EP2732508B1 - Directly connecting element with latch - Google Patents
Directly connecting element with latch Download PDFInfo
- Publication number
- EP2732508B1 EP2732508B1 EP12733701.2A EP12733701A EP2732508B1 EP 2732508 B1 EP2732508 B1 EP 2732508B1 EP 12733701 A EP12733701 A EP 12733701A EP 2732508 B1 EP2732508 B1 EP 2732508B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- direct
- plug
- latching
- direct contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims description 24
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 description 8
- 230000037431 insertion Effects 0.000 description 8
- 238000004049 embossing Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/428—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49224—Contact or terminal manufacturing with coating
Definitions
- the present invention relates to a direct plug-in element with a plug housing and a direct contact for direct contacting of exposed contact areas on a counterpart, for example a printed circuit board, and an electrical arrangement with such a direct plug-in element.
- direct plug contacts are used in which a direct plug directly on a counterpart such.
- direct plug-in elements have a complex structure in which direct contacts are pressed by additional components on a counterpart or locked in a connector housing.
- mass products such as direct plug-in elements for control units in vehicles, to provide the simplest possible structure with high contact reliability, which also enables economical production.
- the direct plug-in element according to the invention with the features of claim 1 has the advantage that no additional components for generating the contact force on a counterpart are required and a direct contact issverrastend.
- a simple design direct plug with an integrated latch provided.
- the direct plug-in element comprises a plug housing and a direct contact with a contact tab, wherein the contact tab has at least one contact portion for a direct contact with an exposed contact area on a counterpart.
- a latching connection between the connector housing and the direct contact is provided to hold the arranged in the connector housing direct contact in the connector housing.
- the latching device has a first latching element on the direct contact, which is set up to engage with a complementary to the first latching element formed second latching element on the plug housing in latching connection.
- the first latching element is arranged on a flat side of the direct contact and the contact section is arranged on one of the narrow sides of the contact strip.
- the contact tab according to the invention therefore has a very soft spring function, since the contact tab can have a large length, preferably more than half, more preferably more than 3/4 of an overall length of the direct plug-in element.
- the contact tab according to the invention is very stable and can withstand higher loads. This is a significant advantage especially for miniaturized contacts.
- the contact tab on a first and second contact portion, wherein each one of the contact portions is disposed on one of the narrow sides of the contact tab.
- the contact tab is arc-shaped and has resilient properties in the direction of the latching device.
- the first latching element is arranged on a convex region of the arcuate contact tab.
- the contact tab can be elastically deflected perpendicular to an insertion direction due to this shape or be bent by its own shape, so that the first locking element can be pushed over the second locking element on the connector housing and locked automatically with this.
- the latching element is preferably rigidly connected to the arcuate and elastically deformable contact tab.
- the latching connection is releasable. This is z. B. in case of repair replacement of the components of the direct plug and / or cable possible.
- the plug housing preferably has an end opening.
- the first locking element can be elastically deformed on the direct contact perpendicular to the insertion direction and raised via the second locking element on the connector housing.
- the latch is released and the direct contact can be easily pulled out of the connector housing on the cable.
- the arcuate contact tab of the direct contact can be elastically deformed perpendicular to the insertion direction and thus the first latching element can be raised via the second latching element on the plug housing.
- a second locking device between the direct contact and the connector housing is formed.
- a redundant locking of the components can be achieved, which ensures a high contact reliability of the direct plug-in element even under difficult operating conditions.
- the direct contact is substantially aligned in the direction of a cable, which at the direct contact, z. B. by crimping or welding, is fixed. Due to the linear alignment a compact design of the direct plug element is realized with minimal height and also allows easy placement in the connector housing or disassembly from the connector housing.
- the invention further relates to an electrical arrangement comprising a counterpart with exposed contact areas and a direct plug-in element according to the invention.
- the invention relates to a method for producing a direct contact, comprising a contact tab having at least one contact portion and a latching element with the following steps: punching an outer contour of the direct contact of a strip material and stamping or embossing a region for the latching element on a flat side of the direct contact, said Direct contact still hangs on a piece of tape material. Thereafter, the production of the contact portion by bending at least a contour region of the outer contour and the manufacture of the locking element by pressing out of the stamped area.
- the direct contact which still hangs from the strip of strip material, is rotated by an angle, preferably 90 °, relative to the strip material so that the contact section protrudes from a strip of material plane and the contact section of the direct contact is coated with an electrically conductive material.
- the contact portions in a single electroplating process, such. As a roll-brush method, partially nickel-plated or tinned or gold plated and thereby finished in terms of their electrical conductivity properties. Subsequently, the contact portions of the strip material residue can be cut and separated.
- the invention is preferably used in control devices of vehicles.
- the direct plug-in element 2 comprises a plug housing 3 and a direct contact 4 arranged in the plug housing 3. Further, a latching device 6 for a latching connection between the Plug housing 3 and the direct contact 4 is provided to hold the direct contact 4 in the connector housing 3.
- the direct contact 4 has an arc-shaped contact tab 5 with resilient properties, which is connected via a mounting portion 7 to a cable 8.
- the contact tab 5 has first and second flat sides 52 and 53 (see FIG. 6 ) and first and second narrow sides 54, 55 (see Fig. 4 ) on.
- the latching device 6 has a first latching element 60, which is arranged on the second flat side 53 on a convex region 5A of the arcuate contact tab 5 (as also shown in FIG FIG. 5 is illustrated).
- the latching element 60 is rigidly connected to the arcuate (elastically deformable) contact tab 5.
- the latching device 6 has a complementary to the first latching element 60 formed second latching element 61, which is formed on the plug housing 3.
- first contact portion 50 On the first narrow side 54 of the contact tab 5, a first contact portion 50 is further arranged. How out FIG. 4 and FIG. 6 is shown in detail, a second contact portion 51 is disposed on an opposite second narrow side 55.
- the first and second contact portions 50, 51 in this case contact exposed first and second contact regions 21, 22 on a dashed counterpart 20, which is a printed circuit board in this embodiment.
- the direct plug-in element 2 and the printed circuit board form an electrical arrangement 1 according to the invention.
- the locking connection between the connector housing 3 and the direct contact 4 can be solved by means of a disassembly tool 9 again.
- the dismantling tool 9 is inserted into an end-side opening 3A of the plug housing 3 and the first latching element 60 is raised at the contact tab 5 perpendicular to the insertion direction P via the second latching element 61.
- the direct contact 4 be pulled back out of the connector housing 3 against the insertion direction P on the attachment section 7 or on the cable 8.
- an automatic locking or latching is realized in a simple manner by the self-shape of the direct contact 4 or of the plug housing 3 with a minimized number of cost-effective, economically produced identical parts.
- no separate spring element is necessary.
- a substantial simplification or acceleration of the assembly process during production is achieved in particular.
- tooling costs and logistics expenses are significantly reduced as a result.
- an end portion 5D of the respective contour portion 5C is bent in the plane E by 180 ° (in FIG. 7 4).
- the latching element 60 is produced by pressing out the stamped or embossed region 60A from the flat side 53.
- all punched edges of the contact strip 5 can also be stamped round the contact tab 5 with the bent and laterally projecting from the flat side 53 contact areas 50, 51 is formed (in FIG. 7 denoted by 4 "', see also FIG. 6 ).
- these direct contacts 4 are still connected to a strip material 10'verbunden and can be such. B. be rolled up for transport. For final assembly, the direct contacts 4 can only be separated from the strip material remainder 10 '.
- dome-like depressions 5E in the strip material 10 can also be embossed first. Thereafter, the outer contour 5B, the area 60A of the Locking element 60 and stamped in oppositely disposed contour regions 5F depressions 5E punched out, from which also in FIG. 8 The cross-sectional shape shown on the left side results. In a subsequent step, the contour regions 5F are then bent over by 180 ° and thus the contact lug 5 is completed. By embossing defined contact portions 50, 51 are produced.
- the production of the direct contact 4 including the contact tab 5 with the contact portions 50, 51 and the latching element 60 takes place, as in FIG. 9 illustrated, with first steps, which are identical to those of the manufacture, previously with respect to FIG. 8 has been described.
- the punched outer contour 5B of the contact tab 5 is in this case designed such that, in addition to the attachment portion 7, a connection tab 10A is provided, via which the contact tab 5 is connected to a strip material residue 10 'of the strip material 10, while the attachment portion 7 is already severed.
- the remaining on the strip material 10 'of the strip material 10 contact plates 5, as in FIG. 10 illustrated, by an angle, preferably 90 °, relative to the strip material remainder rotated (arrow R), so that the contact portions 50, 51 protrude from the plane E of the strip material 10 perpendicular.
- the contact portions 50, 51 thereafter, z. B. by means of a roll-brush method by coating rollers 100 with an electrically conductive material such. As nickel, tin or gold, coated in a galvanic pass.
- an electrically conductive material such as nickel, tin or gold, coated in a galvanic pass.
- this step can also be omitted if the strip material 10 used has, for example, already partially gold-plated sections at the positions of the contour regions 5F or the recesses 5E to be punched.
- the turning back of the contact tabs 5 hanging on the connecting straps 10A by 90 ° is possible.
- the strip material residue 10 'of the strip material 10 together with the contact plates 5 can be rolled up and stored in a simple manner or transported for later singling in the placement of the direct plug-in elements 2.
- the production according to the invention of the direct plug-in element also allows mounting in a plug with a multiplicity of direct plug-in elements, with adjacent direct plug-in elements each being rotated alternately by 180 ° about their longitudinal axis. It is possible that in each case only one contact portions 50, 51 is in contact. In the case of such alternating assembly, the fastening section 7 of adjacent direct plug-in elements 2 would then be located alternately at the top and bottom on the plug. This means a great advantage especially in the miniaturization of the connector, as this small pitches are possible.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
Die vorliegende Erfindung betrifft ein Direktsteckelement mit einem Steckergehäuse und einem Direktkontakt für eine Direktkontaktierung von freiliegenden Kontaktbereichen an einem Gegenstück, beispielsweise einer Leiterplatte, sowie eine elektrische Anordnung mit einem derartigen Direktsteckelement.The present invention relates to a direct plug-in element with a plug housing and a direct contact for direct contacting of exposed contact areas on a counterpart, for example a printed circuit board, and an electrical arrangement with such a direct plug-in element.
In jüngster Zeit werden vermehrt Direktsteckkontakte verwendet, bei denen ein Direktsteckelement unmittelbar auf ein Gegenstück, wie z. B. eine Leiterplatte oder ein Stanzgitter oder Substrat gesteckt wird. Insbesondere bei der Verwendung im Fahrzeugbereich ergeben sich jedoch erhöhte Anforderungen hinsichtlich einer Robustheit und Kontaktsicherheit derartiger Direktsteckverbindungen. Bisher weisen Direktsteckelemente einen aufwändigen Aufbau auf, bei dem Direktkontakte durch zusätzliche Bauteile auf ein Gegenstück angepresst bzw. in einem Steckergehäuse verrastet werden. Es ist jedoch wünschenswert, insbesondere bei Massenprodukten, wie beispielsweise Direktsteckelementen für Steuergeräte in Fahrzeugen, einen möglichst einfachen Aufbau mit hoher Kontaktsicherheit bereitzustellen, der zudem eine wirtschaftliche Herstellung ermöglicht. Ferner ist aus der
Das erfindungsgemäße Direktsteckelement mit den Merkmalen des Anspruchs 1 weist den Vorteil auf, dass keine zusätzlichen Bauteile zur Erzeugung der Kontaktkraft auf einem Gegenstück erforderlich sind und ein Direktkontakt selbstverrastend ist. Somit wird ein einfach aufgebautes Direktsteckelement mit einer integrierten Verriegelung bereitgestellt. Dies wird erfindungsgemäß dadurch erreicht, dass das Direktsteckelement ein Steckergehäuse und einen Direktkontakt mit einer Kontaktlasche umfasst, wobei die Kontaktlasche wenigstens einen Kontaktabschnitt für eine Direktkontaktierung mit einem freiliegenden Kontaktbereich an einem Gegenstück aufweist. Ferner ist eine Rastverbindung zwischen dem Steckergehäuse und dem Direktkontakt vorgesehen, um den im Steckergehäuse angeordneten Direktkontakt im Steckergehäuse zu halten. Die Rastvorrichtung weist ein erstes Rastelement am Direktkontakt auf, welches eingerichtet ist, um mit einem komplementär zum ersten Rastelement gebildeten zweiten Rastelement am Steckergehäuse in Rastverbindung zu treten. Hierbei ist das erste Rastelement an einer Flachseite des Direktkontakts angeordnet und der Kontaktabschnitt an einer der Schmalseiten der Kontaktlasche angeordnet. Hierdurch wird ein Direktsteckelement mit einer Rastvorrichtung bereitgestellt, welche eine selbsttätige Verrastung des Direktkontakts mit dem Steckergehäuse durch deren jeweilige Eigenform ermöglicht. Aufgrund der minimierten Bauteileanzahl wird zudem eine kosteneffiziente und wirtschaftliche Massenfertigung der Bauteile erreicht. Die erfindungsgemäße Kontaktlasche weist somit eine sehr weiche Federfunktion auf, da die Kontaktlasche eine große Länge aufweisen kann, vorzugsweise mehr als die Hälfte, besonders bevorzugt mehr als 3/4 einer Gesamtlänge des Direktsteckelements. Dabei ist die erfindungsgemäße Kontaktlasche sehr stabil und kann auch höheren Belastungen widerstehen. Dies ist insbesondere bei miniaturisierten Kontakten ein wesentlicher Vorteil.The direct plug-in element according to the invention with the features of
Die Unteransprüche zeigen bevorzugte Weiterbildungen der Erfindung.The dependent claims show preferred developments of the invention.
Gemäß einer bevorzugten Ausgestaltung der Erfindung weist die Kontaktlasche einen ersten und zweiten Kontaktabschnitt auf, wobei jeweils einer der Kontaktabschnitte an einer der Schmalseiten der Kontaktlasche angeordnet ist. Durch die gegenüberliegende, seitliche Anordnung der Kontaktabschnitte an der Kontaktlasche wird eine unter allen Betriebsbedingungen und Einsatzarten besonders betriebssichere Direktkontaktierung mit den Kontaktbereichen des Gegenstücks gewährleistet. Zudem kann die Kontaktlasche, beispielsweise durch einfache Stanz- und Biegeschritte und/oder Prägung in kurzen Taktzeiten kostengünstig gefertigt werden.According to a preferred embodiment of the invention, the contact tab on a first and second contact portion, wherein each one of the contact portions is disposed on one of the narrow sides of the contact tab. By the opposite, lateral arrangement of the contact portions on the contact tab a particularly reliable direct contact with the contact areas of the counterpart is guaranteed under all operating conditions and types of use. In addition, the contact tab, for example, by simple punching and bending steps and / or embossing can be manufactured inexpensively in short cycle times.
Besonders bevorzugt ist die Kontaktlasche bogenförmig gebildet und weist federnde Eigenschaften in Richtung der Rastvorrichtung auf. Weiterhin bevorzugt ist das erste Rastelement an einem konvexen Bereich der bogenförmigen Kontaktlasche angeordnet. Beim Rastvorgang kann die Kontaktlasche aufgrund dieser Formgebung senkrecht zu einer Einschubrichtung elastisch einfedern bzw. durch ihre Eigenform gebogen werden, sodass das erste Rastelement über das zweite Rastelement am Steckergehäuse geschoben werden kann und mit diesem selbsttätig verrastet. Für die Feder- und Rastfunktion sind hierbei keine zusätzlichen Bauteile erforderlich. Das Rastelement ist dabei vorzugsweise starr mit der bogenförmigen und elastisch verformbaren Kontaktlasche verbunden.Particularly preferably, the contact tab is arc-shaped and has resilient properties in the direction of the latching device. Further preferably, the first latching element is arranged on a convex region of the arcuate contact tab. During the latching process, the contact tab can be elastically deflected perpendicular to an insertion direction due to this shape or be bent by its own shape, so that the first locking element can be pushed over the second locking element on the connector housing and locked automatically with this. For the spring and latching function here no additional components are required. The latching element is preferably rigidly connected to the arcuate and elastically deformable contact tab.
Gemäß einer bevorzugten Ausgestaltung der Erfindung ist die Rastverbindung lösbar. Dadurch ist z. B. im Reparaturfall ein Austausch der Bauteile des Direktsteckelements und/oder des Kabels möglich.According to a preferred embodiment of the invention, the latching connection is releasable. This is z. B. in case of repair replacement of the components of the direct plug and / or cable possible.
Weiterhin bevorzugt weist das Steckergehäuse eine stirnseitige Öffnung auf. Mittels eines speziellen Demontagewerkzeugs, das in die stirnseitige Öffnung des Steckergehäuses eingeführt wird, kann das erste Rastelement am Direktkontakt senkrecht zur Einschubrichtung elastisch verformt und über das zweite Rastelement am Steckergehäuse angehoben werden. Dadurch wird die Verrastung aufgehoben und der Direktkontakt kann auf einfache Weise am Kabel aus dem Steckergehäuse herausgezogen werden. Bevorzugt kann dazu die bogenförmige Kontaktlasche des Direktkontakts senkrecht zur Einschubrichtung elastisch verformt und somit das erste Rastelement über das zweite Rastelement am Steckergehäuse angehoben werden.Furthermore, the plug housing preferably has an end opening. By means of a special disassembly tool, which is inserted into the frontal opening of the plug housing, the first locking element can be elastically deformed on the direct contact perpendicular to the insertion direction and raised via the second locking element on the connector housing. As a result, the latch is released and the direct contact can be easily pulled out of the connector housing on the cable. Preferably, the arcuate contact tab of the direct contact can be elastically deformed perpendicular to the insertion direction and thus the first latching element can be raised via the second latching element on the plug housing.
Vorzugsweise ist eine zweite Rastvorrichtung zwischen dem Direktkontakt und dem Steckergehäuse gebildet. Dadurch kann eine redundante Verrastung der Bauteile erreicht werden, die selbst unter erschwerten Betriebsbedingungen eine hohe Kontaktsicherheit des Direktsteckelements gewährleistet.Preferably, a second locking device between the direct contact and the connector housing is formed. As a result, a redundant locking of the components can be achieved, which ensures a high contact reliability of the direct plug-in element even under difficult operating conditions.
Weiterhin bevorzugt ist der Direktkontakt im Wesentlichen in Richtung eines Kabels ausgerichtet, welches am Direktkontakt, z. B. durch Crimpen oder Schweißen, fixiert ist. Durch die lineare Ausrichtung wird eine kompakte Bauform des Direktsteckelement mit minimaler Bauhöhe realisiert und ferner eine einfache Bestückung im Steckergehäuse bzw. Demontage aus dem Steckergehäuse ermöglicht.Further preferably, the direct contact is substantially aligned in the direction of a cable, which at the direct contact, z. B. by crimping or welding, is fixed. Due to the linear alignment a compact design of the direct plug element is realized with minimal height and also allows easy placement in the connector housing or disassembly from the connector housing.
Die Erfindung betrifft ferner eine elektrische Anordnung, die ein Gegenstück mit freiliegenden Kontaktbereichen und ein erfindungsgemäßes Direktsteckelement umfasst.The invention further relates to an electrical arrangement comprising a counterpart with exposed contact areas and a direct plug-in element according to the invention.
Weiterhin betrifft die Erfindung ein Verfahren zur Herstellung eines Direktkontakts, umfassend eine Kontaktlasche mit mindestens einem Kontaktabschnitt und einem Rastelement mit folgenden Schritten: Ausstanzen einer Außenkontur des Direktkontakts aus einem Bandmaterial und Stanzen oder Prägen eines Bereichs für das Rastelement an einer Flachseite des Direktkontakts, wobei der Direktkontakt noch an einem Bandmaterialrest hängt. Danach erfolgt das Herstellen des Kontaktabschnitts durch Umbiegen wenigstens eines Konturbereichs der Außenkontur und das Herstellen des Rastelements durch Herausdrücken des gestanzten Bereichs. In abschließenden Arbeitsschritten erfolgt das Drehen des Direktkontakts, welcher noch an dem Bandmaterialrest hängt, um einen Winkel, vorzugsweise 90°, relativ zum Bandmaterialrest, so dass der Kontaktabschnitt aus einer Bandmaterialebene vorsteht und das Beschichten des Kontaktabschnitts des Direktkontakts mit einem elektrisch leitfähigen Material. Hierbei werden die Kontaktabschnitte in einem einzigen Galvanikprozess, wie z. B. einem Roll-Brush-Verfahren, partiell vernickelt bzw. verzinnt oder vergoldet und dadurch hinsichtlich ihrer elektrischen Leitfähigkeitseigenschaften veredelt. Nachfolgend können die Kontaktabschnitte vom Bandmaterialrest abgeschnitten und vereinzelt werden.Furthermore, the invention relates to a method for producing a direct contact, comprising a contact tab having at least one contact portion and a latching element with the following steps: punching an outer contour of the direct contact of a strip material and stamping or embossing a region for the latching element on a flat side of the direct contact, said Direct contact still hangs on a piece of tape material. Thereafter, the production of the contact portion by bending at least a contour region of the outer contour and the manufacture of the locking element by pressing out of the stamped area. In concluding steps, the direct contact, which still hangs from the strip of strip material, is rotated by an angle, preferably 90 °, relative to the strip material so that the contact section protrudes from a strip of material plane and the contact section of the direct contact is coated with an electrically conductive material. Here, the contact portions in a single electroplating process, such. As a roll-brush method, partially nickel-plated or tinned or gold plated and thereby finished in terms of their electrical conductivity properties. Subsequently, the contact portions of the strip material residue can be cut and separated.
Die Erfindung wird vorzugsweise bei Steuergeräten von Fahrzeugen verwendet.The invention is preferably used in control devices of vehicles.
Nachfolgend wird ein Ausführungsbeispiel der Erfindung unter Bezugnahme auf die begleitende Zeichnung im Detail beschrieben. In der Zeichnung ist:
Figur 1- eine schematische Schnittansicht eines Direktsteckelements gemäß einem bevorzugten Ausführungsbeispiel der Erfindung im nicht verrasteten Zustand,
Figur 2- eine schematische Schnittansicht des
Direktsteckelements von Figur 1 im verrasteten Zustand, Figur 3- eine schematische Schnittansicht des
Direktsteckelements von Figur 1 bei einem Demontagevorgang, Figur 4- eine schematische Draufsicht einer Kontaktlasche des erfindungsgemäßen Direktsteckelements
von Figur 1 , Figur 5- eine schematische Seitenansicht der Kontaktlasche des erfindungsgemäßen Direktsteckelements
von Figur 4 , Figur 6- eine schematische Vorderansicht der Kontaktlasche des erfindungsgemäßen Direktsteckelements
von Figur 4 , Figur 7- eine schematische Darstellung einer ersten Möglichkeit zur Herstellung eines Direktkontakts des erfindungsgemäßen Direktsteckelements,
Figur 8- eine schematische Darstellung einer alternativen Herstellung des Direktkontakts, und
- Figur 9 bis 11
- schematische Darstellungen von Arbeitsschritten zur Herstellung eines Direktkontakts gemäß dem erfindungsgemäßen Verfahren.
- FIG. 1
- a schematic sectional view of a direct plug-in element according to a preferred embodiment of the invention in the unlocked state,
- FIG. 2
- a schematic sectional view of the direct plug of
FIG. 1 in the locked state, - FIG. 3
- a schematic sectional view of the direct plug of
FIG. 1 during a disassembly process, - FIG. 4
- a schematic plan view of a contact tab of the invention direct plug of
FIG. 1 . - FIG. 5
- a schematic side view of the contact tab of the invention direct plug of
FIG. 4 . - FIG. 6
- a schematic front view of the contact tab of the invention direct plug of
FIG. 4 . - FIG. 7
- a schematic representation of a first possibility for producing a direct contact of the direct plug-in element according to the invention,
- FIG. 8
- a schematic representation of an alternative production of the direct contact, and
- FIGS. 9 to 11
- schematic representations of steps for producing a direct contact according to the inventive method.
Nachfolgend wird unter Bezugnahme auf
Wie aus
An der ersten Schmalseite 54 der Kontaktlasche 5 ist ferner ein erster Kontaktabschnitt 50 angeordnet. Wie aus
Wenn der Direktkontakt 4 bei der Bestückung in Einschubrichtung P, wie in
Wie aus
Mittels der im erfindungsgemäßen Direktsteckelement 3 integrierten Rastvorrichtung 6 wird auf einfache Weise eine selbsttätige Verriegelung bzw. Verrastung durch die Eigenform des Direktkontakts 4 bzw. des Steckergehäuses 3 mit einer minimierten Anzahl von kostengünstig, wirtschaftlich herzustellenden Gleichteilen realisiert. Zur Verrastung ist insbesondere kein separates Federelement notwendig. Neben einer kompakten Bauform wird dadurch vor allem eine wesentliche Vereinfachung bzw. Beschleunigung des Bestückungsvorgangs während der Fertigung erreicht. Zudem werden Werkzeugkosten sowie Aufwendungen der Logistik hierdurch deutlich reduziert.By means of the
Zur Herstellung des Direktkontakts 4 wird, wie in
Danach wird ein Endabschnitt 5D des jeweiligen Konturbereichs 5C in der Ebene E um 180° umgebogen (in
Wie in
Nachfolgend wird mit Bezug auf
Die Herstellung des Direktkontakts 4 einschließlich der Kontaktlasche 5 mit den Kontaktabschnitten 50, 51 sowie dem Rastelement 60 erfolgt, wie in
Wie in
Ferner ermöglicht die erfindungsgemäße Herstellung des Direktsteckelements auch eine Montage in einem Stecker mit einer Vielzahl von Direktsteckelementen, wobei benachbarte Direktsteckelemente jeweils um 180° gedreht um ihre Längsachse abwechselnd bestückt sein können. Dabei ist es möglich, dass sich jeweils nur einer Kontaktabschnitte 50, 51 in Kontakt befindet. Bei einer derartigen abwechselnden Bestückung würde sich dann am Stecker jeweils der Befestigungsabschnitt 7 benachbarter Direktsteckelemente 2 abwechselnd oben und unten befinden. Dies bedeutet insbesondere bei der Miniaturisierung des Steckers einen großen Vorteil, da dadurch kleine Raster ermöglicht werden.Furthermore, the production according to the invention of the direct plug-in element also allows mounting in a plug with a multiplicity of direct plug-in elements, with adjacent direct plug-in elements each being rotated alternately by 180 ° about their longitudinal axis. It is possible that in each case only one
Claims (10)
- Direct plug-in element, comprising:- a plug housing (3), and- a direct contact (4) having a contact tongue (5), wherein the contact tongue (5) has at least one contact portion (50) for directly contacting an exposed contact region on a counterpart,- wherein the direct contact (4) is arranged in the plug housing (3), and- wherein the contact tongue (5) has a first and second flat side (52, 53) and a first and second narrow side (54, 55),- characterized by- a latching mechanism (6) for a latching connection between the plug housing (3) and the direct contact (4) in order to keep the direct contact (4) in the plug housing (3),- wherein the latching mechanism (6) has a first latching element (60) on the direct contact (4) and a second latching element (61), which is formed in a complementary manner to the first latching element (60), on the plug housing (3),- wherein the first latching element (60) is arranged on one of the flat sides (52, 53) of the direct contact (4) and- wherein the contact portion (50) is arranged on one of the narrow sides (54, 55) of the contact tongue (5).
- Direct plug-in element according to Claim 1, characterized in that the contact tongue (5) has a first and second contact portion (50, 51), wherein in each case one of the contact portions (50, 51) is arranged on one of the narrow sides (54, 55) of the contact tongue (5).
- Direct plug-in element according to one of the preceding claims, characterized in that the contact tongue (5) is formed in a curved manner and has resilient characteristics in the direction of the latching mechanism (6).
- Direct plug-in element according to Claim 3, characterized in that the first latching element (60) is arranged on a convex region (5A) of the curved contact tongue (5).
- Direct plug-in element according to one of the preceding claims, characterized in that the latching mechanism (6) is releasable.
- Direct plug-in element according to one of the preceding claims, characterized in that the plug housing (3) has an end-face opening (3A).
- Direct plug-in element according to one of the preceding claims, characterized in that a second latching mechanism is formed for a latching connection between the direct contact (4) and the plug housing (3).
- Direct plug-in element according to one of the preceding claims, characterized in that the direct contact (4) is aligned substantially in the direction of a cable (8) which is fixed on the direct contact (4).
- Electric arrangement, comprising a counterpart (20) with exposed contact regions (21, 22) and a direct plug-in element (2) according to one of the preceding claims.
- Method for producing a direct contact (4) comprising a contact tongue (5) with at least one contact portion (50, 51) and one latching element (60), said method comprising the steps:- punch out an outer contour (5B) of the direct contact (4) from a strip material (10) and punch or emboss a region (60A) for the latching element (60) on a flat side (53) of the direct contact (4), wherein the direct contact (4) is still suspended from a balance of the strip material (10'),- produce the contact portion (50, 51) by bending round at least one contour region (5C) of the outer contour (5B),- produce the latching element (60) by pressing out the stamped region (60A),- rotate the direct contact (4), which is still suspended from the balance of the strip material (10'), about an angle, preferably 90°, with respect to the balance of the strip material (10') such that the contact portion (50, 51) protrudes out of a strip material plane (E), and- coat the contact portion (50, 51) of the direct contact (4) with an electrically conductive material.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011079136A DE102011079136A1 (en) | 2011-07-14 | 2011-07-14 | Direct plug-in element with integrated lock |
PCT/EP2012/063316 WO2013007659A1 (en) | 2011-07-14 | 2012-07-06 | Direct plug-in element with integrated locking mechanism |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2732508A1 EP2732508A1 (en) | 2014-05-21 |
EP2732508B1 true EP2732508B1 (en) | 2015-04-22 |
Family
ID=46506383
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12733701.2A Active EP2732508B1 (en) | 2011-07-14 | 2012-07-06 | Directly connecting element with latch |
Country Status (7)
Country | Link |
---|---|
US (1) | US9608365B2 (en) |
EP (1) | EP2732508B1 (en) |
JP (1) | JP5714183B2 (en) |
KR (1) | KR101931094B1 (en) |
CN (1) | CN103650248B (en) |
DE (1) | DE102011079136A1 (en) |
WO (1) | WO2013007659A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9847610B2 (en) * | 2014-01-16 | 2017-12-19 | Ford Global Technologies, Llc | Electric vehicle service disconnect position indicator |
DE202019106842U1 (en) * | 2019-12-09 | 2019-12-18 | Häfele Berlin Gmbh & Co Kg | Connection bolt and associated connection fitting |
DE202020104684U1 (en) * | 2020-08-12 | 2020-08-19 | Georg Schlegel Gmbh & Co. Kg | Device for assembling a housing |
DE102021100806A1 (en) * | 2021-01-15 | 2022-07-21 | Te Connectivity Germany Gmbh | Contact device and method for producing the contact device |
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US4482198A (en) * | 1982-11-08 | 1984-11-13 | Amp Incorporated | Shunt |
CA1209661A (en) | 1983-08-05 | 1986-08-12 | Thomas M. Cairns | Miniature electrical terminal for low energy electronic circuits |
JPS60123976U (en) * | 1984-01-30 | 1985-08-21 | ヒロセ電機株式会社 | Electrical connector terminal locking structure |
US4671590A (en) | 1985-03-06 | 1987-06-09 | Minnesota Mining And Manufacturing Company | Test clip for PLCC |
GB2201049A (en) | 1987-01-29 | 1988-08-17 | Brian Anthony Marshall | Electrical connector |
US5260549A (en) * | 1991-12-23 | 1993-11-09 | Methode Electronics, Inc. | Automobile windshield heater connector |
JP3057424B2 (en) * | 1996-07-18 | 2000-06-26 | 日本航空電子工業株式会社 | Contact and connector provided with the contact |
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JP3608372B2 (en) * | 1998-01-27 | 2005-01-12 | 松下電工株式会社 | Manufacturing method of rod-type crimp terminal |
DE19808727C2 (en) * | 1998-03-02 | 2002-04-04 | Grote & Hartmann | contact element |
JP3286783B2 (en) * | 1999-02-18 | 2002-05-27 | 日本航空電子工業株式会社 | contact |
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TW421314U (en) * | 1999-08-24 | 2001-02-01 | Hon Hai Prec Ind Co Ltd | Cable connector having a grounding device |
JP3954376B2 (en) * | 2001-12-25 | 2007-08-08 | 愛三工業株式会社 | Fuel pump |
JP2005183160A (en) * | 2003-12-19 | 2005-07-07 | Jst Mfg Co Ltd | Female contact |
JP4946863B2 (en) * | 2005-03-24 | 2012-06-06 | 旭硝子株式会社 | Laminated glass wire connection structure and laminated glass having wire connection structure |
DE202006005024U1 (en) | 2006-03-29 | 2006-05-24 | Hoppecke Technologies Gmbh & Co. Kg | Coded contact pin for electrical plug, used to make detachable connection in socket, has opening at one end for inserted contact connected to lead |
JP2009266609A (en) * | 2008-04-25 | 2009-11-12 | Molex Inc | Electric connector |
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TWM391220U (en) * | 2010-05-14 | 2010-10-21 | Concraft Holding Co Ltd | Signal jack |
-
2011
- 2011-07-14 DE DE102011079136A patent/DE102011079136A1/en not_active Withdrawn
-
2012
- 2012-07-06 EP EP12733701.2A patent/EP2732508B1/en active Active
- 2012-07-06 KR KR1020147000836A patent/KR101931094B1/en active IP Right Grant
- 2012-07-06 WO PCT/EP2012/063316 patent/WO2013007659A1/en active Application Filing
- 2012-07-06 CN CN201280034533.0A patent/CN103650248B/en active Active
- 2012-07-06 JP JP2014519510A patent/JP5714183B2/en active Active
- 2012-07-06 US US14/232,692 patent/US9608365B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102011079136A1 (en) | 2013-01-17 |
KR101931094B1 (en) | 2018-12-21 |
JP5714183B2 (en) | 2015-05-07 |
WO2013007659A1 (en) | 2013-01-17 |
JP2014523091A (en) | 2014-09-08 |
CN103650248A (en) | 2014-03-19 |
US9608365B2 (en) | 2017-03-28 |
EP2732508A1 (en) | 2014-05-21 |
KR20140036001A (en) | 2014-03-24 |
CN103650248B (en) | 2017-02-15 |
US20140213092A1 (en) | 2014-07-31 |
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