EP2595760B1 - Behandlungseinheit und anlage zur oberflächenbehandlung von gegenständen - Google Patents

Behandlungseinheit und anlage zur oberflächenbehandlung von gegenständen Download PDF

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Publication number
EP2595760B1
EP2595760B1 EP11734018.2A EP11734018A EP2595760B1 EP 2595760 B1 EP2595760 B1 EP 2595760B1 EP 11734018 A EP11734018 A EP 11734018A EP 2595760 B1 EP2595760 B1 EP 2595760B1
Authority
EP
European Patent Office
Prior art keywords
treatment
robot
unit
conveyor
objects
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11734018.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2595760A1 (de
Inventor
Ulrich Schmid
Jürgen FERNHOLZ
Roger Schmidt
Ralph Meier
Jürgen Hanf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eisenmann SE
Original Assignee
Eisenmann SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eisenmann SE filed Critical Eisenmann SE
Publication of EP2595760A1 publication Critical patent/EP2595760A1/de
Application granted granted Critical
Publication of EP2595760B1 publication Critical patent/EP2595760B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings

Definitions

  • the invention relates to a system for surface treatment, in particular for painting, of objects, in particular of body parts.
  • a treatment unit of the above type in the form of a painting unit is described in a German patent application, by the applicant under the file number DE 10 2009 060 649.1 filed with the German Patent and Trademark Office.
  • a movable multi-axis application robot is arranged in the treatment room, which is an application device relative to the immovable object.
  • a treatment center is also in the GB 2 411 853 A described.
  • a movable robot arm is thus used as a holder for the object, so that its position and orientation in the interior of the treatment space can be changed flexibly.
  • the system comprises a plurality of such treatment units, it is favorable if transport means are provided, through which objects can be conveyed into or out of the working space of the conveyor robot into the working space of the conveyor robot.
  • transport means are provided, through which objects can be conveyed into or out of the working space of the conveyor robot into the working space of the conveyor robot.
  • the items can be passed from a treatment center to a next treatment center.
  • a working space of the conveyor robot is based on the position of the conveyor robot and this surrounding volume of space to understand, which is accessible from the conveyor robot.
  • the means of transport comprise at least one transfer robot for objects, which cooperates with at least one arranged in the working space of the conveyor robot bearing structure.
  • the object can be stored and then picked up by the Umsetzroboter and passed on.
  • a high transport flexibility is achieved when the transfer robot is movable.
  • FIG. 1 10 shows a total of a treatment system for the surface treatment of objects 12 shown, which are exemplified in the present embodiment as body parts in the form of bumpers for motor vehicles.
  • the treatment plant 10 comprises a delivery tunnel 14, which extends between an entrance lock 16 and an exit lock, the latter being in the in FIG. 1 shown section 18 of the treatment plant 10 can not be seen. Through the entrance lock 16 and the exit lock, the outside atmosphere surrounding the treatment facility 10 is separated from the tunnel atmosphere.
  • the delivery tunnel 14 is partially bounded by a tunnel housing 20.
  • the tunnel housing 20 and the entrance lock 16 are in FIG. 1 only indicated and shown translucent, so that in the delivery tunnel 14 and in the entrance lock 16 located components can be seen.
  • an inert gas atmosphere can be maintained in a known manner.
  • the bumper 12 to be treated are conveyed by means of a conveyor system 22 through the treatment plant 10, wherein the conveyor tunnel 14 specifies a corresponding conveyor track.
  • the conveyor system 22 comprises a feed conveyor 24, by means of which the bumpers 12 to be treated are conveyed into the intake lock 16, through it and, after completion of the lock operation, further into the conveyor tunnel 14.
  • the bumpers 12 to be treated are placed on the feed conveyor 24 outside of the conveyor tunnel 14 by means of a conveyor system not specifically shown.
  • a running rail 26 extends on this run one or more known per se multi-axis Umsetzroboter 28, which are movable in both directions and by means of which the bumper 12 can be handled.
  • Umsetzroboter 28 In FIG. 1 is a single such Umsetzroboter 28 to recognize.
  • the delivery tunnel 14 is at least partially open to one side and communicates there over largely its entire length with a plurality of treatment units 30, which are accessible via the conveyor tunnel 14.
  • the delivery tunnel 14 is thus limited in total by the tunnel housing 20 and the existing treatment units 30.
  • FIG. 1 to be recognized portion 18 of the treatment plant 10 are along the conveyor tunnel 14, a first cleaning unit 32 for a basic cleaning, a second cleaning unit 34 for a CO 2 cleaning or Beflämmen the bumper 12 and a painting unit 36 for applying a paint, for example, for applying a first Basecoats, arranged.
  • each treatment unit 30 comprises a treatment cabin 38 and an air unit 40 communicating therewith, via which the air budget of the respective treatment unit 30 is controlled.
  • the respective treatment booths 38 are thus identical in construction but differently furnished, so that they fulfill different uses.
  • the treatment cubicle 38 defines a treatment space 42 bounded on three sides by vertical side walls 44, 46 and a vertical cabin wall 48 perpendicular to and between them (see, eg, FIG FIG. 2 ).
  • the cabin wall 48 opposite a rotary member in the form of a rotary wall 50 is arranged, which serves as a conveying element about a vertical axis of rotation 52 is rotatably mounted.
  • the rotary wall 50 are associated with a first and a second working position, which will be discussed again below. In its working positions, it limits the treatment space 42 on the side of the treatment cabin 38 which is opposite the cabin wall 48 and spatially separates the treatment space 42 from the delivery tunnel 14.
  • the rotary wall 50 comprises a horizontally uniformly curved wall portion 54 with mutually parallel vertical edges and with mutually parallel horizontal, corresponding curved edges.
  • the curved wall portion 54 thus corresponds to a wall portion of a circular cylinder and has a first, convex, ie convex wall surface 56 and an opposite second, concave, ie inwardly curved wall surface 58.
  • the vertical and horizontal edges of the wall portion 54 each carry a flexible seal in the form of a rubber lamella, not specifically shown is.
  • the rotary wall 50 also includes a horizontal rotary bottom 60, which is attached to the lower end of the wall portion 54 on the concave wall surface 58 so that it is rotated during rotation of the rotary wall 50 with.
  • a multi-axis gripper robot 62 is attached as a conveyor robot.
  • This gripping robot 62 defines a working space surrounding it, in which the gripping robot 62 can act and which is predetermined by the reach of the gripping robot 62 and its respective position.
  • the convex wall surface 56 or the concave wall surface 58 with the gripping robot 62 can now face the treatment space 42, while the respective other wall surface 58 or 56 faces the conveyor tunnel 14.
  • These two orientations of the wall surfaces 56, 58 define the above-mentioned first and second working position of the rotary wall 50.
  • the gripping robot 62 thus faces the delivery tunnel 14 and limits its first wall surface 56 in certain areas to the treatment space 42.
  • the gripping robot 62 is thus in the treatment room 42, which is then partially bounded by the second wall surface 58.
  • the treatment space 42 has at the top a horizontal cabin ceiling, which is formed as a lower boundary of an air supply space 64, which in turn is based on FIG. 1 can be seen.
  • the treatment space 42 Downwards, the treatment space 42 is open and leads to a flow area 66, via which the treatment space 42 communicates with a first functional area 68 of the air unit 40 stands. This is in FIG. 1 easy to recognize in the first cleaning unit 32. It can also be seen there that the first functional region 68 in the upward direction is followed by a second functional region 70, into which the cabin air passes after flowing through the first functional region 68. From there, the cabin air flows into a flow channel 72.
  • the flow channel 72 is connected on the one hand to the air supply chamber 64 above the treatment chamber 42 and on the other hand has a connection flange 74, via which the flow channel 72 - and thus the total flow path of the cabin air - with a non-specific shown exhaust duct of a likewise not specifically shown central air system of the treatment plant 10 is connected.
  • the connection flange 74 is in the FIGS. 2 to 5 Not shown.
  • components for conditioning the cabin air can be arranged in the functional areas 68 and 70.
  • an electrostatically operating deposition unit is arranged in the first functional area 68, for example.
  • the second functional area 70 serves as a conditioning area for cleaned cabin air.
  • 30 different treatment facilities are also arranged in the treatment room 42 depending on the function of each treatment unit.
  • an application unit in the form of a stationary nozzle arrangement 76 for paint is attached to the booth wall 48 as a treatment unit, which comprises two pointed nozzles 76a, 76b pointing in the direction of the opposite rotary wall 50.
  • the spray nozzles 76a, 76b also movably mounted and their discharge direction be adjustable.
  • air coming from the air supply space 64 flows down through the treatment space 42 to the flow area 66 and absorbs paint overspray during painting.
  • the flow region 66 directs the cabin air, which is then loaded with overspray particles, to the first functional region 68 with the above-mentioned electrostatic precipitator in such a way that it flows through it in a direction from bottom to top.
  • the cabin air subsequently freed from overspray particles then passes into the second functional area 70 of the air unit 40, which is arranged above the first functional area 68, where it is returned to the correct temperature and humidity in a manner known per se.
  • the cleaned cabin air is again supplied to the air supply space 64 above the treatment space 42, where it can optionally be mixed with fresh fresh air.
  • the air supply chamber 64 is connected via the connection flange 74 with a fresh air source of the central air system.
  • a stationary multi-axis application robot 78 is arranged in the treatment chamber 42, as it is known per se.
  • 26 storage tables 80 are arranged in the area between the running rail 26 with the Umsetzroboter 28 and the treatment units 30 along the running rail, on each of which a bumper to be treated 12 can be stored.
  • Representative of all the treatment units 30 is the second cleaning unit 34 for right and left of the two storage tables 80a, 80b flanked, so that each of these two storage tables 80a, 80b can be reached by the gripper robot 62 of the second cleaning unit 34 when the rotary wall 50 assumes its first working position.
  • the storage tables 80 or their storage area are arranged in the above-mentioned working range of the respectively associated gripping robot 62 of a specific treatment unit 30.
  • FIGS. 2 to 5 the storage table 80b is not shown, whereas a further storage table 80c assigned to the coating unit 36 can be seen, which in turn is located in FIG. 1 not shown.
  • the gripper robot 62 of the first cleaning unit 32 already cooperates with the feed conveyor 24, only the storage table 80a is assigned to it.
  • the treatment units 30 can be permanently installed on the one hand.
  • the treatment units 30 can each be designed as modular units, as such movable and detachable in their in FIGS. 1 shown operating position with respect to the conveyor tunnel 14 or arranged and fixed by this predetermined conveyor line.
  • the individual treatment units 30 can be arranged to be movable, for example, in addition to the conveyor tunnel 30 and rails extending perpendicular thereto.
  • these standardized connection units comprise all connections required for the proper operation of a treatment unit 30, such as electrical connections, one or more Supply air connections, one or more paint supply ports, one or more detergent supply ports, and the like.
  • treatment units 30 can then be freely adjusted within the available rails to the successive treatment steps necessary for the treatment of a particular material to be treated.
  • the treatment units 30 are supplemented by evaporation units, in which treated objects, here the bumpers 12, can temporarily be temporarily stored for evaporation.
  • Even such Abdunsteinnism can be permanently installed or formed in a corresponding manner as modular units.
  • a transport technology may be present, by means of which a treatment unit 30 or evaporation unit to be exchanged can be lifted off the associated rails and transported away, and an exchange unit can be placed on the destination rails.
  • the bumpers 12 rest on goods carriers not specifically shown, which can be handled by the gripping robots 62 and the transfer robots 28.
  • the rotary wall 50 has its in FIG. 2 shown occupies first working position, in which the gripping robot 62 to the conveyor tunnel 14 points.
  • the gripping robot 62 has already picked up a bumper 12 previously cleaned in the cleaning units 32 and 34 from the storage table 80b, which is associated with the painting unit 40 and the second cleaning unit 34.
  • this storage table 80b is in the FIGS. 2 to 4 Not shown.
  • the rotary wall 50 is now rotated by 180 ° about its axis of rotation 52 by means of a drive unit not specifically shown and brought into its second working position, so that their concave wall surface 58 and the rotary bottom 60 and the gripping robot 62 to the treatment room 42 have, as it FIG. 4 can be seen.
  • the rotary wall 50 passes through an in FIG. 3 shown intermediate position.
  • the flexible rubber blades can rub against the walls of the treatment booth 42 at the edges of the wall part 54 of the rotary wall 50, without the risk of damaging these wall areas.
  • FIG. 3 is an envelope designated H, which is formed by the outer contour of the rotary wall 50 in the rotation thereof.
  • the bumper 12 carried by the gripping robot 62 is painted by activating the nozzle assembly 76 and moving the bumper 12 in front of the nozzles 76a, 76b by a corresponding sequence of movements of the gripper robot 62.
  • the overspray occurring during painting is, as described above, flowing from the treatment space 42 Cabin air taken and deposited in the course and collected.
  • the transfer robot 28 receives on the running rail 26 an already painted bumper 12 which rests on the storage table 80c present downstream of the painting module 40, so that this storage table 80c becomes free.
  • the rotary wall 50 is again rotated by 180 ° about its axis of rotation 52, so that it now assumes its first working position again.
  • the gripper robot 62 places the now painted bumper 12 on the storage table 80c, from where it can be picked up by the transfer robot 28 and fed to a next treatment unit 30, not shown in the figures.
  • the painting operation is carried out mutatis mutandis with the only difference that the application robot 78 is movable in the treatment room 42 and the paint application by means of a coordinated movement of both the gripping robot 62 and the application robot 78 takes place.
  • the application robot 78 it is also possible to more effectively coat more complex components with shaded areas and / or complex undercuts than would be possible with the nozzle arrangement 76.
  • the transfer robot 28 can convey bumpers 12 into or out of the working space of the transport robot into the work space assigned to a respective robot robot 62 of a particular treatment unit 30. If necessary, a bumper 12 are also transferred directly from the Umsetzroboter 28 to a gripper robot 62 or vice versa of a gripping robot 62 to the Umsetzroboter 28 without the bumper 12 is initially stored for this purpose first on a storage table 80.

Landscapes

  • Spray Control Apparatus (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Manipulator (AREA)
  • Processing Of Solid Wastes (AREA)
  • Cleaning By Liquid Or Steam (AREA)
EP11734018.2A 2010-07-24 2011-07-16 Behandlungseinheit und anlage zur oberflächenbehandlung von gegenständen Not-in-force EP2595760B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010032144A DE102010032144A1 (de) 2010-07-24 2010-07-24 Behandlungseinheit und Anlage zur Oberflächenbehandlung von Gegenständen
PCT/EP2011/003561 WO2012013306A1 (de) 2010-07-24 2011-07-16 Behandlungseinheit und anlage zur oberflächenbehandlung von gegenständen

Publications (2)

Publication Number Publication Date
EP2595760A1 EP2595760A1 (de) 2013-05-29
EP2595760B1 true EP2595760B1 (de) 2017-11-15

Family

ID=44583761

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11734018.2A Not-in-force EP2595760B1 (de) 2010-07-24 2011-07-16 Behandlungseinheit und anlage zur oberflächenbehandlung von gegenständen

Country Status (6)

Country Link
EP (1) EP2595760B1 (ru)
CN (1) CN102905796B (ru)
BR (1) BR112013001148A8 (ru)
DE (1) DE102010032144A1 (ru)
RU (1) RU2553854C2 (ru)
WO (1) WO2012013306A1 (ru)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013003057A1 (de) * 2013-02-22 2014-08-28 Eisenmann Ag Anlage zur Oberflächenbehandlung von Gegenständen
JP6324210B2 (ja) * 2014-05-23 2018-05-16 株式会社大気社 塗装方法、及び、塗装設備
JP6263442B2 (ja) * 2014-05-26 2018-01-17 株式会社大気社 塗装設備
ITUB20153320A1 (it) * 2015-09-01 2017-03-01 Geico Spa Cabina di verniciatura con sistema di cambio filtri
DE102018123270A1 (de) * 2018-09-21 2020-03-26 Eisenmann Se Oberflächenbehandlungsanlage und Verfahren zur Oberflächenbehandlung von Fahrzeugkarosserien
CN110404734A (zh) * 2019-08-21 2019-11-05 常州铭赛机器人科技股份有限公司 组合式智能作业机器人
CN112536170B (zh) * 2020-11-24 2021-12-31 安徽舒饰环保科技有限公司 一种洗衣机套圈生产加工用的镀膜设备

Citations (2)

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GB2411853A (en) * 2004-03-12 2005-09-14 Ritec Internat Ltd A workstation for spraying an article.
EP2072145A1 (de) * 2007-12-19 2009-06-24 Tiemo Sehon Beschichtungsanlage

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DZ1422A1 (fr) * 1989-06-09 2004-09-13 Galva Lorraine Procédé, enciente et installation pour le revêtement continu/intermittent d'objets par passage desdits objets à travers une masse liquide d'un produitde revêtement.
JP3421992B2 (ja) * 1993-07-19 2003-06-30 エービービー トラルファ ロボット アクチスカベット ロボット塗装装置
DE4410477C1 (de) * 1994-03-25 1995-09-14 Flaekt Ab Vorrichtung zur Oberflächenbehandlung von Fahrzeugkarosserien
US5679160A (en) * 1995-06-07 1997-10-21 Nd Industries, Inc. Apparatus for coating threaded fasteners
DE19630290C2 (de) * 1996-07-26 2000-08-10 Audi Ag Anlage zur Oberflächenbehandlung von Gegenständen, insbesondere von Fahrzeugkarosserien
US6186273B1 (en) * 1997-02-19 2001-02-13 Metro Machine Corporation Self-contained staging system for cleaning and painting bulk cargo holds
DE69835380T2 (de) * 1997-05-30 2007-07-26 Hino Jidosha Kogyo K.K., Hino Mehrfarben-spritzlackiersystem für kleine mengen
RU2316398C2 (ru) * 2002-01-21 2008-02-10 Эпф-Тек Гмбх Устройство и способ обработки поверхностей деталей
JP3863029B2 (ja) * 2002-02-07 2006-12-27 大成化工株式会社 肩部を有する容器内面への粉体塗装装置並びに粉体塗装方法
DE10224128A1 (de) * 2002-05-29 2003-12-18 Schmid Rhyner Ag Adliswil Verfahren zum Auftrag von Beschichtungen auf Oberflächen
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Publication number Priority date Publication date Assignee Title
GB2411853A (en) * 2004-03-12 2005-09-14 Ritec Internat Ltd A workstation for spraying an article.
EP2072145A1 (de) * 2007-12-19 2009-06-24 Tiemo Sehon Beschichtungsanlage

Also Published As

Publication number Publication date
BR112013001148A2 (pt) 2016-05-17
CN102905796B (zh) 2015-11-25
RU2013101748A (ru) 2014-07-20
EP2595760A1 (de) 2013-05-29
DE102010032144A1 (de) 2012-01-26
BR112013001148A8 (pt) 2017-10-10
RU2553854C2 (ru) 2015-06-20
WO2012013306A1 (de) 2012-02-02
CN102905796A (zh) 2013-01-30

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