EP2784789B1 - Hilfsvorrichtung zur Herstellung von elektrischem Vorgelege - Google Patents

Hilfsvorrichtung zur Herstellung von elektrischem Vorgelege Download PDF

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Publication number
EP2784789B1
EP2784789B1 EP14160991.7A EP14160991A EP2784789B1 EP 2784789 B1 EP2784789 B1 EP 2784789B1 EP 14160991 A EP14160991 A EP 14160991A EP 2784789 B1 EP2784789 B1 EP 2784789B1
Authority
EP
European Patent Office
Prior art keywords
groove
cable
nozzle
cables
board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14160991.7A
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English (en)
French (fr)
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EP2784789A1 (de
Inventor
Claude Metche
Michel Teysseyre
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Airbus Operations SAS
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Airbus Operations SAS
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Publication date
Application filed by Airbus Operations SAS filed Critical Airbus Operations SAS
Publication of EP2784789A1 publication Critical patent/EP2784789A1/de
Application granted granted Critical
Publication of EP2784789B1 publication Critical patent/EP2784789B1/de
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01236—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
    • H01B13/01245—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine using a layout board
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53243—Multiple, independent conductors

Definitions

  • the present invention relates to the field of the manufacture of electrical harnesses, in particular electrical harnesses used in aircraft.
  • An electrical harness is made of a plurality of cables running between at least two connection points.
  • each cable of the harness follows a path between two of said connection points and the routes followed by the various constituent cables of the harness overlap at least partially.
  • the different cables running side by side on the same part of road are generally attached together, for example by means of clamps, to ensure the cohesion of the harness.
  • Electrical harnesses are generally manufactured manually by an operator who uses for this a platinum formatting ("formboard" in English).
  • the document US3.653.411 describes such a platinum. This comprises a plurality of pins defining the routing of the harness cables on the plate and the operator is thus guided to run the cables between these pins so as to form the harness.
  • the manual manufacture of the harnesses is long to achieve and it would be desirable to be able to automate it so as to increase productivity.
  • Automated manufacturing is known to EP 290641 A1 .
  • This document describes a device for assisting in the manufacture of electrical harness comprising a plate, means for transporting a cable, a nozzle making it possible to deposit the cable on the plate, control means capable of controlling the movement of the means of transport. cable, and cable holding means.
  • the device according to the invention therefore makes it possible to automatically place cables in the groove of the plate by means of said nozzle.
  • the various cables are held in this groove through the holding means, until the complete manufacture of a harness.
  • the holding means are made of an elastomeric material covering at least a portion of the groove.
  • the elastomeric material has a slot facing the groove.
  • the holding means comprise at least one brush whose bristles cover at least a portion of the groove.
  • the means for transporting a cable comprise a movable head integral with a gantry located above the plate, said movable head supporting the nozzle.
  • the means for transporting a cable comprise a robotic arm supporting the nozzle.
  • the device for assisting in the manufacture of electrical harnesses further comprises cable cutting means.
  • the device for assisting in the manufacture of electrical harnesses further comprises laser marking means.
  • the groove has grooves adapted to facilitate the establishment of clamps around the cables contained in said groove.
  • the device 1 for assisting the manufacture of electrical harness shown on the figure 1 comprises a plate 2 placed on a substantially horizontal table 10.
  • the platinum is made of a plastic material, for example Poly Methyl Methacrylate (PMMA) or polytetrafluoroethylene (PTFE). Other types of materials are however possible without departing from the scope of the invention.
  • Means 4 for transporting a cable are also arranged on this table.
  • the device 1 further comprises control means 12 able to control the movement of the means 4 for transporting the cable.
  • the plate 2 comprises at least one groove 8. This groove is able to receive cables. It is covered, at least partially, by means 6 for holding cables in said groove.
  • these means 6 may for example be made of an elastomeric material having a slot facing the groove.
  • the thickness of the elastomeric material is preferably between 1 and 4 millimeters.
  • the means 6 correspond to a plate of elastomeric material covering the entire plate 2, for example glued on the latter.
  • the holding means 6 correspond to a set of elastomeric material plates distributed over the plate 2 and covering certain parts of the groove 8.
  • the groove comprises at least two ends, each corresponding to connection points of the cables forming the harness.
  • the same turntable may have several grooves: for example, the plate represented on the figure 3a has two grooves 8 and 8a, which allows for two harnesses.
  • the two grooves 8 and 8a are similar in shape, corresponding to the manufacture of two harnesses of the same type.
  • the groove 8 comprises grooves 9. These grooves 9 are formed in a plane perpendicular to a longitudinal axis of the groove, so as to facilitate the establishment of clamps around the cables of the harness.
  • the means 4 for transporting a cable comprise a 3-axis gantry. It comprises two parallel rails 14 integral with the table 10, and a motorized rail 16 adapted to move in translation on the two rails 14.
  • a motorized carriage 20 can in turn be moved in translation on the motorized rail 16
  • This carriage 20 also makes it possible to move, in vertical translation, a head 18 integral with said carriage.
  • This head 18 comprises a nozzle 22, as well as means 25 for driving the cable, as shown in FIG. figure 4 .
  • These drive means 25 may for example comprise wheels or rollers, capable of driving the cable by friction.
  • the head 18 also comprises means 21 for cutting the cable.
  • the head 18 also comprises means 30 for laser marking of the cable.
  • the device 1 further comprises means 24 for supplying cable.
  • These means 24 may for example correspond to a set of reels capable of receiving cable reels as shown in FIG. figure 2 .
  • the means 24 may for example be placed on the table 10. The fact of having several reels makes it possible to produce harnesses comprising cables of several types corresponding to different characteristics, each coil corresponding to a type of cable.
  • the control means 12 comprise a computer, a memory of which contains information relating to at least one type of harness that it is desired to manufacture.
  • the computer sends instructions to the transport means 4 so as to control movements of said transport means.
  • Each cable forming the harness must generally be arranged between two ends of the groove in which it is placed.
  • the computer controls the movement of the transport means 4 so as to bring the head 18 near the cable supply means 24.
  • the computer then automatically controls the insertion into the head 18 and the nozzle 22, of the appropriate type of cable, available on one of the reels of said supply means 24.
  • This automatic insertion of the cable into the head 18 and the nozzle 22 may for example be performed by a clip controlled by the computer. Without departing from the scope of the invention, the insertion of the cable into the head 18 and the nozzle 22 could also be performed manually by an operator.
  • the computer controls the introduction of the cable in the groove.
  • the computer controls the displacement of the transport means 4 so as to bring the nozzle 22 facing the end E1 of the groove 8, then it controls a vertical displacement of the head 18 so as to engage the nozzle 22 in said end of the groove.
  • the end E1 being covered by the cable holding means 6, made of an elastomeric material having a slot facing the groove, the nozzle 22 enters the groove 8 through this slot, deforming the elastomeric material.
  • the computer controls the transport means 4 so as to cause a horizontal displacement of the nozzle 22 in the groove 8, to the end E5.
  • the computer simultaneously controls the drive means 25 of the cable of the head 18 so that the speed at which the cable exits the nozzle 22 corresponds to the linear speed of movement of the nozzle in the groove. This makes it possible to place the cable in the groove, a first end of which remains at the end E1 of the groove.
  • the holding means 6 ensure that the cable remains inside the groove.
  • the computer controls the laser marking means 30, to achieve a desired marking of the cable synchronously with the cable drive by the means 25.
  • the computer controls the means cutting the cable of the head 18 so that a second end of the cable resulting from said cable cut is positioned substantially at the end E5 of the groove.
  • the cutting of the cable is advantageously anticipated, during the displacement of the nozzle in the groove between the ends E1 and E5, at a point of the groove at a distance of E5 corresponding to the distance traveled by the cable in the head. 18 between the cutting means 21 and the nozzle 22.
  • the computer then controls a vertical displacement of the head 18 so as to extract the nozzle 22 from the groove.
  • Each groove 9 allows the circulation of a clamping collar around all the cables contained in the groove at the location of said groove.
  • the means 4 for transporting a cable comprise a robotic arm 15, one end of which carries the head 18 already described and therefore the nozzle 22.
  • the method of manufacturing a harness is similar to that already described, except that the movements of the nozzle 22 are made by the robotic arm 15, controlled by the computer.
  • the cable holding means 6 are made of an elastomeric material having a slot facing the groove.
  • Other holding means may be envisaged, for example brushes whose bristles cover at least a portion of the groove 8.
  • two brushes 28a and 28b are placed on the upper surface of the plate 2, facing one another, on either side of the groove 8.
  • the bristles 29a and 29b of the two brushes are substantially joined to the above the groove, so as to hold the cables in the groove.
  • the flexibility of the bristles allows the engagement and circulation of the nozzle 22 in the groove.
  • a brush 28 is placed on one side of the groove and its bristles 29 are long enough to cover the entire width of the groove.
  • Other arrangements or other means of maintenance can be envisaged without departing from the scope of the invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Laser Beam Processing (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Labeling Devices (AREA)

Claims (9)

  1. Hilfsvorrichtung (1) für die Herstellung von elektrischen Kabelbäumen, wobei die Vorrichtung eine Platte (2) umfasst, dadurch gekennzeichnet, dass die Platte eine Nut (8) umfasst, die dafür ausgelegt ist, Kabel aufzunehmen, und dadurch, dass die Vorrichtung außerdem Folgendes umfasst:
    - Transportmittel (4) für ein Kabel, umfassend eine Hülse (22), die es ermöglicht, das Kabel in die Nut (8) in der Platte (2) abzulegen;
    - Steuermittel (12), die dafür ausgelegt sind, die Bewegung der Transportmittel (4) des Kabels zu steuern; und
    - Mittel (6) zum Zurückhalten der Kabel in der Nut, wobei diese Zurückhaltemittel dergestalt nachgiebig sind, dass sie sich verformen können, um die Hülse (22) hindurchgehen zu lassen, wenn diese ein Kabel in die Nut legt, und anschließend ihre Ausgangsform wieder annehmen können, um das Kabel in der Nut (8) zurückzuhalten.
  2. Vorrichtung nach Anspruch 1, wobei die Zurückhaltemittel (6) aus Elastomermaterial hergestellt sind, mit dem mindestens ein Teil der Nut bedeckt wird.
  3. Vorrichtung nach Anspruch 2, wobei das Elastomermaterial einen Schlitz umfasst, welcher der Nut (8) gegenüberliegt.
  4. Vorrichtung nach Anspruch 1, wobei die Zurückhaltemittel (6) mindestens eine Bürste umfassen, deren Haare mindestens einen Teil der Nut (8) bedecken.
  5. Vorrichtung nach irgendeinem der vorhergehenden Ansprüche, wobei die Transportmittel eines Kabels einen beweglichen Kopf (18) fest verbunden mit einem Rahmen (14, 16, 20) umfassen, der sich über der Platte (2) befindet, wobei der bewegliche Kopf (18) die Hülse (22) trägt.
  6. Vorrichtung nach irgendeinem der Ansprüche 1 bis 4, wobei die Transportmittel (4) eines Kabels einen automatisierten Arm (15) umfassen, der die Hülse (22) trägt.
  7. Vorrichtung nach irgendeinem der vorhergehenden Ansprüche, außerdem Mittel (21) zum Schneiden des Kabels umfassend.
  8. Vorrichtung nach irgendeinem der vorhergehenden Ansprüche, außerdem Lasermarkierungsmittel (30) umfassend.
  9. Vorrichtung nach irgendeinem der vorhergehenden Ansprüche, wobei die Nut (8) Auskehlungen (9) umfasst, die dafür ausgelegt sind, die Anordnung von Kabelbindern um die Kabel herum zu erleichtern, die in der Nut enthalten sind.
EP14160991.7A 2013-03-26 2014-03-21 Hilfsvorrichtung zur Herstellung von elektrischem Vorgelege Active EP2784789B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1352694A FR3003994B1 (fr) 2013-03-26 2013-03-26 Dispositif d'aide a la fabrication de harnais electriques

Publications (2)

Publication Number Publication Date
EP2784789A1 EP2784789A1 (de) 2014-10-01
EP2784789B1 true EP2784789B1 (de) 2015-08-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP14160991.7A Active EP2784789B1 (de) 2013-03-26 2014-03-21 Hilfsvorrichtung zur Herstellung von elektrischem Vorgelege

Country Status (4)

Country Link
US (1) US9484130B2 (de)
EP (1) EP2784789B1 (de)
CN (1) CN104078165B (de)
FR (1) FR3003994B1 (de)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6201975B2 (ja) * 2014-12-16 2017-09-27 住友電装株式会社 ワイヤーハーネス
CN106057368B (zh) * 2016-05-17 2017-06-06 西安理工大学 一种信号传输线束的布线装置及其布线方法
DE102016111521B4 (de) * 2016-06-23 2018-03-01 Lisa Dräxlmaier GmbH Vorrichtung zum Herstellen eines Kabelbaums
EP3273449A1 (de) * 2016-07-22 2018-01-24 Airbus Defence and Space, S.A. Vorrichtung und verfahren zum verlegen von kabeln
US20190115733A1 (en) * 2017-10-16 2019-04-18 Delphi Technologies, Inc. Wiring-harness control for robotic installation
CN108539556A (zh) * 2018-02-08 2018-09-14 北京帝格线束有限责任公司 一种前舱线束总成的生产工艺
US11742113B2 (en) * 2019-10-28 2023-08-29 The Boeing Company Form board preparation for wire bundling
JP7107978B2 (ja) * 2020-01-16 2022-07-27 矢崎総業株式会社 電線の配索方法
DE102021127042A1 (de) * 2021-10-19 2023-04-20 Siegfried Reichert Translatorisches Doppelgreifersystem zum Ablegen eines Kabelsatzes
CN114038626B (zh) * 2021-11-03 2023-11-17 欧耐特线缆集团有限公司 一种用于高压电缆生产的分线平台及方法

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Publication number Priority date Publication date Assignee Title
US3653411A (en) 1970-02-11 1972-04-04 Rca Corp Cable harness assembly board and method of making the same
US4024545A (en) * 1974-04-22 1977-05-17 Mb Associates Laser-excited marking system
US4190890A (en) * 1977-11-16 1980-02-26 Grumman Aerospace Corporation Programmable light director system
EP0290641A1 (de) * 1987-05-11 1988-11-17 The Boeing Company Kabelbaumrobotermontagesystem
DE3838706C2 (de) * 1987-11-17 1994-02-24 Yazaki Corp Verfahren zum Herstellen eines Kabelbaumes und Vorrichtung zur Durchführung dieses Verfahrens
JPH01206515A (ja) * 1988-02-12 1989-08-18 Honda Motor Co Ltd ワイヤハーネスの樹脂被覆成形方法
JP2817867B2 (ja) * 1992-08-26 1998-10-30 矢崎総業株式会社 電線布線装置
JP3565951B2 (ja) * 1995-07-20 2004-09-15 矢崎総業株式会社 ワイヤーハーネスおよびその製造方法
US6120327A (en) * 1997-07-22 2000-09-19 Lear Automotive Dearborn, Inc. Foam wire harness with shape memory
US6086037A (en) * 1997-08-29 2000-07-11 Lear Automotive Dearborn, Inc Mold for assembling and forming wire harness
JPH11111065A (ja) * 1997-09-30 1999-04-23 Yazaki Corp 回路体及びその製造方法
US20010019478A1 (en) * 2000-03-03 2001-09-06 Taka Izumi Wiring harness producing method, a subassembly device, a cover board, a wire laying board and an apparatus for producing a subassembly
US6946604B1 (en) * 2003-09-22 2005-09-20 Maris George P Template for preparing a wire harness

Also Published As

Publication number Publication date
FR3003994B1 (fr) 2015-03-20
CN104078165B (zh) 2018-05-08
FR3003994A1 (fr) 2014-10-03
US9484130B2 (en) 2016-11-01
CN104078165A (zh) 2014-10-01
US20140290050A1 (en) 2014-10-02
EP2784789A1 (de) 2014-10-01

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