EP3023570B1 - Porte en materiaux ininflammables - Google Patents

Porte en materiaux ininflammables Download PDF

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Publication number
EP3023570B1
EP3023570B1 EP15188485.5A EP15188485A EP3023570B1 EP 3023570 B1 EP3023570 B1 EP 3023570B1 EP 15188485 A EP15188485 A EP 15188485A EP 3023570 B1 EP3023570 B1 EP 3023570B1
Authority
EP
European Patent Office
Prior art keywords
door according
layer
door
construction material
paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15188485.5A
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German (de)
English (en)
Other versions
EP3023570A1 (fr
Inventor
Claus Schmid
Andreas Schembecker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Holzbau Schmid GmbH and Co KG
Original Assignee
Holzbau Schmid GmbH and Co KG
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Application filed by Holzbau Schmid GmbH and Co KG filed Critical Holzbau Schmid GmbH and Co KG
Priority to PL15188485T priority Critical patent/PL3023570T3/pl
Publication of EP3023570A1 publication Critical patent/EP3023570A1/fr
Application granted granted Critical
Publication of EP3023570B1 publication Critical patent/EP3023570B1/fr
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/10Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
    • E06B5/16Fireproof doors or similar closures; Adaptations of fixed constructions therefor

Definitions

  • the invention relates to a door having a door leaf in the form of a composite construction provided with a core and a cover layer.
  • Doors with such door leaves usually have a core of chipboard or other wood materials, which may optionally include additional honeycomb inserts to reduce weight.
  • This core is often provided with a circumferential wooden profile, which consists mostly of solid wood.
  • the composite construction is usually covered on both flat sides with a high-density fiberboard (HDF wood board), which HDF board may be provided with a surface finish, such as plywood, laminate or with a paint job.
  • HDF wood board high-density fiberboard
  • a disadvantage of such a door construction that building supervisory requirements are not met with respect to the non-combustibility of the building materials and thus the applications are limited for such doors.
  • Another disadvantage is that the peripheral edges formed of solid wood are susceptible to the ingress of moisture. The moisture ultimately damages both the core of the composite structure and the cover layer, so that both the stability and the visual appearance of the door is permanently impaired.
  • the CN 201802266 U relates to a refractory and burglar-proof door according to the preamble of claim 1, wherein on both sides a plywood plate, a wavy paper and another plate are applied to a perlitenite plate.
  • the publication EP 0 628 670 A1 discloses a building fire protection panel comprising two thermosetting and non-combustible outer mineral resin layers, and high thermal and mechanical strength reinforcing fibers and a lower density non-combustible central core, the core consisting of a mineral charge and a binder compatible with the resin which allows adhesion of the core directly to the layers. It is between the mineral resin layers further provided a plate of a material of the same nature as that of the central core.
  • the invention is in view of this prior art, the object to provide a door under avoidance of said disadvantages, which is both non-combustible, so meets the requirements of building material class A1, as well as in great variability can be equipped with a decorative cover layer.
  • the invention provides a door with a non-flammable door leaf in the form of a composite construction whose core consists of non-combustible mineral silicate material provided with a non-flammable decorative layer which is variably provided according to the desired aesthetic requirements is, wherein the existing problems with such products in terms of edge stability, the risk of cracking and breakage during transport and attachment by the intended circumferential support frame made of metal profiles are avoided. For these reasons, experts have hitherto considered silicate structural panels not suitable for use as non-combustible door panels.
  • the present invention is based on the finding that, in contrast to the laminates typically used for building material panels, the non-combustible decorative layer consists of at least two paper layers and a reinforcing layer, such as a glass fiber fleece, resulting in significantly improved performance due to the resulting lower paper content in case of fire leads.
  • a reinforcing layer such as a glass fiber fleece
  • the reinforcing layer of the decorative layer can also have a positive effect on the stability of the entire building material panel.
  • the length and width of such a door can be dimensioned more freely, namely larger, since the risks of sagging and damage caused thereby are avoided by the combination according to the invention of such a building material panel with a closed support frame.
  • a core From silicate material is a comparatively low density of only 800 kg / m 3 or less, in particular 700 kg / m 3 or less and thus achieved a low weight.
  • the silicate material of the building material panel can also be combined with gypsum or other inorganic fillers and / or fiber materials.
  • inorganic fibers made of glass, carbon or aluminum oxide organic fibers such as cellulose fibers or aramid fibers are also suitable as fiber materials.
  • gypsum by the addition of gypsum to the building board the fire protection properties of the door panel made therefrom are improved in case of fire in that the water of crystallization bound in gypsum evaporates in case of fire and thereby the fire opposite side of the door leaf is cooled.
  • the gypsum supplement increases the specific gravity of the plate, reducing its moisture tolerance and stability. Accordingly, the gypsum content can be adapted to the desired fire protection properties.
  • the silicate material contains or consists of perlite. This is advantageous because perlite on the one hand have a very low specific weight and at the same time have good thermal insulation properties and good fire behavior.
  • the building material panel forming the core of the door leaf of the door according to the invention has a density of 800 kg / m 3 or less, in particular 700 kg / m 3 or less, preferably 650 kg / m 3 or less, particularly preferably 450 kg / m 3 or less.
  • This door leaves can be produced whose specific weight corresponds approximately to that of such door leaves, which have a press chip, that is about 400 to 900 kg / m 3 .
  • the door leaves are distinguished from door leaves with press chips by their non-combustibility. In addition, in case of fire through the mineral core neither smoke nor harmful vapors.
  • the door leaf core is not only improved in terms of its fire protection properties, but also kept the specific gravity low.
  • the decorative layer is glued to the building material plate with a water glass adhesive. It is particularly advantageous to perform the bonding at slightly elevated temperature, for example in the range of 30 to 70 ° C, in particular at 30 to 60 ° C.
  • a glass-water adhesive By using a glass-water adhesive, it is possible to stick the decorative layer directly on the building material, so that the use of intermediate metal layers, as are known in the prior art, is not required.
  • a primer or an adhesion promoter is used.
  • the water glass adhesive used has the further advantage, in comparison to the known from the prior art epoxy or polyurethane adhesives, non-flammable and to develop in case of fire, no smoke or toxic gases.
  • the preferably used adhesive based on water glass in case of fire, cooling properties by elimination of water, whereby the fire protection properties of the building material panel are further improved.
  • a suitable water-glass adhesive is commercially available, for example, from the company Woellner under the name COLLOSIL®.
  • the cover layer comprises or consists of a melamine resin.
  • melamine resin shows a more favorable fire behavior compared to the phenol-formaldehyde resins commonly used for building material panels.
  • the topcoat can also contain a flame retardant and / or be equipped with it.
  • a flame retardant suitable for this purpose can be integrated into the material of the cover layer and / or the cover layer can be equipped therewith.
  • suitable Flame retardants are, for example, polybrominated diphenyl ethers (pentaBDE, octaBDE, decaBDE), TBBPA and HBCD, melamine, urea, APP (ammonium polyphosphate), TCEP (tris (chloroethyl) phosphate), TCPP (tris (chloropropyl) phosphate), TDCPP (tris (dichloroisopropyl) phosphate), TPP (triphenyl phosphate), TEHP (tris- (2-ethylhexyl) phosphate), TKP (tricresyl phosphate), ITP (“isopropylated triphenyl phosphate"), mono-, bis- and tris (isopropylphenyl) phosphates of varying degrees of isopropylation, RDP (resorcinol bis (diphenyl phosphate)), BDP (bisphenol A bis (diphenyl phosphat
  • the reinforcing layer may comprise or consist of a flat fiber structure.
  • fibers known to those skilled in the art for reinforcing decorative layers can be used for this purpose. These are, for example, fibers of quartz, glass, carbon, aramid or other flame-retardant plastics, fibers of alumina or other inorganic materials or mixtures thereof.
  • the fiber structures may be woven or unwoven and used, for example, as a nonwoven, woven fabric and / or scrim.
  • the reinforcing layer comprises a Glasermaschinevlies, tissue and / or scrim or consists of the aforementioned fiber structures, preferably in the form of a flame-retardant, equipped with flame-retardant fillers and impregnated with melamine resin fiberglass mat.
  • Two, three or more reinforcing layers can also be used.
  • the reinforcing layer is arranged between two paper layers, wherein a paper layer is preferably a cellulose paper impregnated with an aqueous melamine resin.
  • a paper layer is preferably a cellulose paper impregnated with an aqueous melamine resin.
  • at least the paper layer provided with the cover layer is printed, dyed and / or structured. In this way, the door leaf can be given almost any possible optical design.
  • the printing can be done for example via a screen printing process. to Generation of a surface structuring can be used by a person skilled in the art for embossing techniques known per se.
  • the reinforcing layer and the paper layers are glued to a melamine resin.
  • fillers may be added to the melamine resin, in particular inorganic fillers such as gypsum, chalk or the like, as well as mixtures of these.
  • the attachment of the support frame on the door leaf is preferably done by gluing. Furthermore, for aesthetic reasons, the support frame may be provided on its outer surfaces with a non-combustible decorative material.
  • the illustrated non-combustible building material door T is pivotally inserted in a door frame 1 by means of hinges 2 in a known manner and can be locked by means of a locking device 3.
  • the door T has a door leaf 4 which is surrounded on all sides by a support frame R made of metal profiles 5.
  • the support frame R covers the upper and lower horizontal edges and edges as well as the lateral vertical edges and edges of the door leaf 4 and is firmly connected to these by a silicone bond 6.
  • Each individual, the supporting frame R forming metal profile 5 is U-shaped in cross-section and has free, parallel to the main surfaces of the door leaf 4 extending legs, between which a web 7 extends, covering the side surfaces of the door panel 4.
  • the metal profiles 5 are produced by multiple deformation of a single elongated metal strip on which both the two free legs and the web 7 are formed by suitable folding.
  • the web 7 has a recess directed away from the door leaf, which serves to receive a strip 8 made of a non-combustible material.
  • the strip 8 can also be designed with a decorative edge cover.
  • the described metal profiles 5 are welded together to produce the support frame R.
  • the door leaf 4 itself has a core of a building material 9, which consists of a pressed silicate material using lime, vermiculite, sand, mica, water and aggregates on which by means of a solvent-free inorganic adhesive 10, a decorative layer 11 is adhered.
  • the decorative layer 11 consists of a reinforcing layer 12 in the form of a glass fiber fabric and a printed paper layer 13, which are laminated to one another by means of a melamine resin. Finally, the paper layer 13 is covered with a cover layer 14 of melamine resin. In the manner described, both main surfaces of the door leaf 4 are provided with a decorative layer 11.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Special Wing (AREA)
  • Laminated Bodies (AREA)

Claims (14)

  1. Porte (T) comprenant un vantail de porte (4) en forme d'une structure composite munie d'un noyau et d'une couche couvrante, dans laquelle
    - le noyau consiste en un panneau de construction (9) fabriqué en un matériau minérale siliceux, le panneau de construction comprenant deux surfaces principales opposées l'une à l'autre, au moins une des surfaces principales étant munie d'un revêtement décoratif (11) incombustible et collé,
    caractérisée en ce
    - que le revêtement décoratif (11) comprend au moins une couche de renforcement (12), qui est disposée entre deux feuilles de papier (13), chaque feuille de papier (13) étant de préférence un papier de cellulose imprégné avec une résine de mélamine aqueuse, et une couche couvrante (14) appliquée sur l'une des feuilles de papier (13), le revêtement décoratif (11) étant collé sur le panneau de construction (9) avec sa surface tournée dans la direction opposée à la couche couvrante (14), et
    - que le panneau de construction (9) avec son revêtement décoratif (11) est muni à des bords et à des lisières circonférentiels de profilés métalliques (5) formant un cadre de support (R) fermé.
  2. Porte selon la revendication 1, caractérisée en ce que le panneau de construction consiste en un matériau siliceux, de préférence en combinaison avec du plâtre et/ou un matériau fibreux, par exemple des fibres de cellulose.
  3. Porte selon la revendication 1 ou la revendication 2, caractérisée en ce que le matériau siliceux contient des perlites ou il consiste en celles-ci.
  4. Porte selon l'une des revendications précédentes, caractérisée en ce que le panneau de construction (9) comprend une densité de 800 kg/m3 ou moins, notamment de 700 kg/m3 ou moins.
  5. Porte selon l'une des revendications précédentes, caractérisée en ce que le panneau de construction (9) est fabriqué par moyen de compression du matériau siliceux.
  6. Porte selon l'une des revendications précédentes, caractérisée en ce que le revêtement décoratif (11) est collé sur le panneau de construction (9) à l'aide d'un adhésif (10) dépourvu de solvant et inorganique.
  7. Porte selon l'une des revendications précédentes, caractérisée en ce que le revêtement décoratif (11) est directement collé sur le panneau de construction (9).
  8. Porte selon l'une des revendications précédentes, caractérisée en ce que le revêtement décoratif (11) comprend une résine de mélamine ou il consiste en celle-ci, la couche couvrante (14) comprenant de préférence un retardateur de flammes et/ou étant munie d'un tel.
  9. Porte selon l'une des revendications précédentes, caractérisée en ce que la couche de renforcement (12) comprend une structure de fibres plate ou elle est composée d'une telle, notamment d'un non-tissé en fibres de verre, d'un tissu en fibres de verre et/ou d'une nappe en fibres de verre, de préférence sous forme d'un non-tissé en fibres de verre difficilement inflammable, équipé de matériaux de remplissage difficilement combustibles et imprégné avec de la résine de mélamine.
  10. Porte selon l'une des revendications précédentes, caractérisée en ce qu'au moins la feuille de papier (13) munie de la couche couvrante (14) est imprimée, colorée et/ou structurée.
  11. Porte selon l'une des revendications précédentes, caractérisée en ce que la couche de renforcement (12) et les feuilles de papier (13) sont collées avec une résine de mélamine, la résine de mélamine contenant de préférence des matériaux de remplissage, notamment des matériaux de remplissage inorganiques, tels que du plâtre, de la craie ou des mélanges de ceux-ci.
  12. Porte selon l'une des revendications précédentes, caractérisée en ce que le panneau de construction satisfait aux exigences de la classe de matériaux A1 ou A2 selon la DIN 4102-1 (mai 1998) section 5.
  13. Porte selon l'une des revendications précédentes, caractérisée en ce que le cadre de support (R) est formé par des profilés métalliques reliés l'un à l'autre et ayant une section transversale essentiellement en forme de U, dont les branches libres entourent les bords du vantail de porte (4) et sont collées avec ceux-ci.
  14. Porte selon l'une des revendications précédentes, caractérisée en ce que le cadre de support (R) est muni d'un matériau décoratif (8) incombustible.
EP15188485.5A 2014-11-20 2015-10-06 Porte en materiaux ininflammables Active EP3023570B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL15188485T PL3023570T3 (pl) 2014-11-20 2015-10-06 Niepalne drzwi z materiału konstrukcyjnego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202014105591.6U DE202014105591U1 (de) 2014-11-20 2014-11-20 Nicht brennbare Baustofftür

Publications (2)

Publication Number Publication Date
EP3023570A1 EP3023570A1 (fr) 2016-05-25
EP3023570B1 true EP3023570B1 (fr) 2018-09-26

Family

ID=54288653

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15188485.5A Active EP3023570B1 (fr) 2014-11-20 2015-10-06 Porte en materiaux ininflammables

Country Status (3)

Country Link
EP (1) EP3023570B1 (fr)
DE (1) DE202014105591U1 (fr)
PL (1) PL3023570T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202016101223U1 (de) * 2016-03-07 2017-06-08 Holzbau Schmid Gmbh & Co. Kg Einrichtung zum Schließen einer Öffnung für Brandschutzzwecke

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7032003U (de) * 1970-08-27 1970-12-17 Novopan Gmbh Nichtbrennbarer baukoerper, insbesondere platte.
US4126725A (en) * 1975-10-31 1978-11-21 Hopeman Brothers, Inc. High pressure laminates
FR2706521B1 (fr) * 1993-06-14 1995-07-21 Parelec Panneau coupe-feu.
JPH07293127A (ja) * 1994-04-20 1995-11-07 Tateshina Seisakusho:Kk 木製防火ドア
DE29615201U1 (de) * 1996-08-31 1996-12-12 Fachverband Glasdach Und Metal Zweiflügelige Glastür mit Mittelanschlag für Brandschutzzwecke
AT406286B (de) * 1998-06-02 2000-03-27 Degelsegger Walter Ing Brandschutztür mit einem verglasten türblatt
US20030033786A1 (en) * 2001-08-17 2003-02-20 Leon Yulkowski Fire door assembly
DE102004049632B4 (de) * 2004-10-11 2008-07-31 Basf Se Verbundschichtplatte für Brandschutztüren
CN201802266U (zh) * 2009-12-28 2011-04-20 施永耿 一种新型防火防盗门结构
DE202011002155U1 (de) * 2011-01-31 2011-04-07 Holzbau Schmid Gmbh & Co. Kg Beschichtete Baustoffplatte
DE202012104480U1 (de) * 2012-11-20 2014-02-25 Holzbau Schmid Gmbh & Co. Kg Holzfurnier und damit furnierte Baustoffplatte

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
DE202014105591U1 (de) 2016-02-23
PL3023570T3 (pl) 2019-03-29
EP3023570A1 (fr) 2016-05-25

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