and / or break off and thus form the so-called P1 trenches.
- an absorber thin layer is then deposited, which extends over the entire surface over the structured strips and over the intervening P1 -rims.
- This absorber thin layer can consist of several partial layers and usually has a thickness of less than two micrometers on.
- the P2 structuring step is followed by a process called the P2 structuring step.
- the absorber thin layer is removed up to the back electrode thin layer along the so-called P2 trenches adjacent to the covered P1 trenches.
- a transparent front-side electrode thin film is deposited over the entire area over the absorber thin layer structured with the P2 trenches.
- the layer package of absorber thin film and front side electrode thin film is removed along so-called P3 trenches down to the back electrode thin film.
- the P3 trench lies as close as possible to the P2 trench, but the minimum distance between P2 and P3 trench is the finite measurement and
- the P2 and P3 structuring step is carried out mechanically with the aid of thin needles.
- the mechanical accuracy in the positioning of the needles is limited in the range of several tenths of a millimeter or requires at higher accuracies disproportionate effort.
- the back-electrode thin-film layer is affected in such a way that the efficiency of the solar module is reduced.
- WO 2012/051574 A2 a manufacturing method for thin-film solar modules is known in which in particular the P2 and PS structuring is carried out by means of a laser. This procedure includes the following steps.
- Thin-film solar cells is arranged
- Electro-collecting network together form the front electrode structure.
- These conductive structures usually have layer thicknesses in the range up to 10 ⁇ . This layer thickness is compared to the lower one
- the present invention is based on the object of an improved method for the laser patterning of thin films on a substrate for to provide the production of monolithically interconnected thin-film solar cells, which overcomes the disadvantages mentioned.
- the laser beam is irradiated onto the second side of the substrate, falls through the substrate on the metallic remindelektroden Designn Anlagen and laser pulses in the nano-, pico or femtosecond range is set and moved so that along the writing line over
- the absorber thin film arranged on the metallic back-electrode thin-film layer is blasted off and a laser-influenced metallic back-electrode thin-film remains on the substrate.
- the range is understood to be greater than one femtosecond to less than 1000 nanoseconds.
- the invention is based on the surprising knowledge that, given a backside entry of the laser radiation through the substrate sufficiently transparent to the laser radiation, parameter windows exist for the adjustment of the laser radiation in combination with the relative movement between substrate and laser, in which the metallic back-electrode thin-film is largely intact remains, however, all located on the back electrode thin film layers but also layer thicknesses of many microns are removed by the interaction with the laser radiation.
- the laser radiation used has a wavelength for which the metallic back-electrode thin-film layer is not transparent.
- Decisive parameter is the temporal and spatial course of the laser energy deposited per unit of volume and time. This depends on parameters such as the wavelength, the pulse duration, the pulse energy, the pulse frequency, the pulse diameter, the beam profile and the relative movement between the laser beam and the substrate.
- the remaining back-electrode thin-layer influenced by the laser radiation has in the region of
- Structuring trenches usually lost less than 10%, preferably less than 5% of its layer thickness.
- the quality of the laser-influenced layer is better in terms of the efficiency of the solar module as the quality of after mechanical P2 or P3 structuring
- a variant of the method is therefore preferably designed such that a front electrode structure is arranged above the absorber thin layer and in the region of the writing line the absorber thin layer is blasted off together with the front electrode structure located above it.
- Front electrode structure has one or more thin layers
- TCO transparent conductive oxide
- the method is therefore developed so that after moving the
- Front electrode structure is applied to the structured absorber thin film and then along a laterally offset to the writing line further writing line of the laser beam is irradiated to the second side of the substrate, through the substrate to the metallic
- the laser structuring method is used for all variants described so far, that a glass substrate is used.
- the method of laser structuring is preferred
- CIGS Code Division Multiple Access (CDMA)
- CIS Code Division Multiple Access
- Laser structuring applies that the laser wavelength is chosen in the near infrared or in the visible spectral range. Possible laser wavelengths are, for example, 515nm, 532nm, 1030nm, 1047nm, 1053nm, 1060nm, 1064nm, 1080nm and 1150nm. In particular, rare earth doped ones are suitable
- Particularly clean cut lines are preferably achieved in that the laser beam and / or the substrate is moved in such a way that a spatial overlap of the laser pulses of 10 to 50% along the writing lines is ensured.
- Another preferred range for the pulse energy of the laser pulses used is advantageously provided that the pulse energy per pulse in the range 1 to 100 ⁇ , preferably in the range 15 to 30 ⁇ is selected.
- the invention relates to a production method for a
- Thin-film solar module made of monolithically interconnected thin-film solar cells in the substrate structure with the following steps:
- Thin-film solar cells with a front encapsulation element Thin-film solar cells with a front encapsulation element
- the P2 laser structuring step and / or the P3 laser structuring step are carried out according to one of the above-described process variants for laser structuring.
- Front electrode structure are blasted off the substrate.
- the enumerated laser parameters of one and the same laser can be adjusted in such a way that unlike P2 to P3
- Figures 1 to 9 the sequential and purely schematically shown sequence of the layer deposition, structuring and encapsulation for
- a glass substrate 1 is provided and, as shown in FIG. 2, a back electrode layer, for example in the form of a 100 to 200 nanometer thick molybdenum layer, is sputtered on.
- a periodic structuring of the back-electrode layer takes place by means of
- Laser beams L Either the laser beams L are moved by means of an optical system along the substrate 1 and / or the substrate 1 is moved under the stationary laser beam L. As a result, trenches P1 defined in the molybdenum thin-film layer of the back-electrode thin-film layer 2 are formed along the defined by the relative movement between the laser beam L and substrate 1. Then, as shown schematically in FIG.
- Back electrode thin film 2 an absorber thin film 3 deposited, which extends over the entire surface of the structured stripes and the intervening trenches P1.
- This absorber thin layer 3 can consist of several partial layers, for example of a CIGS
- Absorber thin layer 3 is removed to the back electrode thin layer 2 along the trenches P2. This process step takes place again by using a
- Laser beam L is now from behind first through the glass substrate 1 on the
- the laser parameters can be suitably adjusted such that, starting from the back-electrode thin-film 2, a shock wave is induced which completely blasts off the absorber thin-film layer 3 lying over the back-electrode thin-film 2, which
- back electrode thin film 2 itself leaves essentially intact. Microscopically it can be seen that the back-electrode thin-film 2 of
- Laser beam L has been influenced.
- the layer thickness usually decreases somewhat, but the loss of material is so small that the remaining metal thin layer of the back electrode thin layer 2 is completely sufficient for the function of the monolithically connected solar module.
- properties are lower than those of mechanical scratching surfaces
- an electrode-collecting structure 41 is applied over the transparent front-side electrode film 40 in a step shown in FIG. The
- Electrode collecting structure 41 consists of a non-transparent, electrically highly conductive network structure, which covers significantly less than 1% of the light incident surface of the solar module. Usually, these network structures are realized as layers with thicknesses of many micrometers.
- the layered package absorber thin film 3 and front side electrode structure 4 are removed down to the back electrode thin film 2 along trenches P3.
- This P3 structuring is carried out in the same way as the P2 structuring shown in FIG. 5 by means of laser beams L which pass through the back
- Glass substrate 1 are irradiated to the back electrode thin film 2.
- the setting of the laser parameters and the relative movement between the substrate 1 and the laser beam L is in turn selected such that all thin layers lying above the back-electrode thin-film 2 formed of molybdenum and also layers with many micrometers thickness are blasted off. What remains is a sufficiently thick back electrode thin film 2 which is suitable from its microstructure.
- Front side encapsulation element 5 applied to the light incident side.
- This front side encapsulation element 5 can be made, for example, from a second Glass plate with an underlying film of EVA (ethylene vinyl acetate) or be formed from a sufficiently weather-stable polymer film.
- EVA ethylene vinyl acetate
- the monolithically interconnected thin-film cells are permanently weatherproof encapsulated.
- a solar module connection device 6 for electrically contacting the series-connected thin-film cells is also mounted on the module. The electrical contacts extending from the solar module connection device 6 through the substrate 1 to the thin-film cells are not shown in FIG.
- Suitable laser parameters for the described P2 or P3 structuring at laser wavelengths such as 1064 nm and 532 nm are pulse lengths in
- Picosecond range at pulse energies in the range of 10 to 35 ⁇ , wherein the relative movement is set such that a spatial overlap of two successive pulses in the range of 10 to 50% is realized.
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- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electromagnetism (AREA)
- Sustainable Development (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Energy (AREA)
- Manufacturing & Machinery (AREA)
- High Energy & Nuclear Physics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Photovoltaic Devices (AREA)
- Laser Beam Processing (AREA)
Abstract
L'invention concerne un procédé de structuration laser de couches minces sur un substrat afin de fabriquer des cellules solaires à couches minces à interconnexion monolithique, comprenant les étapes suivantes : ‑ utilisation d'un laser ayant une longueur d'onde laser, ‑ utilisation d'un substrat (1) ayant une première face et une deuxième face transparente à la longueur d'onde laser, la première face du substrat comportant une couche mince d'électrode arrière (2) métallique et une couche mince de matériau absorbant (3) pour cellules solaires à couches minces étant disposée sur la couche mince d'électrode arrière (2) métallique, ‑ exposition du substrat à un faisceau laser (L), ‑ déplacement du faisceau laser (L) le long d'une ligne d'écriture sur le substrat (1) et/ou déplacement du substrat (1) par rapport au faisceau laser (L) le long d'une ligne d'écriture. Selon l'invention, le faisceau laser (L) est appliqué sur la deuxième face du substrat (1), il traverse le substrat (1) pour venir frapper la couche mince d'électrode arrière (2) métallique et il est ajusté à des durée d'impulsions laser de l'ordre de la nano-, pico‑ ou femtoseconde et déplacé de façon à éliminer la couche mince de matériau absorbant (3) disposée par dessus la couche mince d'électrode arrière (2) métallique le long de la ligne d'écriture et à laisser sur le substrat une couche mince d'électrode arrière (2) métallique influencée par le laser.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013109480.5A DE102013109480A1 (de) | 2013-08-30 | 2013-08-30 | Verfahren zur Laser-Strukturierung von Dünnschichten auf einem Substrat für die Herstellung monolithisch verschalteter Dünnschichtsolarzellen und Herstellungsverfahren für ein Dünnschichtsolarmodul |
PCT/DE2014/100309 WO2015027997A1 (fr) | 2013-08-30 | 2014-08-28 | Procédé de structuration laser de couches minces sur un substrat afin de fabriquer des cellules solaires à couches minces à interconnexion monolithique et procédé de fabrication d'un module solaire à couches minces |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3039726A1 true EP3039726A1 (fr) | 2016-07-06 |
Family
ID=51798948
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14789778.9A Withdrawn EP3039726A1 (fr) | 2013-08-30 | 2014-08-28 | Procédé de structuration laser de couches minces sur un substrat afin de fabriquer des cellules solaires à couches minces à interconnexion monolithique et procédé de fabrication d'un module solaire à couches minces |
Country Status (7)
Country | Link |
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US (1) | US20160211395A1 (fr) |
EP (1) | EP3039726A1 (fr) |
JP (1) | JP2016529724A (fr) |
KR (1) | KR101790457B1 (fr) |
CN (1) | CN106030827B (fr) |
DE (1) | DE102013109480A1 (fr) |
WO (1) | WO2015027997A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102015115030A1 (de) * | 2015-09-08 | 2017-03-09 | Von Ardenne Gmbh | Verfahren zum Entfernen einer Schicht von einem Substrat und dessen Verwendung |
DE102018005010A1 (de) * | 2017-07-13 | 2019-01-17 | Wika Alexander Wiegand Se & Co. Kg | Transfer und Aufschmelzen von Schichten |
CN109273607A (zh) * | 2018-11-05 | 2019-01-25 | 武汉理工大学 | 一种利用飞秒激光制备柔性大面积钙钛矿太阳能电池组件的方法 |
CN109273608B (zh) * | 2018-11-05 | 2021-01-19 | 武汉理工大学 | 一种半透明钙钛矿太阳能电池及其制备方法 |
EP3764405A1 (fr) * | 2019-07-10 | 2021-01-13 | Nederlandse Organisatie voor toegepast- natuurwetenschappelijk Onderzoek TNO | Procédé de fabrication d'un produit photovoltaïque en couches minces |
CN111463315B (zh) * | 2019-08-26 | 2021-08-20 | 杭州纤纳光电科技有限公司 | 一种太阳能电池切割钝化一体化加工方法及其太阳能电池 |
CN111341918B (zh) * | 2020-03-06 | 2022-02-01 | 电子科技大学 | 一种光电探测器阵列制备方法 |
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JP2012227188A (ja) * | 2011-04-15 | 2012-11-15 | Kataoka Seisakusho:Kk | 薄膜太陽電池の製造方法、レーザ加工機 |
DE102011103481A1 (de) * | 2011-06-03 | 2012-12-06 | Leibniz-Institut für Oberflächenmodifizierung e.V. | Selektives Abtragen dünner Schichten mittels gepulster Laserstrahlung zur Dünnschichtstrukturierung |
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JP4064340B2 (ja) * | 2003-12-25 | 2008-03-19 | 昭和シェル石油株式会社 | 集積型薄膜太陽電池の製造方法 |
US8399331B2 (en) * | 2007-10-06 | 2013-03-19 | Solexel | Laser processing for high-efficiency thin crystalline silicon solar cell fabrication |
DE102008006166A1 (de) * | 2008-01-26 | 2009-07-30 | Schott Solar Gmbh | Verfahren zur Herstellung eines photovoltaischen Moduls |
US7855089B2 (en) * | 2008-09-10 | 2010-12-21 | Stion Corporation | Application specific solar cell and method for manufacture using thin film photovoltaic materials |
JP2010251428A (ja) * | 2009-04-13 | 2010-11-04 | Mitsubishi Heavy Ind Ltd | 光電変換装置の製造方法、光電変換装置の製造装置、及び光電変換装置 |
JP4773543B2 (ja) * | 2009-04-17 | 2011-09-14 | 昭和シェル石油株式会社 | エッジスペースを備えた太陽電池モジュール |
DE102009056572B4 (de) * | 2009-12-01 | 2014-10-23 | Manz Automation Ag | Verfahren zum zumindest bereichsweisen Entfernen einer Schicht eines Schichtenstapels |
CN102082198B (zh) * | 2010-09-30 | 2012-11-21 | 深圳市创益科技发展有限公司 | 一种高功率低电压硅基薄膜太阳能电池及其制造方法 |
US8048706B1 (en) * | 2010-10-14 | 2011-11-01 | Miasole | Ablative scribing of solar cell structures |
US20120094425A1 (en) | 2010-10-14 | 2012-04-19 | Miasole | Ablative scribing of solar cell structures |
JP2012114398A (ja) * | 2010-11-05 | 2012-06-14 | Kataoka Seisakusho:Kk | 薄膜太陽電池の製造方法、レーザ加工機、薄膜太陽電池製造装置 |
JP2012209346A (ja) * | 2011-03-29 | 2012-10-25 | Kyocera Corp | 光電変換モジュール |
DE102011017807A1 (de) * | 2011-04-29 | 2012-10-31 | Trumpf Laser- Und Systemtechnik Gmbh | Verfahren zum laserinduzierten Entfernen von Bereichen von Schichten eines Schichtenstapels |
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CN104396015A (zh) * | 2012-05-03 | 2015-03-04 | 内克西斯公司 | 激光蚀刻薄层的堆叠用于光伏电池的连接 |
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- 2013-08-30 DE DE102013109480.5A patent/DE102013109480A1/de not_active Withdrawn
-
2014
- 2014-08-28 CN CN201480048072.1A patent/CN106030827B/zh active Active
- 2014-08-28 EP EP14789778.9A patent/EP3039726A1/fr not_active Withdrawn
- 2014-08-28 JP JP2016537133A patent/JP2016529724A/ja active Pending
- 2014-08-28 WO PCT/DE2014/100309 patent/WO2015027997A1/fr active Application Filing
- 2014-08-28 KR KR1020167006453A patent/KR101790457B1/ko active IP Right Grant
- 2014-08-28 US US14/914,770 patent/US20160211395A1/en not_active Abandoned
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DE102011103481A1 (de) * | 2011-06-03 | 2012-12-06 | Leibniz-Institut für Oberflächenmodifizierung e.V. | Selektives Abtragen dünner Schichten mittels gepulster Laserstrahlung zur Dünnschichtstrukturierung |
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See also references of WO2015027997A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2015027997A1 (fr) | 2015-03-05 |
DE102013109480A1 (de) | 2015-03-05 |
KR101790457B1 (ko) | 2017-11-20 |
JP2016529724A (ja) | 2016-09-23 |
CN106030827B (zh) | 2018-03-23 |
CN106030827A (zh) | 2016-10-12 |
KR20160048102A (ko) | 2016-05-03 |
US20160211395A1 (en) | 2016-07-21 |
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