EP2460761B1 - Dispositif et procédé destinés au remplissage de récipients - Google Patents

Dispositif et procédé destinés au remplissage de récipients Download PDF

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Publication number
EP2460761B1
EP2460761B1 EP20110191995 EP11191995A EP2460761B1 EP 2460761 B1 EP2460761 B1 EP 2460761B1 EP 20110191995 EP20110191995 EP 20110191995 EP 11191995 A EP11191995 A EP 11191995A EP 2460761 B1 EP2460761 B1 EP 2460761B1
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EP
European Patent Office
Prior art keywords
filling
reservoir
liquid
parameter
containers
Prior art date
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Active
Application number
EP20110191995
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German (de)
English (en)
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EP2460761A1 (fr
Inventor
Rupert Meinzinger
Stefan PÖSCHL
Sebastian Baumgartner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Publication date
Application filed by Krones AG filed Critical Krones AG
Priority to SI201130116T priority Critical patent/SI2460761T1/sl
Publication of EP2460761A1 publication Critical patent/EP2460761A1/fr
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Publication of EP2460761B1 publication Critical patent/EP2460761B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/28—Flow-control devices, e.g. using valves
    • B67C3/287—Flow-control devices, e.g. using valves related to flow control using predetermined or real-time calculated parameters

Definitions

  • the present invention relates to a method for filling containers with liquids.
  • Such devices and methods have been known for a long time from the prior art.
  • filling devices are known which have a multiplicity of filling elements, which are arranged, for example, on a filling wheel and which respectively fill the containers arranged thereon with liquid.
  • methods for controlling the respective filling elements from the prior art are known.
  • the individual filling elements time-controlled make the dosage of the liquid products.
  • a weight-dependent control depending on an already reached filling weight would be possible.
  • a method for filling containers with a pressurized fluid is known.
  • the pressure of a liquid is measured and fed to a control device, which controls the fill valve by means of a drive signal from the measured pressure of the liquid and the desired filling quantity to be filled.
  • the control device calculates the actually filled filling quantity from a totaling Partial volumes, which result in consideration of the respectively measured pressure of the liquid, the time intervals between the individual pressure measurements and a pressure / flow characteristics of the filling valve.
  • the GB 2 288 168 A describes a "master slave" fill valve system in which a "master fill valve and at least one" slave “fill valve are provided, arranged on a carousel, including a boiler and supply line the preamble of claim 1.
  • the WO 2005/080202 A1 describes a filling machine with time-controlled metering valves. In this case, at least one guide valve is provided, which has a flow measuring device which is connected to a computer unit which calculates the time for the filling. On the basis of this flow measuring device or the data output from this, the other filling valves of the system are controlled.
  • the present invention is therefore based on the object to provide a method for time-controlled metering of liquid products, which also takes into account differences in the individual filling elements or valves. This is achieved according to the invention by a method according to claim 1.
  • Advantageous embodiments and Welter Strukturen are the subject of the dependent claims.
  • the containers are filled by means of a plurality of controllable filling elements and the liquid is supplied to these filling elements starting from a reservoir common to the filling elements for holding the liquid.
  • the containers are transported at least in sections along a circular path and the filling of the containers is controlled by at least one filling element as a function of at least one first parameter characteristic of the liquid in the reservoir. This parameter is set during the filling process at predetermined time intervals repeatedly determined.
  • the filling of the containers by at least one second filling element is likewise controlled in dependence on the parameter characteristic of the liquid present in the reservoir, with at least one characteristic parameter being taken into account for the control of at least one filling element.
  • the characteristic of the filling element parameter is determined by filling containers with at least two different quantities. Overall, therefore, a time-filling method is preferably carried out.
  • the reservoir for the liquid rotates with the individual filling elements.
  • the filling element and preferably have all filling elements each controllable filling valves, which control the filling of the liquid into the containers.
  • At least one parameter which is characteristic in each case for these filling elements is advantageously taken into account.
  • at least one parameter characteristic of each of these filling elements is taken into account for controlling all filling elements. This respective characteristic parameter can be determined, for example, within the scope of a calibration operation for each individual filling element.
  • the filling of the containers is controlled in dependence on a multiplicity of parameters characteristic of the liquid present in the reservoir. It is possible that the said parameters are recorded regularly.
  • the parameter is selected from a group of parameters which include a temperature of the liquid in the reservoir, a geodetic level of the liquid in the reservoir, an angular frequency of a rotation of the reservoir, a level of the liquid in the reservoir , a density of the liquid in the reservoir, a pneumatic working pressure, combinations thereof and the like.
  • the pneumatic working pressure, the filler speed, the product temperature and the current boiler level are queried in each time increment and the filling quantity of this time interval is calculated therefrom.
  • the individual quantities of the time increments are added up in the course of the filling and compared with the Abschalt Schollmenge.
  • a shutdown signal is output when reaching the Abschalt Schollmenge and thus the relevant filling valve is closed.
  • the parameter characteristic of the filling element is determined as a function of a flow rate of the liquid passing through this filling element.
  • the said filling element is held in an open position and the flow passing through this opened valve is determined.
  • a height of the level of the liquid in the reservoir is determined as a function of a distance to a geometric axis of rotation of the reservoir. It should be noted that the level, especially at faster revolutions, depending on this distance is not constant, but, for example, funnel-like formations can result, which cause closer to the axis of rotation of the level is lower and further out the level is higher ,
  • At least one characteristic parameter is determined in a calibration operation of the system and stored in a memory device.
  • the respective filling quantities or the flow rates through the individual open filling valves can be measured and based on these filling quantities and / or flow rates actual deviations of the filling elements with each other or also with respect to a reference value can be determined.
  • the characteristic of the filling element parameter is determined by filling containers with at least two different quantities.
  • the individual filling elements deviate from one another, in particular during the opening process of the valves and during the Schlleßvorgangs the valves, but also during the filling process at a constant flow rate.
  • calibrating with two different filling quantities it is possible in this way to determine very precisely those differences which occur, in particular, during the opening and closing of the respective valve.
  • a device not claimed here for filling containers with liquids has a rotatable about a predetermined axis of rotation carrier on which a plurality of controllable filling elements for filling the containers is arranged. Furthermore, the device has a reservoir for storing the liquid to be filled and for supplying the filling elements with the liquid. In this case, this reservoir is also rotatable about the predetermined axis of rotation and equipped with at least one first sensor device, which detects at least one characteristic for the liquid present in the reservoir first parameter.
  • control device which controls the filling of the containers by the individual filling elements on the basis of the first parameter.
  • the filling curves are controlled independently by the individual filling elements and the control device takes into account for the control of at least one filling element additionally at least one characteristic of this second filling element or a filling process by means of this filling element parameters.
  • the device has a memory device in which characteristic parameters are stored for each individual filling element.
  • Fig. 1 shows a schematic representation of a device 1 for filling containers.
  • This device has a reservoir 4, in which a liquid 5 is arranged.
  • This reservoir rotates here about an axis of rotation D.
  • the reference numeral 8 roughly indicates a carrier, such as a filling wheel, on which a plurality of filling elements 2 are arranged, each of which serves to fill the containers 10.
  • the filling elements 2 on filling valves, said filling valves here have filling cone 22, which along the double arrow P are movable.
  • the reference numeral 24 denotes a support for the container and reference numeral 26 is a so-called CIP cap, which can be placed on the discharge opening 28 of the filling element 2 for cleaning the filling element.
  • the reference numeral 36 refers to a return line for returning a cleaning medium.
  • the carrier is also rotatably arranged about the rotation axis D, wherein it rotates in synchronism with the reservoir 4 at the same angular frequency.
  • the reference numeral 30 designates in its entirety a drive for the filling element 2, i. the drive that controls the filling of the containers 10.
  • the reference numeral 34 denotes the product line leading from the reservoir 4 to the individual filling elements 2. By means of a diaphragm valve 16 filling speeds can be controlled, more precisely, the switch can be made to a second filling speed here.
  • the reference numeral 32 denotes a throttle, which is arranged at the outlet of the reservoir 4.
  • the reference numeral 12 roughly indicates a sensor device which measures at least one characteristic property of the liquid 5 in the reservoir 4. As mentioned above, this may be, for example, a temperature or a level of this liquid. However, it is also possible to provide a plurality of sensor devices.
  • a control device 20 controls the filling of the containers 10 with the contents as a function of the measured parameter.
  • FIG. 2 shows a flow curve K, which illustrates the filling of the containers with a certain filling valve.
  • the time in seconds is plotted on the ordinate and the flow Q in ml / s on the coordinate. It can be seen that in an initial section A first the flow rate Q increases sharply, then remains substantially constant over a certain period of time (section B) and finally returns to zero in a section C again.
  • the black line K indicates the actual flow and the line K1 an approximation of the flow.
  • the filling process is divided into a plurality of time increments Z, during which the individual measurement parameters are measured.
  • the individual filling elements are mechanical components that bring different dead times and flow resistance because of their manufacturing tolerances. Therefore, a correction method for the other filling valves is proposed according to the invention.
  • Fig. 3 shows a diagram illustrating this method.
  • the flow process is divided into five time intervals t1, t2, t3, t4 and t5.
  • t1 acts it is the dead time of the valve, which is dependent on the working pressure of the pneumatic valve control.
  • the time period t2 indicates the rising range of the flow curve, which period depends on the level of the reservoir, its speed and the product temperature.
  • the time period t3 denotes the constant filling area up to the switch-off time which can be calculated as a function of the filling quantity to be filled.
  • the periods t4 and t5 designate the follow-up time from the switch-off time, this follow-up time in turn being dependent on the level, the speed and the product temperature.
  • the ratio of the calculated time intervals t3 to the fill amounts is, for example, as experimentally confirmed 1: 2.24.
  • the nominal volume is first set to 500 ml on the device 1 and then to 1000 ml and then a filling process is carried out in each case. The actual quantities are weighed to determine the volume actually filled.
  • the deviation from actual to nominal volume is designated for the 500 ml filling with ⁇ V 500 and for the 1000 ml filling with ⁇ V 1000 .
  • these values .DELTA.V 500 and .DELTA.V 1000 are each divided into a deviation in the constant filling area X1 and a deviation in the rising area X2.
  • the ratio of the running times of the constant filling area of a 1000 ml and a 500 ml filling is 2.24. This results in the following relationships for the two filling quantities:
  • the exact deviations of the filling amount can be determined in the respective areas.
  • correction factors or flow corrections ⁇ Q1 and ⁇ Q2 which are characteristic of the individual filling elements, on the basis of the actual filling quantities filled by the individual filling elements.
  • these corrections .DELTA.Q1 and .DELTA.Q2 can be stored in a memory device and taken into account in the actual working operation in each case for the respective filling elements.

Landscapes

  • Basic Packing Technique (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Claims (7)

  1. Procédé de remplissage de récipients (10) avec des liquides, les récipients (10) étant remplis au moyen d'une pluralité d'éléments de remplissage (2) pouvant être commandés et le liquide étant conduit vers ces éléments de remplissage (2) depuis un réservoir (4) commun aux éléments de remplissage (2) pour le stockage du liquide, les récipients (10) étant transportés au moins partiellement sur un trajet circulaire pendant le remplissage, le remplissage des récipients (10) étant commandé par au moins un élément de remplissage (2) en fonction d'au moins un premier paramètre caractéristique pour le liquide qui se trouve dans le réservoir (4), ledit paramètre étant déterminé de manière répétée à intervalles temporels définis pendant le processus de remplissage, le remplissage des récipients étant commandé par au moins un deuxième élément de remplissage également en fonction du paramètre caractéristique pour le liquide se trouvant dans le réservoir (4), au moins un paramètre (ΔQ1, ΔQ2) caractéristique pour cet élément de remplissage (2) étant en outre pris en compte pour la commande d'au moins un élément de remplissage (2),
    caractérisé en ce que
    le paramètre (AQ1, ΔQ2) caractéristique pour l'élément de remplissage (2) est déterminé par remplissage de récipients avec au moins deux quantités différentes.
  2. Procédé selon la revendication 1,
    caractérisé en ce que
    pour la commande d'une pluralité d'éléments de remplissage (2), au moins un paramètre (ΔQ1, ΔQ2) caractéristique pour chacun de ces éléments de remplissage (2) est pris en compte.
  3. Procédé selon la revendication 1,
    caractérisé en ce que
    le remplissage des récipients (10) est commandé en fonction d'une pluralité de paramètres caractéristiques pour le liquide se trouvant dans le réservoir (4).
  4. Procédé selon au moins une des revendications précédentes,
    caractérisé en ce que
    le paramètre est sélectionné dans un groupe de paramètres comprenant une température du liquide se trouvant dans le réservoir (4), une hauteur géodésique du liquide se trouvant dans le réservoir (4), une fréquence angulaire d'une rotation du réservoir (4), une densité du liquide se trouvant dans le réservoir (4), une pression de travail pneumatique, ou des combinaisons de celles-ci.
  5. Procédé selon au moins une des revendications précédentes,
    caractérisé en ce que
    le paramètre (ΔQ1, ΔQ2) caractéristique pour l'élément de remplissage (2) est déterminé en fonction d'un débit du liquide traversant ledit élément de remplissage (2).
  6. Procédé selon au moins une des revendications précédentes,
    caractérisé en ce qu'
    une hauteur du niveau de liquide dans le réservoir (4) est déterminée en fonction d'un espacement à un axe de rotation (D) géométrique du réservoir (4).
  7. Procédé selon au moins une des revendications précédentes,
    caractérisé en ce qu'
    au moins un paramètre (ΔQ1, ΔQ2) caractéristique est déterminé dans un mode de service de calibrage de l'installation et sauvegardé dans un dispositif de mémorisation.
EP20110191995 2010-12-03 2011-12-05 Dispositif et procédé destinés au remplissage de récipients Active EP2460761B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI201130116T SI2460761T1 (sl) 2010-12-03 2011-12-05 Naprava in postopek za polnjenje vsebnikov

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201010053201 DE102010053201A1 (de) 2010-12-03 2010-12-03 Vorrichtung und Verfahren zum Befüllen von Behältnissen

Publications (2)

Publication Number Publication Date
EP2460761A1 EP2460761A1 (fr) 2012-06-06
EP2460761B1 true EP2460761B1 (fr) 2013-11-13

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Application Number Title Priority Date Filing Date
EP20110191995 Active EP2460761B1 (fr) 2010-12-03 2011-12-05 Dispositif et procédé destinés au remplissage de récipients

Country Status (5)

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US (1) US9010387B2 (fr)
EP (1) EP2460761B1 (fr)
CN (1) CN102616713B (fr)
DE (1) DE102010053201A1 (fr)
SI (1) SI2460761T1 (fr)

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DE102013106756A1 (de) * 2013-06-27 2014-12-31 Khs Gmbh Verfahren sowie Füllsystem zum Füllen von Behältern
JP2016537268A (ja) * 2013-10-18 2016-12-01 テトラ・ラヴァル・ホールディングス・アンド・ファイナンス・ソシエテ・アノニムＴｅｔｒａ Ｌａｖａｌ Ｈｏｌｄｉｎｇｓ ＆ Ｆｉｎａｎｃｅ Ｓ．Ａ． 充填バルブのための方法、および充填バルブシステム
DE102014110161A1 (de) * 2014-07-18 2016-01-21 Krones Aktiengesellschaft Verfahren zum Befüllen eines Behälters mit einem Füllprodukt mittels eines Proportionalventils
CN105480915A (zh) * 2014-09-18 2016-04-13 上海超玛机电科技有限公司 一种液体灌装方法
CN106314835B (zh) * 2015-06-17 2018-07-17 杭州博菲医疗器械有限公司 一种全自动润滑液灌装机
DE102019118096A1 (de) * 2019-07-04 2021-01-07 Krones Ag Füllmaschine zum Abfüllen eines flüssigen Produkts in Behälter und Verfahren zur Kontrolle von Füllvorgängen und/oder CIP-Prozessen an einer Füllmaschine
DE102019128322A1 (de) * 2019-10-21 2021-04-22 Krones Ag Verfahren zur volumen- bzw. massengenauen Abfüllung von flüssigen Produkten
CN110668382A (zh) * 2019-11-11 2020-01-10 蒋瑞雪 一种基于位移差运动原理适用不同浓稠度的产品灌装装置
DE102020130738A1 (de) * 2020-11-20 2022-05-25 Krones Aktiengesellschaft Verfahren zum Kalibrieren eines Füllorgans in einer Abfüllanlage
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EP4067294B1 (fr) 2021-04-02 2023-11-01 Sidel Participations Machine de remplissage conçue pour remplir des récipients avec un produit versable et procédé
DE102021134033B3 (de) * 2021-12-21 2023-05-17 Krohne Messtechnik Gmbh Verfahren zum Betreiben einer Abfüllanlage und Abfüllanlage
CN114348944A (zh) * 2022-02-14 2022-04-15 江苏更美科技有限公司 一种用于化妆品分装的自动化多工位灌装设备
DE102022124947A1 (de) * 2022-09-28 2024-03-28 Krohne Messtechnik Gmbh Verfahren zum Kalibrieren einer Abfüllanlage und Abfüllanlage

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Also Published As

Publication number Publication date
CN102616713B (zh) 2016-05-18
US20120152402A1 (en) 2012-06-21
DE102010053201A1 (de) 2012-06-06
CN102616713A (zh) 2012-08-01
US9010387B2 (en) 2015-04-21
SI2460761T1 (sl) 2014-03-31
EP2460761A1 (fr) 2012-06-06

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