EP2503037A1 - Stoff zur Verwendung bei der Herstellung eines aufblasbaren Airbags - Google Patents
Stoff zur Verwendung bei der Herstellung eines aufblasbaren Airbags Download PDFInfo
- Publication number
- EP2503037A1 EP2503037A1 EP11159477A EP11159477A EP2503037A1 EP 2503037 A1 EP2503037 A1 EP 2503037A1 EP 11159477 A EP11159477 A EP 11159477A EP 11159477 A EP11159477 A EP 11159477A EP 2503037 A1 EP2503037 A1 EP 2503037A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibres
- fabric
- bag
- warp
- weft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims description 20
- 239000000835 fiber Substances 0.000 claims description 19
- 239000003518 caustics Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 230000003628 erosive effect Effects 0.000 claims description 2
- 238000007788 roughening Methods 0.000 claims description 2
- 230000003746 surface roughness Effects 0.000 claims description 2
- 238000009941 weaving Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 230000035699 permeability Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/02—Inflatable articles
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/58—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads characterised by the coefficients of friction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/08—Processes in which the treating agent is applied in powder or granular form
Definitions
- THIS INVENTION relates to a fabric for use in the manufacture of an inflatable air-bag, and a method of making the fabric.
- Inflatable air-bags for use in occupant constraint systems in motor vehicles, are conventionally formed from woven fabrics. These fabrics typically comprise two sets of fibres, known as warp and weft fibres, which are interwoven with one another and arranged approximately at right angles to one another. A coating is often applied to such fabrics, and the coating provides the function of decreasing the permeability of the material, and maintaining the fibres in their intended positions.
- the spacing between the fibres is increased, two undesirable effects typically result. The first is that there are larger gaps between the fibres. If the fabric is not coated, then this will increase the permeability of the fabric. If the fabric is covered with a coating, then the coating material will come under greater stress in the larger regions between the fibres when the pressure difference across the fabric is high. Clearly, this leads to an increased risk of rupturing of the coating material.
- one aspect of the present invention provides a fabric for use in the manufacture of an inflatable air-bag, the fabric comprising interwoven warp and weft fibres which are arranged substantially perpendicular to one another, the fibres having non-uniform cross-sections to increase friction between the fibres at their intersections.
- At least one of the warp and weft fibres are formed from two or more filaments which are twisted, wound or assembled together.
- At least one of the warp and weft fibres are coated with a roughening agent, to increase the surface roughness of the fibres.
- Another aspect of the present invention provides a fabric for use in the manufacture of an inflatable air-bag, the fabric comprising interwoven warp and weft fibres which are arranged substantially at right angles to one another, wherein each of at least one of the warp and weft fibres are formed from at least two fibre components.
- each of at least one set of fibres is formed from one or more filaments which are twisted, wound or assembled together.
- the fabric has a cover value below around 55%.
- a further aspect of the present invention provides an air-bag formed from a fabric according to any preceding claim.
- Another aspect of the present invention provides a method of forming a fabric for use in the manufacture of an inflatable air-bag, the method comprising the steps of: providing two sets of fibres; treating at least one of the sets of fibres so that the fibres have non-uniform cross-sections and thereby increase the coefficient of friction between one of each of the two sets of fibres thereof; and weaving the sets of fibres together to form a fabric, so that the two sets of fibres form warp and weft fibres of the fabric and are arranged substantially at right angles to one another.
- the at least one set of fibres is coated with a surface roughener to increase the roughness of the surface of the fibres.
- the step of treating the fibres comprises increasing the surface texture of the fibres.
- the step of treating the fibres comprises forming a substantially continuous surface texture on the fibres.
- the method comprises the step of exposing the fibres to at least one jet of pressurised gas.
- the method comprises the step of eroding at least a part of the surface of the fibres using a corrosive substance.
- a further aspect of the present invention provides a method of forming a fabric for use in the manufacture of an inflatable air-bag, comprising the steps of: forming at least one set of fibres from two fibre components comprising two or more filaments which are twisted, wound or assembled together; and interweaving the fibres with further fibres to form a fabric, wherein the fibres and further fibres comprise warp and weft fibres of the fabric and are arranged substantially at right angles to each other.
- Another aspect of the present invention provides a method of manufacturing an air-bag, comprising the steps of: forming a fabric in accordance with the above; and manufacturing the air-bag from the fabric.
- each warp fibre 1 passes alternately under and over weft fibres 2 that are encountered along its length.
- each weft fibre 2 passes alternately under and over warp fibres 1 that are encountered along its length.
- the warp and weft fibres 1,2 of the fabric 3 are coated with a substance which increases the friction between the warp and weft fibres 1,2.
- the substance does not produce an adhesive force between the fibres 1,2.
- the coating comprises solid grains which are adhered to the surfaces of the fibres 1,2, producing an effect which is similar to coating the fibres 1,2 with sand.
- the fibres are treated so that their surfaces acquire a texture, which may be regular or irregular.
- One method of achieving this result is to expose the fibres to one or more jets of pressurised air (a technique known as "air texturing"), which imposes dents, ridges and other features in the surfaces of the fibres.
- the surfaces of the fibres can be treated with a corrosive substance such as an acid, which will remove parts of the outer surface of the fibre, once again leading to surface features and irregularities.
- a corrosive substance such as an acid
- each fibre may be formed from two separate fibre components or filaments.
- each fibre 9 may be formed from two or more thinner strands 10, 11, which are wrapped around each other, or interwoven with each other.
- the strands 10,11 may be formed from the same material, or in alternative embodiments may be formed from different materials.
- fibre when used in this specification, covers individual strands or filaments, as well as arrangements of two or more strands or filaments which are twisted, wound or otherwise assembled together to form a yarn or thread.
- fibre 9 from one or more strands 10,11 will increase the surface texture of the fibre 9. If a plurality of such fibres 9 were to be woven into a fabric as shown in figure 1 , it will be understood that the fibres 9 would display a high resistance to sliding with respect to one another, as a fibre sliding with respect to a perpendicular fibre will continually encounter ridges which will provide strong resistance to this sliding motion.
- the relationship between the amount of material comprising fibres, and the spaces therebetween, per unit area can be calculated, and the result is known as the "cover factor".
- the cover factor allows fabrics made with different decitex fibres to be compared, and is also a useful way of describing a fabric without specifying a particular decitex value.
- fibres are formed or treated to have non-uniform cross-sections. It is appreciated that all fibres, when inspected closely, will have variations in their cross-sections arising from imperfections in the materials from which the fibres are formed, or from the manufacturing process. However, when used in this specification this term refers to deviations from uniformity which are deliberately formed or applied, and are of a magnitude which is over and above those which arise from a standard manufacturing process for fibres of the type which are generally used to weave fabric for vehicle air-bags.
- the fabric has a cover value of 55% or lower, and preferably below 54%. These values are lower than those found in conventional air-bag fabrics, but in using techniques described above robust and versatile fabrics having such low cover values are possible.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Air Bags (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11159477.6A EP2503037B1 (de) | 2011-03-23 | 2011-03-23 | Stoff zur Verwendung bei der Herstellung eines aufblasbaren Airbags |
EP11169951.8A EP2503038B1 (de) | 2011-03-23 | 2011-06-15 | Stoff für einen Airbag und Herstellungsverfahren für den Stoff |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11159477.6A EP2503037B1 (de) | 2011-03-23 | 2011-03-23 | Stoff zur Verwendung bei der Herstellung eines aufblasbaren Airbags |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2503037A1 true EP2503037A1 (de) | 2012-09-26 |
EP2503037B1 EP2503037B1 (de) | 2021-04-28 |
Family
ID=44080210
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11159477.6A Active EP2503037B1 (de) | 2011-03-23 | 2011-03-23 | Stoff zur Verwendung bei der Herstellung eines aufblasbaren Airbags |
EP11169951.8A Active EP2503038B1 (de) | 2011-03-23 | 2011-06-15 | Stoff für einen Airbag und Herstellungsverfahren für den Stoff |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11169951.8A Active EP2503038B1 (de) | 2011-03-23 | 2011-06-15 | Stoff für einen Airbag und Herstellungsverfahren für den Stoff |
Country Status (1)
Country | Link |
---|---|
EP (2) | EP2503037B1 (de) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3761346A (en) * | 1969-12-29 | 1973-09-25 | Owens Corning Fiberglass Corp | Composite linear material and process of making such material |
JPS6228435A (ja) * | 1985-07-23 | 1987-02-06 | 中興化成工業株式会社 | 吸音材 |
WO2003031711A1 (en) * | 2001-10-05 | 2003-04-17 | Albany International Corp. | Nonwovens forming or conveying fabrics with enhanced surface roughness and texture |
WO2004053213A1 (en) * | 2002-12-09 | 2004-06-24 | Milliken & Company | Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby |
US20050186873A1 (en) * | 2004-02-24 | 2005-08-25 | Milliken & Company | Treated textile substrate and method for making a textile substrate |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2245641A (en) * | 1938-11-09 | 1941-06-17 | Celanese Corp | Composite yarn and fabric made of or containing such yarn |
DE3270843D1 (en) * | 1982-06-02 | 1986-06-05 | Teijin Ltd | High twist polyester multi-filament yarn and fabric made therefrom |
ES2041905T3 (es) * | 1989-06-30 | 1993-12-01 | Elastic-Berger Gmbh & Co. | Banda de lona para cinturones de seguridad. |
US5236775A (en) * | 1990-02-12 | 1993-08-17 | Hoechst Aktiengesellschaft | Fabric for airbag |
DE4004216A1 (de) * | 1990-02-12 | 1991-08-14 | Hoechst Ag | Gewebe fuer einen airbag |
JP3085811B2 (ja) * | 1992-06-02 | 2000-09-11 | 鐘紡株式会社 | 低通気性織物及びその製造方法 |
EP2500454B1 (de) * | 2011-03-16 | 2015-05-13 | Autoliv Development AB | Stoff zur Verwendung bei der Herstellung eines aufblasbaren Airbags |
-
2011
- 2011-03-23 EP EP11159477.6A patent/EP2503037B1/de active Active
- 2011-06-15 EP EP11169951.8A patent/EP2503038B1/de active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3761346A (en) * | 1969-12-29 | 1973-09-25 | Owens Corning Fiberglass Corp | Composite linear material and process of making such material |
JPS6228435A (ja) * | 1985-07-23 | 1987-02-06 | 中興化成工業株式会社 | 吸音材 |
WO2003031711A1 (en) * | 2001-10-05 | 2003-04-17 | Albany International Corp. | Nonwovens forming or conveying fabrics with enhanced surface roughness and texture |
WO2004053213A1 (en) * | 2002-12-09 | 2004-06-24 | Milliken & Company | Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby |
US20050186873A1 (en) * | 2004-02-24 | 2005-08-25 | Milliken & Company | Treated textile substrate and method for making a textile substrate |
Also Published As
Publication number | Publication date |
---|---|
EP2503038B1 (de) | 2022-10-26 |
EP2503038A1 (de) | 2012-09-26 |
EP2503037B1 (de) | 2021-04-28 |
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