Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/21—Ink jet for multi-colour printing
  • B41J2/2132—Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
  • B41J3/28—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing downwardly on flat surfaces, e.g. of books, drawings, boxes, envelopes, e.g. flat-bed ink-jet printers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
  • B41J11/02—Platens
  • B41J11/06—Flat page-size platens or smaller flat platens having a greater size than line-size platens
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J19/00—Character- or line-spacing mechanisms
  • B41J19/18—Character-spacing or back-spacing mechanisms; Carriage return or release devices therefor
  • B41J19/20—Positive-feed character-spacing mechanisms
  • B41J19/202—Drive control means for carriage movement
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J25/00—Actions or mechanisms not otherwise provided for
  • B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J25/00—Actions or mechanisms not otherwise provided for
  • B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
  • B41J25/308—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
  • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material

Definitions

• the present invention relates to a method and an apparatus for printing surfaces of material plates, in particular wood panels, with a multi-colored image.
• document WO 02/00449 proposes to print front panels for a kitchen by moving a front panel on a conveyor to a printing device and moving the printing apparatus to move a single printhead on a moving carriage across the front panel to access the area under the printhead print. After a press run, the front panel is moved with the conveyor belt by a corresponding distance, whereupon the next printing operation takes place and so on until the surface of the front panel is completely printed.
• the dots or "dots" of individual colors no longer come to rest in the intended locations, but rather the workpiece travels under the individual color heads at a time offset, and the printing of the individual color dots then necessarily takes place with an offset
• the pressure points such as for cyan C, gastric ta M, yellow Y or black K, slip on the surface of the workpiece in position relative to each other as shown in Fig.
• the aforementioned variations in the transport speed of the workpiece also lead to problems to start the printing in time on the edge of the workpiece.
• the document WO 02/00449 proposes to provide sensors for detecting the position of the workpiece on the conveyor belt, as well as the contour and thickness of the workpiece. For example, a sensor senses the leading edge of the workpiece before the workpiece enters the area under the print head.
• the starting signal for the start of printing can be given based on the conveying speed and the distance between the sensor and the print head. Due to the mentioned speed fluctuations of the Conveyor belt will, however, come to corresponding position fluctuations, so that the pressure begins too early or too late and ends accordingly too early or too late. Again, this will have a negative impact on the appearance as a visible, unprinted area.
• air turbulences 20 mean that when printing in the vicinity of the edge of the material plate 30, respectively the wood plate 10, the ejected from the individual printheads 12 ink droplets are swirled uncontrollably and do not come to rest in the intended locations. This results in deterioration of the printed image, and such deterioration is noticeable in a range of 0.5 to 2 cm from the edge.
• the air swirls 20 occur in each of the separately provided by color printheads 12, these air swirls 20 will differ for each printhead 12 due to the different spatial and aerodynamic conditions. As a result, the color droplets of the different colors are swirled differently, which further adversely affects the print quality. Corresponding effects also occur at the rear edge of the workpiece, which forms a trailing edge for the air flow.
• a first aspect relates to a printing device for printing surfaces of material plates, in particular wood plates, with a multi-colored image, comprising means for holding a material plate in an aligned position; a printing unit for printing a surface of the material plate, the printing unit for a plurality of colors each having a plurality of having juxtaposed print heads corresponding to the width of the surface to be printed ⁇ ; and means for moving the printing unit along a travel range over the surface of the rigidly held material plate.
• the printing unit is moved in a direction which is perpendicular to a direction in which a material plate of the printing unit is supplied.
• the means for holding a material plate in an aligned position are formed as one or more support plates on which the material plate rests flat and is held by a vacuum.
• the means for holding a material plate in an aligned position are adapted to receive a material plate at a first height and raise to a second height, wherein the second height corresponds to a position on which the surface of the material plate of the printing unit is printed.
• the device further comprises louvers, which are arranged in the pressure direction on both sides of the material plate.
• the louvers may also be called air ducts.
• the device further comprises a cleaning device, which is arranged along the travel range of the printing device and is adapted to carry out a cleaning cycle for the printing unit.
• the device further comprises a partial cleaning device which is arranged along the travel range of the printing device and is adapted to collect and collect color droplets emitted by nozzles of the print heads for partial cleaning.
• the apparatus further comprises printing quality monitoring means disposed along the printing unit traversing means, the printing quality monitoring means comprising means for feeding a control printing tape to a position in which the control printing tape is in contact with the printing unit can be printed with a test pattern, and the means for monitoring the print quality further comprises an optical system for detecting the printed test pattern, and means for comparing the detected printed test pattern with a desired pattern for monitoring the print quality.
• the device further comprises a system for collision avoidance, wherein a sensor arranged on the printing unit may recognize objects located on the surface of the material plate, and when an object is detected, the means for moving the printing unit causes an immediate braking reaction is and / or the printing unit is caused by lifting means to an evasive upward movement.
• a sensor arranged on the printing unit may recognize objects located on the surface of the material plate, and when an object is detected, the means for moving the printing unit causes an immediate braking reaction is and / or the printing unit is caused by lifting means to an evasive upward movement.
• the means for moving the printing unit are adapted to move the printing unit at least over the surface of the material plate in speed control at a predetermined, constant speed V pressure.
• the means for moving the printing unit to a linear motor drive.
• the printing device preferably represents a part of a production line for printing surfaces of material boards, in particular wood boards, with a multi-colored image.
• the manufacturing facility further comprises an alignment device, wherein the alignment device is adapted to align a material plate in a first direction and in a second direction perpendicular to the first direction.
• the production plant has a storage system for temporarily storing a multiplicity of already printed material plates, wherein the material plates can be introduced into the storage system on strips, stored in this on several levels and executed therefrom, without the printed surface of the material plates touch.
• a second aspect relates to a method for printing surfaces of material plates, in particular wood panels, with a multi-colored image, comprising aligning the material plate in a defined position and height of the surface; Holding the material plate; and moving a printing unit along a travel path over the surface of the held material plate and printing the surface of the held material plate with printing unit, the printing unit for a plurality of colors each having a plurality of juxtaposed print heads corresponding to the width of the surface to be printed;
• a preferred embodiment of the method further comprises feeding the material plate in a feed direction, wherein the feed direction is perpendicular to the direction in which the printing unit is moved.
• a further preferred embodiment of the method further comprises a method of the printing unit to a cleaning position above a cleaning device or to a partial cleaning position above a partial cleaning device, wherein the cleaning position or the partial cleaning position along the path are arranged, and performing a cleaning cycle for the printing unit or exports Partial cleaning, in which unused nozzles of the printheads are made to deliver small drops of paint.
• a further preferred embodiment of the method further comprises methods of the printing unit in a position for a control pressure; Performing a print with a test pattern on a control print strip; Capturing the printed test pattern with a camera; and comparing the detected printed test pattern with a target image to monitor the print quality.
• Fig. 1 illustrates a method of printing wood panels according to the prior art
• Fig. 2 illustrates an ideal distribution of printing dots of different colors on a printed surface
• Fig. 3 illustrates a distribution of printing dots of different color on a printed surface in which the printing dots are shifted from each other due to positional offset
• Fig. 4 detects the occurrence of air turbulence in the method
• Fig. 1 is;
• Fig. 5 illustrates an apparatus for printing surfaces of material plates with a multicolor image according to a first embodiment
• Fig. 6 shows a diagram for a method of printing surfaces of material plates with a multicolor image according to a preferred embodiment
• FIG. 7 illustrates an apparatus for printing surfaces of material plates with a multi-color image according to a preferred embodiment
• FIG. 8 is a schematic cross-sectional view through that shown in FIG. 7.
• Apparatus for printing sacrificerrvon ⁇ based panels with a multi-colored image in a rest position is;
• FIG. 9 is a schematic cross-sectional view through that shown in FIG. 7.
• FIG. 10 shows schematically a system for avoiding collisions according to a preferred embodiment
• Fig. 1 1 shows schematically a first embodiment of a device for
• FIG. 12 shows schematically a second embodiment of a device for
• FIG. 16 schematically illustrates a preferred embodiment of an air guiding device
• Fig. 17 shows a drying unit attached to the printing unit.
• the apparatus and methods are suitable for wood panels, or wood-based panels, such as chipboard, medium density fiberboard MDF, high density fiberboard HDF, having a thickness between 0.5 mm and 50 mm, a width of up to 1300 mm, preferably up to 3050 mm, and a length of up to 3000 mm, preferably up to 6000 mm to print.
• the devices and methods are not limited to wood panels, but can also be applied to other flat and large-scale material plates, such as glass or plastic.
• mixing plates made of plastics and wood particles are also conceivable, as are corresponding laminates of material plates which should preferably have a surface prepared or suitable for the printing technique used.
• metal or non-metal plates respectively mixtures or laminates of the same, as a material plates for printing conceivable.
• FIG. 5 shows a first embodiment of a printing device 100.
• the material plates 30 are conveyed by means of a conveyor belt 14 into the printing device 100 designed as a printing station of a production line brought in.
• the material plates are aligned in a defined position and position. After the alignment is done, the material plate 30 is held in this aligned position and position.
• a printing unit 110 passes over the surface of the material plate 30 in a single pass, so-called single-pass, in order to produce the desired printed image.
• the print head 110 is provided with a plurality of print heads 12 (see Fig. 9) for each color covering the entire width of the surface to be printed.
• the printheads each have a plurality of nozzles, each of which can deliver a small droplet of a Farbflüs- stechnik.
• the printheads are designed as piezo inkjet heads.
• the printheads 12 are driven by a computer system to produce a multicolor image based on digital image data.
• the material plate 30 is discharged with the conveyor belt 14 from the printing device. Since the material plate 30 is held firmly in a predefined and aligned position, a reproducible print start is possible. Also eliminates negative influences due to position inaccuracies, altitude fluctuations or constant velocity fluctuations, as they occur in the known from the prior art method with continuous workpiece. This allows a noticeable improvement and reproducibility of the print quality to be achieved.
• the movement of the printing unit 110 is carried out in a direction which runs transversely to the direction of transport of the material plates 30 through the printing device. This advantageously makes it possible to provide further facilities and functionalities in the printing unit 100, as will be described below.
• a step 501 material plates are supplied.
• the material plates can be provided with uncoated or precoated surfaces, or be made of raw chipboard, medium density fiberboard MDF or high density fibreboard HDF.
• material plates are coated with a solid decor or desired design as a barrier layer, for example, white.
• laminated material plates are produced with a melamine surface. The production of the "primer" in this way saves investments and is also more favorable in terms of production costs than a conventional structure of a primer in several layers.
• the material plates are removed from the short-cycle coating plant and fed to a pretreatment step 502.
• the material plates are then primed.
• the primer serves to create a suitable surface for printing.
• the primer can be replaced or supplemented by one or more sanding and / or filling operations.
• the pretreated material plates are then fed on a conveyor belt to an alignment device 200 (see FIG. 7) in which the material plates are aligned in a step 503.
• step 504 the visible print layout, for example a veneer image, is then printed onto the surfaces of the material plates 30 using a printing device 100 in digital printing.
• the still fresh print image is dried in a step of drying 505.
• the drying can take place by means of controlled air supply, in particular hot or hot air, by means of UV light or by other known methods. It is also possible that the entire alignment of the material plates takes place in the printing device 100. In this case, step 503 may be omitted.
• the dried material plates are preferably temporarily stored in a storage store in step 506 before they are aftertreated in a step of the aftertreatment 507.
• the storage tank allows a targeted, order-related supply in this treatment of the surface.
• the bearing storage serves as a buffer to accommodate printed material plates, while the devices for performing the post-processing can be temporarily used non-productive in step 507 due to regularly be carried out cleaning work.
• the storage store decouples the printing process from the post-processing and allows the printing process to be carried out continuously, regardless of the cleaning work in the area of post-processing.
• a transparent protective layer of melamine so-called overlay
• a paint application or a reactive PU application is applied to the printed image.
• the use is optional, depending on customer requirements, possible.
• the overlay as a final layer can be generated by the structuring of the press plates, a surface structure.
• the material plate 30 is first fed to an alignment device 200, which is preferably formed as a station of a production line.
• the material plate 30 can be introduced into the alignment device 200 with a conveyor belt such as the conveyor belt 14 of FIG. 5, or in any other suitable manner.
• conveyor belts 120 are provided, on which the material plate 30 is deposited.
• the alignment device 200 performs alignment of the material plate 30, by the material plate 30 is pushed with a movable stop 220 against a fixed stop 210.
• the movable stop 220 is thereby moved by a traversing device 222, which is controlled by a control unit, not shown.
• the moving device 222 moves the movable stop 220 away from the material plate 30, and the liftable or pivotable stop 230 is moved by pivoting or lifting out of the path of movement of the material plate 30 to release it.
• the conveyor belts 120 then move the laterally oriented material plate 30 toward and into the printing device 100.
• the conveyor belts 120 are provided with holes through which air can penetrate.
• the conveyor belts 120 are provided, which are connected to an air extraction system, wherein by the suction of the air through the conveyor belts 120 and from the chambers, a vacuum is formed, which holds the material plate 30 on the conveyor belts 120 fixed.
• the vacuum is preferably a switched vacuum. The vacuum is switched on when the material plate 30 is pressed by the movable stop 220 against the fixed stop 210 to hold the material plate 30 in this laterally defined orientation. With activated vacuum, the material plate 30 is then moved into the printing device 100.
• FIG. 8 shows a schematic cross-sectional view through the printing apparatus 100 of FIG. 7.
• the printing apparatus 100 is preferably designed in gantry construction, with a machine bed 102, gantries 106, 108 and a cross member 104.
• the printing unit 110 is in position a carriage 170 via a suspension 172 attached.
• the printing unit 1 10 may also be connected directly to the carriage 170, or be designed in one piece with the carriage 170.
• the carriage 170 is mounted with longitudinal guides (not shown) on the cross member 104 and held with a drive device (not shown) relative to the cross member 104 movable.
• the drive device may comprise a spindle drive, which is driven by a servomotor.
• the drive device is designed as a linear motor, in particular as a synchronous linear motor.
• the rotor of the linear motor is fixedly connected to the carriage 170 and the stator of the linear motor is fixedly connected to the cross member 104.
• a linear scale length measuring system is provided, which determines the position of the carriage, and thus of the runner.
• the use of a linear motor is particularly advantageous, since such a drive construction makes it possible to realize a high rigidity traveling axis, whereby a high accuracy of the movement can be achieved.
• linear motors can generate high acceleration forces, which allows the traversing axis to be moved with high dynamics and high traversing speed. As a result, short cycle times can be realized with correspondingly high productivity and economic efficiency.
• an air guiding device 130 and an adjustable air guiding device 132 are furthermore preferably arranged. Furthermore, a partial cleaning device 150 and / or a cleaning device 160 are preferably provided. Between the movable louver 132 and the cleaning Generating device 160 may be provided a unit 140 for monitoring the print quality.
• the printing device 100 further preferably comprises support plates 124, which are supported by pneumatic cylinders 128 by means of piston rods 126 and are movable in height.
• the conveyor belts 120 can also be seen schematically.
• FIG. 8 shows the printing device 100 in a state in which the printing unit 110 is in a rest position above the partial cleaning device 150. There is no material plate 30 in the printing apparatus 100.
• a material plate 30 is transported into the printing apparatus 100.
• the material plate 30 is already aligned longitudinally and transversely to the transport direction of the conveyor belts 120.
• a stop (not shown) is preferably provided in the direction transverse to the conveyor belts 120.
• the conveyor belts 120 convey the material plate 30 until it comes into abutment against this stop (not shown). In this way, the position of the material plate 30 in the longitudinal direction of the conveyor belts 120 is finely aligned.
• the material plate 30 is now in contact with the carrier plates 124. These are preferably also formed on the type of vacuum technology.
• the vacuum for the carrier plates 124 is now switched on and the vacuum for the conveyor belts 120 is switched off.
• the material plate 30 is now held in a defined orientation in both the longitudinal and in the transverse direction of the support plates 124, without causing the surface of the material plate is somehow touched. As a result, on the one hand, the surface is freely accessible for printing and, on the other hand, it is not exposed to any risks of damage or impairment which could adversely affect the printing result.
• the pneumatic cylinders 128 now raise the carrier plate by means of the piston rods 126. th 124, and thus the material plate 30 held thereon to a predefined height, as shown in FIG. 9.
• the zero position corresponds to the position of the surface of a material plate of defined thickness, which serves as a reference. It is now possible for material plates 30 with deviating thickness to bring about a positioning in zero position of the surface that the support plates 124 are adjusted by the pneumatic cylinder 128 in height adjustable, which corresponding adjustable stops with corresponding actuators, or position measuring systems and controls for the Variety of pneumatic cylinders 128 requires. However, it is preferred that an adjustment of the printing device 100 to different thicknesses of the material plates 30 takes place in that the cross member 104 is adjustable by means not shown lifting devices in height to adjust the altitude of the print head to different material plate thicknesses.
• the printing unit 1 10 is now moved by means of the driven carriage 170 from its rest position.
• the carriage is first greatly accelerated according to a predefined acceleration profile in order to achieve a predetermined operating speed for the printing operation, in other words.
• the acceleration is designed such that the printing unit has reached the speed before the printing process begins. Since the material plate 30 is held in an aligned and defined position, with the position of the edge of the material plate 30 being defined and known, the printing operation can be started with high accuracy at the edge. In order to consider even small, possibly remaining deviations in the position of the edge, a sensor system can be used to detect the position of the edge. Since the material plate 30 is kept stationary, the problems of a positional offset known from the prior art due to changing speeds can be avoided.
• the printing unit 110 is then moved forward over the surface of the material plate 30 at a constant speed, with the nozzles of the printing heads 12 of the printing unit 1 emitting 10 small droplets of ink in order to print the desired printed image.
• the carriage is decelerated according to a predetermined deceleration profile until the printing unit 1 10 comes to a standstill.
• the printing unit 1 10 is moved back to the rest position. Simultaneously with the return to the rest position, the material plate 30 can be lowered by means of the support plates 124 until it comes to rest on the conveyor belts 120.
• the vacuum of the carrier plates 124 is turned off and the vacuum for the conveyor belts 120 turned on to promote the printed material plate 30 out of the printing device 100 out. It can now, preferably simultaneously with the removal of the printed material plate 30, a new material plate 30 are promoted for printing in the printing device 100.
• the printing unit 110 is moved forward over the firmly held material plate 30 at a constant speed, the drive unit of the carriage 170 operating in a closed speed control loop.
• the individual colors cyan, magenta, yellow, black, and optionally further colors are defined as color dots or dots in a fixed by the structure of the printing unit 100 mechanically fixed distance and in by a computer control (not shown) of the printing unit, exactly definable Time sequence applied to the surface of the material plate 30. Since the printing unit 1 10 runs at a constant speed, the order and the positioning of the individual color dots can be accurately determined.
• the carriage 170 and the printing unit 1 10 can be very precisely with constant speed ⁇ ⁇ procedure. Thereby, the color dots or dots can be mounted on the surface of the workpiece 30 with high precision and reproducibility, and high print quality can be achieved.
• the printing device preferably has two air guiding devices 130 and 132.
• the louvers 130 and 132 are connected to the superstructure of the portal, so that it moves with an increase or decrease in the cross member and thus the level of the printheads 1 12 of the printing unit 1 10 to adapt to different material plate thicknesses and such a relative to the plane of the Keep printheads 1 12 at a constant distance.
• the louver 130 is formed stationary, while the louver 132 is preferably arranged in the workpiece plane and parallel to the plane of the print heads 1 12 displaceable or movable. In this way, it is possible to adjust the position of the air guiding device 132 to different dimensions of the material plates 30 to be printed.
• the louvers 130, 132 serve to conceal abrupt transitions at workpiece edges, which can lead to air turbulence, and to ensure an orderly conduction of the resulting during the process of the printing unit 1 10 air streams.
• the air guiding devices 130, 132 are designed and arranged so that a first section 134 is substantially straight and arranged at the level of the surface of the workpiece 30 to be printed and in close proximity thereto is.
• a second section 136 with an aerodynamically shaped profile, in FIG. 16 by way of example as a curved section sloping downwards.
• the section 134 which is formed straight and parallel to the material plate surface, further ensures that over the extent of the section any air turbulence can be reduced again. In this way, chaotic air turbulence is avoided and a constant, guided air flow is provided, comparable to the effects that a spoiler causes on a vehicle or occur at the leading edge of an aircraft wing. Therefore, no or only insignificant chaotic air turbulences occur on the actual edge of the material plate 30, which could adversely affect the printed result uncontrollably.
• the second louver 32 accordingly ensures that there is no air turbulence at a trailing edge, thus also contributing to avoid deterioration of print quality in the peripheral areas due to air turbulence.
• Possible remaining influences due to the constant, guided air flow occurring at the air guiding devices 130, 132 can also be taken into account in the positioning of the color dots.
• the louvers 130, 132 can be carried out in various ways. As in the embodiments of the louvers 130, 132 shown in FIGS. 8 to 10 and 16, these can be designed as voluminous elements. It is also possible to provide an undercut below the section 134, or to carry out the louvers 130, 132 only as correspondingly curved plates.
• the printing unit 1 10 after it has run over the material plate 30 and printed, slowed down in their movement and brought to a standstill. This can be done immediately after the printing unit 1 10 has completely overrun the material plate 30. Alternatively, the printing unit 1 10 continue and be brought to a halt above the preferred provided cleaning device 160.
• Cleaning of the printing heads 1 12, which is also referred to as "purges", can take place with the aid of the cleaning device 160.
• the execution of such cleaning cycles is absolutely necessary at regular intervals because of the operating principle of the printing heads used
• the cleaning device 160 also collects and discharges the amounts of ink discharged from the nozzles, and the regular execution of such cleaning cycles increases the life of the expensive consumable print heads. Because the cleaning device 160 is arranged in the travel region of the carriage 170 and thus of the printing unit 110, the execution of such cleaning cycles essentially requires only the time required to carry out the cleaning cycle itself It is not necessary, the printing unit 1 10 and / or the printheads 1 12 to drive out of the printing device 100 out. This represents a significant improvement over the prior art single-pass method.
• the printheads In those, for cleaning, the printheads must be moved out of the printing position to the cleaning position out of the system. This is a high level of maintenance. At the same time, during the time required for cleaning, including the time required to move the printheads from the printing position to the cleaning position, and vice versa, the printing device is not available for production. which leads to a higher loss of production.
• a partial cleaning device 150 is provided.
• the partial cleaning device 150 serves to collect and collect color droplets emitted by the print heads 12. It may simply be formed as a sheet or board on which a sponge or fleece is placed to retain the collected paint droplets.
• the printing unit 1 10 can then be moved at regular intervals, or after a computer-aided evaluation of the use of the nozzles during printing on the partial cleaning device 150 and at least for insufficiently used nozzles deliver small amounts of ink and preventively in this way cleaning and drying of the nozzles. prevent.
• the cleaning device 160, the device 140 for monitoring the print quality and the partial cleaning device 150 are preferably connected to the superstructure of the portal, so that they are at an increase or decrease in the cross member and thus the level of the printheads 1 12 of the printing unit 1 10 for adaptation different material plate thicknesses with moves and maintain a relative to the plane of the printheads 1 12 constant distance.
• the printing device 100 is equipped with a system for collision avoidance.
• a sensor 174 is arranged for this purpose on the printing unit 1 10, which detects objects 40 or other irregularities, projections, etc., which are located in the path of the printing unit 1 10 and with which a contact or a collision threatens.
• the sensor may be an ultrasonic sensor, an infrared sensor, a vibration sensor or an image sensor.
• the sensor may also be formed as a wire, thread or contact plate, which is arranged at a distance in front of the printing unit and triggers a contact when it comes into contact with an object 40.
• the sensor detects objects 40 in a range of preferably 200 mm in front of the printing unit.
• the driving means of the carriage 170 is caused to initiate an immediate braking reaction and stop the printing unit to prevent a collision. This prevents possible damage to the expensive wearing parts printheads and avoids longer stoppages to repair damage and thus increases the reliability of the printing device.
• a lifting device (not shown) in the printing unit 110.
• the lifting device lifts the printing unit 110 in the direction of the carriage 170, for example using one or more pneumatic cylinders. In this way, the printing unit 1 10 is brought to the Ob- Project 40, so to speak, out of the way. This improves the protection against collisions.
• damping means (not shown) on the printing unit 1 10 and / or provided on the carriage 170.
• the damping means may for example be rubber buffers which can dampen any impact.
• FIG. 11 shows a first embodiment of a device 140 for monitoring the print quality.
• a paper web 142 is unwound from a paper roll 143 and guided via deflection rollers to a printing position where it serves as a control printing strip 145.
• the printing unit 110 travels beyond a freely definable number of prints on the workpieces 30 the control pressure strip 145 arranged in the region behind the material plate 30 and prints it with a test pattern.
• the control print strip 145 is wound up by the roll 144 as part of the paper web.
• the control pressure strip 145 is guided past a camera 141, which records an image of the printout of the test pattern on the control print strip 145.
• the camera 141 may be, for example, a line-based black and white camera or a color camera. Additionally or alternatively, a color measurement system, in particular a color spectrometer can be used. A computer system connected to the camera then compares the test image taken by the camera with a target image and creates a print quality error log.
• control print strip 145 occurs in close proximity to the material plate 30, it is possible that d he printing unit 1 10 performs a test pressure in one operation with the printing of the material plate 30.
• the print quality control is thus fully integrated into the printing process.
• FIG. 12 shows an alternative embodiment of a device 140 for monitoring the print quality.
• a control strip no continuous paper strip but a control pattern strip 146 is used.
• the control pattern strip 146 has a predefined size and may be a pattern of paper, cardboard or the like.
• the control pattern strip 146 is made of the same material as the material plate 30.
• the control pattern strip 146 is fed and removed laterally.
• a camera 147 preferably a color camera, produces an image of the test print applied to the control pattern strip 146. Also in this case, comparison with a target image takes place to monitor the print quality as described above with reference to FIG. 11.
• a drying device 180 is preferably attached to the printing unit 110.
• the drying device 180 is disposed on the rear side of the printing device 1 10 seen in the printing direction and serves to dry the printed on the surface of the printheads 1 12 color dots so that they do not run.
• the drying device 180 can work with UV radiation, with infrared radiation or with hot air. Since the drying device 180 is moved with the printing unit, a uniform drying of the color dots on the surface can be achieved.
• FIG. 13 to 15 illustrate an embodiment of a storage system 300 for temporarily storing material plates 30 already printed. Since freshly printed or painted material plates 30 can not be stacked on one another due to the risk of damage to the surface, in some cases, be stored for further processing may otherwise be used in wood processing where conventional wood storage systems fabric plates are stacked on each other or stored in a reversible forklift and thereby turned, but not used. It is therefore provided that the bearing system 300 receives the material plates 30 without contacting the surface in several levels. The printed material plates 30 are fed to the storage system 300 lying one behind the other on bands 310, for example, carrying strip bands. The last band 320 in front of the bearing can control the different levels by a height adjustment of the band 320.
• the individual consecutively arriving material plates 30 are likewise taken over by strip tapes 310 in the storage stages.
• the bearing 300 can be emptied in the outlet over a height-adjustable band 330 again.
• An emptying can also be done by reversing the conveying direction via the feed belts (belts 320).
• the material plates 30 it is preferable to align the material plates 30 with the aid of the alignment device 200.
• the conveyor belts 120 and carrier plates 124 can replace the conveyor belts 120 and carrier plates 124 by a cassette system.
• at least one cassette is provided by the printing unit 100, which serves as conveying device and carrier for the material plates 30.
• the cassette may also be formed in the manner of the vacuum technique to hold the material plates firmly.
• the cassette can preferably also be designed to be movable in height.
• the material plate 30 is preferably provided to raise the material plate 30 in height with height-adjustable carrier plates 124, the material plate 30 being raised above the level of the conveyor belts 120. If the stroke is dimensioned such that the level of the material plate 30 is at such a height that also the units preferably provided, such as louvers 130, 132, device for monitoring the print quality 140, partial cleaning device 150 and / or cleaning device 160 on a are arranged sufficiently level above the conveyor belt 120, it is also possible not to let the conveyor belt 120, as preferably provided, transverse to the printing device 100 but longitudinally therethrough.
• pneumatic cylinders mentioned in the above description can be replaced by hydraulic cylinders, servomotor drives or other suitable drive means.

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• Engineering & Computer Science (AREA)
• Quality & Reliability (AREA)
• Ink Jet (AREA)
• Printing Methods (AREA)
• Manufacture Or Reproduction Of Printing Formes (AREA)
• Dot-Matrix Printers And Others (AREA)
• Laminated Bodies (AREA)
• Inking, Control Or Cleaning Of Printing Machines (AREA)

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Publications (1)

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