EP1927163B1 - Electric plug-in connector comprising pre-strained contact plates - Google Patents
Electric plug-in connector comprising pre-strained contact plates Download PDFInfo
- Publication number
- EP1927163B1 EP1927163B1 EP06792692A EP06792692A EP1927163B1 EP 1927163 B1 EP1927163 B1 EP 1927163B1 EP 06792692 A EP06792692 A EP 06792692A EP 06792692 A EP06792692 A EP 06792692A EP 1927163 B1 EP1927163 B1 EP 1927163B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- plug connector
- contact pin
- connector
- connector according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000003780 insertion Methods 0.000 claims abstract description 13
- 230000037431 insertion Effects 0.000 claims abstract description 12
- 238000003475 lamination Methods 0.000 claims 10
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
Definitions
- the invention relates to an electrical connector with a plug-in receptacle provided for insertion of an electrically conductive contact pin.
- contact systems are known in the automotive sector, in which contact blades are available in a biased state for the connection to the contact pin.
- This bias is achieved in that the contact blades are deliberately bent back from an initially over-arched state and are supported in this new position by rigid abutment on a Stahlüberfeder.
- a large Kunststoffgap to be set without lowering the effective in the mated state contact normal forces, which are defined by the VorverbiegungsSullivan the contact blades in the unloaded state.
- the probability of back-insertion of the contact blades is reduced by a large contact gap.
- the abutments for the prestressing are rigid elements of the steel coil spring, which limit the spring movement of the contact blades in the inserted state on one side. Due to the tight tolerances of such spring systems there is a risk that the contact force is not fully achieved or that the contact pin is contacted only on one side.
- Electrical connectors for shake resistant connectors are approximately from the DE 200 06 550 known.
- Slidable electrical plug devices are also from the DE 195 11 225 known.
- U.S.-A-4,887,980 discloses a connector according to the preamble of claim 1.
- the electrical connector according to the invention with the characterizing features of claim 1 has the advantage that the contact blades can operate in the plugged state over their entire spring range without interference from spreading. Due to the very precise nature of the bias setting, the peaking peak is reduced during the mating process to the level of sliding friction forces in the plateau region of the insertion force path. It can also be implemented in contact systems whose front contact area is vibration-decoupled from a crimp area and a steel over-spring, since interactions with the surrounding elements of the contact are not necessary in this system. Also, such a connector can be manufactured in very tight tolerances, since it is all about stamping and bending processes and the precision of punching processes at this point defines the gap dimension.
- the in Fig. 1 shown in its initial state electrical connector 1 has a frame-shaped base body 2 and a plug-in receptacle 3 , in which a flat contact pin 4 ( FIG. Fig. 2 ) in the insertion direction 5 is inserted.
- the plug-in receptacle 3 is formed by two parallel tongue-shaped contact blades 6, 7 , between which the contact pin 4 is inserted into the connector 1.
- the two contact blades 6, 7 are integrally connected at one end to the main body 3, namely the in Fig. 1 upper contact blade 6 on the upper frame leg 2a and the lower contact blade 7 on the lower frame member 2b of the base body 3, while the free ends 6a, 7a of the contact blades 6, 7 extend counter to the insertion direction 5.
- the upper contact blade 6 has on its one, in Fig. 2 right side a laterally projecting latching tab 8, which is angled from the slat plane by 90 ° in the direction of the lower contact blade 7, and on its other, left side a support tab 9 .
- the lower contact blade 7 on its left side a laterally projecting locking tab 10, which is angled away from the lamellar plane by 90 ° in the direction of the upper contact blade 6, and on its right side a support tab 11 .
- the connector 1 is preferably a stamped part of electrically conductive material, such as iron, copper, brass or their alloys.
- the locking tabs 8, 10 each supported on the support tabs 9, 11, with bias
- the contact blades 6, 7, as the Fig. 2 shows, in the region of the tabs 8 to 11 with respect to their frame legs 2a, 2b helically twisted in a clockwise direction and thus biased counterclockwise in their relation to the frame legs 2a, 2b parallel position.
- the locking and support tabs 8 to 11 form on both sides of the contact blades 6, 7 each have a detent 12, through which the contact blades 6, 7 are biased toward each other and counterclockwise to the main body 3.
- the contact blades 6, 7 each have on their mutually facing inner sides as a raised hill-like Contact tip trained contact point 13, 14 , with which the connector 1 contacts the inserted contact pin 4. In the ready-initial state of the connector, the distance between the contact blades 6, 7 is greater than the thickness of the contact pin. 4
- FIGS. 2 to 5 schematically show the time sequence during insertion of the contact pins 4 in the plug-in receptacle 3 of the connector 1, wherein in the lower half schematically each interaction of the contact point 13 of the lower contact blade 7 is shown with the contact pin 4 in a schematic view from above.
- Fig. 3 shows the connector 1 and introduced into the receptacle 3 contact pin 4, the front plug-in portion 4a has not yet accumulated on the locking tabs 8, 10 of the connector 1.
- the contact pin 4 is not in contact with the contact points 13, 14 of the contact blades 6, 7th
- Fig. 4 shows the connector 1 and the deeper inserted into the receptacle 3 contact pin 4, which is now inserted with its tapered front plug portion 4a between the locking tabs 8, 10 of the connector 1.
- the locking tabs 8, 10 are spread in the transverse direction to a dimension b against each other, but are still on the support tabs 9, 11.
- the contact pin 4 is not in contact with the contact points 13, 14 of the contact blades 6, 7th
- Fig. 5 shows the connector 1 in this final state in which the contact blades 6, 7 abut with their contact points 13, 14 on the contact pin 4 and are aligned parallel to the frame legs 2a, 2b.
- the locking tabs 8, 10 are supported in the receptive initial state on the contact blades 6, 7.
Abstract
Description
Die Erfindung betrifft einen elektrischen Steckverbinder mit einer zum Einführen eines elektrisch leitenden Kontaktpins vorgesehenen Steckaufnahme.The invention relates to an electrical connector with a plug-in receptacle provided for insertion of an electrically conductive contact pin.
Derzeit sind im Automotivbereich Kontaktsysteme bekannt, bei denen Kontaktlamellen in einem vorgespannten Zustand für die Steckung auf den Kontaktpin bereitstehen. Diese Vorspannung wird dadurch erreicht, dass die Kontaktlamellen bewusst aus einem zunächst überbogenen Zustand zurückgebogen werden und in dieser neuen Lage durch starre Widerlager an einer Stahlüberfeder abgestützt werden. Durch die Vorspannung der Kontaktlamellen soll ein großes Kontaktgap eingestellt werden, ohne die im gesteckten Zustand wirksamen Kontaktnormalkräfte zu senken, die durch den Vorverbiegungszustand der Kontaktlamellen im unbelasteten Zustand definiert werden. Der Vorteil eines auf diese Weise eingestellten großen Kontaktgaps liegt darin, dass die hohe Reibkraft zu Beginn des Steckvorgangs (Aufschnäbel-Peak im Steckkraft-Weg-Diagramm) erheblich reduziert wird, da die Kontaktlamellen und der Kontaktpin erst unmittelbar vor dem parallelen Bereich des Kontaktpins aufeinandertreffen, also in einem Bereich, in dem die Gleitwinkel - bezogen auf die Reibkräfte - günstiger sind.At present, contact systems are known in the automotive sector, in which contact blades are available in a biased state for the connection to the contact pin. This bias is achieved in that the contact blades are deliberately bent back from an initially over-arched state and are supported in this new position by rigid abutment on a Stahlüberfeder. By the bias of the contact blades, a large Kontaktgap to be set without lowering the effective in the mated state contact normal forces, which are defined by the Vorverbiegungszustand the contact blades in the unloaded state. The advantage of being on This set large Kontaktgaps is that the high frictional force at the beginning of the plug-in process (Aufschnäbel peak in the insertion force-way diagram) is significantly reduced because the contact blades and the contact pin meet only immediately in front of the parallel portion of the contact pin, so in one Range in which the slip angle - related to the friction forces - are cheaper.
Weiterhin wird durch ein großes Kontaktgap die Wahrscheinlichkeit einer Hintersteckung der Kontaktlamellen reduziert. Bei bekannten Kontaktsystemen mit vorgespannten Kontaktlamellen handelt es sich bei den Widerlagern für die Vorspannung um starre Elemente der Stahlüberfeder, die die Federbewegung der Kontaktlamellen auch im gesteckten Zustand einseitig begrenzen. Aufgrund der engen Toleranzen solcher Federsysteme besteht die Gefahr, dass die Kontaktkraft nicht vollständig erreicht wird bzw. dass der Kontaktpin nur einseitig kontaktiert wird. Elektrische Steckverbinder für schüttelfeste Steckverbindungen sind etwa aus der
Der erfindungsgemäße elektrische Steckverbinder mit den kennzeichnenden Merkmalen des Patentanspruchs 1 hat den Vorteil, dass die Kontaktlamellen im aufgesteckten Zustand über ihren gesamten Federbereich ohne Beeinflussung durch Spreizelemente arbeiten können. Durch die sehr genaue Art der Vorspannungseinstellung wird der Aufschnäbel-Peak während des Steckvorganges bis auf das Niveau der Gleitreibungskräfte im Plateaubereich des Steckkraft-Weg-Verlaufs reduziert. Er lässt sich ferner in Kontaktsysteme implementieren, deren vorderer Kontaktierbereich schwingungstechnisch von einem Crimpbereich und einer Stahlüberfeder entkoppelt ist, da Wechselwirkungen mit den umgebenden Elementen des Kontakts bei diesem System nicht notwendig sind. Auch lässt sich ein solcher Steckverbinder in sehr engen Toleranzen fertigen, da es sich ausschließlich um Stanz-Biegeprozesse handelt und die Präzision von Stanzprozessen an dieser Stelle das Gap-Maß definiert.The electrical connector according to the invention with the characterizing features of claim 1 has the advantage that the contact blades can operate in the plugged state over their entire spring range without interference from spreading. Due to the very precise nature of the bias setting, the peaking peak is reduced during the mating process to the level of sliding friction forces in the plateau region of the insertion force path. It can also be implemented in contact systems whose front contact area is vibration-decoupled from a crimp area and a steel over-spring, since interactions with the surrounding elements of the contact are not necessary in this system. Also, such a connector can be manufactured in very tight tolerances, since it is all about stamping and bending processes and the precision of punching processes at this point defines the gap dimension.
Weitere Vorteile und vorteilhafte Ausgestaltungen des Gegenstands der Erfindung sind der Beschreibung, der Zeichnung und den Ansprüchen entnehmbar.Further advantages and advantageous embodiments of the subject invention are the description, the drawings and claims removed.
Ein bevorzugtes Ausführungsbeispiel des erfindungsgemäßen Steckverbinders wird in der Zeichnung schematisch dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Fig. 1
- eine perspektivische Ansicht des erfindungsgemäßen Steckverbinders in seinem zur Einführen eines Kontaktpins bereiten Ausgangszustand;
- Fig. 2
- den Steckverbinder in einer Schnittansicht gemäß II in
Fig. 1 im Ausgangszustand sowie die zugehörige Einbausituation bei noch nicht in den Steckverbinder eingeführtem Kontaktpin relativ zu einem Kontaktpunkt des Steckverbinders; - Fig. 3
- den Steckverbinder in einer Schnittansicht sowie die zugehörige Einbausituation, kurz bevor der Kontaktpin auf Rastlaschen des Steckverbinders trifft, in einer Darstellung analog zu
Fig.2 ; - Fig. 4
- den Steckverbinder in einer Schnittansicht sowie die zugehörige Einbausituation, wenn die Rastlaschen des Steckverbinders durch den eingeführten Kontaktpin teilweise aufgespreizt sind, in einer Darstellung analog zu
Fig.2 ; und - Fig. 5
- den Steckverbinder in einer Schnittansicht sowie die zugehörige Einbausituation im Endzustand, wenn die Rastlaschen des Steckverbinders durch den eingeführten Kontaktpin vollständig aufgespreizt sind, in einer Darstellung analog zu
Fig. 2 .
- Fig. 1
- a perspective view of the connector according to the invention in its ready for insertion of a contact pin initial state;
- Fig. 2
- the connector in a sectional view according to II in
Fig. 1 in the initial state and the associated installation situation with not yet inserted into the connector contact pin relative to a contact point of the connector; - Fig. 3
- the connector in a sectional view and the associated installation situation, just before the contact pin strikes the locking tabs of the connector, in a representation analogous to
Fig.2 ; - Fig. 4
- the connector in a sectional view and the associated installation situation, when the locking tabs of the connector are partially spread by the inserted contact pin, in a representation analogous to
Fig.2 ; and - Fig. 5
- the connector in a sectional view and the associated installation situation in the final state, when the locking tabs of the connector are completely spread by the inserted contact pin, in a representation analogous to
Fig. 2 ,
Der in
Die obere Kontaktlamelle 6 weist auf ihrer einen, in
Im Ausgangszustand des Steckverbinders 1 sind einerseits, wie die
Die
In der in
Sobald durch weiteres Einführen des Kontaktpins 4 die Stützlaschen 8, 10 in Querrichtung vollständig auf die Breite c des Kontaktpins 4 aufgespreizt sind, liegen die Rastlaschen 8, 10 nicht mehr auf den Stützlaschen 9, 11 auf. Die Rastungen 12 sind gelöst, so dass sich die beiden Kontaktlamellen 6, 7 aufgrund ihrer Vorspannungen sowohl aufeinander zu bewegen als auch entgegen dem Uhrzeigersinn in ihre zu den Rahmenschenkeln 2a, 2b parallele Lage zurückdrehen.
Statt auf den seitlich vorstehende Stützlaschen 9, 11 können sich die Rastlaschen 8, 10 im aufnahmebereiten Ausgangszustand auch auf den Kontaktlamellen 6, 7 abstützen.Instead of the laterally projecting
Claims (8)
- Electrical plug connector (1) having a plug receptacle (3) which is provided for insertion of an electrically conductive contact pin (4) which is formed by two parallel contact laminations (6, 7) which are at a distance from one another and extend from a base body (2) counter to the insertion direction (5), and having at least one detent (12), characterized in that, in the insertion-ready initial state of the plug connector (1), the detent holds the contact laminations (6, 7) in a prestressed state in which they are rotated with one another and in relation to the base body (2), and the said detent can be released by inserting the contact pin (4).
- Plug connector according to Claim 1, characterized in that a detent (12) is in each case provided on either side of the inserted contact pin (4).
- Plug connector according to Claim 1 or 2, characterized in that the or each detent (12) is formed by a latching lug (8, 10) which is provided on one contact lamination (6, 7) such that it can be deflected and, in the insertion-ready initial state of the plug connector (1), is supported on this contact lamination and projects into the insertion path of the contact pin (4).
- Plug connector according to Claim 3, characterized in that the latching lug (8, 10) which is provided on one contact lamination (6, 7) is angled in the direction of the other contact lamination.
- Plug connector according to Claim 3 or 4, characterized in that the or each latching lug (8, 10) can be deflected out of its supported latching position in the transverse direction by the contact pin (4).
- Plug connector according to one of Claims 3 to 5, characterized in that the latching lug (8, 10) which is provided on one contact lamination (6, 7) is supported on a laterally protruding supporting lug (11, 12) of the other contact lamination in the insertion-ready initial state of the plug connector (1).
- Plug connector according to one of the preceding claims, characterized in that the contact laminations (6, 7) have, on their inner faces which face one another, contact points (13, 14) for making contact with the contact pin (4).
- Plug connector according to one of the preceding claims, characterized in that the distance between the contact laminations (6, 7) is greater than the thickness of the contact pin (4) in the insertion-ready initial state of the plug connector (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005043692A DE102005043692A1 (en) | 2005-09-14 | 2005-09-14 | Electrical connector with preloaded contact blades |
PCT/EP2006/065059 WO2007031372A1 (en) | 2005-09-14 | 2006-08-04 | Electric plug-in connector comprising pre-strained contact plates |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1927163A1 EP1927163A1 (en) | 2008-06-04 |
EP1927163B1 true EP1927163B1 (en) | 2009-03-25 |
Family
ID=37309225
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06792692A Not-in-force EP1927163B1 (en) | 2005-09-14 | 2006-08-04 | Electric plug-in connector comprising pre-strained contact plates |
Country Status (6)
Country | Link |
---|---|
US (1) | US20090325427A1 (en) |
EP (1) | EP1927163B1 (en) |
JP (1) | JP2009508311A (en) |
AT (1) | ATE426928T1 (en) |
DE (2) | DE102005043692A1 (en) |
WO (1) | WO2007031372A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9431763B2 (en) | 2010-04-15 | 2016-08-30 | Zonit Structured Solutions, Llc | Frictional locking receptacle with release operated by actuator |
US10297958B2 (en) | 2007-03-14 | 2019-05-21 | Zonit Structured Solutions, Llc | Locking electrical receptacle with elongate clamping surfaces |
DK2139573T3 (en) | 2007-03-28 | 2017-02-20 | Patheon Holdings I B V | COLUMNS OF EXPANDED RENTAL AND SINGLE CHROMATOGRAPHY |
AU2012305707B2 (en) * | 2011-09-08 | 2017-10-19 | Zonit Structured Solutions, Llc | Secure electrical receptacle |
US11581682B2 (en) | 2013-03-15 | 2023-02-14 | Zonit Structured Solutions, Llc | Frictional locking receptacle with programmable release |
DE102013212717A1 (en) * | 2013-06-28 | 2014-12-31 | Metalluk Bauscher Gmbh & Co Kg | Connectors |
CN110247331A (en) * | 2018-03-09 | 2019-09-17 | 南京大全电气研究院有限公司 | Packaged type line leading device |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3815081A (en) * | 1973-05-02 | 1974-06-04 | Illinois Tool Works | Electrical connector |
US4887980A (en) * | 1988-10-03 | 1989-12-19 | Gte Products Corporation | Preloaded electrical contact |
WO1992004746A1 (en) * | 1990-09-12 | 1992-03-19 | Thomas & Betts, France | Female connector with double-strip contacts |
US5215481A (en) * | 1991-12-13 | 1993-06-01 | Leisey Donald R | Torsion tube electrical connectors |
US5437567A (en) * | 1993-08-09 | 1995-08-01 | Molex Incorporated | Female electrical terminal |
US5672084A (en) * | 1995-03-29 | 1997-09-30 | Elco Corporation | High density connector receptacle |
US5681190A (en) * | 1995-05-23 | 1997-10-28 | Cardell Corporation | Torsional blade receptacle |
DE19933091A1 (en) * | 1999-07-15 | 2001-02-01 | Interconnectron Gmbh | Contact socket for electrical connectors |
US6224432B1 (en) * | 1999-12-29 | 2001-05-01 | Berg Technology, Inc. | Electrical contact with orthogonal contact arms and offset contact areas |
US6358104B2 (en) * | 2000-01-10 | 2002-03-19 | Delphi Technologies, Inc. | High current terminal |
US6554633B1 (en) * | 2001-12-27 | 2003-04-29 | Hon Hai Precision Ind. Co., Ltd. | Electrical contact for ZIF socket connector |
-
2005
- 2005-09-14 DE DE102005043692A patent/DE102005043692A1/en not_active Withdrawn
-
2006
- 2006-08-04 US US11/992,105 patent/US20090325427A1/en not_active Abandoned
- 2006-08-04 JP JP2008530450A patent/JP2009508311A/en not_active Withdrawn
- 2006-08-04 DE DE502006003284T patent/DE502006003284D1/en active Active
- 2006-08-04 AT AT06792692T patent/ATE426928T1/en not_active IP Right Cessation
- 2006-08-04 EP EP06792692A patent/EP1927163B1/en not_active Not-in-force
- 2006-08-04 WO PCT/EP2006/065059 patent/WO2007031372A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
JP2009508311A (en) | 2009-02-26 |
WO2007031372A1 (en) | 2007-03-22 |
US20090325427A1 (en) | 2009-12-31 |
DE502006003284D1 (en) | 2009-05-07 |
ATE426928T1 (en) | 2009-04-15 |
DE102005043692A1 (en) | 2007-03-15 |
EP1927163A1 (en) | 2008-06-04 |
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