EP2385252B2 - Hydraulikaggregat - Google Patents
Hydraulikaggregat Download PDFInfo
- Publication number
- EP2385252B2 EP2385252B2 EP11173668.2A EP11173668A EP2385252B2 EP 2385252 B2 EP2385252 B2 EP 2385252B2 EP 11173668 A EP11173668 A EP 11173668A EP 2385252 B2 EP2385252 B2 EP 2385252B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- reservoir
- housing
- hydraulic unit
- oil
- unit according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B23/00—Pumping installations or systems
- F04B23/02—Pumping installations or systems having reservoirs
- F04B23/021—Pumping installations or systems having reservoirs the pump being immersed in the reservoir
Definitions
- the invention relates to a hydraulic unit with an oil-containing reservoir containing a motor and a pump driven by the motor.
- a hydraulic unit has as a pressure generator to a pump, which sucks oil from a reservoir and feeds a consumer. From the consumer, a return line leads back to the reservoir.
- hydraulic units containing the motor as a submersible motor, which is arranged in the reservoir and immersed in the hydraulic fluid. The heat generated in the engine is dissipated by the hydraulic oil.
- Such a hydraulic unit which is also formed according to the preamble of claim 1, is in DE 200 07 554 U1 disclosed.
- WO 03/087576 A discloses a hydraulic power pack in which the pump is disposed in a pump housing disposed in a reservoir, the pump drawing in oil by means of a suction port located on the underside of the pump housing to reduce the risk of intake of air.
- the invention has for its object to provide a hydraulic unit, which is able to provide defined variable volume flows, without the risk of suction of air arises.
- the hydraulic unit according to the present invention comprises an oil-containing reservoir and contains a multi-piston pump of distributed individual pumps, wherein the reservoir is connected to an at least partially filled with oil auxiliary reservoir, which the reservoir in case of
- a multi-piston pump is a positive displacement pump that delivers a continuous volume flow that can be varied by changing the speed. If the motor is a synchronous motor, it is possible to change the size of the volume flow with a corresponding motor control depending on the load of the respective consumer.
- a multiple-piston pump in which the individual pumps are arranged distributed in the reservoir, involves the risk that when the oil level drops, the suction inlet of at least one single pump is temporarily no longer immersed, thereby sucking in air. To achieve a defined volume flow, this must be prevented.
- the auxiliary reservoir ensures that, with a momentarily high removal of oil from the reservoir, a refilling of the reservoir takes place, so that a complete immersion of the multiple piston pump is ensured.
- the hydraulic unit according to the invention is particularly suitable for those cases in which consumers are connected with different absorption capacity. If a consumer is a hydraulic power screwdriver for turning screws, the load to be overcome by the hydraulic pressure is normally high, so that the delivery rate or the volume flow is small. The situation is different when a connected consumer is, for example, a piston-cylinder unit whose large-volume cylinder contains a piston which is moved against a small load. This results in a fast piston movement with the result of a large volume flow, The large volume flow causes a change in the oil level in the reservoir, it may happen that the upper individual pumps are temporarily no longer immersed. Such a condition is prevented by the auxiliary reservoir.
- the invention is advantageously applicable to a hydraulic power unit in which the reservoir has a cross-sectional shape in which the width of the reservoir decreases towards the upper end.
- a cross-sectional shape results, for example, in a reservoir which has a substantially round cross-section.
- Such a reservoir favors a space-saving housing of motor and pump. It leads to a hydraulic unit of small volume and low weight, so that the hydraulic unit as portable unit can be formed.
- there is the danger that in the upwardly narrowing cross-section of the upper region, which has a small volume would drain quickly with strong oil extraction without the action of the auxiliary reservoir.
- the auxiliary reservoir is disposed on top of the reservoir, and may be formed either as an additional container or as a cavity fixedly connected to the reservoir but larger in width than the upper end of the reservoir.
- the auxiliary reservoir is hermetically sealed above the oil level and a connecting line connects the auxiliary reservoir below the oil level with a ventilated additional tank.
- the auxiliary reservoir and the additional tank form a communicating system.
- the atmospheric pressure drives oil from the aerated additional tank into the auxiliary reservoir as soon as oil is removed from the reservoir from the auxiliary reservoir.
- the additional tank increases the volume of the auxiliary reservoir, but on the other hand also spatially separated from the auxiliary reservoir.
- the auxiliary reservoir is located above the reservoir, the auxiliary tank may be mounted below the reservoir. The additional tank can thus form a base for the housing of the reservoir.
- the auxiliary reservoir can alternatively be used without an additional tank. In this case, a vent above the maximum oil level is required so that oil extraction from the reservoir is not affected.
- the hydraulic unit has according to FIG. 1 a housing 10, which is a conventional motor housing an electric motor is.
- the housing 10 has a cylindrical inner wall 11 and has on its outer side numerous longitudinal ribs 12, which form cooling fins.
- the housing 10 forms a profile body made of an extruded profile. It is provided at one point of its circumference with an integrally formed longitudinal mounting plate 13 and on the diametrically opposite side is a mounting profile 14 for attachment of components to the housing.
- the housing 10 contains the electric motor 15. This consists of a stator 16 and a rotor 17.
- the motor is a permanent magnet-excited synchronous motor whose stator has a rotating field-generating stator winding 18.
- the rotor 17 consists of the motor shaft 19 and permanent magnets 20 attached thereto.
- the motor shaft 19 is mounted in bearings 21, 22 in the end walls (not shown) of the housing 10.
- the stator winding 18 is enclosed with a hoop 25, which forms a closed ring and surrounds the coil winding.
- spacers 26 are fixed, which protrude radially inward and keep the hoop 25 centered in the housing. In this way, the stator 16 is centered in the housing.
- the spacers 26 are ledges extending longitudinally of the housing. At least three such ledges are provided, however, in the present embodiment 4.
- the spacers 26 are shorter than the axial length of the space 27 so as to control the circulation of the hydraulic oil in the space 27 does not hinder.
- the spacers 26 it is achieved that between the stator 16 and the inner surface 11 of the housing, the annular space 27 is present, which forms the main part of the volume of a reservoir 28.
- the reservoir is limited by the housing 10.
- the stator 16 and the rotor 17 are immersed in the hydraulic fluid.
- the motor shaft 19 of the motor 15 has an eccentric ring 29 which drives a pump.
- the pump is a multi-piston pump of a plurality of individual pumps, which are arranged in a star shape around the motor shaft 19 around, and whose pistons are driven by the eccentric ring 29 which is eccentrically fixed to the motor shaft.
- Each of the individual pumps sucks in oil from the reservoir via a non-return valve and delivers it via another check valve to the pump outlet.
- the multi-piston pump is a volumetric pump.
- a fan 30 which has a housing 31 which projects radially beyond the housing 10.
- a fan wheel which generates an air flow 32 along the ribs 12.
- the fan is connected to the motor shaft 19 and is driven by this. Because of the effective heat dissipation results in a good cooling. Due to the low heating of the hydraulic unit also increases the efficiency. Due to the omission of a separate motor housing, the hydraulic unit is of compact design and of low weight.
- FIG. 2 is the entire hydraulic unit shown. It can be seen the housing 10 with the longitudinal ribs 12. At one end there is the fan 30, which drives an air flow along the outside of the housing. At the opposite end of the housing is the pump part 40 with the pressure port 41 and the return port 42 on the front side. Furthermore, there is a manometer 43 attached, which indicates the pressure.
- auxiliary tank 45 which consists of a closed box provided with a nozzle 46 for aeration and filling of hydraulic oil.
- an auxiliary reservoir 47 is mounted, which is connected to the additional tank 45 via a connecting line 48.
- the motor controller 50 On the auxiliary reservoir is located in a housing, the motor controller 50. This is connected to (not shown) electrical lines to the electric motor 15.
- the pressure at the pressure port 41 is determined by a (not shown) pressure sensor. This pressure is a measure of the load of the connected consumer.
- the engine controller 50 controls the electric motor 15 to reduce the engine speed at higher pressure. As soon as the pressure decreases, the engine speed increases again. In this way it is achieved that the power absorbed by the engine remains substantially constant and is largely independent of the respective load state of the consumer.
- FIG. 3 shows a schematic representation of the arranged in the space 27 multiple-piston pump 60, which consists of several star-shaped arranged individual pumps 61.
- Each of the individual pumps 61 is a piston pump whose piston rod 62 is pressed against the circumference of the eccentric ring 29 by a spring (not shown).
- the piston rods 62 are cyclically actuated by the eccentric ring 29.
- Each of the individual pumps 61 has an inlet and an outlet (not shown).
- the outlets are connected to each other and guided to the pressure port 41.
- the inlets are openings through which oil from the reservoir 28 is sucked into the single pump.
- the oil that is supplied to the load connected to the hydraulic unit is removed from the reservoir 28. Due to the round shape of the housing 10, a decrease in oil leads to a rapid drop in level. As a result, it could happen that the inlets of the upper individual pumps 61 are no longer submerged. This is avoided by the auxiliary reservoir 47.
- the auxiliary reservoir 47 has, as out FIG. 3 It can be seen, a width which is greater than that of the upper end of the reservoir 28. It is filled up to a level 65 with oil. Above the level 65, the auxiliary reservoir 47 is hermetically sealed, so that an enclosed air poister 66 is formed. The lower end of the auxiliary reservoir 47 is connected via a passage 67 to the space 27. The auxiliary reservoir 47 thus provides unthrottled oil for refilling the reservoir 28.
- the connecting line 48 connects the additional tank 45 with the auxiliary reservoir 47. It leads below the level 65 into the auxiliary reservoir.
- the connecting line is designed as a dip tube that ends just above the ground. If a negative pressure is created in the auxiliary reservoir 47 by the multiple piston pump 60, oil is forced up from the additional tank 45 through the connecting line 48. This is done by the atmospheric pressure, which enters through the nozzle 46 in the additional tank. In this way, a very large amount of oil for refilling the reservoir 28 is available.
- auxiliary reservoir 47 it is also possible to operate the auxiliary reservoir 47 without the additional tank 45. In this case, aeration of the auxiliary reservoir is required.
- FIG. 4 shows that at the auxiliary reservoir 47, a sight glass 68 is provided, through which the level can be inspected to festzusteflen a proper operation of the auxiliary reservoir.
- a motor control 50 is mounted above the auxiliary reservoir 47. This consists of the required electrical components, which are not shown here.
- the motor controller 50 has on its underside a plate 70 with numerous longitudinal cooling ribs 71.
- the cooling fins 71 cover that part of the housing 10 which is released from the auxiliary reservoir 47.
- the engine controller 50 is cantilevered over the auxiliary reservoir 47 via.
- the cooling fins 71 are surrounded by an air guide housing 72 having a plurality of openings with fans 73 which blow cooling air into the air guide housing. Through openings 74, the cooling air exits.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Details Of Reciprocating Pumps (AREA)
- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
- Transplanting Machines (AREA)
- Reciprocating Pumps (AREA)
- Valves And Accessory Devices For Braking Systems (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Lubricants (AREA)
- Fluid-Pressure Circuits (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL11173668T PL2385252T3 (pl) | 2005-04-01 | 2006-03-23 | Agregat hydrauliczny |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE202005005165U DE202005005165U1 (de) | 2005-04-01 | 2005-04-01 | Hydraulikaggregat |
| EP06708810A EP1864019B1 (de) | 2005-04-01 | 2006-03-23 | Hydraulikaggregat |
Related Parent Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06708810.4 Division | 2006-03-23 | ||
| EP06708810A Division EP1864019B1 (de) | 2005-04-01 | 2006-03-23 | Hydraulikaggregat |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2385252A1 EP2385252A1 (de) | 2011-11-09 |
| EP2385252B1 EP2385252B1 (de) | 2013-10-16 |
| EP2385252B2 true EP2385252B2 (de) | 2017-10-11 |
Family
ID=36283033
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11173668.2A Expired - Lifetime EP2385252B2 (de) | 2005-04-01 | 2006-03-23 | Hydraulikaggregat |
| EP06708810A Expired - Lifetime EP1864019B1 (de) | 2005-04-01 | 2006-03-23 | Hydraulikaggregat |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06708810A Expired - Lifetime EP1864019B1 (de) | 2005-04-01 | 2006-03-23 | Hydraulikaggregat |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US8220380B2 (pl) |
| EP (2) | EP2385252B2 (pl) |
| JP (1) | JP4608575B2 (pl) |
| AT (1) | ATE519034T1 (pl) |
| DE (1) | DE202005005165U1 (pl) |
| DK (2) | DK1864019T3 (pl) |
| ES (2) | ES2369281T3 (pl) |
| PL (2) | PL1864019T3 (pl) |
| WO (1) | WO2006103199A1 (pl) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024184034A1 (de) * | 2023-03-08 | 2024-09-12 | Sew-Eurodrive Gmbh & Co Kg | Elektromotor mit statorgehäuse |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202007001537U1 (de) * | 2007-02-02 | 2008-06-19 | Wagner, Paul-Heinz | Hydraulikaggregat für hydraulische Kraftschrauben |
| DE102009009958A1 (de) * | 2009-02-23 | 2010-09-02 | Hanning Elektro-Werke Gmbh & Co. Kg | Zentrifuge |
| DE102013002187A1 (de) * | 2013-02-06 | 2014-08-07 | Juko Technik Gmbh | Hydraulisches Pumpenaggregat |
| US20150275891A1 (en) * | 2014-03-31 | 2015-10-01 | Schlumberger Technology Corporation | Integrated motor and pump assembly |
| DE102014116242A1 (de) * | 2014-11-07 | 2016-05-12 | Uts Biogastechnik Gmbh | Rühreinrichtung für einen Fermenter einer Biogasanlage |
| WO2018213513A1 (en) | 2017-05-16 | 2018-11-22 | Actuant Corporation | Hydraulic pump |
| US11958177B2 (en) | 2018-09-07 | 2024-04-16 | Milwaukee Electric Tool Corporation | Hydraulic piston pump for a hydraulic tool |
| EP3653888B1 (en) | 2018-11-13 | 2023-01-25 | Enerpac Tool Group Corp. | Hydraulic power system and method for controlling same |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4627793A (en) † | 1984-06-13 | 1986-12-09 | Nippondenso Co., Ltd. | Motor-driven radial plunger pump |
| DE3928950A1 (de) † | 1989-08-31 | 1991-03-14 | Wagner Gmbh J | Membranpumpe |
| DE4231785A1 (de) † | 1992-09-23 | 1994-03-24 | Teves Gmbh Alfred | Radialkolbenpumpe mit integriertem Resonator |
| EP0611887A1 (en) † | 1992-08-06 | 1994-08-24 | Daikin Industries, Limited | Fluid pressure generation apparatus |
| DE29609701U1 (de) † | 1996-05-31 | 1996-08-22 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Elektrohydraulisches Motorpumpenaggregat |
| DE29809935U1 (de) † | 1998-06-03 | 1998-10-08 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Hydraulisches Motor-Pumpenaggregat |
| DE29906881U1 (de) † | 1999-04-16 | 1999-07-01 | Heilmeier & Weinlein | Elektrohydraulisches Motorpumpenaggregat |
| DE19859340A1 (de) † | 1998-12-22 | 2000-07-06 | Mannesmann Vdo Ag | Elektrohydraulische Einheit |
| DE202004006109U1 (de) † | 2004-04-17 | 2004-06-17 | Wagner, Paul-Heinz | Hydraulikaggregat |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5615428Y2 (pl) * | 1978-06-10 | 1981-04-10 | ||
| JPS5617402U (pl) * | 1979-07-19 | 1981-02-16 | ||
| FR2463298A1 (fr) | 1979-08-16 | 1981-02-20 | Proprietaires Reunis | Procede et dispositif d'aspiration par le vide de matieres boueuses avec, apres decantation, refoulement d'eau continu par pompe immergee |
| JPS5659301U (pl) * | 1979-10-11 | 1981-05-21 | ||
| JPS60558B2 (ja) * | 1980-01-08 | 1985-01-08 | 株式会社極東機械製作所 | 水槽付ポンプ |
| JPS6088886A (ja) * | 1983-10-21 | 1985-05-18 | Hitachi Ltd | 燃料供給ポンプ |
| US4568253A (en) * | 1983-11-29 | 1986-02-04 | Tecumseh Products Company | Horizontal shaft oil pump |
| JPS6111471A (ja) * | 1984-06-25 | 1986-01-18 | Nippon Denso Co Ltd | ラジアルプランジヤポンプ |
| JPH0250192U (pl) * | 1988-10-04 | 1990-04-09 | ||
| JPH0374157A (ja) * | 1989-08-10 | 1991-03-28 | Daikin Ind Ltd | 油圧パワーユニット |
| IT1275518B (it) * | 1995-07-12 | 1997-08-07 | Faip Off Mecc | Pompa per acqua ad alta pressione a doppio isolamento |
| DE29519941U1 (de) * | 1995-12-15 | 1997-04-17 | Wagner, Paul-Heinz, 53804 Much | Hydraulisches Pumpenaggregat |
| US6078118A (en) * | 1996-08-03 | 2000-06-20 | Itt Manufacturing Enterprises Inc. | Electric motor-pump assembly |
| DE29802441U1 (de) | 1998-02-12 | 1998-05-07 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Hydraulisches Motorpumpenaggregat |
| JP4493061B2 (ja) * | 1999-04-22 | 2010-06-30 | 油研工業株式会社 | 電動機内蔵油圧ポンプ |
| DE20007554U1 (de) * | 2000-04-26 | 2000-08-10 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Motor-Pumpenaggregat |
| DE20205936U1 (de) | 2002-04-16 | 2002-08-22 | TRW Fahrwerksysteme GmbH & Co. KG, 40547 Düsseldorf | Hydraulikpumpe, insbesondere für ein Servolenksystem |
| JP4300088B2 (ja) * | 2003-09-29 | 2009-07-22 | 日機装株式会社 | サブマージドポンプ |
| US7182583B2 (en) * | 2004-02-06 | 2007-02-27 | Sauer-Danfoss Inc. | Electro-hydraulic power unit with a rotary cam hydraulic power unit |
-
2005
- 2005-04-01 DE DE202005005165U patent/DE202005005165U1/de not_active Expired - Lifetime
-
2006
- 2006-03-23 DK DK06708810.4T patent/DK1864019T3/da active
- 2006-03-23 JP JP2008503486A patent/JP4608575B2/ja not_active Expired - Lifetime
- 2006-03-23 WO PCT/EP2006/061014 patent/WO2006103199A1/de not_active Ceased
- 2006-03-23 US US11/887,639 patent/US8220380B2/en active Active
- 2006-03-23 EP EP11173668.2A patent/EP2385252B2/de not_active Expired - Lifetime
- 2006-03-23 ES ES06708810T patent/ES2369281T3/es not_active Expired - Lifetime
- 2006-03-23 DK DK11173668.2T patent/DK2385252T3/da active
- 2006-03-23 ES ES11173668.2T patent/ES2440945T3/es not_active Expired - Lifetime
- 2006-03-23 PL PL06708810T patent/PL1864019T3/pl unknown
- 2006-03-23 PL PL11173668T patent/PL2385252T3/pl unknown
- 2006-03-23 AT AT06708810T patent/ATE519034T1/de active
- 2006-03-23 EP EP06708810A patent/EP1864019B1/de not_active Expired - Lifetime
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4627793A (en) † | 1984-06-13 | 1986-12-09 | Nippondenso Co., Ltd. | Motor-driven radial plunger pump |
| DE3928950A1 (de) † | 1989-08-31 | 1991-03-14 | Wagner Gmbh J | Membranpumpe |
| EP0611887A1 (en) † | 1992-08-06 | 1994-08-24 | Daikin Industries, Limited | Fluid pressure generation apparatus |
| DE4231785A1 (de) † | 1992-09-23 | 1994-03-24 | Teves Gmbh Alfred | Radialkolbenpumpe mit integriertem Resonator |
| DE29609701U1 (de) † | 1996-05-31 | 1996-08-22 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Elektrohydraulisches Motorpumpenaggregat |
| DE29809935U1 (de) † | 1998-06-03 | 1998-10-08 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Hydraulisches Motor-Pumpenaggregat |
| DE19859340A1 (de) † | 1998-12-22 | 2000-07-06 | Mannesmann Vdo Ag | Elektrohydraulische Einheit |
| DE29906881U1 (de) † | 1999-04-16 | 1999-07-01 | Heilmeier & Weinlein | Elektrohydraulisches Motorpumpenaggregat |
| DE202004006109U1 (de) † | 2004-04-17 | 2004-06-17 | Wagner, Paul-Heinz | Hydraulikaggregat |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024184034A1 (de) * | 2023-03-08 | 2024-09-12 | Sew-Eurodrive Gmbh & Co Kg | Elektromotor mit statorgehäuse |
Also Published As
| Publication number | Publication date |
|---|---|
| US8220380B2 (en) | 2012-07-17 |
| JP2008534850A (ja) | 2008-08-28 |
| US20080302097A1 (en) | 2008-12-11 |
| EP2385252B1 (de) | 2013-10-16 |
| PL1864019T3 (pl) | 2011-12-30 |
| DK2385252T3 (da) | 2014-01-13 |
| PL2385252T3 (pl) | 2014-03-31 |
| EP1864019B1 (de) | 2011-08-03 |
| DE202005005165U1 (de) | 2006-08-17 |
| WO2006103199A1 (de) | 2006-10-05 |
| DK1864019T3 (da) | 2011-11-07 |
| ES2440945T3 (es) | 2014-01-31 |
| ES2369281T3 (es) | 2011-11-29 |
| EP1864019A1 (de) | 2007-12-12 |
| ATE519034T1 (de) | 2011-08-15 |
| JP4608575B2 (ja) | 2011-01-12 |
| EP2385252A1 (de) | 2011-11-09 |
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