EP2468934B1 - Knitting method of knitted fabric having multilayered structure - Google Patents

Knitting method of knitted fabric having multilayered structure Download PDF

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Publication number
EP2468934B1
EP2468934B1 EP11010165.6A EP11010165A EP2468934B1 EP 2468934 B1 EP2468934 B1 EP 2468934B1 EP 11010165 A EP11010165 A EP 11010165A EP 2468934 B1 EP2468934 B1 EP 2468934B1
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EP
European Patent Office
Prior art keywords
knitted fabric
knitting
fabric portion
needle bed
stitches
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11010165.6A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2468934A2 (en
EP2468934A3 (en
Inventor
Yuuki Matsumoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shima Seiki Mfg Ltd
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Shima Seiki Mfg Ltd
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Publication date
Application filed by Shima Seiki Mfg Ltd filed Critical Shima Seiki Mfg Ltd
Publication of EP2468934A2 publication Critical patent/EP2468934A2/en
Publication of EP2468934A3 publication Critical patent/EP2468934A3/en
Application granted granted Critical
Publication of EP2468934B1 publication Critical patent/EP2468934B1/en
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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/246—Upper torso garments, e.g. sweaters, shirts, leotards
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/06—Details of garments
    • D10B2501/061—Piped openings (pockets)

Definitions

  • the present invention relates to a knitting method of a knitted fabric having a multilayered structure for knitting a knitted fabric having a multilayered structure including a tubular outer knitted fabric portion and an inner knitted fabric portion joined to the inner side of the outer knitted fabric portion in a seamless manner.
  • a knitwear having a multilayered structure including a tubular outer knitted fabric portion and an inner knitted fabric portion joined to the inner side of the outer knitted fabric portion in a seamless manner.
  • a sweater with a pocket is a representative example of knitwear having a three layered structure in a thickness direction at the position of the pocket.
  • a knitted dress having a belt loop at a portion corresponding to the waist of the wearer is knitwear having a four layered structure in the thickness direction at the position of the belt loop.
  • knitwear knitted with a ladder backing jacquard is also a representative example of a knitwear having a multilayered structure.
  • Patent Document 1 discloses a knitting method of a sweater with a rib formed in two-fold, that is, a sweater having a four layered structure in a thickness direction at the position of the rib.
  • a set up portion of a front body rib portion and a set up portion of a back body rib portion are first knitted with the front and back needle beds on the lower stage.
  • every other stitches of each set up portion are assumed as stitches of a knitted fabric portion arranged on an outer side of the sweater, and the remaining stitches of the set up portions are assumed as stitches of a knitted fabric portion arranged on an inner side of the sweater.
  • the number of knitting courses of a total of four knitted fabric portions that is, two knitted fabric portions of the front body rib portion and two knitted fabric portions of the back body rib portion, is increased by also using the needle beds on the upper stage in addition to the needle beds on the lower stage.
  • Patent Document 1 Japanese Patent No. 2514489
  • a stitch of an appropriate size corresponding to the size of the knitting needle cannot be formed.
  • the knitted fabric portion is to be knitted in a full gauge state (state in which there is no empty needle between the adjacent stitches of the knitted fabric portion) in order to form the stitch of an appropriate size, but all knitted fabric portions of the portion of the multilayered structure are knitted in a half gauge state (state in which there is one or more empty needles between the adjacent stitches of the knitted fabric portion) in Patent Document 1.
  • the knitted fabric portion is knitted in the half gauge state in Patent Document 1 because if the knitted fabric portion is held in the full gauge state on the front and back needle beds of the lower stage, the knitted fabric portion held on the front and back needle beds of the upper stage becomes a hindrance and the knitted fabric portion in the full gauge state cannot be knitted, and thus an empty needle for receiving the knitted fabric portion that becomes a hindrance in knitting needs to be ensured. Therefore, a knitting method of a knitted fabric having a multilayered structure capable of knitting in the full gauge state in which the stitches of an appropriate size can be formed is desired at least for the outer knitted fabric portion that can be seen from the outside, however, such a knitting method has not been presently proposed.
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a knitting method of a knitted fabric having a multilayered structure capable of knitting an outer knitted fabric portion in a full gauge state when knitting a knitted fabric having a multilayered structure including an outer knitted fabric portion and an inner knitted fabric portion.
  • a knitting method of the present invention is a knitting method of a knitted fabric having a multilayered structure including an outer knitted fabric portion knitted to a tubular shape, and an inner knitted fabric portion knitted inside the tubular outer knitted fabric portion and joined to the outer knitted fabric portion in a seamless manner using a four-bed flat knitting machine including two pairs of front and back needle beds arranged one above the other.
  • the knitting method of the knitted fabric having the multilayered structure of the present invention has characteristics in repeating the following steps when increasing the number of knitting courses of the outer knitted fabric portion from a standard arrangement in which the outer knitted fabric portion is held in a full gauge state on a lower front needle bed and a lower back needle bed, and the inner knitted fabric portion is held in a half gauge state on at least one of an upper front needle bed and an upper back needle bed, and assuming a side on which the outer knitted fabric portion to increase the number of knitting courses is held is a reference side, and a side facing the reference side is an opposing side.
  • Step ⁇ A step of transferring some stitches of the outer knitted fabric portion held on the lower needle bed on the reference side to the upper needle bed on the opposing side.
  • Step P A step of transferring some stitches of the outer knitted fabric portion held on the lower needle bed on the opposing side to the upper needle bed on the opposing side using knitting needles of the lower needle bed on the reference side, which became empty needles in the step ⁇ .
  • Step ⁇ A step of returning the stitches transferred in the step ⁇ to the knitting needles of the lower needle bed on the reference side, on which the stitches were originally held before the transfer.
  • Step ⁇ A step of transferring all stitches of the inner knitted fabric portion from the reference side to the knitting needles of the lower needle bed on the opposing side, which became empty needles in the step ⁇ .
  • the transfer of the stitches of the inner knitted fabric portion may be carried out all at once or may be carried out over a plurality of times.
  • Step ⁇ A step of increasing the number of knitting courses of the outer knitted fabric portion in a state of being held on the lower needle bed on the reference side through the step ⁇ when plain knitting the outer knitted fabric portion.
  • the stitches of the outer knitted fabric portion are allocated to the lower needle bed on the reference side and the upper needle bed on the opposing side after the step ⁇ and the number of knitting courses of the outer knitted fabric portion is increased to transfer the stitches knitted with the upper needle bed on the opposing side to the lower needle bed on the reference side.
  • Step ⁇ A step of transferring the stitches of the inner knitted fabric portion on the lower needle bed on the opposing side to the upper needle bed on the reference side.
  • Step ⁇ A step of transferring some stitches of the outer knitted fabric portion knitted in the step ⁇ to the upper needle bed on the opposing side.
  • Step ⁇ A step of returning the stitches transferred in the step ⁇ to the knitting needles of the lower needle bed on the opposing side, on which the stitches were originally held before the transfer, using the knitting needles of the lower needle bed on the reference side, which became empty needles in the step ⁇ .
  • Step ) A step of returning the stitches transferred in the step ⁇ to the knitting needles of the lower needle bed on the reference side, on which the stitches were originally held before the transfer.
  • the timing of increasing the number of knitting courses of the inner knitted fabric portion may be appropriately selected.
  • the inner knitted fabric portion held on the upper needle bed may become a hindrance when knitting the outer knitted fabric portion held on the lower needle bed in the full gage state, but the outer knitted fabric portion does not become a hindrance when knitting the inner knitted fabric portion.
  • the number of knitting courses of the inner knitted fabric portion can be increased at an arbitrary timing before completing the knitted fabric.
  • the number of knitting courses of the outer knitted fabric portion and the inner knitted fabric portion may be the same, or may be differed.
  • the number of knitting courses of the outer knitted fabric portion and the inner knitted fabric portion is the same, for example, knitting efficiency is satisfactory if the inner knitted fabric portion is knitted with the knitting of the outer knitted fabric portion in the step ⁇ (S5), as shown in a first embodiment to be described later.
  • the following steps are preferably repeated to newly create an inner knitted fabric portion from a state in which the outer knitted fabric portions are held in the full gauge state to form a standard arrangement.
  • a side of creating the inner knitted fabric portion is assumed as the reference side and a side opposing the reference side is assumed as the opposing side.
  • the front needle bed is the reference side and the back needle bed is the opposing side.
  • Step ⁇ A step of transferring a stitch of the outer knitted fabric portion held on the lower needle bed on the opposing side to the upper needle bed on the reference side.
  • Step ⁇ A step of carrying out split knitting on a target stitch held on the lower needle bed on the reference side at a position facing the knitting needle, on which the stitch transferred in the step ⁇ is originally held.
  • the target stitch is transferred to the knitting needle, which became an empty needle in the step ⁇ , while a split stitch pulled out from the target stitch is formed on the knitting needle, on which the target stitch was held, as a stitch of the outer knitted fabric portion.
  • Step ⁇ A step of transferring the target stitch transferred to the lower needle bed on the opposing side with the split knitting in the step ⁇ to the upper needle bed on the reference side as the stitch of the inner knitted fabric portion.
  • Step v A step of returning the stitch transferred in the step ⁇ to the lower needle bed on the opposing side, on which the stitch was originally held before the transfer.
  • the inner knitted fabric portion when forming the inner knitted fabric portion on any one of the front and back upper needle beds, that is, when knitting the knitted fabric having a three layered structure, is preferably knitted with one or more empty needles provided between the adjacent stitches.
  • the inner knitted fabric portion when forming the inner knitted fabric portion on both the front and back upper needle beds, that is, when knitting the knitted fabric having a four layered structure, is preferably knitted with three or more empty needles provided between the adjacent stitches.
  • a knitted fabric including a tubular outer knitted fabric portion knitted in a full gauge state, and an inner knitted fabric portion, knitted in a half gauge state, arranged on an inner side of the outer knitted fabric portion and joined to the outer knitted fabric portion in a seamless manner can be knitted.
  • the knitting described in the embodiments describes a knitting example using a four-bed flat knitting machine having a lower front needle bed (hereinafter referred to as FD) and a lower back needle bed (hereinafter referred to as BD) extending in a transverse direction and disposed opposite to each other in a cross direction, as well as an upper front needle bed (hereinafter referred to as FU) and an upper back needle bed (hereinafter referred to as BU) being arranged on the upper side of the FD and the BD and having a large number of knitting needles arranged in a row at the same pitch as the lower needle beds.
  • FD lower front needle bed
  • BD lower back needle bed
  • FU upper front needle bed
  • BU upper back needle bed
  • stitches can be transferred between the front and back needle beds, and the BD, BU arranged in the flat knitting machine can be racked in the transverse direction.
  • stitches can be transferred between the FD and the BD, between the FD and the BU, and between the BD and the FU, but cannot be transferred between the FU and the BU.
  • a sweater 10 in which a tubular inner knitted fabric portion 2 is arranged on an inner side of a tubular body (outer knitted fabric portion 1) is knitted, as shown in Fig. 1 .
  • the outer knitted fabric portion 1 is divided into a front knitted fabric portion (hereinafter referred to as outer front portion 1F) knitted with the front needle bed, and a back knitted fabric portion (hereinafter referred to as outer back portion 1B) knitted with the back needle bed.
  • the inner knitted fabric portion 2 is also divided into a front knitted fabric portion (hereinafter referred to as inner front portion 2F) knitted with the front needle bed, and a back knitted fabric portion (hereinafter referred to as inner back portion 2B) knitted with the back needle bed.
  • inner front portion 2F a front knitted fabric portion
  • inner back portion 2B a back knitted fabric portion
  • the knitting of the portion having such four layers will be described below based on the knitting step diagrams of Figs. 2 and 3 .
  • a V mark is denoted on the stitch of the outer front portion 1F
  • a reverse V mark is denoted on the stitch of the outer back portion 1B
  • an x mark is denoted on the stitch of the inner front portion 2F
  • a + mark is denoted on the stitch of the inner back portion 2B.
  • the number of knitting courses of the outer front portion 1F and the inner front portion 2F is increased by the knitting of S2 to S8, and the number of knitting courses of the outer back portion 1B and the inner back portion 2B is increased by the knitting of S9 to S15.
  • the side on which the outer knitted fabric portion to increase the number of knitting courses is held is the reference side and the side opposite thereto is the opposing side, where enclosed reference numerals 8, 9 are respectively denoted thereon and shown in the figures.
  • FD, FU are needle beds on the reference side 8
  • BD, BU are needle beds on the opposing side 9.
  • the stitches configuring part of the outer back portion 1B held on the knitting needles C, G, K, O of the BD are respectively transferred to the knitting needles A, E, I, M of the FD, and further transferred to the knitting needles A, E, I, M of the BU (step ⁇ ).
  • the stitches held on the BD are once transferred to the FD and then transferred to the BU because the stitches cannot be directly transferred from the BD to the BU.
  • the inner front portion 2F held on the knitting needles C, G, K, O of the BD is knitted for one course while moving a yarn feeder to one side in the knitting width direction of the knitted fabric, and then the outer front portion 1F held on the knitting needles Q to B of the FD is knitted for one course while moving the yarn feeder to the other side (step ⁇ ).
  • the timing to knit the inner front portion 2F is not limited to the step ⁇ , and may be arbitrarily selected.
  • the timing may be between S1 and S2, or may be between S8 of Fig. 2 and S9 of Fig. 3 , to be described later.
  • the number of knitting courses of the inner front portion 2F may not be increased. In such a case, the inner front portion 2F is knitted by one course every time the outer front portion 1F is knitted for a plurality of courses, so that the number of knitting courses of the outer front portion 1F becomes greater than the number of knitting courses of the inner front portion 2F and irregularities can be formed on the knitted fabric.
  • the outer front portion 1F and the inner front portion 2F are knitted by one course each. Thereafter, the outer back portion 1B and the inner back portion 2B are knitted by one course each according to the knitting steps shown in and after S9 of Fig. 3 .
  • the basic idea of the knitting steps is similar to S2 to S8, and hence will be briefly described.
  • BD, BU are the needle beds on the reference side 8 and FD, FU are the needle beds on the opposing side 9 in Fig. 3 since the needle bed on which the outer knitted fabric portion (outer back portion 1B) to increase the number of knitting courses is held is the back needle bed.
  • the stitches of the outer back portion 1B held on the knitting needles B, F, J, N of the BD are first transferred to the knitting needles A, E, I, M of the FU (step ⁇ ). Then, the stitches of the outer front portion 1F held on the knitting needles C, G, K, O of the FD are transferred to the knitting needles B, F, J, N of the FU through the BD (S10: step ⁇ ).
  • the stitches of the outer back portion 1B transferred to the knitting needles A, E, I, M of the FU in S9 are returned to the knitting needles B, F, J, N of the BD, on which the stitches were originally held (step ⁇ ), and the stitches of the inner back portion 2B held on the knitting needles C, G, K, O of the BU are transferred to the knitting needles C, G, K, O of the FD (S11: step ⁇ ).
  • the arrangement of the outer back portion 1B and the inner back portion 2B for increasing the knitting courses of the outer back portion 1B and the inner back portion 2B is put in place, so that the number of knitting courses of the outer back portion 1B and the inner back portion 2B is increased in S12.
  • the inner back portion 2B transferred to the knitting needles C, G, K, O of the FD is knitted for one course, and the outer back portion 1B held on the knitting needles Q to B of the BD is knitted for one course (step ⁇ ).
  • the stitches of the inner back portion 2B knitted on the knitting needles C, G, K, O of the FD in S12 are transferred to the knitting needles C, G, K, O of the BU (step ⁇ ), and the stitches of the outer back portion 1B held on the knitting needles B, F, J, N of the BD are transferred to the knitting needles A, E, I, M of the FU (S13: step ⁇ ).
  • the stitches of the outer front portion 1F temporarily placed on the knitting needles B, F, J, N of the FU in S10 are then returned to the knitting needles C, G, K, O of the FD, on which the stitches were originally held, through the BD (S14: step ⁇ ).
  • the outer back portion 1B and the inner back portion 2B are knitted by one course each according to S9 to S15. That is, the outer knitted fabric portion 1 and the inner knitted fabric portion 2 of Fig. 1 are knitted by one course through S2 to S15. Looking at the held state of each portion 1F, 1B, 2F, 2B in S15 of Fig. 3 , the standard arrangement same as S1 of Fig. 2 is obtained. Therefore, the knitting similar to S2 to S15 is to be repeated in the case of further increasing the number of knitting courses of the outer knitted fabric portion 1 and the inner knitted fabric portion 2. After knitting the inner knitted fabric portion 2 up to the upper end in the wale direction as shown in Fig. 1 , the stitches of the inner knitted fabric portion 2 may be overlapped on the stitches of the outer knitted fabric portion 1 and the knitted fabric portions 1, 2 may be joined.
  • the stitches of the outer knitted fabric portion 1 of the sweater 10 of Fig. 1 since the outer knitted fabric portion 1 of the sweater 10 of Fig. 1 is knitted in the full gauge state, the stitches of the outer knitted fabric portion 1 may become the size corresponding to the size of the knitting needles arranged in the flat knitting machine to use.
  • the stitches of the inner knitted fabric portion 2 become large as compared to the outer knitted fabric portion 1 since it is knitted in the half gauge state, but cannot be seen from the outer side of the sweater 10.
  • the outer knitted fabric portion 1 is knitted with plain stitches in the first embodiment, but it may be rib knitted.
  • the stitches of the outer front portion 1F (outer back portion 1B) are allocated to the FD and the BU, and then the number of knitting courses of the outer front portion 1F (outer back portion 1B) may be increased in S5 of Fig. 2 (S12 of Fig. 3 ).
  • a knitting method of having the held state of the stitches shown in S1 of Fig. 1 is explained referring to Fig. 4 on the basis of the technical concept similar to the first embodiment.
  • Fig. 4 is seen in a similar manner to that of Figs. 2 and 3 .
  • T1 shows a state in which the outer front portion 1F and the outer back portion 1B knitted in the full gauge state are held on the FD and the BD.
  • the stitches of the inner front portion 2F are formed from the state of T1.
  • the side of the front needle bed where the FU scheduled to form the inner front portion 2F is present is the reference side 8, and the side of the back needle bed is the opposing side 9.
  • the stitch of the outer back portion 1B held on the knitting needle D of the BD is transferred to the knitting needle E of the FU (step ⁇ ).
  • a new stitch is formed following the stitches held on the knitting needles B, D of the FD in T2, and split knitting is carried out on the stitch (target stitch) held on the knitting needle D of the FD in T2 to set up the inner front portion 2F (step ⁇ ).
  • the split knitting is a knitting operation of transferring a stitch (target stitch) held on one of the front and back needle beds to the knitting needle of the other opposing needle bed, and meanwhile, forming a new stitch (split stitch) on the knitting needle of the one needle bed so as to be pulled out from the target stitch, for example, as described in Japanese Unexamined Patent Publication No. 4-73245 .
  • the split stitch is held on the knitting needle, on which the target stitch was originally held. That is, the stitch of the inner front portion 2F held on the knitting needle D of the BD in T3 is the stitch of the outer front portion 1F held on the knitting needle D of the FD in T1, T2.
  • the stitch of the outer front portion 1F held on the knitting needle D of the FD in T3 is the split stitch pulled out from the stitch formed on the knitting needle D of the BD.
  • the inner front portion 2F can be set up with the outer front portion 1F and the inner front portion 2F in a connected state.
  • the knitting similar to T2 to T5 is carried out at the position four needles from the inner front portion 2F formed in T4 to complete the inner front portion 2B (see T7).
  • the inner back portion can also be formed based on the technical concept similar to T2 to T5.
  • the tubular inner knitted fabric portion can be set up while being joined in a seamless manner to the outer knitted fabric portion knitted in the full gauge state.
  • the knitted fabric having a three layered structure can be knitted, differing from the first to third embodiments.
  • the knitting similar to S2 to S8 of Fig. 2 may be carried out when knitting a knitted fabric having a three layered structure including only the inner front portion with respect to the outer knitted fabric portion
  • the knitting similar to S9 to S15 of Fig. 3 may be carried out when knitting a knitted fabric having a three layered structure including only the inner back portion with respect to the outer knitted fabric portion.
  • the adjacent stitches in the inner knitted fabric portion merely need to be spaced apart from each other by two or more needles. This is because the space for transfer worth one needle is sufficient between the stitches in the inner knitted fabric portion.
  • the knitting method of the present invention is used to achieve the standard arrangement.
  • the standard arrangement can be achieved without using the knitting method of the knitted fabric having the multilayered structure of the present invention.
  • the stitches of the outer front portion 1F are formed on the knitting needles B, C, E to G, I to K, M to O, Q of the FD, and the stitches of the inner front portion 2F including pickup stitches are formed on the knitting needles D, H, L, P of the FU.
  • the embodiments of the present invention are not limited to the embodiments described above, and may be appropriately changed within a scope not deviating from the scope of the claims.
  • the inner knitted fabric portion is joined to one part of the outer knitted fabric portion in the embodiment, but the inner knitted fabric portion may be formed over the entire outer knitted fabric portion.
  • the knitted fabric including a pattern such as a rib jacquard and a tubular jacquard, or a ladder backing jacquard knitted using the front and back knitting needles so that the front and back stitches are integrated without separating so as to appear as a single layer are also encompassed in the knitted fabric having a multilayered structure of the present invention.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
EP11010165.6A 2010-12-24 2011-12-23 Knitting method of knitted fabric having multilayered structure Not-in-force EP2468934B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010288587A JP5719584B2 (ja) 2010-12-24 2010-12-24 多層構造の編地の編成方法

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EP2468934A2 EP2468934A2 (en) 2012-06-27
EP2468934A3 EP2468934A3 (en) 2015-09-16
EP2468934B1 true EP2468934B1 (en) 2016-10-26

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JP (1) JP5719584B2 (zh)
CN (1) CN102534972B (zh)

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CN103132220A (zh) * 2012-06-12 2013-06-05 盐城纺织职业技术学院 一种横机局部管状结构及其系列产品
JP2014227611A (ja) * 2013-05-17 2014-12-08 株式会社島精機製作所 リブ風編地の編成方法、およびリブ風編地
JP6501824B2 (ja) * 2017-05-29 2019-04-17 株式会社島精機製作所 編地の接合方法
CN108823772B (zh) * 2018-08-09 2020-04-07 福建荣荣新材料股份有限公司 具多层结构的横机织物及双针床横机编织多层织物的方法
CN109594185B (zh) * 2019-02-08 2023-09-22 嘉兴市蒂维时装有限公司 针织织片的包边条结构及其编织方法
CN113279128A (zh) * 2021-05-21 2021-08-20 无锡太平针织有限公司 一种四针床全成形防护运动连衣帽的侧面旋转编织制作工艺

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JP5719584B2 (ja) 2015-05-20
EP2468934A2 (en) 2012-06-27
CN102534972A (zh) 2012-07-04
CN102534972B (zh) 2015-05-13
EP2468934A3 (en) 2015-09-16
JP2012136793A (ja) 2012-07-19

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