EP2842541A1 - Vorrichtung zum Befüllen und Verschließen von Kapseln - Google Patents

Vorrichtung zum Befüllen und Verschließen von Kapseln Download PDF

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Publication number
EP2842541A1
EP2842541A1 EP20140179673 EP14179673A EP2842541A1 EP 2842541 A1 EP2842541 A1 EP 2842541A1 EP 20140179673 EP20140179673 EP 20140179673 EP 14179673 A EP14179673 A EP 14179673A EP 2842541 A1 EP2842541 A1 EP 2842541A1
Authority
EP
European Patent Office
Prior art keywords
station
capsule
stations
capsules
ejection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20140179673
Other languages
German (de)
English (en)
French (fr)
Inventor
Thomas Heinrich
Daniel Malick
Jan Fabian Scheffler
Rüdiger Heed
Jan-Eric Kruse
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fette Engineering GmbH
Original Assignee
Fette Engineering GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fette Engineering GmbH filed Critical Fette Engineering GmbH
Publication of EP2842541A1 publication Critical patent/EP2842541A1/de
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • A61J3/072—Sealing capsules, e.g. rendering them tamper-proof
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • A61J3/074—Filling capsules; Related operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/005—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by endless belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers

Definitions

  • the invention relates to a device for filling and closing capsules composed of a capsule upper part and a capsule lower part, comprising a plurality of process stations arranged along a preferably circular conveyor path, and a plurality of capsule conveying devices each having a plurality of capsule receptacles for accommodating a respective capsule, wherein the capsule conveyors convey captured capsules along the conveyor path through the process stations.
  • Such devices are also referred to as rotary encapsulation machines. They have along the conveyor line various stations, in particular a feed station for feeding the prefilled capsules to be filled, an opening station in which the capsule halves are separated, one or more dosing stations in which the material to be filled is filled into the capsule sub-parts, a closing station, in which the capsule halves are closed and an ejection station in which the capsules produced are ejected.
  • a feed station for feeding the prefilled capsules to be filled
  • an opening station in which the capsule halves are separated
  • one or more dosing stations in which the material to be filled is filled into the capsule sub-parts
  • a closing station in which the capsule halves are closed
  • an ejection station in which the capsules produced are ejected.
  • many empty stations are provided, which can be used differently depending on the application.
  • the process stations are approached by corresponding capsule conveyors in particular cyclically.
  • the capsule delivery devices receive a predetermined number of capsules.
  • the number of capsules to be recorded determines the number of cycles with the Device maximum achievable output.
  • Devices with a medium output have between eight and twelve capsule receptacles per capsule delivery device, the capsules being arranged along a row.
  • Machines with a higher output take up twice as many capsules per capsule conveyor device by forming two rows of capsule holders. This is associated with a corresponding doubling of the output of the device.
  • the number of cycles can be increased.
  • the currently prevailing maximum cycle rate of about 150 cycles per minute is in the vicinity of the physically possible, since the process stations for supplying, for dosing and, above all, for closing the capsules require a time that can not be reduced in practice. For example, when closing the capsules, this is due to the air displacement during the closing process.
  • Another way to increase the output is to further increase the capsule receptacles per capsule conveyor. This approach was followed by the provision of a second series of capsule receptacles. However, this possibility also reaches physical limits.
  • the common dosing stations are either stuffing stations or riser stations. In such dosing stations stuffing or pressing forces must be absorbed, which increase with the number of capsule receptacles.
  • the present invention seeks to provide a device of the type mentioned, with the least possible space installation of the device over the prior art can be increased.
  • the invention achieves the object in that at least two successively arranged track sections are formed along the conveyor track, wherein along a first track section, a first station group is provided by sequentially arranged process stations, and at least one further track section along at least one further station group is provided by successively arranged process stations, wherein the station groups each have at least one feed station for feeding capsules to be filled into the capsule receptacles of the capsule delivery devices, respectively at least one opening station for opening the capsules to be filled by separating the capsule tops from the capsule bases, at least one dosing station for filling the capsule bottoms with the material to be filled, in each case at least one closing station for closing the filled capsules by placing the capsule top on the filled capsule bottoms, and include at least one ejection station for ejecting the filled capsules.
  • the capsules are pre-capped and empty to the device. They are opened in the device, filled and then locked.
  • the capsule tops and capsule bottoms may each have a latch or the like to be releasably connected to each other and sealed therewith.
  • the latching usually has not yet taken place, so that a simple opening of the capsules in the device is possible.
  • the filled capsules are ejected.
  • the function of the individual process stations per se can basically be carried out as known from the prior art. For example, the opening stations can separate the capsule tops and capsule bottoms from each other by a vacuum device.
  • the capsule conveying devices can have an upper part and a lower part, in each of which capsule receptacles for the upper capsule parts or the lower capsule parts are provided.
  • the dosing stations may, for example, comprise so-called stuffing stamp stations or so-called riser stations.
  • stuffing stamp stations for example, a compact having a predetermined dimensional stability is produced by usually successive pressing of a powder to be filled by means of stuffing punches, which is then transferred to the capsule parts in a transfer area.
  • pellets can be filled in the dosing stations without stuffing dies or the like in the capsule parts.
  • the closing stations can lock the capsule halves together in a manner known per se.
  • the ejection stations may, for example, comprise per se known mechanical ejectors.
  • At least two successively arranged track sections are formed along the conveyor track.
  • a first track section is formed by a first station group of process stations arranged one behind the other and at least one further track section is formed by at least one further station group of process stations arranged one behind the other.
  • the station groups each include the Process stations required to pick up, open, fill, close and eject the capsules.
  • at least two complete production paths are thus formed along the conveyor track.
  • the capsule conveying devices can be arranged, for example, on a conveying wheel, which in particular rotates cyclically, so that the capsule conveying devices successively pass through the process stations along the conveying path one after the other.
  • exactly as many capsule delivery devices can be provided as there are process stations provided along the conveyor path as a whole.
  • a plurality of batches, in particular two batches, are filled and ejected from the capsule conveying devices on the basis of the multiplication according to the invention, in particular doubling, of the normal production process with a full circumference along the conveying path.
  • the invention is based on the finding that the arrangement of at least two complete production paths along the conveyor track and a multiplication of the output of the device relative to conventional devices is possible by suitable reduction of the total number of process stations, without the installation space of the device being undesirably increased , By reducing the number of process stations to what is usually required, less space is required along the conveyor track. This gained space is used for the multiplication of the production paths according to the invention.
  • a considerable increase in output is achieved without the number of cycles per unit of time or the number of capsule receptacles of the capsule delivery devices having to be increased.
  • a suitable selection and, if appropriate, pooling of the actually required process stations it can be ensured that, despite a multiplication of the production processes along the conveyor track, the total number of process stations does not multiply in the same way.
  • only one feed station can be provided per station group.
  • only one opening station and one closing station can be provided per station group.
  • the invention offers considerable advantages.
  • the cleaning time is also a considerably larger compared to known devices machine still significantly less than the cleaning time of several separate devices, since in particular the surface to be cleaned is not multiplied.
  • exactly two track sections can be provided, each with exactly one station group.
  • the web sections can then cover in a circular conveyor track in each case substantially 180 ° of the conveyor track.
  • Such a symmetrical design of the web sections, optionally with identical configuration and arrangement of the process stations simplifies the processes in the device according to the invention.
  • the track sections are of different sizes, in particular if the station groups have a different number of process stations and / or differently arranged and designed process stations.
  • more than two track sections may be formed along the conveyor track, which then each comprise the above-mentioned process stations.
  • a third station group, a fourth station group, etc. which may be arranged along a third track section, a fourth track section, etc., may also exist. This is especially true in cases where a larger space is available.
  • the feed station and the opening station of the first station group is integrated into a common feed and opening station of the first station group and / or that the feed station and the opening station of the at least one further station group into a common Feeding and opening station of at least one further station group is integrated.
  • the first station group does not comprise more than two metering stations and / or that the at least one further station group does not comprise more than two metering stations.
  • the metering stations of the station groups for example, different, usually powdered or in a conventional manner pellet-shaped material filled in the capsule parts. It may be, for example, a pharmaceutical material or another material.
  • space is often provided for up to five different dosing stations. In fact, the vast majority of common capsules contain no more than two different ingredients. against this background, the limitation associated with this embodiment is acceptable in terms of a reduction in space.
  • the capsule conveyance means may each comprise a first and a second series of capsule receptacles, in order to maximize in this way the application of the device. If the capsule conveying devices each have an upper part and a lower part, both upper part and lower part respectively have two rows of capsule receptacles. It is then further possible that the station groups each comprise a first and a second feed station, wherein the first feed station is adapted to each of the one capsule receptacles of a capsule delivery device to supply capsules, and wherein the second feed station is adapted to each of the other row supplied by capsule receptacles of the capsule delivery device capsules. According to a further embodiment, it can be provided that the station groups each comprise only one feed station, the feed stations being designed to supply capsules to both capsules of a capsule delivery device. This makes it possible to further reduce the number of stations per station group.
  • At least one process station of the station groups can be designed as metering and ejection station, wherein in the metering and ejection station unopened capsules are ejected by the at least one opening station.
  • the dosing station is thus an ejection station arranged, for example, parallel to the dosing station assigned, so that a metering and ejection station is realized.
  • the ejection can be done for example by suitable ejector. Unopened capsules may then be fed to a bad capsule catcher.
  • a collecting device which is common to all station groups and which is arranged in such a way that it is supplied with the capsules ejected in the ejection stations of all station groups. It is also possible to provide a common test device for all station groups for testing the capsules filled in the process stations of all station groups.
  • the common testing device can be arranged such that the capsules ejected in the ejection stations of all station groups are supplied to it for testing.
  • the station groups each comprise two ejection stations, wherein in each case one of the ejection stations is adapted to supply Gutkapseln a first catcher, and wherein the other of the ejection stations is adapted to feed Badkapseln a second catcher, and wherein the station groups each comprise a testing device upstream of the ejection stations in the conveying direction of the capsules along the conveyor track for checking the capsules and for assigning them to one of the two ejection stations.
  • the test of the capsules takes place before the ejection of the capsules. This can be advantageous since the capsules then still have a firmly defined position in the capsule receptacles. In a test and sorting after ejection, the capsules may need to be separated again, which creates additional expense.
  • the station groups each comprise only one ejection station, wherein the ejection stations each comprise a device for distinguishing between capsules and bad capsules. It must then be provided, for example, two station groups only two ejection stations.
  • the good capsules or bad capsules recognized in the ejection stations of the station groups can then be supplied to a collecting device for good capsules or a collecting device for bad capsules.
  • It can be assigned for all station groups each have a common catcher for Gutkapseln and a common catcher for bad capsules. But it is also possible that the station groups are each assigned a collecting device for Gutkapseln and each a catcher for bad capsules.
  • At least one of the ejection stations may comprise a cleaning device which is designed to clean the capsule receptacles of the capsule-conveying devices.
  • cleaning devices for example, may possibly have suction devices in the range of Capsule intake accumulating material from the dosing include.
  • FIG. 1 A device according to the invention for filling and closing capsules composed of a capsule upper part and a capsule lower part has a plurality of process stations arranged along a circular conveying path 20 in the example shown.
  • the device has a total of 14 process stations, which in Fig. 1 numbered for illustration are circled.
  • two successively arranged track sections are formed along the conveyor track 20, each covering 180 ° of the conveyor track 20.
  • the in Fig. 1 arranged with the numbers 01 to 07 designated process stations.
  • the second track section are in Fig. 1 arranged the designated with the numbers 08 to 14 process stations.
  • the process stations shown at numbers 01 and 08 are each feeding stations in which capsules 30 are supplied to the capsule conveying devices in the unfilled and pre-closed state and inserted into the capsule receptacles 24, 28 of the tops 22 and bottoms 26 of the capsule conveying device.
  • the feed stations shown at numbers 01 and 08 hereby populate a first of the two rows of capsule receptacles 24, 28.
  • the process stations shown at numbers 02 and 09 are also feed stations in which capsules 30 again in the pre-closed and unfilled state of the other row of Capsule receptacles 24, 28 of the capsule conveyors are supplied.
  • the process stations shown at numbers 03 and 10 are each a placeholder for any additional process stations to be provided, for example dosing stations.
  • the capsules 30 held in the capsule receptacles 24, 28 are separated into capsule tops and capsule bottoms. This can be done for example by applying a suitable negative pressure.
  • the tops 22 of the capsule conveying devices shown in the stations 04 and 11 hold the capsule tops and further convey them, while the bottoms 26 of the capsule conveying devices hold and further convey the capsule bottoms.
  • Dosing stations are shown in which the capsule bottoms, for example, a powdered or pellet-shaped material is supplied.
  • corresponding filling devices are illustrated.
  • they may comprise a plurality of stuffing punches arranged along a circular path.
  • the stations at numbers 03 and 10 in Fig. 1 Dosing include, so for example, two different materials can be filled in the capsule parts.
  • the process stations shown at numbers 03 and 04 or 10 and 11 in these stations the respective radially inner upper parts 22 of the capsule conveying devices and the radially outer lower parts 26 of the capsule conveying devices move together along the conveying path 20.
  • the process stations 04 and 11 of the device Fig. 1 be designed to eject the unopened by the opening station capsules 30.
  • a closing station is shown in which the filled capsules 30 are closed by placing the previously dissolved capsule tops back onto the capsule bottoms.
  • the capsule shells can lock, for example, on the capsule bases.
  • the upper parts 22 of the capsule conveying devices and the lower parts 26 of the capsule conveying devices can be moved relative to each other.
  • the process stations subsequently approached by the capsule-conveying devices at the numbers 06 and 13 in FIG Fig. 1 are each ejection stations in which such capsules 30 are ejected that do not meet certain quality criteria ("bad capsules").
  • suitable testing devices may be provided.
  • the bad capsules can be fed to a collection container, not shown, for reject capsules.
  • the process stations, which are then started up by the capsule conveyors at the numbers 07 and 14 in Fig. 1 are also ejection stations, in this case for Gutkapseln, so capsules that meet the specified quality criteria.
  • the Gutkapseln can be supplied according to a collecting device for Gutkapseln.
  • the process stations shown at numbers 07 and 14 may be associated with a cleaning device in which the capsule conveyors are cleaned of any impurities, such as powdery or pellet-shaped material present.
  • Fig. 1 shown inventive device with a total of only fourteen process stations two complete production channels for the filling of capsules 30 realized. Via process stations 07 and 14 in Fig. 1 Accordingly, twice as many capsules 30 are applied as in a conventional device of this type. By reducing the number of dosing stations to what is actually necessary in most cases and suitably combining process stations, this doubling of output is possible without increasing the number of process stations doubled and the space is thus undesirably increased.
  • FIG. 2 shown inventive device largely corresponds to the device Fig. 1
  • Fig. 2 Unlike the device Fig. 1 is that coming Device off Fig. 2 with a total of only ten process stations.
  • circular conveyor track 20 is subdivided into two track sections, with the process stations shown at numbers 01 to 05 in FIG Fig. 2 form a first station group along the first track section and those at numbers 06 to 10 in Fig. 2 shown process stations form a second station group along the second track section.
  • FIG. 1 The reduction of process stations compared Fig. 1 is achieved, on the one hand, by the fact that the numbers 01 and 06 in Fig. 2 Feed stations shown are adapted to supply capsules 30 two rows of capsule receptacles 24 of the lower parts 26 of the capsule delivery devices.
  • the process stations shown at numbers 02 and 03 or 07 and 08 correspond to those at numbers 03 and 04 or 10 and 11 in Fig. 1 shown process stations.
  • Closing stations shown at numbers 04 and 09 correspond in turn to the in Fig. 1 Closing stations shown at numbers 05 and 12.
  • Another saving of process stations over the embodiment of Fig. 1 is in the embodiment of the Fig.
  • the classification of the capsules 30 produced in Gutkapseln and Schleckkapseln the ejection stations 05 and 10 downstream or upstream, for example, already in the range of dosing or closing stations.
  • a suitable test device is provided, which checks the ejected from the ejection stations 05 and 10 capsules 30 for proper production.
  • the capsules 30 can be sorted by well-known sorting in Gutkapseln and bad capsules and supplied to corresponding collecting devices.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Veterinary Medicine (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Basic Packing Technique (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Closing Of Containers (AREA)
EP20140179673 2013-08-30 2014-08-04 Vorrichtung zum Befüllen und Verschließen von Kapseln Withdrawn EP2842541A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201310109471 DE102013109471B8 (de) 2013-08-30 2013-08-30 Vorrichtung zum Befüllen und Verschließen von Kapseln

Publications (1)

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EP2842541A1 true EP2842541A1 (de) 2015-03-04

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EP20140179673 Withdrawn EP2842541A1 (de) 2013-08-30 2014-08-04 Vorrichtung zum Befüllen und Verschließen von Kapseln

Country Status (7)

Country Link
US (1) US20150059285A1 (enrdf_load_stackoverflow)
EP (1) EP2842541A1 (enrdf_load_stackoverflow)
JP (1) JP2015048150A (enrdf_load_stackoverflow)
KR (1) KR20150026974A (enrdf_load_stackoverflow)
CN (1) CN104414861A (enrdf_load_stackoverflow)
DE (1) DE102013109471B8 (enrdf_load_stackoverflow)
IN (1) IN2014MU02699A (enrdf_load_stackoverflow)

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DE102015103245B3 (de) * 2015-03-05 2016-06-02 Fette Engineering GmbH Verfahren zum Betreiben einer Kapselfüllmaschine
DE102016207923A1 (de) * 2016-05-09 2017-11-09 Robert Bosch Gmbh Vorrichtung und Verfahren zur Ermittlung einer Schließkraft beim Verschließen einer Kapsel
ES2879295T3 (es) * 2017-04-28 2021-11-22 Volpak Sau Una máquina de envasado automática para llenar una bolsa hecha de un material termosellable con una dosis de un producto suelto
CN113306752B (zh) * 2021-07-09 2024-03-26 龙岩烟草工业有限责任公司 烟丝装箱系统和方法
CN114655480B (zh) * 2022-02-28 2024-04-09 安徽金源药业有限公司 一种淫羊藿苷缓释纳米微胶囊智能包装设备及包装方法

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US20150059285A1 (en) 2015-03-05
JP2015048150A (ja) 2015-03-16
CN104414861A (zh) 2015-03-18
KR20150026974A (ko) 2015-03-11
DE102013109471B3 (de) 2014-08-21
IN2014MU02699A (enrdf_load_stackoverflow) 2015-10-09

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