EP2397339A2 - Procédé et dispositif destinés à la fabrication de couvertures de livre - Google Patents

Procédé et dispositif destinés à la fabrication de couvertures de livre Download PDF

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Publication number
EP2397339A2
EP2397339A2 EP11004860A EP11004860A EP2397339A2 EP 2397339 A2 EP2397339 A2 EP 2397339A2 EP 11004860 A EP11004860 A EP 11004860A EP 11004860 A EP11004860 A EP 11004860A EP 2397339 A2 EP2397339 A2 EP 2397339A2
Authority
EP
European Patent Office
Prior art keywords
cover
cardboard
book
book covers
paperboard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11004860A
Other languages
German (de)
English (en)
Other versions
EP2397339B1 (fr
EP2397339B2 (fr
EP2397339A3 (fr
Inventor
Frank Tautz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
Original Assignee
Kolbus GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Kolbus GmbH and Co KG filed Critical Kolbus GmbH and Co KG
Publication of EP2397339A2 publication Critical patent/EP2397339A2/fr
Publication of EP2397339A3 publication Critical patent/EP2397339A3/fr
Publication of EP2397339B1 publication Critical patent/EP2397339B1/fr
Application granted granted Critical
Publication of EP2397339B2 publication Critical patent/EP2397339B2/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
    • B42C7/008—Conveying means between operation stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders

Definitions

  • the present invention relates to a method and an apparatus for producing book covers according to the preamble of claim 1 and 7, respectively.
  • cover cardboard and a back insert made of cardboard or cardboard are matched to fit with adhesive provided streaksnutzen in a Anroll issued.
  • a generic book cover machine is also in the DE 100 57 599 A1 shown and described. The cover boards are pushed out of a cardboard magazine and fed together with the back insert on guide rails laterally of the Anroll issued. The reference benefit is brought into the take-up plane via a utility cylinder synchronously with the cardboard feed.
  • the protruding edges of the book cover are then followed in successive workstations either in a flowing pass or each at a standstill, usually only the protruding at the head and foot edges, and after the corner feeding on the sides. Finally, the book covers between press rollers of a pressing device are guided for rubbing the cardboard parts on the screwsnutzen. In a display, the finished book covers come as a stack on a roller table for manual acceptance.
  • Such book cover machines serve the mass production of identical book covers in high production capacity.
  • the continuous production of various book covers is possible if they have the same format, i. have the same dimensions in terms of opened width, height, lid width and back insert width and the supplied reference grooves of the same format but only different pressure content.
  • the known book cover machines are thus always set up for a specific book cover format.
  • the invention has for its object to provide a generic method and a generic device for the production of book covers that or the economic production of book covers in small numbers up to the edition one allows.
  • the clock interval available within a working cycle can be used as the difference between the cycle time and the actual processing time in order to move the processing devices to the new positions via motorized adjustment systems.
  • the available adjustment time can be increased by a slower run of the book cover machine. Larger changes in the working positions can occur during the passage of one or more empty cycles.
  • the invention overrides the previous practice that a book cover machine can not be started until all automatic adjustments have been completed and reported as finished to the parent machine controller.
  • the respective adjustment times arising for a particular change are stored or ascertainable in the controller, the production of a next book cover at a time interval from the previous book cover after the longest changeover time can be continued by the processing devices involved in the change during ongoing production if some adjustments have not been completed or not yet started.
  • the back inserts are separated from a material web or sheet fed transversely to the paperboard feed direction in different back widths.
  • the fact that the back insert material is no longer fed as before along the back of the book cover but transversely, a different spine width can be created solely by changing the feed. The previously required width cut on the material web and the associated retooling and waste is eliminated.
  • the corners of the supplied reference utility be separated with variable repulsion width.
  • the corner section is adapted to the opened width and / or height of the book cover. Different book cover formats can be driven from a single reference benefit format.
  • cover piles are removed from a reserve of cover piles stored in at least one magazine.
  • the differently sized cover boards can be used in a single Magazine can be created in the order in which they are processed. Or at least two paperboard magazines which are associated with the paperboard feeder and are provided in different dimensions, from which the lidded paperboards can optionally be removed.
  • the supplied reference benefits are identified, which can determine the dimensions and associated working positions for processing the cover boards, back inserts and reference benefits and the book covers to be produced, for automatic conversion of the book cover machine with the passage of the respective book covers (parts ).
  • the data required for the conversion can be retrieved from a data storage connected to the control device, which is preferably integrated in the operational production planning system.
  • the book cover machine is preferably integrated in a digital workflow, which can range from the printing and possibly trimming the cover and the cutting of the cover boards on the joining of the book cover parts to the book cover to further processing in book-hanger and the production of digitally printed books in small numbers automated, by evaluating messages output by the book cover machine on the production result are evaluated and in the case of incorrect production, the reprint of a reference benefit is triggered.
  • FIGS. 1 to 3 show a book cover machine 1, are produced in the book covers 8 by joining lid boards 2 and back inserts 3 on reference benefits 4.
  • a respective reference utility 4 is singled out of a utility magazine 11 and supplied by a clamping belt conveyor 17 a dualzu Entry 10 abasedzylinder 12, which takes over the scratchessnutzen 4 with grippers, past an applicator roll 14 of a Glue 13 and at the joining point to the two synchronously supplied cover cardboard 2 and a back insert 3 rolls.
  • Pressure rollers 15 press at the joining point, the cardboard 2, 3 on the reference benefits 4, while a reciprocating suction bar 16 takes over the mounted book cover 7 formed by the useful cylinder 12 and pressure rollers 15 Anrollinides to supply them to a wrapping and pressing, consisting of a head / Schaueinschlagstation 40 and a Soeinschlagstation 43 for driving the protruding reference benefit edges and a pair of press rollers 45 for firmly rubbing the cardboard parts 2, 3 on the processesnutzen 4.
  • a display 46 the finished book covers 8 are stacked and issued for manual acceptance.
  • the cover boards 2 are located in a cardboard magazine 23.1.
  • the respective lowermost cover boards are pushed out by a board slide 21 of a board feeder 20 and guided to an intermediate position 31, from which they are fed by another board slide 21 aligned with outer board guides 29 to the joining point.
  • the board slides 21 are coupled together at a fixed distance and are moved with a constant delivery stroke 22 equal to this distance clockwise back and forth.
  • the back inserts 3 are advanced by the cardboard slides 21 in a guide channel 30 which is adjustable on the back insert width B S , the back inserts 3 being inserted behind the cardboard magazine 23. 1 into the guide channel 30 extended through the cardboard magazine 23.
  • a back insert web 6 of flexible Rollenschrenz is inserted from a pair of withdrawal rollers 25 a Schrenzzu arrangement 24 transversely to the Pappenzu Operationsscardi in the guide channel 30 and separated by a cutter 26 in back insert width B S of the back insert web 6 and thereby transferred entirely into the guide channel 30.
  • the separated back insert 3 is transported via an intermediate position 28 to a position within the cardboard magazine 23.1, from where it is then transported together with the cover panels 2 with the third and fourth delivery 22 of the board slide 21 to the Anrollinraum on.
  • the separated from the back insert track 6 back insert 3 ' may be slightly longer than the required back insert length.
  • the book cover height H specific back insert length is created by unilateral separation of a waste piece 3 a by means arranged in the intermediate position 28 on the guide channel 30 cutting device 27.
  • book coverings 8 of varying dimensions can be produced by at least the cover boards 2 and back inserts 3 aligning guides 29, 30 of the board feed 20 and the side wrapping devices 44.1, 44.2 of the side wrapping station 43 in time coordination with the passage of respective book covers 7, 8 and their associated cover panels 2, back inserts 3 and 4 reference benefits are adjusted to the specific for each subsequently produced book cover 8 working positions.
  • the conversion of the book cover machine 1 is carried out while the machine is still in the processing book covers 8.
  • a respective adjustment is carried out as soon as the respective processing of the previous book cover 7, 8 or parts 2, 3, 4 is completed, i. the necessary adjustments are not carried out simultaneously but successively with the passage of the book covers (parts).
  • the cycle time available within a working cycle is used as the adjustment time as the difference between the cycle time and the actual processing time.
  • the available adjustment time can be increased by a slower running of the book cover machine 1. Larger changes in the working positions occur during the passage of one or more empty cycles.
  • the adjustments are made by motor and are coordinated by a central control 60.
  • V BA with respect to the open width B A of the book cover 8 is provided by means of Verstellmotore 63.2 and 63.4, the outer board guides 29 and the Soeinschlag sensibleen 44.1, 44.2 are positioned.
  • the adjustment V BS takes into account the back insert width B S , wherein the width of the guide channel 30 is changed by an adjusting motor 63.1, while a respective required back insert width B S of the back insert 3 is supplied by a changed feed of a connected to the pair of withdrawal rollers 25 stepper motor 64.
  • the leading edge of the cover panels 2, 2 'and back inserts 3 is defined as a fixed reference edge, as can be seen from the frame fixedly arranged leading edge stops the cardboard magazines 23.1, 23.2.
  • the processing of differently high cover boards 2, 2 'and back inserts 3 therefore requires a format adjustment V H of the stroke position of the constant delivery stroke 22, which is realized by electronic adjustment of a provided as a drive of the board slide 21 servomotor 62.1.
  • the book cover height H is also still set in the head / wisdomeinschlagstation 40, wherein by means of a Verstellmotors 63.3transformingeinschlag sensible 42 is displaced relative to a frame fixedly arranged Kopfeinschlag sensible 41.
  • left and right Eckenabracevoriquesen 52.1, 52.2 are arranged with which 4 corner portions 4 b are separated in a repulsion width B E at the leading and trailing edge in the passage of the reference benefits.
  • the rotary tools of the corner repelling devices 52.1, 52.2 are driven by a servomotor 62.2, which enables electronic adjustment of the repelling width B E according to the respective height H and opened width B A of the book covers 8.
  • left and right isbe440vortechnischen 51.1, 51.2 are arranged with driven circular blades with which 4 side edge portions 4 a of wider reference benefits 4 'are separated during the passage of the reference benefits.
  • an adjustment V BN is provided which, by means of a variable displacement motor 63.5, positions the circular blade pairs of the side trim devices 51.1, 51.2 relative to the respective useful width B N relative to one another.
  • Different large reference benefits 4 can thereby be tailored from supplied standard sizes of reference benefits 4 '.
  • a transverse cutting device (not shown in the exemplary embodiment) for trimming the reference benefit can be arranged along the useful feeder 10 to a respective required height of use.
  • control 60 is connected to sensors which are known per se and arranged at different points in the flow of material, for detecting the book cover parts to be processed and their characteristics, whereby u.a. It is possible to check whether the cover cardboard 2 and the back coverings 3 supplied to the joining point and the reference grooves 4 fit together and have the correct dimensions. Non-matching book cover parts, such as a wrongly supplied speedsnutzen 4 are discharged via ejections 18 before joining.
  • a sensor 50 for detecting a barcode 5 printed on the reference groove 4, 4 ' is arranged at the entrance of the useful feeder 10.
  • the supplied reference benefits 4, 4 ' can be identified here. From the identification, the dimensions and associated working positions for processing the cover panels 2, back inserts 3 and reference benefits 4 or for the production of book covers 8 can be determined, whereupon by the controller 60, the above-described processing facilities successively with the passage of the respective book covers (parts) 2, 3, 4, 7, 8 are adjusted.
  • the data required for the adjustment can be stored in the barcode 5 itself or they are retrieved from a connected to the controller 60, integrated into an operational production planning system data memory 61.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
EP11004860.0A 2010-06-18 2011-06-15 Procédé et dispositif destinés à la fabrication de couvertures de livre Active EP2397339B2 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010024232A DE102010024232A1 (de) 2010-06-18 2010-06-18 Verfahren und Vorrichtung zur Herstellung von Buchdecken

Publications (4)

Publication Number Publication Date
EP2397339A2 true EP2397339A2 (fr) 2011-12-21
EP2397339A3 EP2397339A3 (fr) 2013-01-23
EP2397339B1 EP2397339B1 (fr) 2013-11-27
EP2397339B2 EP2397339B2 (fr) 2024-01-24

Family

ID=44276304

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11004860.0A Active EP2397339B2 (fr) 2010-06-18 2011-06-15 Procédé et dispositif destinés à la fabrication de couvertures de livre

Country Status (4)

Country Link
US (2) US20110311336A1 (fr)
EP (1) EP2397339B2 (fr)
JP (1) JP5740217B2 (fr)
DE (1) DE102010024232A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3486079B1 (fr) 2017-11-16 2021-02-24 EMMECI S.p.A. Ligne de production de boîtes en carton recouvertes
US11780198B2 (en) 2019-08-21 2023-10-10 Kolbus Gmbh & Co. Kg Device for producing book covers, box lids or game boards

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104340711B (zh) * 2014-09-30 2017-03-29 温州科强机械有限公司 一种封面机衬板输送定位机构
JP6660178B2 (ja) * 2015-12-25 2020-03-11 株式会社ウイル・コーポレーション 印刷物加工装置
DE102018005986A1 (de) * 2018-07-28 2020-01-30 Kolbus Gmbh & Co. Kg Verfahren und Vorrichtung zum Beziehen biegesteifer Teile mit biegeschlaffen Nutzen
DE102019126034A1 (de) * 2019-09-26 2021-04-01 Kolbus Gmbh & Co. Kg Vorrichtung und Verfahren zur automatisierten Herstellung von Bucheinbanddecken und/oder Schachteldecken
DE202020104847U1 (de) * 2020-08-21 2020-11-04 Michael Hörauf Maschinenfabrik Gmbh Und Co. Kg Kreismesservorrichtung

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10057599A1 (de) 2000-11-21 2002-05-23 Kolbus Gmbh & Co Kg Vorrichtung zum Herstellen von Bucheinbanddecken

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3817463A1 (de) † 1988-05-21 1989-11-30 Peter Schmidkonz Verfahren und selbsttaetig arbeitende buchbindeanlage fuer unikate und kleinserien
EP0603501B1 (fr) * 1992-12-09 1997-03-19 Kolbus GmbH & Co. KG Machine à fabriquer des couvertures de livres
US20030175067A1 (en) * 2002-03-15 2003-09-18 Pearce Jerry W. Web process for making a binder case
AU2003272395A1 (en) * 2002-09-13 2004-04-30 Gp2 Technologies, Inc. Apparatus and method for manufacturing hard book cover assemblies
DE102007018023A1 (de) * 2007-04-17 2008-10-23 Peter Schmidkonz Verfahren und Einrichtung zum maschinellen Herstellen von Buchdecken für Einzelbücher und Kleinstauflagen unterschiedlicher Formatgrößen
DE102007057228A1 (de) * 2007-11-28 2009-06-04 Kolbus Gmbh & Co. Kg Vorrichtung zum Überführen einer Buchdecke von einer Anrolleinrichtung zu einer Übergabestelle
EP2090441B1 (fr) † 2008-02-18 2011-03-30 Müller Martini Holding AG Dispositif et procédé de fabrication de produits d'impression
DE102008034065A1 (de) † 2008-07-22 2010-02-04 Dgr-Graphic Gmbh Verfahren für die Fertigung von einzelnen Hardcoverbüchern oder Hardcover-Kleinstauflagen

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10057599A1 (de) 2000-11-21 2002-05-23 Kolbus Gmbh & Co Kg Vorrichtung zum Herstellen von Bucheinbanddecken

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3486079B1 (fr) 2017-11-16 2021-02-24 EMMECI S.p.A. Ligne de production de boîtes en carton recouvertes
US11780198B2 (en) 2019-08-21 2023-10-10 Kolbus Gmbh & Co. Kg Device for producing book covers, box lids or game boards

Also Published As

Publication number Publication date
DE102010024232A1 (de) 2011-12-22
US20110311336A1 (en) 2011-12-22
EP2397339B1 (fr) 2013-11-27
US20140105708A1 (en) 2014-04-17
JP5740217B2 (ja) 2015-06-24
EP2397339B2 (fr) 2024-01-24
EP2397339A3 (fr) 2013-01-23
JP2012000985A (ja) 2012-01-05

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