EP3023570B1 - Non-combustible material door - Google Patents
Non-combustible material door Download PDFInfo
- Publication number
- EP3023570B1 EP3023570B1 EP15188485.5A EP15188485A EP3023570B1 EP 3023570 B1 EP3023570 B1 EP 3023570B1 EP 15188485 A EP15188485 A EP 15188485A EP 3023570 B1 EP3023570 B1 EP 3023570B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- door according
- layer
- door
- construction material
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000463 material Substances 0.000 title claims description 25
- 229920000877 Melamine resin Polymers 0.000 claims description 15
- 239000004640 Melamine resin Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 9
- 239000010440 gypsum Substances 0.000 claims description 8
- 229910052602 gypsum Inorganic materials 0.000 claims description 8
- 239000003063 flame retardant Substances 0.000 claims description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 235000019362 perlite Nutrition 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 229920003043 Cellulose fiber Polymers 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- 239000004035 construction material Substances 0.000 claims 10
- 230000002787 reinforcement Effects 0.000 claims 3
- 239000004566 building material Substances 0.000 description 21
- 239000000123 paper Substances 0.000 description 15
- 230000003014 reinforcing effect Effects 0.000 description 12
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 9
- 239000011230 binding agent Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 230000001976 improved effect Effects 0.000 description 4
- 235000019353 potassium silicate Nutrition 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 3
- 239000004114 Ammonium polyphosphate Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- GTVWRXDRKAHEAD-UHFFFAOYSA-N Tris(2-ethylhexyl) phosphate Chemical compound CCCCC(CC)COP(=O)(OCC(CC)CCCC)OCC(CC)CCCC GTVWRXDRKAHEAD-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 2
- 229920001276 ammonium polyphosphate Polymers 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000008093 supporting effect Effects 0.000 description 2
- OWICEWMBIBPFAH-UHFFFAOYSA-N (3-diphenoxyphosphoryloxyphenyl) diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1)(=O)OC1=CC=CC=C1 OWICEWMBIBPFAH-UHFFFAOYSA-N 0.000 description 1
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- HHDUMDVQUCBCEY-UHFFFAOYSA-N 4-[10,15,20-tris(4-carboxyphenyl)-21,23-dihydroporphyrin-5-yl]benzoic acid Chemical compound OC(=O)c1ccc(cc1)-c1c2ccc(n2)c(-c2ccc(cc2)C(O)=O)c2ccc([nH]2)c(-c2ccc(cc2)C(O)=O)c2ccc(n2)c(-c2ccc(cc2)C(O)=O)c2ccc1[nH]2 HHDUMDVQUCBCEY-UHFFFAOYSA-N 0.000 description 1
- 229920001817 Agar Polymers 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- PZBFGYYEXUXCOF-UHFFFAOYSA-N TCEP Chemical compound OC(=O)CCP(CCC(O)=O)CCC(O)=O PZBFGYYEXUXCOF-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- WOURXYYHORRGQO-UHFFFAOYSA-N Tri(3-chloropropyl) phosphate Chemical compound ClCCCOP(=O)(OCCCCl)OCCCCl WOURXYYHORRGQO-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- BQPNUOYXSVUVMY-UHFFFAOYSA-N [4-[2-(4-diphenoxyphosphoryloxyphenyl)propan-2-yl]phenyl] diphenyl phosphate Chemical compound C=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 BQPNUOYXSVUVMY-UHFFFAOYSA-N 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- -1 chalk or the like Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000013464 silicone adhesive Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- YQKGJRGUAQVYNL-UHFFFAOYSA-N tris(1,2-dichloropropan-2-yl) phosphate Chemical compound ClCC(Cl)(C)OP(=O)(OC(C)(Cl)CCl)OC(C)(Cl)CCl YQKGJRGUAQVYNL-UHFFFAOYSA-N 0.000 description 1
- ASLWPAWFJZFCKF-UHFFFAOYSA-N tris(1,3-dichloropropan-2-yl) phosphate Chemical compound ClCC(CCl)OP(=O)(OC(CCl)CCl)OC(CCl)CCl ASLWPAWFJZFCKF-UHFFFAOYSA-N 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- LIPMRGQQBZJCTM-UHFFFAOYSA-N tris(2-propan-2-ylphenyl) phosphate Chemical class CC(C)C1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C(C)C)OC1=CC=CC=C1C(C)C LIPMRGQQBZJCTM-UHFFFAOYSA-N 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
- E06B5/10—Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
- E06B5/16—Fireproof doors or similar closures; Adaptations of fixed constructions therefor
Definitions
- the invention relates to a door having a door leaf in the form of a composite construction provided with a core and a cover layer.
- Doors with such door leaves usually have a core of chipboard or other wood materials, which may optionally include additional honeycomb inserts to reduce weight.
- This core is often provided with a circumferential wooden profile, which consists mostly of solid wood.
- the composite construction is usually covered on both flat sides with a high-density fiberboard (HDF wood board), which HDF board may be provided with a surface finish, such as plywood, laminate or with a paint job.
- HDF wood board high-density fiberboard
- a disadvantage of such a door construction that building supervisory requirements are not met with respect to the non-combustibility of the building materials and thus the applications are limited for such doors.
- Another disadvantage is that the peripheral edges formed of solid wood are susceptible to the ingress of moisture. The moisture ultimately damages both the core of the composite structure and the cover layer, so that both the stability and the visual appearance of the door is permanently impaired.
- the CN 201802266 U relates to a refractory and burglar-proof door according to the preamble of claim 1, wherein on both sides a plywood plate, a wavy paper and another plate are applied to a perlitenite plate.
- the publication EP 0 628 670 A1 discloses a building fire protection panel comprising two thermosetting and non-combustible outer mineral resin layers, and high thermal and mechanical strength reinforcing fibers and a lower density non-combustible central core, the core consisting of a mineral charge and a binder compatible with the resin which allows adhesion of the core directly to the layers. It is between the mineral resin layers further provided a plate of a material of the same nature as that of the central core.
- the invention is in view of this prior art, the object to provide a door under avoidance of said disadvantages, which is both non-combustible, so meets the requirements of building material class A1, as well as in great variability can be equipped with a decorative cover layer.
- the invention provides a door with a non-flammable door leaf in the form of a composite construction whose core consists of non-combustible mineral silicate material provided with a non-flammable decorative layer which is variably provided according to the desired aesthetic requirements is, wherein the existing problems with such products in terms of edge stability, the risk of cracking and breakage during transport and attachment by the intended circumferential support frame made of metal profiles are avoided. For these reasons, experts have hitherto considered silicate structural panels not suitable for use as non-combustible door panels.
- the present invention is based on the finding that, in contrast to the laminates typically used for building material panels, the non-combustible decorative layer consists of at least two paper layers and a reinforcing layer, such as a glass fiber fleece, resulting in significantly improved performance due to the resulting lower paper content in case of fire leads.
- a reinforcing layer such as a glass fiber fleece
- the reinforcing layer of the decorative layer can also have a positive effect on the stability of the entire building material panel.
- the length and width of such a door can be dimensioned more freely, namely larger, since the risks of sagging and damage caused thereby are avoided by the combination according to the invention of such a building material panel with a closed support frame.
- a core From silicate material is a comparatively low density of only 800 kg / m 3 or less, in particular 700 kg / m 3 or less and thus achieved a low weight.
- the silicate material of the building material panel can also be combined with gypsum or other inorganic fillers and / or fiber materials.
- inorganic fibers made of glass, carbon or aluminum oxide organic fibers such as cellulose fibers or aramid fibers are also suitable as fiber materials.
- gypsum by the addition of gypsum to the building board the fire protection properties of the door panel made therefrom are improved in case of fire in that the water of crystallization bound in gypsum evaporates in case of fire and thereby the fire opposite side of the door leaf is cooled.
- the gypsum supplement increases the specific gravity of the plate, reducing its moisture tolerance and stability. Accordingly, the gypsum content can be adapted to the desired fire protection properties.
- the silicate material contains or consists of perlite. This is advantageous because perlite on the one hand have a very low specific weight and at the same time have good thermal insulation properties and good fire behavior.
- the building material panel forming the core of the door leaf of the door according to the invention has a density of 800 kg / m 3 or less, in particular 700 kg / m 3 or less, preferably 650 kg / m 3 or less, particularly preferably 450 kg / m 3 or less.
- This door leaves can be produced whose specific weight corresponds approximately to that of such door leaves, which have a press chip, that is about 400 to 900 kg / m 3 .
- the door leaves are distinguished from door leaves with press chips by their non-combustibility. In addition, in case of fire through the mineral core neither smoke nor harmful vapors.
- the door leaf core is not only improved in terms of its fire protection properties, but also kept the specific gravity low.
- the decorative layer is glued to the building material plate with a water glass adhesive. It is particularly advantageous to perform the bonding at slightly elevated temperature, for example in the range of 30 to 70 ° C, in particular at 30 to 60 ° C.
- a glass-water adhesive By using a glass-water adhesive, it is possible to stick the decorative layer directly on the building material, so that the use of intermediate metal layers, as are known in the prior art, is not required.
- a primer or an adhesion promoter is used.
- the water glass adhesive used has the further advantage, in comparison to the known from the prior art epoxy or polyurethane adhesives, non-flammable and to develop in case of fire, no smoke or toxic gases.
- the preferably used adhesive based on water glass in case of fire, cooling properties by elimination of water, whereby the fire protection properties of the building material panel are further improved.
- a suitable water-glass adhesive is commercially available, for example, from the company Woellner under the name COLLOSIL®.
- the cover layer comprises or consists of a melamine resin.
- melamine resin shows a more favorable fire behavior compared to the phenol-formaldehyde resins commonly used for building material panels.
- the topcoat can also contain a flame retardant and / or be equipped with it.
- a flame retardant suitable for this purpose can be integrated into the material of the cover layer and / or the cover layer can be equipped therewith.
- suitable Flame retardants are, for example, polybrominated diphenyl ethers (pentaBDE, octaBDE, decaBDE), TBBPA and HBCD, melamine, urea, APP (ammonium polyphosphate), TCEP (tris (chloroethyl) phosphate), TCPP (tris (chloropropyl) phosphate), TDCPP (tris (dichloroisopropyl) phosphate), TPP (triphenyl phosphate), TEHP (tris- (2-ethylhexyl) phosphate), TKP (tricresyl phosphate), ITP (“isopropylated triphenyl phosphate"), mono-, bis- and tris (isopropylphenyl) phosphates of varying degrees of isopropylation, RDP (resorcinol bis (diphenyl phosphate)), BDP (bisphenol A bis (diphenyl phosphat
- the reinforcing layer may comprise or consist of a flat fiber structure.
- fibers known to those skilled in the art for reinforcing decorative layers can be used for this purpose. These are, for example, fibers of quartz, glass, carbon, aramid or other flame-retardant plastics, fibers of alumina or other inorganic materials or mixtures thereof.
- the fiber structures may be woven or unwoven and used, for example, as a nonwoven, woven fabric and / or scrim.
- the reinforcing layer comprises a Glasermaschinevlies, tissue and / or scrim or consists of the aforementioned fiber structures, preferably in the form of a flame-retardant, equipped with flame-retardant fillers and impregnated with melamine resin fiberglass mat.
- Two, three or more reinforcing layers can also be used.
- the reinforcing layer is arranged between two paper layers, wherein a paper layer is preferably a cellulose paper impregnated with an aqueous melamine resin.
- a paper layer is preferably a cellulose paper impregnated with an aqueous melamine resin.
- at least the paper layer provided with the cover layer is printed, dyed and / or structured. In this way, the door leaf can be given almost any possible optical design.
- the printing can be done for example via a screen printing process. to Generation of a surface structuring can be used by a person skilled in the art for embossing techniques known per se.
- the reinforcing layer and the paper layers are glued to a melamine resin.
- fillers may be added to the melamine resin, in particular inorganic fillers such as gypsum, chalk or the like, as well as mixtures of these.
- the attachment of the support frame on the door leaf is preferably done by gluing. Furthermore, for aesthetic reasons, the support frame may be provided on its outer surfaces with a non-combustible decorative material.
- the illustrated non-combustible building material door T is pivotally inserted in a door frame 1 by means of hinges 2 in a known manner and can be locked by means of a locking device 3.
- the door T has a door leaf 4 which is surrounded on all sides by a support frame R made of metal profiles 5.
- the support frame R covers the upper and lower horizontal edges and edges as well as the lateral vertical edges and edges of the door leaf 4 and is firmly connected to these by a silicone bond 6.
- Each individual, the supporting frame R forming metal profile 5 is U-shaped in cross-section and has free, parallel to the main surfaces of the door leaf 4 extending legs, between which a web 7 extends, covering the side surfaces of the door panel 4.
- the metal profiles 5 are produced by multiple deformation of a single elongated metal strip on which both the two free legs and the web 7 are formed by suitable folding.
- the web 7 has a recess directed away from the door leaf, which serves to receive a strip 8 made of a non-combustible material.
- the strip 8 can also be designed with a decorative edge cover.
- the described metal profiles 5 are welded together to produce the support frame R.
- the door leaf 4 itself has a core of a building material 9, which consists of a pressed silicate material using lime, vermiculite, sand, mica, water and aggregates on which by means of a solvent-free inorganic adhesive 10, a decorative layer 11 is adhered.
- the decorative layer 11 consists of a reinforcing layer 12 in the form of a glass fiber fabric and a printed paper layer 13, which are laminated to one another by means of a melamine resin. Finally, the paper layer 13 is covered with a cover layer 14 of melamine resin. In the manner described, both main surfaces of the door leaf 4 are provided with a decorative layer 11.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Special Wing (AREA)
- Laminated Bodies (AREA)
Description
Die Erfindung betrifft eine Tür mit einem Türblatt in Form einer mit einem Kern und einer Deckschicht versehenen Verbundkonstruktion. Türen mit derartigen Türblättern besitzen im Regelfall einen Kern aus Spanplatten oder anderen Holzwerkstoffen, welche gegebenenfalls zusätzliche Wabeneinlagen zur Gewichtsreduzierung umfassen können. Dieser Kern wird häufig mit einem umlaufenden Holzprofil versehen, welches zumeist aus Massivholz besteht. Die Verbundkonstruktion wird üblicherweise auf beiden Flachseiten mit einer hochdichten Faserplatte (HDF-Holzwerkstoffplatte) abgedeckt, wobei diese HDF-Platte mit einem Oberflächen-Finish versehen sein kann, wie beispielsweise Furnierholz, Schichtstoff oder mit einer Lackierung.The invention relates to a door having a door leaf in the form of a composite construction provided with a core and a cover layer. Doors with such door leaves usually have a core of chipboard or other wood materials, which may optionally include additional honeycomb inserts to reduce weight. This core is often provided with a circumferential wooden profile, which consists mostly of solid wood. The composite construction is usually covered on both flat sides with a high-density fiberboard (HDF wood board), which HDF board may be provided with a surface finish, such as plywood, laminate or with a paint job.
Nachteilig ist bei einer solchen Türkonstruktion, dass bauaufsichtliche Anforderungen hinsichtlich der Nichtbrennbarkeit der Baustoffe nicht erfüllt werden und somit die Einsatzmöglichkeiten für solche Türen beschränkt sind. Nachteilig ist ferner, dass die aus Massivholz ausgebildeten umlaufenden Kanten anfällig gegen das Eindringen von Feuchtigkeit sind. Die Feuchtigkeit beschädigt letztlich sowohl den Kern der Verbundkonstruktion als auch die Deckschicht, so dass sowohl die Stabilität als auch das optische Erscheinungsbild der Tür nachhaltig beeinträchtigt wird.A disadvantage of such a door construction that building supervisory requirements are not met with respect to the non-combustibility of the building materials and thus the applications are limited for such doors. Another disadvantage is that the peripheral edges formed of solid wood are susceptible to the ingress of moisture. The moisture ultimately damages both the core of the composite structure and the cover layer, so that both the stability and the visual appearance of the door is permanently impaired.
Die
Die Druckschrift
den Mineralharz-Schichten ferner eine Platte aus einem Material gleicher Beschaffenheit wie das des mittigen Kerns vorgesehen.The publication
the mineral resin layers further provided a plate of a material of the same nature as that of the central core.
Der Erfindung liegt in Anbetracht dieses Standes der Technik die Aufgabe zugrunde, unter Meidung genannter Nachteile eine Tür bereitzustellen, die sowohl nicht brennbar ist, also die Anforderungen der Baustoffklasse A1 erfüllt, als auch in großer Variabilität mit einer dekorativen Deckschicht ausgestattet sein kann.The invention is in view of this prior art, the object to provide a door under avoidance of said disadvantages, which is both non-combustible, so meets the requirements of building material class A1, as well as in great variability can be equipped with a decorative cover layer.
Die Aufgabe ist erfindungsgemäß durch eine nicht brennbare Baustofftür gelöst, wobei,
- der Kern aus einer Baustoffplatte aus einem mineralischen silikatischen Material besteht, welche zwei einander gegenüberliegende Hauptflächen aufweist, wobei wenigstens eine der Hauptflächen mit einer aufgeklebten nicht brennbaren Dekorschicht versehen ist,
- die Dekorschicht wenigstens eine Verstärkungsschicht, die zwischen zwei Papierlagen angeordnet ist, wobei jede Papierlage vorzugsweise ein mit einem wässrigen Melaminharz imprägniertes Zellulosepapier ist, und eine auf einer der Papierlagen aufgebrachte Deckschicht umfasst und mit ihrer der Deckschicht abgewandten Fläche auf die Baustoffplatte aufgeklebt ist, und
- die Baustoffplatte mit ihrer Dekorschicht an den umlaufenden Kanten mit einem einen geschlossenen Tragrahmen bildenden Metallprofil versehen ist.
- the core consists of a building material panel made of a mineral silicate material, which has two main surfaces lying opposite one another, wherein at least one of the main surfaces is provided with a glued non-combustible decorative layer,
- the decorative layer at least one reinforcing layer which is arranged between two paper layers, wherein each paper layer is preferably a cellulose paper impregnated with an aqueous melamine resin and comprises a cover layer applied to one of the paper layers and glued to the building material plate with its surface facing away from the cover layer, and
- the building material plate is provided with its decorative layer on the peripheral edges with a metal frame forming a closed support frame.
Mit der Erfindung wird eine Tür mit einem insgesamt in der Kombination ihrer Merkmale nicht brennbaren Türblatt in Form einer Verbundkonstruktion bereitgestellt, dessen Kern aus nicht brennbarem mineralischen silikatischen Material besteht, das mit einer nicht brennbaren Dekorschicht versehen ist, welche variabel entsprechend den gewünschten ästhetischen Anforderungen versehen ist, wobei die bei derartigen Produkten bestehenden Probleme hinsichtlich der Kantenstabilität, der Riss- und Bruchgefahr bei Transport und Anbringung durch den vorgesehenen umlaufenden Tragrahmen aus Metallprofilen vermieden werden. Aus diese Gründen hielt die Fachwelt bisher silikatische Bauplatten für nicht geeignet zur Verwendung als nicht brennbares Türblatt.The invention provides a door with a non-flammable door leaf in the form of a composite construction whose core consists of non-combustible mineral silicate material provided with a non-flammable decorative layer which is variably provided according to the desired aesthetic requirements is, wherein the existing problems with such products in terms of edge stability, the risk of cracking and breakage during transport and attachment by the intended circumferential support frame made of metal profiles are avoided. For these reasons, experts have hitherto considered silicate structural panels not suitable for use as non-combustible door panels.
Ferner liegt der vorliegenden Erfindung die Erkenntnis zugrunde, dass im Unterschied zu den typischerweise für Baustoffplatten eingesetzten Schichtstoffen die nicht brennbare Dekorschicht aus zumindest zwei Papierlagen und einer Verstärkungsschicht, wie beispielsweise einem Glasfaservlies, besteht, was aufgrund des sich daraus ergebenden niedrigeren Papiergehaltes zu deutlich verbessertem Verhalten im Brandfall führt. In Kombination mit dem silikatischen Material wird nicht nur eine Baustoffplatte mit einem guten Brandverhalten zur Verfügung gestellt, sondern zusätzlich auch eine vergleichsweise leicht, was Vorteile im Hinblick auf den Transport und die Montage mit sich bringt. Zudem kann sich die Verstärkungsschicht der Dekorschicht auch positiv auf die Stabilität der gesamten Baustoffplatte auswirken. Schließlich können Länge und Breite einer derartigen Tür freier, nämlich größer, dimensioniert werden, da durch die erfindungsgemäße Kombination einer solchen Baustoffplatte mit einem geschlossenen Tragrahmen die Gefahren eines Durchhängens und dadurch verursachte Beschädigungen vermieden werden. Durch den Einsatz eines Kerns aus silikatischem Material wird eine vergleichsweise geringe Dichte von lediglich 800 kg/m3 oder weniger, insbesondere 700 kg/m3 oder weniger und damit ein geringes Eigengewicht erreicht.Furthermore, the present invention is based on the finding that, in contrast to the laminates typically used for building material panels, the non-combustible decorative layer consists of at least two paper layers and a reinforcing layer, such as a glass fiber fleece, resulting in significantly improved performance due to the resulting lower paper content in case of fire leads. In combination with the silicate material, not only is a building material panel with good fire performance provided, but in addition also a comparatively light, which brings advantages in terms of transport and assembly with it. In addition, the reinforcing layer of the decorative layer can also have a positive effect on the stability of the entire building material panel. Finally, the length and width of such a door can be dimensioned more freely, namely larger, since the risks of sagging and damage caused thereby are avoided by the combination according to the invention of such a building material panel with a closed support frame. By using a core From silicate material is a comparatively low density of only 800 kg / m 3 or less, in particular 700 kg / m 3 or less and thus achieved a low weight.
Das silikatische Material der Baustoffplatte kann auch mit Gips oder anderen anorganischen Füllstoffen und/oder Fasermaterialen kombiniert werden. Als Fasermaterialen kommen neben anorganischen Fasern aus Glas, Kohlenstoff oder Aluminiumoxid auch organische wie Zellulosefasern oder Aramidfasern in Betracht. Insbesondere durch den Zusatz von Gips zur Baustoffplatte werden die Brandschutzeigenschaften des daraus hergestellten Türblatts im Brandfall insofern verbessert, dass das in Gips gebundene Kristallwasser im Brandfall verdampft und hierdurch die Brandgegenseite des Türblattes gekühlt wird. Andererseits erhöht der Gipszuschlag das spezifische Gewicht der Platte, reduziert ihre Feuchtigkeitstoleranz und die Stabilität. Demnach kann der Gipsanteil den gewünschten Brandschutzeigenschaften angepasst werden.The silicate material of the building material panel can also be combined with gypsum or other inorganic fillers and / or fiber materials. In addition to inorganic fibers made of glass, carbon or aluminum oxide, organic fibers such as cellulose fibers or aramid fibers are also suitable as fiber materials. In particular, by the addition of gypsum to the building board the fire protection properties of the door panel made therefrom are improved in case of fire in that the water of crystallization bound in gypsum evaporates in case of fire and thereby the fire opposite side of the door leaf is cooled. On the other hand, the gypsum supplement increases the specific gravity of the plate, reducing its moisture tolerance and stability. Accordingly, the gypsum content can be adapted to the desired fire protection properties.
Nach einer bevorzugten Ausführungsform der Baustoffplatte enthält das silikatische Material Perlite oder besteht hieraus. Dies ist von Vorteil, weil Perlite einerseits ein sehr geringes spezifisches Gewicht besitzen und gleichzeitig gute Wärmedämmeigenschaften sowie ein gutes Brandverhalten aufweisen.According to a preferred embodiment of the building material panel, the silicate material contains or consists of perlite. This is advantageous because perlite on the one hand have a very low specific weight and at the same time have good thermal insulation properties and good fire behavior.
Nach einer bevorzugten Ausführungsform weist die den Kern des Türblattes der erfindungsgemäßen Tür bildende Baustoffplatte eine Dichte von 800 kg/m3 oder weniger auf, insbesondere 700 kg/m3 oder weniger, bevorzugt 650 kg/m3 oder weniger, besonders bevorzugt 450 kg/m3 oder weniger. Damit lassen sich Türblätter herstellen, deren spezifisches Gewicht in etwa demjenigen solcher Türblätter entspricht, die einen Pressspankern besitzen, also etwa zwischen 400 und 900 kg/m3. Die Türblätter zeichnen sich doch gegenüber Türblättern mit Pressspankern durch ihre Nichtbrennbarkeit aus. Außerdem entstehen im Brandfall durch den mineralischen Kern weder Rauch noch gesundheitsschädliche Dämpfe.According to a preferred embodiment, the building material panel forming the core of the door leaf of the door according to the invention has a density of 800 kg / m 3 or less, in particular 700 kg / m 3 or less, preferably 650 kg / m 3 or less, particularly preferably 450 kg / m 3 or less. This door leaves can be produced whose specific weight corresponds approximately to that of such door leaves, which have a press chip, that is about 400 to 900 kg / m 3 . The door leaves are distinguished from door leaves with press chips by their non-combustibility. In addition, in case of fire through the mineral core neither smoke nor harmful vapors.
Nach einer weiteren bevorzugten Ausführungsform des Türblatts ist dessen Kern durch Verpressen des silikatischen Materials hergestellt.According to a further preferred embodiment of the door leaf whose core is produced by pressing the silicate material.
Das bedeutet, dass abgesehen von dem silikatischen Material sowie optional weiteren anorganischen Füllstoffen und/oder Fasermaterialien kein zusätzliches Bindemittel eingesetzt werden muss, sondern dass die Platte durch Verpressen der trockenen Einsatzstoffe erzeugt wird. Ein anschließendes Sintern ist ebenfalls nicht erforderlich. Durch den Verzicht auf Bindemittel, insbesondere organische Bindemittel wie Harze oder Klebstoffe, wird der Türblattkern nicht nur hinsichtlich seiner Brandschutzeigenschaften verbessert, sondern auch das spezifische Gewicht niedrig gehalten.This means that, apart from the siliceous material and optionally further inorganic fillers and / or fiber materials, no additional binder has to be used, but rather that the plate is produced by pressing the dry starting materials. Subsequent sintering is also not required. By dispensing with binders, in particular organic binders such as resins or adhesives, the door leaf core is not only improved in terms of its fire protection properties, but also kept the specific gravity low.
Nach einer bevorzugten Ausführungsform des Türblatts ist die Dekorschicht mit einem Wasserglaskleber auf die Baustoffplatte aufgeklebt. Dabei ist es besonders vorteilhaft, die Verklebung bei leicht erhöhter Temperatur, beispielsweise im Bereich von 30 bis 70 °C, insbesondere bei 30 bis 60 °C, durchzuführen. Durch die Verwendung eines Wasserglasklebers ist es möglich, die Dekorschicht unmittelbar auf die Baustoffplatte aufzukleben, so dass die Verwendung von metallischen Zwischenschichten, wie sie zum Teil aus dem Stand der Technik bekannt sind, nicht erforderlich ist. Ebenso wenig erforderlich ist die Verwendung eines Primers beziehungsweise eines Haftvermittlers. Der eingesetzte Wasserglaskleber hat darüber hinaus im Vergleich zu den aus dem Stand der Technik bekannten Epoxid- oder Polyurethan-Klebstoffen den weiteren Vorteil, nicht brennbar zu sein und im Brandfall auch keinen Rauch oder giftige Gase zu entwickeln. Darüber hinaus weist der bevorzugt eingesetzte Klebstoff auf Wasserglasbasis im Brandfall kühlende Eigenschaften durch Abspaltung von Wasser auf, wodurch die Brandschutzeigenschaften der Baustoffplatte weiter verbessert werden. Ein geeigneter Wasserglaskleber ist beispielsweise im Handel unter der Bezeichnung COLLOSIL® von der Firma Woellner erhältlich.According to a preferred embodiment of the door leaf, the decorative layer is glued to the building material plate with a water glass adhesive. It is particularly advantageous to perform the bonding at slightly elevated temperature, for example in the range of 30 to 70 ° C, in particular at 30 to 60 ° C. By using a glass-water adhesive, it is possible to stick the decorative layer directly on the building material, so that the use of intermediate metal layers, as are known in the prior art, is not required. Nor is it necessary to use a primer or an adhesion promoter. In addition, the water glass adhesive used has the further advantage, in comparison to the known from the prior art epoxy or polyurethane adhesives, non-flammable and to develop in case of fire, no smoke or toxic gases. In addition, the preferably used adhesive based on water glass in case of fire, cooling properties by elimination of water, whereby the fire protection properties of the building material panel are further improved. A suitable water-glass adhesive is commercially available, for example, from the company Woellner under the name COLLOSIL®.
In Weiterbildung des Türblatts umfasst die Deckschicht ein Melaminharz oder besteht hieraus. Dies ist von Vorteil, da Melaminharz im Vergleich zu den für Baustoffplatten häufig eingesetzten Phenol-Formaldehydharzen ein günstigeres Brandverhalten zeigt. Zur weiteren Verbesserung der Brandschutzeigenschaften kann die Deckschicht darüber hinaus noch ein Flammschutzmittel enthalten und / oder hiermit ausgerüstet sein. Dazu kann ein hierfür geeignetes Flammschutzmittel in das Material der Deckschicht integriert und/oder die Deckschicht hiermit ausgerüstet sein. Geeignete Flammschutzmittel sind beispielsweise polybromierte Diphenylether (PentaBDE, OctaBDE, DecaBDE), TBBPA und HBCD, Melamin, Harnstoff, APP (Ammoniumpolyphosphat), TCEP (Tris(chlorethyl)phosphat), TCPP (Tris(chlorpropyl)phosphat), TDCPP (Tris(dichlorisopropyl)phosphat), TPP (Triphenylphosphat), TEHP (Tris-(2-ethylhexyl)phosphat), TKP (Trikresylphosphat), ITP ("Isopropyliertes Triphenylphosphat"), Mono-, Bis- und Tris(isopropylphenyl)phosphate unterschiedlichen Isopropylierungsgrades, RDP (Resorcinol-bis(diphenylphosphat)), BDP (Bisphenol-A-bis(diphenylphosphat)), ATH (Aluminiumhydroxid), MDH (Magnesiumhydroxid), Ammoniumsulfat ((NH4)2SO4) und -phosphat ((NH4)2PO4).In a further development of the door leaf, the cover layer comprises or consists of a melamine resin. This is advantageous because melamine resin shows a more favorable fire behavior compared to the phenol-formaldehyde resins commonly used for building material panels. To further improve the fire protection properties, the topcoat can also contain a flame retardant and / or be equipped with it. For this purpose, a flame retardant suitable for this purpose can be integrated into the material of the cover layer and / or the cover layer can be equipped therewith. suitable Flame retardants are, for example, polybrominated diphenyl ethers (pentaBDE, octaBDE, decaBDE), TBBPA and HBCD, melamine, urea, APP (ammonium polyphosphate), TCEP (tris (chloroethyl) phosphate), TCPP (tris (chloropropyl) phosphate), TDCPP (tris (dichloroisopropyl) phosphate), TPP (triphenyl phosphate), TEHP (tris- (2-ethylhexyl) phosphate), TKP (tricresyl phosphate), ITP ("isopropylated triphenyl phosphate"), mono-, bis- and tris (isopropylphenyl) phosphates of varying degrees of isopropylation, RDP (resorcinol bis (diphenyl phosphate)), BDP (bisphenol A bis (diphenyl phosphate)), ATH (aluminum hydroxide), MDH (magnesium hydroxide), ammonium sulfate ((NH 4 ) 2 SO 4 ) and phosphate ((NH 4 ) 2 PO 4 ).
Im Rahmen der vorliegenden Erfindung kann die Verstärkungsschicht ein flächiges Fasergebilde umfassen oder daraus bestehen. Prinzipiell können hierfür sämtliche Arten von Fasern verwendet werden, die dem Fachmann zur Verstärkung von Dekorschichten bekannt sind. Dies sind beispielsweise Fasern aus Quarz, Glas, Kohlenstoff, Aramid oder anderen schwerbrennbaren Kunststoffen, Fasern aus Aluminiumoxid oder anderen anorganischen Materialien oder Mischungen hiervon. Die Fasergebilde können gewebt oder ungewebt sein und beispielsweise als Vlies, Gewebe und / oder Gelege zum Einsatz kommen. Besonders bevorzugt umfasst die Verstärkungsschicht ein Glaserfaservlies, Gewebe und / oder Gelege oder besteht aus den vorgenannten Fasergebilden, vorzugsweise in Form eines schwerentflammbaren, mit schwerentflammbaren Füllstoffen ausgerüsteten und mit Melaminharz imprägnierten Glasfaservlieses. Es können auch zwei, drei oder mehr Verstärkungsschichten verwendet werden.In the context of the present invention, the reinforcing layer may comprise or consist of a flat fiber structure. In principle, all types of fibers known to those skilled in the art for reinforcing decorative layers can be used for this purpose. These are, for example, fibers of quartz, glass, carbon, aramid or other flame-retardant plastics, fibers of alumina or other inorganic materials or mixtures thereof. The fiber structures may be woven or unwoven and used, for example, as a nonwoven, woven fabric and / or scrim. Particularly preferably, the reinforcing layer comprises a Glaserfaservlies, tissue and / or scrim or consists of the aforementioned fiber structures, preferably in the form of a flame-retardant, equipped with flame-retardant fillers and impregnated with melamine resin fiberglass mat. Two, three or more reinforcing layers can also be used.
Bei der erfindungsgemäßen Tür ist die Verstärkungsschicht zwischen zwei Papierlagen angeordnet, wobei eine Papierlage vorzugsweise ein mit einem wässrigen Melaminharz imprägniertes Zellulosepapier ist. Hierdurch kann beispielsweise ein Ausfransen an der Verstärkungsschicht verhindert werden. In einer weiteren Ausgestaltung der erfindungsgemäßen Baustoffplatte ist zumindest die mit der Deckschicht versehene Papierlage bedruckt, eingefärbt und/oder strukturiert. Auf diese Weise kann dem Türblatt nahezu jede mögliche optische Gestaltung verliehen werden. Das Bedrucken kann beispielsweise über ein Siebdruckverfahren erfolgen. Zur Erzeugung einer Oberflächenstrukturierung können dem Fachmann hierfür an sich bekannte Prägetechniken zum Einsatz kommen.In the door according to the invention, the reinforcing layer is arranged between two paper layers, wherein a paper layer is preferably a cellulose paper impregnated with an aqueous melamine resin. As a result, for example, fraying on the reinforcing layer can be prevented. In a further embodiment of the building material panel according to the invention, at least the paper layer provided with the cover layer is printed, dyed and / or structured. In this way, the door leaf can be given almost any possible optical design. The printing can be done for example via a screen printing process. to Generation of a surface structuring can be used by a person skilled in the art for embossing techniques known per se.
Nach einer weiteren bevorzugten Ausführungsform des Türblatts sind die Verstärkungsschicht und die Papierlagen mit einem Melaminharz verklebt. Dem Melaminharz können zusätzlich Füllstoffe zugesetzt sein, insbesondere anorganische Füllstoffe wie Gips, Kreide oder dergleichen sowie Mischungen von diesen.According to another preferred embodiment of the door leaf, the reinforcing layer and the paper layers are glued to a melamine resin. In addition, fillers may be added to the melamine resin, in particular inorganic fillers such as gypsum, chalk or the like, as well as mixtures of these.
Die Befestigung des Tragrahmens am Türblatt erfolgt vorzugsweise durch Verkleben. Ferner kann aus optischen Gründen der Tragrahmen an seinen Außenflächen mit einem nicht brennbaren Dekormaterial versehen sein.The attachment of the support frame on the door leaf is preferably done by gluing. Furthermore, for aesthetic reasons, the support frame may be provided on its outer surfaces with a non-combustible decorative material.
Weitere Einzelheiten, Merkmale und Vorteile des Gegenstandes der Erfindung ergeben sich aus der nachfolgenden Beschreibung der zugehörigen Zeichnung, deren einzige Figur einen Querschnitt durch eine Anschlagtür zeigt, die nicht einen Teil der Erfindung, sondern einen Stand der Technik darstellt, der das Verständnis der Erfindung erleichtert.Further details, features and advantages of the subject invention will become apparent from the following description of the accompanying drawings, the single figure shows a cross section through a stopper door, which is not part of the invention, but a prior art, which facilitates the understanding of the invention ,
Die dargestellte nicht brennbare Baustofftür T ist in bekannter Weise in eine Türzarge 1 mittels Scharnieren 2 schwenkbar eingesetzt und mittels einer Schließeinrichtung 3 verriegelbar. Die Tür T weist ein Türblatt 4 auf, das von einem Tragrahmen R aus Metallprofilen 5 allseitig umgeben ist. Der Tragrahmen R deckt die oberen und unteren horizontalen Kanten und Ränder sowie die seitlichen vertikalen Kanten und Ränder des Türblatts 4 ab und ist mit diesen über eine Silikonverklebung 6 fest verbunden.The illustrated non-combustible building material door T is pivotally inserted in a
Jedes einzelne, den Tragrahmen R bildende Metallprofil 5 ist im Querschnitt U-förmig gestaltet und weist freie, parallel zu den Hauptflächen des Türblatts 4 sich erstreckende Schenkel auf, zwischen denen sich ein Steg 7 erstreckt, der die Seitenflächen des Türblatts 4 abdeckt. Die Metallprofile 5 werden durch mehrfaches Verformen eines einzelnen langgestreckten Metallstreifens hergestellt, an dem durch geeignetes Abkanten sowohl die beiden freien Schenkel als auch der Steg 7 ausgebildet sind. Zudem sind die Enden der freien Schenkel mit einer 180° Falzung, die zeichnerisch dargestellt ist, versehen, wobei die Richtung der Falzung derart ist, dass die umgefalzten Flächen unter Zwischenlage der Silikonverklebung 6 an den Randflächen des Türblattes 4 flächig anliegen und dort verklebt sind.Each individual, the supporting frame R forming
Der Steg 7 weist eine vom Türblatt weggerichtete Einbuchtung auf, die der Aufnahme eines Streifens 8 aus einem nicht brennbaren Material dient. Der Streifen 8 kann außerdem mit einer dekorativen Kantenabdeckung ausgestaltet sein. Die beschriebenen Metallprofile 5 werden zur Herstellung des Tragrahmens R miteinander verschweißt.The
Das Türblatt 4 selbst besitzt einen Kern aus einer Baustoffplatte 9, die aus einem gepressten silikatischen Material unter Verwendung von Kalk, Vermiculite, Sand, Glimmer, Wasser und Zuschlagstoffen besteht, auf denen mittels eines lösungsmittelfreien anorganischen Klebers 10 eine Dekorschicht 11 aufgeklebt ist. Die Dekorschicht 11 besteht aus einer Verstärkungsschicht 12 in Form eines Glasfasergewebes und einer bedruckten Papierlage 13, die mittels eines Melaminharzes aufeinander laminiert sind. Schließlich ist die Papierlage 13 mit einer Deckschicht 14 aus Melaminharz abgedeckt. In der beschriebenen Weise sind beide Hauptflächen des Türblattes 4 mit einer Dekorschicht 11 versehen.The
- TT
- Türdoor
- RR
- Tragrahmensupporting frame
- 11
- Türzargedoor frame
- 22
- Scharnierehinges
- 33
- Schließeinrichtungclosing device
- 44
- Türblattdoor leaf
- 55
- Metallprofilemetal profiles
- 66
- Silikonverklebungsilicone adhesive
- 77
- Stegweb
- 88th
- Streifenstrip
- 99
- Baustoffplatte/KernBuilding materials plate / core
- 1010
- KleberGlue
- 1111
- Dekorschichtdecorative layer
- 1212
- Verstärkungsschichtreinforcing layer
- 1313
- Papierlagepaper layer
- 1414
- Deckschichttopcoat
Claims (14)
- A door (T) comprising a door leaf (4) in form of a composite structure provided with a core and a cover layer, wherein- the core consists of a construction material plate (9) made of a mineral, siliceous material, which plate comprises two main surfaces arranged opposite each other, wherein at least one of the main surfaces is provided with a pasted, non-flammable decorative layer (11),characterized in- that the decorative layer (11) comprises at least one reinforcement layer (12) which is arranged between two layers of paper (13), wherein each layer of paper (13) is preferably a cellulose paper impregnated with an aqueous melamine resin, and a cover layer (14) applied on one of the layers of paper (13), the decorative layer (11) being glued on the construction material plate (9) with the surface that is facing away from the cover layer (14), and- that the construction material plate (9) with the decorative layer (11) thereof is provided with metal profiles (5) forming a closed support frame (R) at the circumferential edges and borders.
- A door according to claim 1, characterized in that the construction material plate (9) is made of a siliceous material, preferably in combination with gypsum and/or a fibre material, for example cellulose fibres.
- A door according to claim 1 or claim 2, characterized in that the siliceous material contains perlites or is made of these ones.
- A door according to one of the preceding claims, characterized in that the construction material plate (9) comprises a density of 800 kg/m3 or less, in particular 700 kg/m3 or less.
- A door according to one of the preceding claims, characterized in that the construction material plate (9) is manufactured by pressing the siliceous material.
- A door according to one of the preceding claims, characterized in that the decorative layer (11) is glued on the construction material plate (9) by means of a solvent-free, inorganic adhesive (10).
- A door according to one of the preceding claims, characterized in that the decorative layer (11) is directly glued on the construction material plate (9).
- A door according to one of the preceding claims, characterized in that the cover layer (14) comprises a melamine resin or is made of this one, wherein the cover layer (14) preferably contains a flame retardant and/or is equipped with this one.
- A door according to one of the preceding claims, characterized in that the reinforcement layer (12) comprises a flat fibre structure or is made of this one, in particular a fleece, a woven fabric and/or a mat of glass fibres, preferably in form of a hardly inflammable glass fibre fleece provided with hardly combustible filling materials and impregnated with melamine resin.
- A door according to one of the preceding claims, characterized in that at least the layer of paper (13) provided with the cover layer (14) is printed, coloured and/or structured.
- A door according to one of the preceding claims, characterized in that the reinforcement layer (12) and the layers of paper (13) are glued with a melamine resin, wherein the melamine resin preferably contains filling materials, in particular inorganic filling materials such as gypsum, chalk or mixtures of these ones.
- A door according to one of the preceding claims, characterized in that the construction material plate meets the requirements of the construction material class A1 or A2 according to DIN 4102-1 (May 1998) paragraph 5.
- A door according to one of the preceding claims, characterized in that the support frame (R) is formed by metal profiles (5) which are connected to each other and the section of which is essentially U-shaped, the free legs of which encompass the edges of the door leaf (4) and are glued with these ones.
- A door according to one of the preceding claims, characterized in that the support frame (R) is provided with an incombustible decorative material (8).
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PL15188485T PL3023570T3 (en) | 2014-11-20 | 2015-10-06 | Non-combustible material door |
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DE202014105591.6U DE202014105591U1 (en) | 2014-11-20 | 2014-11-20 | Non-combustible building material door |
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EP3023570B1 true EP3023570B1 (en) | 2018-09-26 |
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DE (1) | DE202014105591U1 (en) |
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DE202016101223U1 (en) * | 2016-03-07 | 2017-06-08 | Holzbau Schmid Gmbh & Co. Kg | Device for closing an opening for fire protection purposes |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE7032003U (en) * | 1970-08-27 | 1970-12-17 | Novopan Gmbh | NON-COMBUSTIBLE STRUCTURE, IN PARTICULAR PANEL. |
US4126725A (en) * | 1975-10-31 | 1978-11-21 | Hopeman Brothers, Inc. | High pressure laminates |
FR2706521B1 (en) * | 1993-06-14 | 1995-07-21 | Parelec | Fireproof panel. |
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DE29615201U1 (en) * | 1996-08-31 | 1996-12-12 | Fachverband Glasdach Und Metal | Double-leaf glass door with central stop for fire protection purposes |
AT406286B (en) * | 1998-06-02 | 2000-03-27 | Degelsegger Walter Ing | FIRE PROTECTION DOOR WITH A GLAZED DOOR LEAF |
US20030033786A1 (en) * | 2001-08-17 | 2003-02-20 | Leon Yulkowski | Fire door assembly |
DE102004049632B4 (en) * | 2004-10-11 | 2008-07-31 | Basf Se | Composite layer panel for fire doors |
CN201802266U (en) * | 2009-12-28 | 2011-04-20 | 施永耿 | Novel fire-proof and burglar-proof door structure |
DE202011002155U1 (en) * | 2011-01-31 | 2011-04-07 | Holzbau Schmid Gmbh & Co. Kg | Coated building material plate |
DE202012104480U1 (en) * | 2012-11-20 | 2014-02-25 | Holzbau Schmid Gmbh & Co. Kg | Wood veneer and veneered building board |
-
2014
- 2014-11-20 DE DE202014105591.6U patent/DE202014105591U1/en active Active
-
2015
- 2015-10-06 PL PL15188485T patent/PL3023570T3/en unknown
- 2015-10-06 EP EP15188485.5A patent/EP3023570B1/en active Active
Non-Patent Citations (1)
Title |
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Also Published As
Publication number | Publication date |
---|---|
EP3023570A1 (en) | 2016-05-25 |
DE202014105591U1 (en) | 2016-02-23 |
PL3023570T3 (en) | 2019-03-29 |
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