EP2808270A1 - Paquet, ensemble paquet et procédé d'emballage - Google Patents
Paquet, ensemble paquet et procédé d'emballage Download PDFInfo
- Publication number
- EP2808270A1 EP2808270A1 EP20130741414 EP13741414A EP2808270A1 EP 2808270 A1 EP2808270 A1 EP 2808270A1 EP 20130741414 EP20130741414 EP 20130741414 EP 13741414 A EP13741414 A EP 13741414A EP 2808270 A1 EP2808270 A1 EP 2808270A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stack
- package
- stacks
- face
- faces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims abstract description 81
- 239000006260 foam Substances 0.000 claims description 14
- -1 polypropylene Polymers 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 18
- 239000000919 ceramic Substances 0.000 description 16
- 229910002080 8 mol% Y2O3 fully stabilized ZrO2 Inorganic materials 0.000 description 14
- 239000011096 corrugated fiberboard Substances 0.000 description 14
- 239000002131 composite material Substances 0.000 description 11
- 238000005187 foaming Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 230000007547 defect Effects 0.000 description 8
- 238000009863 impact test Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 7
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 7
- 238000005336 cracking Methods 0.000 description 7
- 238000005192 partition Methods 0.000 description 6
- 229910002076 stabilized zirconia Inorganic materials 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- 241000968352 Scandia <hydrozoan> Species 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 4
- HJGMWXTVGKLUAQ-UHFFFAOYSA-N oxygen(2-);scandium(3+) Chemical compound [O-2].[O-2].[O-2].[Sc+3].[Sc+3] HJGMWXTVGKLUAQ-UHFFFAOYSA-N 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 229910000480 nickel oxide Inorganic materials 0.000 description 3
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 3
- 229920006378 biaxially oriented polypropylene Polymers 0.000 description 2
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 2
- 239000005388 borosilicate glass Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229910052878 cordierite Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 229920006327 polystyrene foam Polymers 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 229910000737 Duralumin Inorganic materials 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229910002254 LaCoO3 Inorganic materials 0.000 description 1
- 229910002262 LaCrO3 Inorganic materials 0.000 description 1
- 229910002331 LaGaO3 Inorganic materials 0.000 description 1
- 229910002328 LaMnO3 Inorganic materials 0.000 description 1
- 229910018276 LaSrCoO3 Inorganic materials 0.000 description 1
- 229910018281 LaSrMnO3 Inorganic materials 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- NFYLSJDPENHSBT-UHFFFAOYSA-N chromium(3+);lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+3].[La+3] NFYLSJDPENHSBT-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910021526 gadolinium-doped ceria Inorganic materials 0.000 description 1
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
- B65D81/113—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material of a shape specially adapted to accommodate contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/0413—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
- B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
- B65D81/2007—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum
- B65D81/2023—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum in a flexible container
Definitions
- the present invention relates to a package including brittle thin-sheet materials and to a package assembly containing the package.
- the present invention also relates to a packaging method for forming the package.
- Patent Literature 1 discloses that a plurality of brittle thin-sheet materials 10 are put into a portion bag 11 as shown in FIG. 14B , the packs thus formed are arranged in an upright position in a packaging box 13 as shown in FIG. 14A , and buffer members 12 are disposed on both sides of the arranged packs.
- the height of the portion bag 11 is smaller than the height of the brittle thin-sheet materials 10, and the upper parts of the brittle thin-sheet materials 10 are exposed from the portion bag 11.
- packaging boxes 13 containing the packs of the brittle thin-sheet materials 10 are held in tray-like buffering holders (omitted in the figures) in a transport container (omitted in the figures) in such a manner that the stacking direction of the brittle thin-sheet materials 10 coincides with the vertical direction.
- Patent Literature 1 JP 2000-226087 A
- the present invention aims to provide a package capable of preventing breakage of brittle thin-sheet materials and also to provide a package assembly containing the package and a packaging method for forming the package.
- the package of the present invention includes: stacks each including a plurality of brittle thin-sheet materials; stack holders holding the stacks; and a packaging container including at least a body portion having a plurality of recessed portions, the package being characterized in that the stacks, together with the stack holders, are fitted in the recessed portions in such a manner that a face of each stack faces a bottom face of the recessed portion, the face of the stack being formed along a stacking direction of the stack.
- the package assembly of the present invention containing the above package is characterized by including the package and a packaging box containing the package.
- the packaging method of the present invention is characterized by including the steps of: holding stacks each including a plurality of brittle thin-sheet materials by stack holders; and fitting the stacks together with the stack holders into a plurality of recessed portions provided in a body portion of a packaging container in such a manner that a face of each stack faces a bottom face of the recessed portion, the face of the stack being formed along a stacking direction of the stack.
- the stack including the brittle thin-sheet materials is fitted in the recessed portion of the body portion together with the stack holder in such a manner that a face of the stack that is formed along the stacking direction of the stack faces a bottom face of the recessed portion.
- a package 1 according to an embodiment of the present invention is shown in FIG. 1 .
- the package 1 is in the shape of a rectangular parallelepiped.
- the package 1 is to be contained in a packaging box 7.
- a package assembly according to an embodiment of the present invention includes the package 1 and the packaging box 7 containing the package 1.
- the packaging box 7 is, for example, a corrugated fiberboard box.
- reinforcing plates be disposed on the inner faces (the four side faces, bottom face, and ceiling face) of the packaging box 7 and thus be disposed between the packaging box 7 and the package 1.
- Wooden boards wood plates
- compressed boards made of paper, foamed plastic boards, or the like, can be used as the reinforcing plates.
- the packaging box 7 having reinforcing plates disposed between the packaging box 7 and the package 1
- the package 1 can be protected from external forces.
- a reinforcing plate may be joined between the package 1 and a part or the whole of at least one inner face of the packaging box 7.
- a buffer member such as an elastic body or a bubble buffer material may be provided between the package 1 and a part or the whole of at least one inner face of the packaging box 7.
- the reinforcing plate may be omitted. Also with such a configuration, the package 1 can be protected from external forces.
- the packaging box 7 is a corrugated fiberboard box
- the packaging box 7 is constituted by outer linerboards, inner linerboards, and corrugating media having a wavy shape.
- the corrugating medium is disposed between and joined to the outer linerboard and the inner linerboard.
- the height of the flute (the distance between the outer linerboard and the inner linerboard) of the packaging box 7 is, for example, 0.5 mm to 5mm, and preferably 1.5 to 5 mm.
- the mass per 1 m 2 of each of the outer linerboard and the inner linerboard is, for example, 100 to 300 g, and preferably 150 to 280 g.
- the mass per 1 m 2 of the corrugating medium is, for example, 100 to 200 g, and preferably 120 to 180 g.
- a corrugated fiberboard box constituted by W-flute corrugated fiberboards each formed by stacking two types of corrugated fiberboards having flutes of different heights may be used.
- the package 1 includes a plurality of (in the figures, ten) stacks 5 placed in an upright position and a packaging container 2 enclosing the stacks 5.
- the stacks 5 are arranged in two rows each consisting of five of the stacks 5.
- the stacks 5 may be arranged in a single row or may be arranged in three or more rows.
- the packaging container 2 may be configured to enclose only a single stack 5.
- each stack 5 includes a plurality of brittle thin-sheet materials 50.
- the stack 5 is held by a stack holder 6 that is, for example, in the form of a bag.
- the stack holder 6 may be any member that can prevent the plurality of brittle thin-sheet materials 50 from separating from each other and can maintain the stacking state of the stack 5.
- the stack holder 6 may have the form of a rectangular envelope having two faces joined together at their respective three sides or the form of a rectangular file having two faces joined together at their respective two adjacent or opposite sides.
- the thickness of each face is, for example, 0.03 to 1.5 mm, preferably 0.04 mm to 1.0 mm, and more preferably 0.04 to 0.5 mm.
- the stack holder 6 is in the form of an envelope
- the stack 5 is inserted into the stack holder 6, after which the opening side of the stack holder 6 is folded and fixed by a tape and the four corners of the stack holder 6 are folded into a triangular shape and fixed by tapes in such a manner that the entire stack holder 6 is in close contact with the stack 5.
- the stack holder 6 can be in the form of a packaging film for holding the stack 5.
- reduced-pressure packaging or vacuum packaging can be achieved by depressurizing the inside of the packaging film serving as the stack holder 6.
- overwrap packaging, shrink packaging, packaging by an OPP (biaxially-oriented polypropylene) bag, or the like may be employed.
- the stack 5 may be configured by stacking the brittle thin-sheet materials 50 alone, but is not limited to such a configuration.
- spacers 51 such as pieces of paper, sheet-like sponges, or polyethylene sheets may be disposed between the brittle thin-sheet materials 50.
- the respective one sides of the plurality of spacers 51 may be joined together to form a book-shaped holder.
- a buffer member may be attached to at least a part of an outer surface of the stack 5.
- the stack holder 6 is not limited to that which is in the form of a bag.
- the stack holder may be a single sheet 63 for wrapping the stack 5.
- the stack holder may be bands 61 each surrounding two pairs of opposite side faces of the stack 5.
- the stack holder may be constituted by: two sheets 65A and 65C covering two outer faces of the stack 5 that are opposite to each other in a stacking direction of the stack 5; and a connection portion 65B connecting the sheets 65A and 65C.
- one side of each spacer 51 disposed between the brittle thin-sheet materials 50 may be joined to the connection portion 65B.
- the stack holder 6 be configured to cover the whole of the stack 5.
- the stack holder 6 be in the form of a bag that can cover the whole of the stack 5.
- the material of the stack holder 6 that is in the form of a bag is not particularly limited. From the standpoint of preventing adhesion of dust, it is preferable to use a bag having antistatic properties.
- the stack holder 6 may be made of polyethylene or polypropylene.
- antistatic properties means the property of having a surface resistivity of 10 10 ⁇ /sq. or less or preferably 10 9 ⁇ /sq. or less under conditions of 20°C and 15%RH.
- the number of the brittle thin-sheet materials 50 constituting one stack 5 is, for example, about 5 to 500, and preferably about 10 to 200.
- the brittle thin-sheet materials 50 may be stacked directly on each other, or each of the brittle thin-sheet materials 5 or sets of several brittle thin-sheet materials may be contained individually in a separate bag.
- the brittle thin-sheet material 5 is a structure in which one face and its reverse face are formed with different materials as described later, the brittle thin-sheet materials 5 may be stacked in alternately-inverted orientations so that the faces made of the same material face each other, or the brittle thin-sheet materials 5 may be stacked in the same orientation so that the faces made of different materials face each other.
- the brittle thin-sheet material 50 is a thin, brittle sheet material that could be fractured, chipped, or deformed during packaging, during transportation, or the like.
- a typical example thereof is a ceramic compact in the form of a thin-sheet.
- the ceramic compact in the form of a thin sheet include: a dense ceramic body for use in an electric circuit board or in an electrolyte sheet or separator of a solid oxide fuel cell (SOFC); a porous ceramic body for use in an electrode of a SOFC; a structure formed by combination of a plurality of dense ceramic bodies; a structure formed by combination of a dense ceramic body and a porous ceramic body; a structure (e.g., a single cell of a fuel cell) in which porous ceramic bodies are disposed on both sides of a dense ceramic body; and a structure formed by combination of a plurality of porous ceramic bodies.
- SOFC solid oxide fuel cell
- the following can be used as the material of the dense ceramic body for use in an electric circuit board: alumina; zirconia; aluminum nitride; mullite; cordierite; a mixture of alumina and borosilicate glass; and a mixture of cordierite and borosilicate glass.
- the stabilized zirconia include zirconia stabilized with 3 mol% to 15 mol% of yttria, zirconia stabilized with 3 mol% to 15 mol% of scandia, zirconia stabilized with 3 mol% to 15 mol% of ytterbia, zirconia stabilized with 8 mol% to 12 mol% of scandia and 0.5 mol% to 3 mol% of ceria, and zirconia stabilized with 3 mol% to 15 mol% of yttria and scandia (0 mol% ⁇ yttria, scandia ⁇ 15 mol%).
- the following can be used as the material of the dense ceramic body for use in a separator of a SOFC: a lanthanum chromite-based perovskite-type composite oxide such as LaCrO 3 , LaCaCrO 3 , or LaSrCrO 3 .
- the following can be used as the material of the porous ceramic body for use in a fuel electrode substrate or the like for an anode-supported cell of a SOFC: a mixture of nickel oxide and the above-mentioned stabilized zirconia; a mixture of nickel oxide and the above-mentioned ceria-based composite oxide; and a mixture of nickel oxide, the above-mentioned stabilized zirconia, and the above-mentioned ceria-based composite oxide.
- the following can be used as the material of the porous ceramic body for use in an air electrode substrate or the like for a cathode-supported cell of a SOFC: a composite oxide of the perovskite type or the like, such as LaCoO 3 , LaSrCoO 3 , LaMnO 3 , LaSrMnO 3 , or LaNiFeO 3 ; a mixture of the perovskite-type composite oxide and the above-mentioned stabilized zirconia; a mixture of the perovskite-type composite oxide and the above-mentioned ceria-based composite oxide; and a mixture of the perovskite-type composite oxide, the above-mentioned stabilized zirconia, and the above-mentioned ceria-based composite oxide.
- a composite oxide of the perovskite type or the like such as LaCoO 3 , LaSrCoO 3 , LaMnO 3 , LaSrMnO 3 , or La
- the shape of the brittle thin-sheet material 50 is not particularly limited, and may be any of a circular shape, an ellipsoidal shape, a rectangular shape, and a rounded-corner rectangular shape.
- the brittle thin-sheet material 50 may be in a shape having a hole for gas passage and, for example, may be in a doughnut shape.
- grooves for scribing, or depressions presenting a dimple pattern may be formed in the surface of the brittle thin-sheet material 50.
- the outline area of the brittle thin-sheet material 50 (the area defined by the contour regardless of the presence or absence of a hole) is, for example, 25 cm 2 or more and 1000 cm 2 or less.
- the outline area of the brittle thin-sheet material 50 is preferably 50 cm 2 or more and 900 cm 2 or less, and more preferably 80 cm 2 or more and 600 cm 2 or less.
- the thickness of the brittle thin-sheet material 50 is, for example, 0.03 mm or more and 0.5 mm or less.
- the thickness of the brittle thin-sheet material 50 is preferably 0.1 mm or more and 0.3 mm or less, and more preferably 0.12 mm or more and 0.25 mm or less.
- the outline area of the brittle thin-sheet material 50 is preferably 25 cm 2 or more and 250 cm 2 or less, more preferably 30 cm 2 or more and 150 cm 2 or less, and even more preferably 50 cm 2 or more and 100 cm 2 or less.
- the thickness of the brittle thin-sheet material 50 is preferably 0.1 mm or more and 0.5 mm or less, more preferably 0.12 mm or more and 0.45 mm or less, and even more preferably 0.15 mm or more and 0.4 mm or less.
- the outline area of the brittle thin-sheet material 50 is preferably 50 cm 2 or more and 1000 cm 2 or less, more preferably 80 cm 2 or more and 900 cm 2 or less, and even more preferably 100 cm 2 or more and 600 cm 2 or less.
- the thickness of the brittle thin-sheet material 50 is preferably 0.03 mm or more and 0.45 mm or less, more preferably 0.05 mm or more and 0.4 mm or less, and even more preferably 0.1 mm or more and 0.35 mm or less.
- the material of the packaging container 2 is not particularly limited. It is recommended that at least a part of the packaging container 2 be a foam.
- polystyrene which is inexpensive, can be used as the constituent material of the foam. From the standpoint of the strength of the packaging container 2, however, reinforced polypropylene may be used.
- polyurethane may be used as the constituent material of the foam.
- the packaging container 2 may be constituted by corrugated fiberboards, compression boards made of paper, or the like. Furthermore, projections and depressions may be provided in the outer surface of the packaging container 2.
- the foaming magnification of the foam is preferably 10-fold or more and 90-fold or less, more preferably 20-fold or more and 80-fold or less, and even more preferably 30-fold or more and 70-fold or less, from the standpoint of the property of cushioning for the brittle thin-sheet materials.
- the entire foam need not have the same uniform foaming magnification.
- the foaming magnification of the foam may be 40-fold to 90-fold and preferably 50 to 80-fold, while in other portions, the foaming magnification of the foam may be 10-fold to 60-fold and preferably 20 to 50-fold.
- the term "foaming magnification” as used herein means the volume per unit mass which is an inverse of the bulk density, and the unit of foaming magnification is "volume/mass". In the present description, "fold” is used instead of the unit "volume/mass”.
- the body portion 4 has a plurality of (in FIG. 3B , ten) recessed portions 41. Each stack 5, together with the stack holder 6, is fitted into the recessed portion 41. Each stack 5, together with the stack holder 6, is fitted in the recessed portion 41, for example, in such a manner that a face of the stack 5 that is formed along the stacking direction faces the bottom face of the recessed portion 41.
- the depth of the recessed portion 41 is smaller than the length of one side of the brittle thin-sheet material 50, and the upper part of the stack 5 placed in an upright position projects from the body portion 4.
- the recessed portion 41 has approximately the same shape as the lower part of the stack 5 placed in an upright position. That is, one of the horizontal dimensions of the recessed portion 41 is slightly larger than the length of another side of the brittle thin-sheet material, and the other horizontal dimension of the recessed portion 41 is slightly larger than the thickness of the stack 5. Therefore, when the stack 5, together with the packing material 6, is fitted in the recessed portion 41, the stack 5 is held with its position maintained. It is preferable that a pair of faces of the stack 5 that are opposed to each other across the center of the stack 5 be fixed by the recessed portion 41.
- the center of the stack 5 is a midpoint of a line segment connecting the center of the principal face of the brittle thin-sheet material 50 disposed on one end of the stack 5 and the center of the principal face of the brittle thin-sheet material 50 disposed on the other end of the stack 5.
- a distance D1 (see FIG. 3B ) between each two recessed portions 41 adjacent in the stacking direction of the stack 5 may be determined as appropriate depending on the size of the stack 5, and may be 20 mm or less. From the standpoint of reducing the size of the packaging container 2, the distance D1 is preferably 10 mm or less, more preferably 8 mm or less, and even more preferably 6 mm or less. From the standpoint of protecting the stacks 5, the distance D between the recessed portions 41 is, for example, 1 mm or more, and preferably 2 mm or more.
- the package 1 further includes the lid portion 3 covering the stacks 5 over the recessed portions 41.
- the lid portion 3 covers the stacks 5 over the body portion 4.
- the lid portion 3 is also provided with recessed portions 31 in each of which the stack 5, together with the stack holder 6, is fitted. It is preferable that a pair of faces of the stack 5 that are opposed to each other across the center of the stack 5 and that are formed along the stacking direction of the stack 5 be fixed by the recessed portion 41 and the lid portion 3. In other words, it is preferable that edge faces of the stack 5 that are opposed to each other across the center of the stack 5 be fixed by the recessed portion 41 and the lid portion 3. With this feature, it is possible to prevent the stack 5 from moving and colliding with the packaging container 2 during transportation or the like.
- the lid portion 3 may be provided with a hollow portion 35 that is relatively large and surrounds the upper parts of all the stacks 5. In this case, the stacks 5 are pressed against the recessed portions 41 by the bottom face of the hollow portion 35.
- the lid portion 3 may be in the form of a flat plate. In this case, the space between the stacks 5 and the lid portion 3 is filled with a spacer or the like including a buffer member, so that the stacks 5 are pressed against the recessed portions 41 by the lid portion 3.
- the stack holder 6 may serve as the spacer.
- the top face of the packaging box 7 may be configured to serve as the lid portion 3.
- the package 1 may include a plurality of lid portions each covering one or more of the recessed portions 41.
- the recessed portions 41 may be formed in an inclined manner. With this configuration, the height of the packaging container 2 can be reduced.
- the depth of the recessed portion 41 provided in the body portion 4 may be larger than one side of the brittle thin-sheet material 50.
- the lid portion 3 may further have projections 37 that fit in the recessed portions 41. With this feature, the stacks 50 can be pressed against the recessed portions 41 by the projections 37 of the lid portion 3. In addition, the stacks 50 can be held further away from the outer face of the packaging container 2 and, therefore, impact from outside can be reduced.
- the magnitude relation between the height of the body portion 4 and the height of the lid portion 3 is not particularly limited.
- the height of the body portion 4 may be larger than the height of the lid portion 3 or the height of the lid portion 3 may be larger than the height of the body portion 4.
- the height of the body portion 4 and the height of the lid portion 3 may be equal. However, in order to protect the stacks 5 by deeper recessed portions, it is preferable that either the height of the body portion 4 or the height of the lid portion 3 be larger than the other.
- a surrounding wall 32 in the form of a rectangular frame is formed along the periphery of the lower face of the lid portion 3.
- a stepped portion 42 into which the surrounding wall 32 fits is formed, as shown in FIG. 3B , along the periphery of the upper face of the body portion 4.
- a recessed portion may be formed in the surrounding wall 32, and a projection that engages with the recessed portion may be formed in the stepped portion 42.
- a recessed portion may be formed in the stepped portion 42, and a projection that engages with the recessed portion may be formed in the surrounding wall 32. With the projection engaging with the recessed portion, the lid portion 3 is less likely to be detached from the body portion 4.
- projections 31A and 41A may be respectively formed on the side faces of the recessed portion 31 of the lid portion 3 and the side faces of the recessed portion 41 of the body portion 4.
- a pair of the edge faces of the stack 5 that are opposed to each other across the center of the stack 5 may be fixed by the projections 31A and 41A.
- the shape of the projection is not particularly limited, and may be a dimple-like shape that allows point contact with the stack 5 or the stack holder 6.
- the shape of the projection may be a shape that allows line contact with the stack 5 or the stack holder 6.
- the shape of the projection may be a shape in which faces to be in contact with the stack 5 or the stack holder 6 are arranged at intervals.
- the stacks 5 each including a plurality of brittle thin-sheet materials 50 are held by the stack holders 6.
- the stacks 5 are put into the stack holders 6 that are in the form of a bag.
- the stacks 5, together with the stack holders 6, are fitted into the plurality of recessed portions 41 of the body portion 4 of the packaging container 2 in such a manner that a face of each stack 5 that is formed along the stacking direction faces the bottom face of the recessed portion 41.
- the lid portion 3 may be mounted so as to cover the stacks 5 over the recessed portions 41.
- this operation may be performed along with insertion of the stacks 5 into the recessed portions 31 of the lid portion 3. In this manner, the package 1 is formed.
- the package 1 formed may be placed directly on a carrying pallet, but is preferably contained in the packaging box 7 shown in FIG. 1 that has reinforcing plates joined to its inner faces. This is because deformation of the packaging box 7 and the package 1 can be prevented even when a fork of a forklift accidentally contacts the packaging box 7.
- the packaging container 2 according to another embodiment of the present invention is shown in FIG. 13 .
- the lid portion 3 is in the form of a box having one open face.
- the body portion 4 includes a base portion 45 and a plurality of partition portions 47 arranged in an array on the base portion 45. Recessed portions 49 are each formed by the base portion 45 and the respective side faces of two adjacent partition portions 47. The stacks 5, together with the stack holders 6, are fitted into the recessed portions 49.
- a stepped portion 45A is formed along the periphery of the base portion 45 so as to surround the base portion 45.
- the lid portion 3 covers the stacks 5 over the body portion 4 by being mounted on the body portion 4 in such a manner that an edge portion 39 of the opening of the lid portion 3 and the stepped portion 45A are fitted together.
- the bottom face of the lid portion 3 presses the stacks 50 against the base portion 45 constituting a part of each recessed portion 49.
- the stacks 5 can be held in the packaging container 2.
- the plurality of partition portions 47 are arranged in two rows so as to form two rows of the recessed portions 49.
- the partition portions 47 may be arranged in a single row or may be arranged in three or more rows. It is sufficient that the plurality of partition portions 47 be provided so as to form one or more recessed portions 49.
- the range of a distance D2 between the recessed portions 49 (the thickness of the partition portion 47) is the same as the range of the distance D1 between the recessed portions 41.
- the brittle thin film sheets 50 can be doubly protected by the packaging container 2 and the stack holders 6 and, therefore, the breakage of the brittle thin-sheet materials 50 can be prevented.
- the brittle thin-sheet material 50 is a zirconia-based material, it is possible to obtain a marked effect of preventing "chipping”, “cracking”, and “denting" of edge faces or principal faces of the brittle thin-sheet materials 50 where breakage would be particularly likely to occur.
- a stack formed by stacking 125 pieces of 120-mm square, 120- ⁇ m thick 8YSZ sheets (manufactured by NIPPON SHOKUBAI CO., LTD.) was put into a commercially-available antistatic polyethylene bag (thickness: 0.05 mm, surface resistivity: 10 8 ⁇ /sq.) serving as a stack holder.
- the opening of the bag was closed, and the edge on the opening side was folded and adhered to the outer surface of the bag.
- the four corners of the bag were folded in a triangular shape and adhered to the outer surface of the bag. In this manner, the stack was held by the stack holder.
- ten such stacks each held by the stack holder were placed in a packaging container as shown in FIG.
- each stack together with the stack holder, was fitted into a recessed portion of the body portion of the packaging container in such a manner that the stacking direction of the stack coincided with the horizontal direction (a face of the stack that was formed along the stacking direction faced the bottom face of the recessed portion of the body portion of the packaging container).
- a lid portion was mounted over the stacks. A pair of end portions (upper end portion and lower end portion) of each stack were fixed by the recessed portion and the lid portion. In this manner, a package according to Example 1 was fabricated.
- the packaging box was a corrugated fiberboard box constituted by W-flute corrugated fiberboards each composed of two corrugated fiberboards one of which had an about 5-mm high flute and the other of which had an about 3-mm high flute.
- the weight of the linerboards of the corrugated fiberboards per 1 m 2 was about 180 g.
- a package assembly according to Example 1 was fabricated. Free-fall drop tests and incline impact tests were carried out as described above for the package and the package assembly according to Example 1. The results of the free-fall drop tests are shown in Table 1, and the results of the incline impact tests are shown in Table 2.
- Example 2 Ten stacks fabricated in the same manner as in Example 1 and each held by the stack holder were inserted into recessed portions of the body portion of a polystyrene foam packaging container as shown in FIG. 1 , and a lid portion was mounted over the stacks. A pair of end portions of each stack were fixed by the recessed portion and the lid portion.
- a foam having a foaming magnification of about 40-fold was used as a main material of the packaging container.
- the packaging container had a structure in which sheets of a foam having a foaming magnification of 60-fold were provided on faces to be in contact with the stack holders by being joined to the main material by an adhesive agent. In the manner thus described, a package according to Example 2 was fabricated.
- the above package was put in a packaging box as shown in FIG. 1 , and veneer boards serving as reinforcing plates were inserted over the entire space between the package and the packaging box.
- the packaging box was a corrugated fiberboard box in which the height of the flute was about 3 mm and the weight of the linerboard per 1 m 2 was about 220 g.
- a package assembly according to Example 2 was fabricated.
- free-fall drop tests and incline impact tests were performed, and all of the 8YSZ sheets contained in the package or the package assembly were inspected.
- the results of the free-fall drop tests are shown in Table 1, and the results of the incline impact tests are shown in Table 2.
- the end portion buffer members were polyethylene foams (trade name SUNPELCA L1400 manufactured by Hayashi Felt Co., Ltd.) having a size of 151 mm square, a thickness of 10 mm, and a density of 0.086 g/cm 3 .
- the end portion buffer members had, at their centers, a recessed portion (the shape of the recessed portion: 122-mm square, the depth of the recessed portion: 5 mm) into which each of the end portions of the stack was fitted. Next, four such packed bodies were each put in a commercially-available antistatic bag.
- each packed body contained in the bag was put in a tray-like buffering holder in such a manner that the stacking direction of the stack coincided with the vertical direction (in such a manner that a face of the stack formed along the stacking direction faced a side face of the recessed portion).
- the buffering holders holding the packed bodies were placed in a transport container that was a carrying case made of duralumin.
- the space between the transport container and the packed bodies contained in the antistatic bags was filled with cushioning materials made of polyethylene (trade name: ASPAC SARASARA, manufactured by Asahi Kasei Corporation). In this manner, a package assembly according to Comparative Example 2 was fabricated.
- Example 2 a free-fall drop test and an incline impact test were performed for the package assembly, and all of the 1000 pieces of the 8YSZ sheets contained in the package assembly were inspected.
- the result of the free-fall drop test is shown in Table 1
- the result of the incline impact test is shown in Table 2.
- Example 1 and Example 2 were smaller than the breakage rate in Comparative Example 1.
- the defect generation rates for chipping and cracking in Example 1 and Example 2 were smaller than the defect generation rates for chipping and cracking in Comparative Example 1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
- Packaging Frangible Articles (AREA)
- Packages (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012012408 | 2012-01-24 | ||
JP2012230203A JP6207827B2 (ja) | 2012-01-24 | 2012-10-17 | 梱包体、梱包集合体及び梱包方法 |
PCT/JP2013/000213 WO2013111544A1 (fr) | 2012-01-24 | 2013-01-17 | Paquet, ensemble paquet et procédé d'emballage |
Publications (3)
Publication Number | Publication Date |
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EP2808270A1 true EP2808270A1 (fr) | 2014-12-03 |
EP2808270A4 EP2808270A4 (fr) | 2015-09-23 |
EP2808270B1 EP2808270B1 (fr) | 2018-10-10 |
Family
ID=48071592
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP13741414.0A Active EP2808270B1 (fr) | 2012-01-24 | 2013-01-17 | Paquet, ensemble paquet et procédé d'emballage |
Country Status (4)
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EP (1) | EP2808270B1 (fr) |
JP (1) | JP6207827B2 (fr) |
CN (3) | CN103213770A (fr) |
WO (1) | WO2013111544A1 (fr) |
Families Citing this family (7)
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JP2015118925A (ja) * | 2013-11-18 | 2015-06-25 | 株式会社日本触媒 | 固体酸化物形燃料電池用ジルコニアシートおよび該シートを含む固体酸化物形燃料電池用単セル |
CN104309927A (zh) * | 2014-09-02 | 2015-01-28 | 青岛永通电梯工程有限公司 | 一种捆扎式包装 |
JP7217115B2 (ja) * | 2017-09-26 | 2023-02-02 | 旭ファイバーグラス株式会社 | 多孔質材の梱包体及び多孔質材の梱包体の製造方法 |
CN108045710A (zh) * | 2017-11-22 | 2018-05-18 | 成都天马微电子有限公司 | 显示面板包装箱 |
DE102017131375B4 (de) * | 2017-12-28 | 2021-03-18 | Nanostone Water Gmbh | Transporteinheit für ein Filtermodul, sowie Verwendung zum Transportieren eines Filtermoduls |
CN110884757A (zh) * | 2019-11-26 | 2020-03-17 | 珠海格力电器股份有限公司 | 一种缓冲包装结构 |
DE202022103814U1 (de) | 2022-07-07 | 2023-10-17 | Reinz-Dichtungs-Gmbh | Verpackungsanordnung sowie Verpackungssystem |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0537480Y2 (fr) * | 1987-03-05 | 1993-09-22 | ||
US5253755A (en) * | 1991-03-20 | 1993-10-19 | Fluoroware, Inc. | Cushioned cover for disk container |
JP2890989B2 (ja) * | 1992-07-29 | 1999-05-17 | 日本電気株式会社 | 宇宙航行体搭載用光学系の撮像素子位置調整装置 |
JP2562130Y2 (ja) * | 1992-12-21 | 1998-02-10 | 日本電気硝子株式会社 | 板状物包装体 |
JP2000142873A (ja) * | 1998-11-12 | 2000-05-23 | Dainippon Printing Co Ltd | 包装用補助具および包装体 |
JP2000226087A (ja) | 1998-11-30 | 2000-08-15 | Nippon Shokubai Co Ltd | 脆性薄板材の包装体、包装方法および輸送方法 |
JP2000238877A (ja) * | 1999-02-19 | 2000-09-05 | Daishinku Corp | 光学デバイス用梱包ケース |
JP2004020617A (ja) * | 2002-06-12 | 2004-01-22 | Mitsubishi Chemicals Corp | シート状基板の保持具 |
JP2004269026A (ja) * | 2003-03-12 | 2004-09-30 | Canon Inc | 梱包方法 |
JP2005231704A (ja) * | 2004-02-23 | 2005-09-02 | Sealed Air Japan Ltd | ソーラーセルの包装方法 |
JP4737940B2 (ja) * | 2004-02-26 | 2011-08-03 | 京セラ株式会社 | 太陽電池素子の梱包方法 |
CN101156249B (zh) * | 2005-03-29 | 2011-02-23 | 京瓷株式会社 | 太阳能电池元件的捆包方法及太阳能电池元件的捆包体 |
JP2008124381A (ja) * | 2006-11-15 | 2008-05-29 | Sharp Corp | 太陽電池 |
JP5186340B2 (ja) * | 2008-11-21 | 2013-04-17 | サイデック株式会社 | 板材搬送用トレイの緩衝部材、およびその緩衝部材が取付けられた板材搬送用トレイ |
CN101837860B (zh) * | 2010-05-10 | 2012-01-11 | 深圳莱宝高科技股份有限公司 | 基板周转装置 |
KR20110124913A (ko) * | 2010-05-12 | 2011-11-18 | 삼성코닝정밀소재 주식회사 | 표시장치 유리기판 포장용 박스 |
-
2012
- 2012-10-17 JP JP2012230203A patent/JP6207827B2/ja active Active
- 2012-10-30 CN CN2012104258282A patent/CN103213770A/zh active Pending
- 2012-10-30 CN CN201911154261.8A patent/CN110949880A/zh active Pending
- 2012-10-30 CN CN2012205641893U patent/CN202880143U/zh not_active Expired - Lifetime
-
2013
- 2013-01-17 WO PCT/JP2013/000213 patent/WO2013111544A1/fr active Application Filing
- 2013-01-17 EP EP13741414.0A patent/EP2808270B1/fr active Active
Also Published As
Publication number | Publication date |
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EP2808270A4 (fr) | 2015-09-23 |
JP6207827B2 (ja) | 2017-10-04 |
WO2013111544A1 (fr) | 2013-08-01 |
JP2013173565A (ja) | 2013-09-05 |
CN110949880A (zh) | 2020-04-03 |
CN202880143U (zh) | 2013-04-17 |
CN103213770A (zh) | 2013-07-24 |
EP2808270B1 (fr) | 2018-10-10 |
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