EP2927010B1 - Druckverfahren mit einem offsetdrucker - Google Patents

Druckverfahren mit einem offsetdrucker Download PDF

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Publication number
EP2927010B1
EP2927010B1 EP13830076.9A EP13830076A EP2927010B1 EP 2927010 B1 EP2927010 B1 EP 2927010B1 EP 13830076 A EP13830076 A EP 13830076A EP 2927010 B1 EP2927010 B1 EP 2927010B1
Authority
EP
European Patent Office
Prior art keywords
ink
curable ink
offset printing
substrate
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP13830076.9A
Other languages
English (en)
French (fr)
Other versions
EP2927010A4 (de
EP2927010A1 (de
Inventor
Shingo Kawai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamato Grand Co Ltd
Original Assignee
Yamato Grand Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamato Grand Co Ltd filed Critical Yamato Grand Co Ltd
Publication of EP2927010A1 publication Critical patent/EP2927010A1/de
Publication of EP2927010A4 publication Critical patent/EP2927010A4/de
Application granted granted Critical
Publication of EP2927010B1 publication Critical patent/EP2927010B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/06—Lithographic printing
    • B41M1/08—Dry printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F21/00—Devices for conveying sheets through printing apparatus or machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F21/00—Devices for conveying sheets through printing apparatus or machines
    • B41F21/10—Combinations of transfer drums and grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/044—Drying sheets, e.g. between two printing stations
    • B41F23/045—Drying sheets, e.g. between two printing stations by radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/044—Drying sheets, e.g. between two printing stations
    • B41F23/045—Drying sheets, e.g. between two printing stations by radiation
    • B41F23/0453—Drying sheets, e.g. between two printing stations by radiation by ultraviolet dryers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F31/00—Inking arrangements or devices
    • B41F31/002—Heating or cooling of ink or ink rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F31/00—Inking arrangements or devices
    • B41F31/005—Ink viscosity control means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F7/00—Rotary lithographic machines
    • B41F7/02—Rotary lithographic machines for offset printing
    • B41F7/04—Rotary lithographic machines for offset printing using printing units incorporating one forme cylinder, one transfer cylinder, and one impression cylinder, e.g. for printing on webs
    • B41F7/06—Rotary lithographic machines for offset printing using printing units incorporating one forme cylinder, one transfer cylinder, and one impression cylinder, e.g. for printing on webs for printing on sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/26—Printing on other surfaces than ordinary paper
    • B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2200/00—Printing processes
    • B41P2200/20—Lithography
    • B41P2200/21—Dry offset printing

Definitions

  • the present invention relates to a printing method using an offset printing press, and in particular to a printing method using an offset printing press having excellent image formability.
  • Offset printing is known as a printing technique.
  • Such an offset printing adopts a system of transferring ink applied to a plate to an intermediate transferring member, such as a blanket, and then printing a substrate, such as paper.
  • an offset printing press that performs printing using quick-drying ink that is cured by irradiating a printing surface of a running printing substrate with ultraviolet rays, via a printing plate mounted on an outer periphery of a plate cylinder and a blanket mounted on an outer periphery of a blanket cylinder (for example, see Patent Literature 1).
  • offset printing is performed using UV curable ink on a polypropylene sheet treated by corona discharge, where UV curing is performed at a printing speed of 6500 sheets per hour (approximately 30 m/min).
  • control of the heaped amount of ink, pattern edges, or the like can be performed not only by ink supply but also by the amount of dampening water to the plate.
  • the present invention has been made in view of the above circumstances, and an object thereof is to provide a printing method using an offset printing press having excellent image formability.
  • the present inventor has found that the above problem can be solved, unexpectedly, by positively making the printing speed of the offset printing slower than an ordinary printing speed and making the film thickness of UV curable ink constant, and has completed the present invention.
  • the present invention lies in a printing method using an offset printing press as defined in claim 1.
  • Preferred embodiments of the present invention are defined in the dependent claims.
  • the density of UV curable ink can be increased, and the transfer amount of the UV curable ink can also be increased.
  • the film thickness of the UV curable ink is in a range of 3 to 7 ⁇ m.
  • the film thickness is in the range of 3 to 7 ⁇ m, it is possible not only to improve decorativeness but also to use various functional inks and let the inks exert their functions sufficiently.
  • UV irradiation can be sufficiently performed, so that the curing strength of cured UV curable ink can be raised up to a level capable of withstanding post-process sufficiently.
  • the waterless plate since the waterless plate is used, the influence of static electricity on an image area (an area to be printed) can be made as small as possible.
  • a non-antistatic material such as molding material, can be automatically fed and conveyed without any problems.
  • the post-process can be started immediately after UV irradiation, and consequently the delivery time can be shortened.
  • the printing speed is within the range as defined in claim 1 when the substrate is a non-water-absorbing synthetic paper, a plastic film, or a paperboard, image formability can be improved, and, since the UV curable ink is used, offset printing can be performed at a speed that does not impose a burden on the speed of post-process.
  • the ink conveying roll group includes a temperature-regulating ink conveying roll for regulating the temperature of the UV curable ink, and hot water flows through a core portion of the temperature-regulating ink conveying roll, the temperature of UV curable ink applied can be regulated by heating or cooling. It should be noted that if the printing speed is fast, UV curable ink is heated by frictional heat and becomes easy to transfer, but, like the present invention, when the printing speed is low, the UV curable ink is not heated and consequently difficult to transfer. Therefore, UV curable ink needs to be heated.
  • the temperature of UV curable ink in use is regulated to a range of 20°C to 50 °C, and the viscosity of UV curable ink in use is set in a range of 5 Pa ⁇ s to 1500 Pa ⁇ s.
  • the substrate since air is blown to between the conveying roll and the guide, the substrate can be further prevented from hanging down.
  • Fig. 1 is a schematic view showing an offset printing press used in a printing method according to an embodiment of the present invention.
  • an offset printing press 10 has a plurality of conveying rolls 6 for conveying a substrate 8, a blanket 3 positioned adjacent to the conveying roll 6, a waterless plate 2 positioned adjacent to the blanket 3, an ink conveying roll group 1 positioned adjacent to the waterless plate 2, and a UV irradiation apparatus 5 for irradiating the printed substrate 8 with UV
  • the ink conveying roll group 1 is an assembly of inking rolls or anilox rolls. It should be noted that the ink conveying roll group 1 may be an assembly of only inking rolls, may be an assembly of only anilox rolls, or may be an assembly of a mixture of both.
  • the conveying rolls 6 adjacent to each other rotate in arrow directions with the substrate 8 therebetween, thereby conveying the substrate 8.
  • ink conveying rolls constituting the blanket 3, the waterless plate 2, and the ink conveying roll group 1, and a temperature-regulating ink conveying roll described later are all cylindrical, and rotate in different directions or identical directions according to the directions of rotation of the conveying rolls 6.
  • UV curable ink is transferred.
  • the ink conveying roll group 1 is composed of a plurality of ink conveying rolls and temperature-regulating ink conveying rolls 1a disposed among the ink conveying rolls.
  • the temperature-regulating ink conveying roll la has a sheath core structure that is so hollow at a core portion that hot water flows through the core portion.
  • the temperature of UV curable ink is regulated. It should be noted that if it is unnecessary to heat UV curable ink with hot water, it is unnecessary to cause hot water to flow through the temperature-regulating ink conveying roll, or, conversely, if cooling is needed, it is also possible to cause cold water to flow therethrough.
  • the ink conveying rolls are inking rolls or anilox rolls
  • the temperature-regulating ink conveying roll is an inking roll or an anilox roll having the sheath core structure in the same manner as described above.
  • a U-shaped guide 4 is provided below the conveying roll 6 along the shape of the conveying roll 6.
  • air is blown to between the conveying roll 6 and the guide 4 by a blower (not shown) or the like in order to prevent the substrate 8 from hanging down.
  • a blower not shown
  • the substrate can be further prevented from hanging down.
  • the substrate 8 be a non-water-absorbing synthetic paper, a plastic film, or a paperboard.
  • these substrates 8 makes it possible to reduce the weight of a product (a printed substrate) and to give the product durability.
  • the plastic film to be used can be, but is not particularly limited to, a polyester film, a polyethylene film, a polyethylene naphthalate film, a polypropylene film, a polyamide film, a polyimide film, a polyvinyl alcohol film, a polyvinyl chloride film, a polyvinylidene chloride film, a polycarbonate film, a polystyrene film, a polyacrylonitrile film, an ethylene-vinyl acetate copolymer film, an ethylene-vinyl alcohol copolymer film, an ethylene-methacrylic acid copolymer film, a cellulose triacetate film, an ionomer film, cellophane, or the like.
  • UV curable ink is applied to the waterless plate 2 by the ink conveying roll group 1, and printing is performed on the substrate 8 via the waterless plate 2 and the blanket 3. The details will be described later.
  • UV curable ink is here used.
  • UV curable ink Since the UV curable ink is used, post-process can be started immediately after irradiation with UV, and consequently the delivery time can also be shortened.
  • the UV curable ink be lipophilic.
  • the lipophilic UV curable ink has the advantage that the UV curable ink is well dissolved in a lipophilic portion constituting a pattern on the waterless plate 2.
  • the UV curable ink includes a UV curable resin, a polymerization initiator, and a pigment.
  • the UV curable ink may further include such an additive as a solvent, a sensitizer, a polymerization inhibitor, an antifoamer, or a surfactant.
  • the UV curable resin can be an acrylate, methacrylate, or unsaturated polyester resin having a polymerizable ethylenic double bond, or the like. More specifically, the UV curable resin can be polyester acrylate, epoxyacrylate, urethane acrylate, or the like.
  • the polymerization initiator can be a benzopenone, benzoin, acetophenone, or thioxanthone polymerization initiator, or the like.
  • the UV curable ink can include functional ink.
  • the functional ink can be conductive ink, insulating ink, thermochromic ink, water color-developing hydrophilic ink, perfume ink, UV-ray color-developing ink, fluorescent ink, light-accumulating ink, or the like. These inks all need leveling in a thick film in order to exert their functions. It should be noted that their functions are not exerted unless these inks are dried to certain extents.
  • the temperature of the UV curable ink in use is in a range of 20°C to 50 °C. It should be noted that the temperature is regulated by the temperature-regulating ink conveying roll la described above.
  • the viscosity of the UV curable ink in use is in a range of 5 Pa ⁇ s to 1500 Pa ⁇ s.
  • transfer of the UV curable ink to the waterless plate 2, transfer of the UV curable ink to the blanket 3, and transfer of the UV curable ink to the substrate 8 can be performed securely and stably.
  • the UV irradiation apparatus 5 is a device for irradiating the printed substrate with UV.
  • the UV irradiation apparatus 5 is not limited to a specific one, and a commercially-available one can be used according to situations.
  • the UV irradiation apparatus 5 may be disposed inside the offset printing press 10, for example, between cylinders, or may be disposed outside.
  • Fig. 2 is a flowchart showing a printing method using an offset printing press according to an embodiment of the present invention.
  • a printing method using the offset printing press 10 has an offset printing step S1 of printing UV curable ink on the substrate 8 after transferring the UV curable ink applied to the waterless plate 2 to the blanket 3 by means of the ink conveying roll group 1, and a UV irradiating step S2 of irradiating the printed substrate 8 with UV to cure the UV curable ink.
  • the offset printing step S1 and the UV irradiating step S2 are performed in succession.
  • UV curable ink is applied to the waterless plate 2 by means of the ink conveying roll group 1.
  • mist occurs when an inking roll is used, but the mist can be prevented from occurring by means of the ink conveying roll group.
  • the UV curable ink applied to the waterless plate 2 is transferred to the blanket 3 made of rubber, and thereafter printed on the substrate 8.
  • the running speed of the substrate 8 is a low speed. It should be noted that the running speed of the substrate 8 and the printing speed onto the substrate 8 are identical with each other. Therefore, by making the running speed of the substrate 8 low, the speed of printing onto the substrate 8 becomes lower.
  • the running speed of the substrate 8 is in a range of 250 m/h to 1700 m/h, preferably, in a range of 250 m/h to 1500 m/h.
  • the running speed of the substrate 8 By setting the running speed of the substrate 8 in this range transferability of the UV curable ink from the waterless plate 2 to the blanket 3, and transferability of the UV curable ink from the blanket 3 to the substrate 8 can be improved.
  • the printing speed in a commercially-available ordinary offset printing press is 3000 m/h at the lowest.
  • the density of the UV curable ink can be increased, and the transfer amount can be increased.
  • the film thickness can be increased.
  • the film thickness of applied UV curable ink is in a range of 3 to 7 ⁇ m.
  • the film thickness of UV curable ink in an ordinary offset printing press is in a range of 1 to 2 ⁇ m.
  • the film thickness is in a range of 3 to 7 ⁇ m, it is possible not only to improve decorativeness but also to use various functional inks and let the inks exert their functions sufficiently.
  • UV irradiation can be performed, so that the strength of the cured UV curable ink can be increased up to a level capable of withstanding post-process sufficiently.
  • the substrate 8 is a non-water-absorbing synthetic paper, a plastic film, or a plastic sheet, and the printing speed is set within the above range, image formability can be improved, and, as described above, since the UV curable ink is used, offset printing can be performed at a speed that does not impose a burden on the speed of post-process.
  • the water-absorbing synthetic paper absorbs moisture in the air, and UV curable ink applied thereto may bleed.
  • the UV curable ink is cured by irradiating the printed substrate 8 with UV.
  • the UV irradiating method is not limited to a particular one, and a conventional known method can be used.
  • post-process is performed after the offset printing step S1 and the UV irradiating step S2 are performed in succession. That is, it is preferred that the post-process be performed after the offset printing is performed and the UV irradiation is performed. In this case, a printed substrate having excellent decorativeness can be obtained.
  • the post-process can be, for example, silk-screen printing, flexography, roller coating, coating, molding, or the like.
  • the post-process is preferably silk-screen printing.
  • a printed substrate having excellent decorativeness can be obtained.
  • the printing speed of offset printing and the printing speed of silk-screen printing can be made equal to each other, so that offset printing (the offset printing step S1 and the UV irradiating step S2) and silk-screen printing can be performed in succession.
  • the present invention is used as a printing method using an offset printing press applying UV curable ink to a substrate. According to the printing method using the offset printing press of the present invention, a printed substrate having excellent image formability is obtained.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Printing Methods (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Claims (5)

  1. Druckverfahren unter Verwendung einer Offset-Druckmaschine (10) aufweisend eine Vielzahl von Transportwalzen (6) zum Transportieren eines Substrats (8), eine U-förmige Führung (4), die unter den Transportwalzen (6) entlang der Form der Transportwalzen (6) bereitgestellt ist, ein an die Transportwalzen (6) angrenzend positioniertes Drucktuch (3), eine an das Drucktuch (3) angrenzend positionierte wasserlose Druckplatte (2), eine an die wasserlose Druckplatte (2) angrenzend positionierte Druckfarbentransportwalzengruppe (1) und eine UV-Bestrahlungseinrichtung (5) zum Bestrahlen des bedruckten Substrats (8) mit UV, wobei das Druckverfahren die folgenden Schritte umfasst:
    einen Offsetdruckschritt (S1) des Übertragens von auf die wasserlose Druckplatte (2) aufgebrachter UVhärtender Druckfarbe auf das Drucktuch (3) und dann Drucken der UV-härtenden Druckfarbe auf das Substrat (8); und
    einen UV-Bestrahlungsschritt (S2) des Bestrahlens des bedruckten Substrats (8) mit UV zum Aushärten der UV-härtenden Druckfarbe, wobei
    die Durchlaufgeschwindigkeit des Substrats (8) in einem Bereich von 250 m/h bis 1700 m/h liegt;
    die Filmdicke der aufgebrachten UV-härtenden Druckfarbe in einem Bereich von 3 bis 7 µm liegt;
    die Druckfarbentransportwalzengruppen (1) eine Baugruppe von Farbwalzen oder Anilox-Walzen ist; und
    die Druckfarbentransportwalzengruppe (1) eine Temperaturregeldruckfarbentransportwalze (1a) zum Regeln der Temperatur der UV-härtenden Druckfarbe, indem heißem Wasser Durchfließen durch einen Kernteil der Temperaturregeldruckfarbentransportwalze (1a) ermöglicht wird, umfasst und die UV-härtende Druckfarbe aufgeheizt wird, so dass die Temperatur der UV-härtenden Druckfarbe im Gebrauch in einem Bereich von 20°C bis 50°C geregelt wird und die Viskosität der UV-härtenden Druckfarbe im Gebrauch auf einen Bereich von 5 Pa·s bis 1500 Pa·s eingestellt wird und Luft zwischen die Transportwalze (1a) und die Führung (4) geblasen wird, um somit das Substrat (8) am Herunterhängen zu hindern.
  2. Druckverfahren unter Verwendung einer Offset-Druckmaschine (10) nach Anspruch 1, wobei das Substrat (8) ein kein Wasser absorbierendes synthetisches Papier, ein Kunststofffilm oder ein Karton ist.
  3. Druckverfahren unter Verwendung einer Offset-Druckmaschine (10) nach Anspruch 1 oder 2, wobei die UV-härtende Druckfarbe lipophil ist.
  4. Druckverfahren unter Verwendung einer Offset-Druckmaschine (10) nach einem der Ansprüche 1 bis 3, wobei Nachverarbeitung durchgeführt wird, nachdem Offsetdrucken durchgeführt wurde und UV-Bestrahlung durchgeführt wurde.
  5. Druckverfahren unter Verwendung einer Offset-Druckmaschine (10) nach Anspruch 4, wobei die Nachverarbeitung Siebdrucken ist.
EP13830076.9A 2012-11-28 2013-07-22 Druckverfahren mit einem offsetdrucker Not-in-force EP2927010B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2012260075 2012-11-28
PCT/JP2013/004440 WO2014083722A1 (ja) 2012-11-28 2013-07-22 オフセット印刷機を用いた印刷方法

Publications (3)

Publication Number Publication Date
EP2927010A1 EP2927010A1 (de) 2015-10-07
EP2927010A4 EP2927010A4 (de) 2017-02-01
EP2927010B1 true EP2927010B1 (de) 2018-03-21

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EP13830076.9A Not-in-force EP2927010B1 (de) 2012-11-28 2013-07-22 Druckverfahren mit einem offsetdrucker

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EP (1) EP2927010B1 (de)
JP (1) JP5824073B2 (de)
WO (1) WO2014083722A1 (de)

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WO2017185221A1 (zh) * 2016-04-25 2017-11-02 万军霞 单底单面三维立体图像制作方法

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EP2927010A4 (de) 2017-02-01
JPWO2014083722A1 (ja) 2017-01-05
JP5824073B2 (ja) 2015-11-25
WO2014083722A1 (ja) 2014-06-05
EP2927010A1 (de) 2015-10-07

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