EP2644391B1 - Vorrichtung zum Drucken, entsprechendes Verfahren und gedrucktes Produkt - Google Patents

Vorrichtung zum Drucken, entsprechendes Verfahren und gedrucktes Produkt Download PDF

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Publication number
EP2644391B1
EP2644391B1 EP12172582.4A EP12172582A EP2644391B1 EP 2644391 B1 EP2644391 B1 EP 2644391B1 EP 12172582 A EP12172582 A EP 12172582A EP 2644391 B1 EP2644391 B1 EP 2644391B1
Authority
EP
European Patent Office
Prior art keywords
substrate
inkjet printing
section
unit
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12172582.4A
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English (en)
French (fr)
Other versions
EP2644391A1 (de
Inventor
Klaas Kackmann-Schneider
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tarkett GDL SA
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Tarkett GDL SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tarkett GDL SA filed Critical Tarkett GDL SA
Priority to EP12172582.4A priority Critical patent/EP2644391B1/de
Publication of EP2644391A1 publication Critical patent/EP2644391A1/de
Application granted granted Critical
Publication of EP2644391B1 publication Critical patent/EP2644391B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00216—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/007—Conveyor belts or like feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material

Definitions

  • the invention relates to a device according to the preamble of claim 1.
  • Another device is known from WO 2010/084386 .
  • the known device is adapted to print on a rigid, porous substrate such as a fibre board.
  • the known device is not adapted for printing on the smooth surface of a flexible substrate, such as a PVC foil or other plastic foils.
  • EP 1 577 101 discloses a device for printing on fabrics, cloth, hides or the like and is only adapted to print on porous or absorbent material.
  • the present application seeks to overcome the drawbacks of the prior art and to propose a device which is capable of printing with inkjet printing units on a smooth, preferably non-absorbing, surface of a flexible substrate.
  • the drying between the colours is done on a transfer belt or other supporting conveying means, so with tensionless transport, that is leading to improved printing quality.
  • the final problem to be mentioned is the drying in short distances between the colours.
  • a transport belt is expensive, so it should be limited in its length, as well the control of a straight drive of the belt is getting more and more complicated by its length.
  • the drying length can be shortened by higher impinging air velocities of an air drying unit. This can only be done with a rigid transport for the substrate (sheet or web). Again the conveyor belt is supporting this function. Without the belt, thin substrates like blown polymer films or thin calendered sheets could not withstand higher impinging velocities.
  • the invention's object is therefore most generally a device according to claim 1.
  • the device can have one or more of the features stated in the dependent claims 2 to 9.
  • the invention's object is also a method as indicated in claims 10 to 12 as well as a printed product as indicated in claim 13.
  • the device 2 comprises a printing section 4, a substrate infeed section 6, a substrate storing section 8, a preheating section 10 and a post-cooling section 12.
  • upstream Downstream
  • downstream in-between
  • conveying direction defined by a conveyor means 40
  • the infeed section 6 is arranged upstream of printing section 4 and the storing section 8 is arranged downstream of printing section 4.
  • the preheating section 10 is arranged in-between infeed section 6 and printing section 4 and the post-cooling section 12 is arranged downstream printing section 4 and upstream storing section 8.
  • the preheating section 10 and the post-cooling section 12 are optional.
  • the device for printing 2 comprises also a substrate 14.
  • the substrate 14 is flexible and has a smooth surface 16.
  • smooth means in the scope of the present invention that the surface 16 has a roughness of not more than 0,5 mm or not more than 0,25 mm and preferably not more than 0,2mm.
  • the surface 16 is non-absorbent.
  • the surface 16 is therefore, at least substantially, closed and without open pores.
  • flexible means that the substrate 14 deforms itself substantially under its own weight. It deforms itself under its own weight, when unsupported between two inkjet printing units, at least in the order of the printing resolution of the inkjet printing units (see below).
  • the term "flexible” is defined as falling under the method described as an example in ISO DIS 10581:2011 or in ISO 24344.
  • the flexibility is defined by the capacity of the substrate (floor) being rolled around a 20 mm mandrel without cracking of the substrate being observed.
  • the substrate 14 has for example a thickness that is not more than 5 mm.
  • the substrate 14 is preferably a plastic foil in particular made of PVC, vinyl, polyethylene, polypropylene or polyamide.
  • the substrate 14 is a web 18, but the substrate 14 can also be individual sheets.
  • the printing section 4 comprises a first inkjet printing unit 20, a second inkjet printing unit 22 and further inkjet printing units, such as third 24 and fourth 26 inkjet printing units.
  • Each inkjet printing unit 20, 22, 24, 26 is adapted to print one colour onto the surface 16.
  • the first printing unit 20 prints Cyan
  • second printing unit 22 prints Magenta
  • third printing unit 24 prints Yellow
  • fourth printing unit 26 prints Black.
  • the number of printing units can vary, but in the present invention, at least two inkjet printing units are present.
  • the printing units 20, 22, 24, 26 are digital inkjet printing units. They extend across the whole width of the substrate 14 when printing so as to be able to print in a single pass.
  • the printing units 20, 22, 24, 26 are adapted to print either with water-based ink or with solvent-based ink.
  • the printing units 20, 22, 24, 26 comprise preferably each an ink tank comprising the water-based ink or the solvent-based ink having the respective colour.
  • the printing section 4 comprises at least one dryer unit 30 arranged downstream the first printing unit 20 and upstream the second printing unit 22.
  • the device 2 comprises one dryer unit 30, 32, 34, 36 associated to each printing unit 20, 22, 24, 26 and arranged downstream of the printing unit to which it is associated.
  • Each dryer unit 30, 32, 34, 36 is adapted to dry the ink printed by the associated printing unit 20, 22, 24, 26 onto the surface 16.
  • Each dryer unit 30, 32, 34, 36 is for example a hot air dryer unit or an infrared dryer unit.
  • the dryer unit the furthest downstream in the printing section 4, in the present case dryer unit 36, has a drying capacity bigger than the drying capacity of the remaining dryer units 30, 32, 34.
  • the device for printing 2 comprises furthermore conveyor means 40 adapted for conveying the substrate 14 substantially without mechanical tension from the first inkjet printing unit 20 to the second inkjet printing unit 24 and in particular from the first inkjet printing unit 20 to the inkjet printing unit furthest downstream, in the present case printing unit 26.
  • the inkjet printing units 20, 22, 24, 26 are each arranged so as to print with a single pass onto the surface 16 while the substrate 14 is on the supporting conveyor means 40.
  • the conveyor means 40 comprise a transport belt 42.
  • the conveyor means 40 is adapted to convey the substrate 14, while it is printed on, so that the substrate 14 is exclusively applied to the conveyor means 40 by gravity.
  • the conveyor means are arranged substantially or exactly horizontally from the first inkjet printing unit to the inkjet printing unit furthest downstream.
  • the device for printing 2 can comprise a tackifier or adhesive by which the substrate 14 adheres to the conveyor means 40.
  • the device for printing 2 comprises furthermore control means 50 controlling the print units 20, 22, 24, 26, the dryer units 30, 32, 34, 36, the conveyor means 40, the infeed section 6, the storing section 8, the pre-heating section 10 and the post-cooling section 12.
  • the pre-heating section 10 is adapted to heat the smooth surface 16 of the substrate 14 prior to printing by the first printing unit 20.
  • the pre-heating section 10 comprises a pre-heating unit 52, which is for example a hot air heater or an infrared heater.
  • the post-cooling section 12 is adapted to cool the substrate 14 downstream of the dryer unit furthest downstream, incidentally dryer unit 36.
  • the post-cooling section 12 comprises a cooling unit 54 for example a cool air blower.
  • the substrate infeed section 6 comprises substrate feed means 56, for example a reel unwinder which unwinds the web of substrate 14.
  • substrate feed means 56 are a sheet feeder.
  • the storing section 8 comprises substrate receiving means 58.
  • the substrate receiving means 58 are a reel take-up.
  • the substrate receiving means 58 comprise a sheet stacker.
  • control means 50 control the conveyor means 40 and the substrate feed means 56 as well the substrate receiving means 58 so that the feed speed of the substrate feed means, the receiving speed of the substrate receiving means and the conveying speed of the conveyor means 40 are identical and so that no mechanical tension is applied to the substrate 14 due to a possible difference in speed of the feed means 56, receiving means 58 and conveyor means 40.
  • the method of printing on a substrate is executed in the following manner.
  • the substrate 14 is unwound from the substrate infeed section 6, passes the pre-heating section 10, in which it is pre-heated, and enters the printing section 4. Upon entering the printing section, the substrate 14 is applied onto the conveyor means 40. When being conveyed by the conveyor means 40, the substrate 14 is applied all the time onto the conveyor means 40 exclusively by gravity and is exclusively transported all the time by these conveyor means. In other terms, the substrate 14 is not pushed by the infeed section 6 nor drawn by storing section 8.
  • the surface 16 is not in contact with any other feed members during its passage in printing section 4.
  • first printing unit 20 prints a first ink onto the surface 16 in a single pass.
  • dryer unit 30 dries the surface 16 and the ink which has been printed by printing unit 20.
  • the substrate 14 passes to the second printing unit 22 in which a second ink is printed onto the surface 16 in a single pass.
  • the second ink is printed on the surface 16 without risk of mixing with the first ink.
  • the conveyor means 40 displace the substrate 14 without mechanical tension, the substrate 14 is in perfect register with the ink applied by printing units 20, 22.
  • the substrate 14 passes then the second dryer unit 32, third printing unit 24, third dryer unit 34, fourth printing unit 26 and finally fourth dryer unit 36.
  • the third and fourth ink applied by third and fourth printing units 24, 26 is also dry and in register owing to the conveyor means 40 and dryer units 34, 36.
  • the substrate 14 is then passed by the conveyor means 40 to the cooling unit 54, where the substrate is cooled down.
  • storing section 8 receives the substrate 14 and takes up the web for example onto a reel.
  • the web can be cut into sheets in the storing section and stacked.
  • the finished product is a printed product having a substrate 14 and a pattern of ink printed on the surface 16.
  • a finishing layer can be applied onto the surface 16.
  • the printing units 20, 22, 24, 26 are digital printing units.
  • the printing units are fixed.
  • the substrate 14 is applied onto the conveyor means 40 and the conveyor means 40 conveys the substrate in the printing section 4 so as to keep the substrate aligned an in register with respect to each printing unit and each dryer unit.
  • the pre-heating enhances the printing quality in the first printing unit 22.
  • the inks can be dried or fixed by the dryer units by means of impingement or IR drying, or another drying method.
  • the heat and energy introduced in the intermediate drying steps executed by the dryer units leads to a better fixation and quality when applying the subsequent colour inks. After the last drying step the material could be cooled down and wind up or processed further.
  • the length of the conveyor means can be kept short.

Landscapes

  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Ink Jet (AREA)

Claims (12)

  1. Vorrichtung (2) zum Drucken auf einer Oberfläche (16) eines Substrats (14),
    wobei die Vorrichtung (2) einen Druckabschnitt (4) mit mindestens einer ersten Tintenstrahl-Druckeinheit (20) und einer zweiten Tintenstrahl-Druckeinheit (22) aufweist,
    wobei die Vorrichtung ein Substrat (14), insbesondere eine Kunststofffolie umfasst, die vorzugsweise aus PVC, Vinyl, Polyethylen, Polypropylen oder PET hergestellt ist,
    wobei die Vorrichtung ein Stützfördermittel (40) umfasst, das ausgelegt ist, um das Substrat im Wesentlichen ohne mechanische Spannung aus der ersten Tintenstrahl-Druckeinheit in die zweite Tintenstrahl-Druckeinheit zu fördern, wobei die Tintenstrahl-Druckeinheiten derart angeordnet sind, um bei einem einzigen Durchgang auf die Oberfläche zu drucken, während sich das Substrat auf dem Stützfördermittel befindet, wobei die Oberfläche (16) eine glatte Oberfläche und das Substrat (14) ein flexibles Substrat ist, wobei die Vorrichtung einen Vorwärmabschnitt (10) umfasst, wobei der Vorwärmabschnitt (10) ausgelegt ist, um die glatte Oberfläche (16) des Substrats (14) vor dem Drucken durch die erste Druckeinheit (20) zu heizen, wobei die Vorrichtung dadurch gekennzeichnet ist, dass
    - jede der Tintenstrahl-Druckeinheiten (20, 22, 24, 26) ausgelegt ist, um mit Wasser-basierter Tinte zu drucken, vorzugsweise umfassen die Tintenstrahl-Druckeinheiten einen Tank, der Wasser-basierte Tinte enthält, und dadurch, dass
    - die glatte Oberfläche (16) des Substrats eine Rauheit von nicht mehr als 0,5 mm aufweist.
  2. Vorrichtung nach Anspruch 1, wobei die Vorrichtung mindestens eine Trocknereinheit (30) umfasst, die nachgelagert von der ersten Tintenstrahl-Druckeinheit (20) und vorgelagert von der zweiten Tintenstrahl-Druckeinheit (22) angeordnet ist, und die Trocknereinheit ausgelegt ist, um die Tinte zu trocknen, die von der ersten Tintenstrahl-Druckeinheit gedruckt wurde.
  3. Vorrichtung nach Anspruch 2, wobei die Trocknereinheit eine Heißluft- oder eine IR-Trocknereinheit ist.
  4. Vorrichtung nach einem der Ansprüche 1 bis 3, wobei die Vorrichtung einen Nachkühlabschnitt (12) umfasst.
  5. Vorrichtung nach einem der Ansprüche 1 bis 4, wobei die Stützfördermittel (40) ein Förderband (42) umfassen.
  6. Vorrichtung nach einem der Ansprüche 1 bis 5, wobei das Stützfördermittel (40) ausgelegt ist, um das Substrat (14) zu fördern, während es ausschließlich durch die Schwerkraft auf das Stützfördermittel aufgebracht ist.
  7. Vorrichtung nach einem der Ansprüche 1 bis 6, wobei die Vorrichtung einen Substratzufuhrabschnitt (6) umfasst, insbesondere entweder einen Spulenabwickler oder eine Bogenzufuhr, und einen Substratspeicherabschnitt (8), insbesondere eine Spulenaufnahme oder einen Bogenstapler.
  8. Vorrichtung nach einem der Ansprüche 1 bis 7, wobei die glatte Oberfläche (16) des Substrats eine Rauheit von nicht mehr als 0,25 mm und vorzugsweise von nicht mehr als 0,2 mm aufweist.
  9. Verfahren zum Drucken auf einer glatten Oberfläche eines Substrats unter Verwendung einer Vorrichtung nach einem der vorhergehenden Ansprüche.
  10. Verfahren nach Anspruch 9, wobei das Substrat ein Netz oder ein Bogen ist.
  11. Verfahren nach einem der Ansprüche 9 oder 10 unter Verwendung einer Vorrichtung nach mindestens Anspruch 7, wobei die Stützfördermittel mit einer Geschwindigkeit betrieben werden, die identisch mit der Geschwindigkeit des Substratzufuhrabschnitts und des Substratspeicherabschnitts (8) ist.
  12. Gedrucktes Produkt, umfassend ein Substrat (14), eine glatte Oberfläche (16) und ein Muster, das auf die glatte Oberfläche gedruckt ist, wobei das Muster durch das Verfahren nach einem der Ansprüche 9 bis 11 erhalten wird.
EP12172582.4A 2012-03-30 2012-06-19 Vorrichtung zum Drucken, entsprechendes Verfahren und gedrucktes Produkt Active EP2644391B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12172582.4A EP2644391B1 (de) 2012-03-30 2012-06-19 Vorrichtung zum Drucken, entsprechendes Verfahren und gedrucktes Produkt

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP12162554 2012-03-30
EP12172582.4A EP2644391B1 (de) 2012-03-30 2012-06-19 Vorrichtung zum Drucken, entsprechendes Verfahren und gedrucktes Produkt

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EP2644391A1 EP2644391A1 (de) 2013-10-02
EP2644391B1 true EP2644391B1 (de) 2016-05-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11718106B2 (en) 2018-07-16 2023-08-08 Xeikon Manufacturing N.V. Apparatus and method for inkjet printing on flexible webs

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JP6361851B2 (ja) * 2013-10-15 2018-07-25 セイコーエプソン株式会社 記録装置
WO2017175621A1 (ja) * 2016-04-07 2017-10-12 株式会社シンク・ラボラトリー インクジェット印刷ラミネート加工インラインシステム及び方法
ES2842623T3 (es) * 2016-04-07 2021-07-14 Think Labs Kk Sistema y método integrado de impresión con tinta y laminado
JP6852383B2 (ja) * 2016-12-19 2021-03-31 セイコーエプソン株式会社 印刷装置及び加熱方法
EP3406453B1 (de) 2017-05-24 2022-09-07 Tarkett GDL S.A. Vorrichtung zum drucken und zugehöriges verfahren
CN108859427A (zh) * 2018-06-15 2018-11-23 青岛蓝谷川上工业科技有限公司 一种塑料薄膜数码印刷机
DE102019103093A1 (de) * 2019-02-07 2020-08-13 Windmöller & Hölscher Kg System und Verfahren zum Zwischentrocknen eines Druckmediums mittels Hochfrequenzstrahlung
DE102019103091A1 (de) * 2019-02-07 2020-08-13 Adphos Thermal Processing Gmbh System und Verfahren zum Zwischentrocknen eines Druckmediums
CN115230342B (zh) * 2022-08-17 2023-08-08 吴辉 一种裁片智能编码机

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Publication number Priority date Publication date Assignee Title
EP1208992A2 (de) * 2000-11-15 2002-05-29 Technoplot Cad Vertriebs GmbH Tintenstrahldrucker mit einem Piezo-Druckkopf zum Ausstossen von Lactat-Tinte auf ein unbeschichtetes Druckmedium
US20020071017A1 (en) * 2000-12-08 2002-06-13 Pitpit Gerald T. Belt driven media transport in a printer
WO2009127261A1 (en) * 2008-04-18 2009-10-22 Hewlett-Packard Development Company, L.P. Printing device and control method
JP2010106374A (ja) * 2008-10-28 2010-05-13 Konica Minolta Ij Technologies Inc テキスタイルプリント装置及びテキスタイルプリント方法
WO2011007615A1 (ja) * 2009-07-15 2011-01-20 株式会社セイコーアイ・インフォテック インクジェット記録装置及びその記録方法
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11718106B2 (en) 2018-07-16 2023-08-08 Xeikon Manufacturing N.V. Apparatus and method for inkjet printing on flexible webs
EP3823837B1 (de) * 2018-07-16 2023-08-30 Xeikon Manufacturing N.V. Vorrichtung und verfahren zum tintenstrahldrucken auf flexiblen bahnen

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