EP2732508B1 - Elemnent connecteur directe avec verrouillage - Google Patents

Elemnent connecteur directe avec verrouillage Download PDF

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Publication number
EP2732508B1
EP2732508B1 EP12733701.2A EP12733701A EP2732508B1 EP 2732508 B1 EP2732508 B1 EP 2732508B1 EP 12733701 A EP12733701 A EP 12733701A EP 2732508 B1 EP2732508 B1 EP 2732508B1
Authority
EP
European Patent Office
Prior art keywords
contact
direct
plug
latching
direct contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12733701.2A
Other languages
German (de)
English (en)
Other versions
EP2732508A1 (fr
Inventor
Markus Kroeckel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2732508A1 publication Critical patent/EP2732508A1/fr
Application granted granted Critical
Publication of EP2732508B1 publication Critical patent/EP2732508B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/428—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49224—Contact or terminal manufacturing with coating

Definitions

  • the present invention relates to a direct plug-in element with a plug housing and a direct contact for direct contacting of exposed contact areas on a counterpart, for example a printed circuit board, and an electrical arrangement with such a direct plug-in element.
  • direct plug contacts are used in which a direct plug directly on a counterpart such.
  • direct plug-in elements have a complex structure in which direct contacts are pressed by additional components on a counterpart or locked in a connector housing.
  • mass products such as direct plug-in elements for control units in vehicles, to provide the simplest possible structure with high contact reliability, which also enables economical production.
  • the direct plug-in element according to the invention with the features of claim 1 has the advantage that no additional components for generating the contact force on a counterpart are required and a direct contact issverrastend.
  • a simple design direct plug with an integrated latch provided.
  • the direct plug-in element comprises a plug housing and a direct contact with a contact tab, wherein the contact tab has at least one contact portion for a direct contact with an exposed contact area on a counterpart.
  • a latching connection between the connector housing and the direct contact is provided to hold the arranged in the connector housing direct contact in the connector housing.
  • the latching device has a first latching element on the direct contact, which is set up to engage with a complementary to the first latching element formed second latching element on the plug housing in latching connection.
  • the first latching element is arranged on a flat side of the direct contact and the contact section is arranged on one of the narrow sides of the contact strip.
  • the contact tab according to the invention therefore has a very soft spring function, since the contact tab can have a large length, preferably more than half, more preferably more than 3/4 of an overall length of the direct plug-in element.
  • the contact tab according to the invention is very stable and can withstand higher loads. This is a significant advantage especially for miniaturized contacts.
  • the contact tab on a first and second contact portion, wherein each one of the contact portions is disposed on one of the narrow sides of the contact tab.
  • the contact tab is arc-shaped and has resilient properties in the direction of the latching device.
  • the first latching element is arranged on a convex region of the arcuate contact tab.
  • the contact tab can be elastically deflected perpendicular to an insertion direction due to this shape or be bent by its own shape, so that the first locking element can be pushed over the second locking element on the connector housing and locked automatically with this.
  • the latching element is preferably rigidly connected to the arcuate and elastically deformable contact tab.
  • the latching connection is releasable. This is z. B. in case of repair replacement of the components of the direct plug and / or cable possible.
  • the plug housing preferably has an end opening.
  • the first locking element can be elastically deformed on the direct contact perpendicular to the insertion direction and raised via the second locking element on the connector housing.
  • the latch is released and the direct contact can be easily pulled out of the connector housing on the cable.
  • the arcuate contact tab of the direct contact can be elastically deformed perpendicular to the insertion direction and thus the first latching element can be raised via the second latching element on the plug housing.
  • a second locking device between the direct contact and the connector housing is formed.
  • a redundant locking of the components can be achieved, which ensures a high contact reliability of the direct plug-in element even under difficult operating conditions.
  • the direct contact is substantially aligned in the direction of a cable, which at the direct contact, z. B. by crimping or welding, is fixed. Due to the linear alignment a compact design of the direct plug element is realized with minimal height and also allows easy placement in the connector housing or disassembly from the connector housing.
  • the invention further relates to an electrical arrangement comprising a counterpart with exposed contact areas and a direct plug-in element according to the invention.
  • the invention relates to a method for producing a direct contact, comprising a contact tab having at least one contact portion and a latching element with the following steps: punching an outer contour of the direct contact of a strip material and stamping or embossing a region for the latching element on a flat side of the direct contact, said Direct contact still hangs on a piece of tape material. Thereafter, the production of the contact portion by bending at least a contour region of the outer contour and the manufacture of the locking element by pressing out of the stamped area.
  • the direct contact which still hangs from the strip of strip material, is rotated by an angle, preferably 90 °, relative to the strip material so that the contact section protrudes from a strip of material plane and the contact section of the direct contact is coated with an electrically conductive material.
  • the contact portions in a single electroplating process, such. As a roll-brush method, partially nickel-plated or tinned or gold plated and thereby finished in terms of their electrical conductivity properties. Subsequently, the contact portions of the strip material residue can be cut and separated.
  • the invention is preferably used in control devices of vehicles.
  • the direct plug-in element 2 comprises a plug housing 3 and a direct contact 4 arranged in the plug housing 3. Further, a latching device 6 for a latching connection between the Plug housing 3 and the direct contact 4 is provided to hold the direct contact 4 in the connector housing 3.
  • the direct contact 4 has an arc-shaped contact tab 5 with resilient properties, which is connected via a mounting portion 7 to a cable 8.
  • the contact tab 5 has first and second flat sides 52 and 53 (see FIG. 6 ) and first and second narrow sides 54, 55 (see Fig. 4 ) on.
  • the latching device 6 has a first latching element 60, which is arranged on the second flat side 53 on a convex region 5A of the arcuate contact tab 5 (as also shown in FIG FIG. 5 is illustrated).
  • the latching element 60 is rigidly connected to the arcuate (elastically deformable) contact tab 5.
  • the latching device 6 has a complementary to the first latching element 60 formed second latching element 61, which is formed on the plug housing 3.
  • first contact portion 50 On the first narrow side 54 of the contact tab 5, a first contact portion 50 is further arranged. How out FIG. 4 and FIG. 6 is shown in detail, a second contact portion 51 is disposed on an opposite second narrow side 55.
  • the first and second contact portions 50, 51 in this case contact exposed first and second contact regions 21, 22 on a dashed counterpart 20, which is a printed circuit board in this embodiment.
  • the direct plug-in element 2 and the printed circuit board form an electrical arrangement 1 according to the invention.
  • the locking connection between the connector housing 3 and the direct contact 4 can be solved by means of a disassembly tool 9 again.
  • the dismantling tool 9 is inserted into an end-side opening 3A of the plug housing 3 and the first latching element 60 is raised at the contact tab 5 perpendicular to the insertion direction P via the second latching element 61.
  • the direct contact 4 be pulled back out of the connector housing 3 against the insertion direction P on the attachment section 7 or on the cable 8.
  • an automatic locking or latching is realized in a simple manner by the self-shape of the direct contact 4 or of the plug housing 3 with a minimized number of cost-effective, economically produced identical parts.
  • no separate spring element is necessary.
  • a substantial simplification or acceleration of the assembly process during production is achieved in particular.
  • tooling costs and logistics expenses are significantly reduced as a result.
  • an end portion 5D of the respective contour portion 5C is bent in the plane E by 180 ° (in FIG. 7 4).
  • the latching element 60 is produced by pressing out the stamped or embossed region 60A from the flat side 53.
  • all punched edges of the contact strip 5 can also be stamped round the contact tab 5 with the bent and laterally projecting from the flat side 53 contact areas 50, 51 is formed (in FIG. 7 denoted by 4 "', see also FIG. 6 ).
  • these direct contacts 4 are still connected to a strip material 10'verbunden and can be such. B. be rolled up for transport. For final assembly, the direct contacts 4 can only be separated from the strip material remainder 10 '.
  • dome-like depressions 5E in the strip material 10 can also be embossed first. Thereafter, the outer contour 5B, the area 60A of the Locking element 60 and stamped in oppositely disposed contour regions 5F depressions 5E punched out, from which also in FIG. 8 The cross-sectional shape shown on the left side results. In a subsequent step, the contour regions 5F are then bent over by 180 ° and thus the contact lug 5 is completed. By embossing defined contact portions 50, 51 are produced.
  • the production of the direct contact 4 including the contact tab 5 with the contact portions 50, 51 and the latching element 60 takes place, as in FIG. 9 illustrated, with first steps, which are identical to those of the manufacture, previously with respect to FIG. 8 has been described.
  • the punched outer contour 5B of the contact tab 5 is in this case designed such that, in addition to the attachment portion 7, a connection tab 10A is provided, via which the contact tab 5 is connected to a strip material residue 10 'of the strip material 10, while the attachment portion 7 is already severed.
  • the remaining on the strip material 10 'of the strip material 10 contact plates 5, as in FIG. 10 illustrated, by an angle, preferably 90 °, relative to the strip material remainder rotated (arrow R), so that the contact portions 50, 51 protrude from the plane E of the strip material 10 perpendicular.
  • the contact portions 50, 51 thereafter, z. B. by means of a roll-brush method by coating rollers 100 with an electrically conductive material such. As nickel, tin or gold, coated in a galvanic pass.
  • an electrically conductive material such as nickel, tin or gold, coated in a galvanic pass.
  • this step can also be omitted if the strip material 10 used has, for example, already partially gold-plated sections at the positions of the contour regions 5F or the recesses 5E to be punched.
  • the turning back of the contact tabs 5 hanging on the connecting straps 10A by 90 ° is possible.
  • the strip material residue 10 'of the strip material 10 together with the contact plates 5 can be rolled up and stored in a simple manner or transported for later singling in the placement of the direct plug-in elements 2.
  • the production according to the invention of the direct plug-in element also allows mounting in a plug with a multiplicity of direct plug-in elements, with adjacent direct plug-in elements each being rotated alternately by 180 ° about their longitudinal axis. It is possible that in each case only one contact portions 50, 51 is in contact. In the case of such alternating assembly, the fastening section 7 of adjacent direct plug-in elements 2 would then be located alternately at the top and bottom on the plug. This means a great advantage especially in the miniaturization of the connector, as this small pitches are possible.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (10)

  1. Élément connecteur direct, comprenant :
    - un boîtier de connecteur (3), et
    - un contact direct (4) avec une patte de contact (5), la patte de contact (5) présentant au moins une portion de contact (50) pour un contact direct avec une région de contact exposée sur une pièce conjuguée,
    - le contact direct (4) étant disposé dans le boîtier de connecteur (3), et
    - la patte de contact (5) présentant un premier et un deuxième côté plat (52, 53) et un premier et un deuxième côté étroit (54, 55),
    caractérisé par
    - un dispositif d'encliquetage (6) pour une connexion par encliquetage entre le boîtier de connecteur (3) et le contact direct (4), afin de retenir le contact direct (4) dans le boîtier de connecteur (3),
    - le dispositif d'encliquetage (6) présentant un premier élément d'encliquetage (60) au niveau du contact direct (4) et un deuxième élément d'encliquetage (61) formé de manière complémentaire au premier élément d'encliquetage (60) au niveau du boîtier de connecteur (3),
    - le premier élément d'encliquetage (60) étant disposé au niveau de l'un des côtés plats (52, 53) du contact direct (4), et
    - la portion de contact (50) étant disposée au niveau de l'un des côtés étroits (54, 55) de la patte de contact (5).
  2. Élément connecteur direct selon la revendication 1, caractérisé en ce que la patte de contact (5) présente une première et une deuxième portion de contact (50, 51), l'une des portions de contact (50, 51) étant à chaque fois disposée au niveau de l'un des côtés étroits (54, 55) de la patte de contact (5).
  3. Élément connecteur direct selon l'une quelconque des revendications précédentes, caractérisé en ce que la patte de contact (5) est réalisée sous forme courbe et présente des propriétés élastiques dans la direction du dispositif d'encliquetage (6).
  4. Élément connecteur direct selon la revendication 3, caractérisé en ce que le premier élément d'encliquetage (60) est disposé au niveau d'une région convexe (5A) de la patte de contact de forme courbe (5).
  5. Élément connecteur direct selon l'une quelconque des revendications précédentes, caractérisé en ce que le dispositif d'encliquetage (6) est détachable.
  6. Élément connecteur direct selon l'une quelconque des revendications précédentes, caractérisé en ce que le boîtier de connecteur (3) présente une ouverture frontale (3A).
  7. Élément connecteur direct selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un deuxième dispositif d'encliquetage pour une connexion par encliquetage est disposé entre le contact direct (4) et le boîtier de connecteur (3).
  8. Élément connecteur direct selon l'une quelconque des revendications précédentes, caractérisé en ce que le contact direct (4) est orienté essentiellement dans la direction d'un câble (8) qui est fixé au niveau du contact direct (4).
  9. Agencement électrique, comprenant une pièce conjuguée (20) avec des régions de contact exposées (21, 22) et un élément connecteur direct (2) selon l'une quelconque des revendications précédentes.
  10. Procédé de fabrication d'un contact direct (4) comprenant une patte de contact (5) avec au moins une portion de contact (50, 51) et un élément d'encliquetage (60), comprenant les étapes suivantes :
    - estampage d'un contour extérieur (5B) du contact direct (4) dans un matériau en bande (10) et découpage ou matriçage d'une région (60A) pour l'élément d'encliquetage (60) au niveau d'un côté plat (53) du contact direct (4), le contact direct (4) étant encore accroché au niveau d'un résidu de matériau en bande (10'),
    - fabrication de la portion de contact (50, 51) par cintrage d'au moins une région profilée (5C) du contour extérieur (5B),
    - fabrication de l'élément d'encliquetage (60) par repoussement de la région découpée (60A),
    - rotation du contact direct (4) qui est encore accroché au résidu de matériau en bande (10') suivant un angle, de préférence de 90°, par rapport au résidu de matériau en bande (10'), de telle sorte que la portion de contact (50, 51) fasse saillie depuis un plan de matériau en bande (E), et
    - revêtement de la portion de contact (50, 51) du contact direct (4) avec un matériau électriquement conducteur.
EP12733701.2A 2011-07-14 2012-07-06 Elemnent connecteur directe avec verrouillage Active EP2732508B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011079136A DE102011079136A1 (de) 2011-07-14 2011-07-14 Direktsteckelement mit integrierter Verriegelung
PCT/EP2012/063316 WO2013007659A1 (fr) 2011-07-14 2012-07-06 Elément à enfichage direct avec verrouillage intégré

Publications (2)

Publication Number Publication Date
EP2732508A1 EP2732508A1 (fr) 2014-05-21
EP2732508B1 true EP2732508B1 (fr) 2015-04-22

Family

ID=46506383

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12733701.2A Active EP2732508B1 (fr) 2011-07-14 2012-07-06 Elemnent connecteur directe avec verrouillage

Country Status (7)

Country Link
US (1) US9608365B2 (fr)
EP (1) EP2732508B1 (fr)
JP (1) JP5714183B2 (fr)
KR (1) KR101931094B1 (fr)
CN (1) CN103650248B (fr)
DE (1) DE102011079136A1 (fr)
WO (1) WO2013007659A1 (fr)

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US9847610B2 (en) 2014-01-16 2017-12-19 Ford Global Technologies, Llc Electric vehicle service disconnect position indicator
DE202019106842U1 (de) * 2019-12-09 2019-12-18 Häfele Berlin Gmbh & Co Kg Verbindungsbolzen und zugehöriger Verbindungsbeschlag
DE202020104684U1 (de) * 2020-08-12 2020-08-19 Georg Schlegel Gmbh & Co. Kg Vorrichtung zur Montage eines Gehäuses
DE102021100806A1 (de) * 2021-01-15 2022-07-21 Te Connectivity Germany Gmbh Kontakteinrichtung und Verfahren zur Herstellung der Kontakteinrichtung

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Also Published As

Publication number Publication date
KR101931094B1 (ko) 2018-12-21
JP2014523091A (ja) 2014-09-08
KR20140036001A (ko) 2014-03-24
US9608365B2 (en) 2017-03-28
CN103650248B (zh) 2017-02-15
EP2732508A1 (fr) 2014-05-21
WO2013007659A1 (fr) 2013-01-17
DE102011079136A1 (de) 2013-01-17
CN103650248A (zh) 2014-03-19
JP5714183B2 (ja) 2015-05-07
US20140213092A1 (en) 2014-07-31

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