EP2342154B1 - Textiler schutzschlauch für ein hebemittel und mittel zum heben von lasten - Google Patents

Textiler schutzschlauch für ein hebemittel und mittel zum heben von lasten Download PDF

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Publication number
EP2342154B1
EP2342154B1 EP20090748094 EP09748094A EP2342154B1 EP 2342154 B1 EP2342154 B1 EP 2342154B1 EP 20090748094 EP20090748094 EP 20090748094 EP 09748094 A EP09748094 A EP 09748094A EP 2342154 B1 EP2342154 B1 EP 2342154B1
Authority
EP
European Patent Office
Prior art keywords
base fabric
rib
woven base
protective sheath
sheath according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20090748094
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2342154A1 (de
Inventor
André Mamié
Lars Dohse
Berthold Grundmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spanset Inter AG
Original Assignee
Spanset Inter AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spanset Inter AG filed Critical Spanset Inter AG
Publication of EP2342154A1 publication Critical patent/EP2342154A1/de
Application granted granted Critical
Publication of EP2342154B1 publication Critical patent/EP2342154B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
    • B66C1/18—Band-type slings
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2201/00—Ropes or cables
    • D07B2201/20—Rope or cable components
    • D07B2201/2083—Jackets or coverings
    • D07B2201/2084—Jackets or coverings characterised by their shape
    • D07B2201/2086—Jackets or coverings characterised by their shape concerning the external shape
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2201/00—Ropes or cables
    • D07B2201/20—Rope or cable components
    • D07B2201/2083—Jackets or coverings
    • D07B2201/20903—Jackets or coverings comprising woven structures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified

Definitions

  • the invention relates to a textile protective hose for a lifting means, such as a round sling, a sling or the like, wherein the protective tube is formed of a base fabric and has at least one rib carried by the base fabric, which projects outwardly from the base fabric and by a with the base fabric woven ribbed fiber is formed.
  • the invention relates to a means for lifting loads, in which such a protective tube surrounds a core formed from at least one fiber strand and extending in the longitudinal direction of the lifting means.
  • Lifting devices of this type are typically round slings, slings or the like.
  • Such lifting devices are used to lift heavy loads.
  • the respective lifting means is usually guided around a projection, around a shoulder or through an opening of the object to be lifted in each case, in order then to be suspended, for example, in a hook of a crane.
  • the lifting means bears against the object to be lifted at least over partial areas.
  • the lifting device In the area of contact between the lifting device and the to be lifted object it comes to high surface pressures, which lead to increased wear due to the there also takes place relative movements. This is particularly critical if the lifting device is guided over a sharp edge or point.
  • the protective hose surrounding the core of the lifting means should not only avoid excessive abrasive wear, but also ensure that the core of the lifting means is not damaged by the locally high loads.
  • protective tubes of the type in question here is to protect the respective lifting means with improper use against cutting damage, which can occur, for example in rough construction site operation when the lifting means on sharp-edged objects, such as reinforcing wires or the like, pulled or from Overrun forklifts or other construction machinery.
  • protective hoses have hitherto been used in practice, on the outside of which web-technically extending ribs are formed in the longitudinal direction of the protective tube and into which a textile wire reinforcement is additionally woven.
  • Lifting straps and round slings provided with protective tubes of this type are known from EP 0 498 253 B1 known and are used by the applicant in her catalog " Fall protection ",” lifting “,” lashing “, 2008, page 12 , offered under the name “SupraPlus”.
  • the existing on the outside of such a protective tube ribs prevent at high surface pressures too large abrasive loading of the base fabric of the protective tube, so that an overall extended life of the lifting means is achieved.
  • a woven textile wire can reinforce the base fabric so that the protective tube can withstand high loads acting in its longitudinal direction.
  • the round sling known from this publication has a core, in which so-called high-performance fibers are accommodated, and a protective tube surrounding the core, into which high-performance fibers are likewise incorporated.
  • the ratio of the mass of the high-performance fibers of the core to the mass of the high-performance fibers of the protective tube should be 0.15 to 2.0.
  • Such heat-setting is generally required by the standards applicable to lifting hoses for lifting equipment, when there is a risk that, in the course of practical use, loops or other irregularities in the textile tubular fabric may occur which will impair the protective function of the fabric Hose could be affected.
  • the structure of the individual threads of the protective tube fabric is solidified by sufficient heating, so that the threads maintain their position in the tissue even when the protective tube is deformed in practical use. At the same time the tissue shrinks, so that the clutch surrounded by the protective tube is better kept.
  • the heat-setting can also be used specifically to melt the synthetic fibers of his tissue and glue together. It has been found that in the course of such thermosetting the strength properties of High-performance fibers of the type in question significantly decrease. Also, a high proportion of high performance fibers hampers the desired consolidation of the protective tubing fabric.
  • the object of the invention was to provide a protective tube and a lifting device provided with such a protective tube, in which an optimized cut protection is ensured at the same time good performance characteristics and simple, cost-effective manufacturability.
  • a textile protective hose for a lifting device comprises, in accordance with the prior art, a base fabric and at least one rib projecting outwardly from the base fabric and projecting outwardly from the base fabric, which is formed by a ribbed fiber interwoven with the base fabric.
  • this ribbed fiber is now a high-performance fiber and this high-performance fiber is woven into the base fabric in such a way that the ribbed fiber has skipped at least three weft threads of the basic fabric before it has pulled under a weft thread of the background fabric.
  • the protective tube has a base fabric on which ribs which project outwardly in a manner known per se and extend in the longitudinal direction of the protective tube are formed.
  • the peculiarity of the invention consists in the fact that these ribs are produced from interwoven with the base fabric high-performance fibers whose individual freely resting on the backing fabric sections each spanning at least three weft threads of the base fabric in the warp before they dip into the ground fabric to at least Ketttiefgang to be pulled from a weft thread of the base fabric.
  • the high-performance fibers of the respective ribs present in sections relatively loosely on the base fabric. This allows the high performance fibers, in contact with a blade or a comparable sharp-edged, acting in the manner of a cutting object in a transverse to Elongate longitudinal direction of the ribs direction laterally evade.
  • a protective tube according to the invention offers significantly improved cut protection without the need for large amounts of high-performance fibers to be woven into the protective tube.
  • the ribs according to the invention formed from high-performance fibers in practical use form a sliding surface on which the protective tube can slide when it rests in use on the respective material to be lifted.
  • the base fabric is protected against abrasive load. It has a particularly positive effect that high-performance fibers usually have a particularly smooth surface and accordingly good sliding properties.
  • high performance fibers are here considered synthetic polymer fibers, which typically has a tensile strength of at least 150 cN / tex, in particular have at least 200 cN / tex and an elongation at break of less than 10%, in particular less than 5%.
  • high performance fibers are aramid fibers made from aromatic polyamides available under the brand names Twaron®, Kevlar® or Technora®.
  • high performance fibers include, for example, polybisoxazole fibers (PBO fibers), for example, marketed under the trade name Zylon®, or fibers made from ultra-high molar mass polyethylene (UHMWPE), also known as high performance Polyethylene (HPPE) fibers are available under the brand name Dyneema® or Spectra® on the market.
  • PBO fibers polybisoxazole fibers
  • UHMWPE ultra-high molar mass polyethylene
  • HPPE high performance Polyethylene
  • LCP liquid crystal polyester
  • the design of a protective tube according to the invention has a particularly advantageous effect if the protective tube is subjected to heat setting. So is ensured by the present invention loose weave of the ribs forming high-performance fibers that the high-performance fibers can still move in a direction transverse to its longitudinal direction relative to the ground fabric, when the backing fabric is solidified by the heat-setting into a solid composite.
  • a particularly good cut protection can be achieved in a protective tube according to the invention in that between two weft threads of the base fabric, under each of which a ribbed fiber is pulled, more than three, ie at least four, in particular at least five of the ribbed fiber skipped weft threads of the base fabric are present.
  • the interweaving of the high-performance fibers in the direction of the longitudinal extension of the ribs accordingly follows the pattern "more than three high, at least once deep".
  • An optimal effect of the present invention made of high-performance fibers ribs results when between two weft threads of the base fabric, under each of which a ribbed fiber is pulled, in each case at most ten of the ribbed fiber skipped weft threads of the base fabric are present. Practical tests have shown that an optimal cut protection can be achieved when viewed in the direction of the ribbed fiber, the ribbed fiber has skipped at most seven wefts of the base fabric before pulled under a weft thread of the base fabric. In this type of In accordance with the invention, it is also ensured that looping does not occur.
  • a particularly practical embodiment of the invention is characterized in that a protective tube according to the invention has a multiplicity of ribs whose ribbed fiber each consists of high-performance fibers.
  • the ribs are distributed at regular intervals around the circumference of the protective tube. This applies, for example, if it can not be predicted at which point in practice there will be a contact between the protective tube and the respective object to be moved. This is for example the case when serving as a lifting means round sling is provided with a protective tube according to the invention.
  • a rib of at least two high-performance fibers is formed, the result is an optimum cut-protection effect, if the rib fibers are opposite to one another, ie. are each pulled under different weft threads of the basic tissue. In such a staggered arrangement, it is particularly safe to the desired bundling of high-performance fibers in the event of a cutting attack.
  • the fibers of the background fabric may consist of a conventional fiber material such as a high tenacity polyester. However, too the base fabric to improve the cut protection contribute.
  • the weft threads of the background fabric may consist of high-performance fibers.
  • the arrangement of the high-performance threads used as weft threads is preferably carried out in such a way with regard to ease of manufacture that the weft threads consisting of high-performance fibers are spaced apart from one another in the base fabric at regular intervals.
  • warp density can also be varied so that in the vicinity of the high-performance fibers of the ribs a lower warp density than in the rest of the base fabric.
  • a rib area may be provided around the ribs, in which the warp threads of the background fabric are transversely to their longitudinal extent more mobile than the warp threads of the background fabric arranged outside the rib area.
  • the warp threads of the background fabric present there can then have a distance from one another which is greater than the distance in which the warp threads are arranged outside of the respective rib region relative to one another.
  • a particularly secure hold of the rib with at the same time particularly good mobility of the rib each forming high-performance fiber is obtained when the rib is supported within the rib area in each case by at least one warp thread of the base fabric, which is adjacent to the adjacent thereto and respectively in the direction
  • the warp thread of the background fabric arranged offset to the border of the rib region has a greater spacing from one another than the warp threads of the background fabric arranged outside the rib region.
  • An alternative or additional possibility to enable the invention according to desired mobility of the high-performance fibers of the ribs is that in the rib region at least the next to the respective rib arranged adjacent warp threads of the base fabric due to their surface finish have a lubricity that is greater than the lubricity of the outside of the rib area arranged warp threads of the background fabric.
  • This embodiment is based on the idea that not only the respectively loaded high-performance fiber of the ribs, but also the associated warp threads of the base fabric can escape laterally during an incision load, so as to enable maximum mobility of the high-performance fiber.
  • this can be achieved, for example, by providing flocking of the warp yarns of the base fabric arranged in the rib area, which have an increased lubricity, in order to increase their lubricity.
  • flocking of the warp yarns of the base fabric arranged in the rib area which have an increased lubricity, in order to increase their lubricity.
  • the high-performance fiber is coated with a lubricant.
  • a lubricant may be, for example, an oil, in particular a silicone oil or another type of silicone coating.
  • the heat-set protective tube 3 is formed by a base fabric 4, which on its outer side protrudes radially outwardly and extends in the longitudinal direction L of the protective tube 3 extending at regular intervals around the circumference of the protective tube 3 arranged arranged ribs 5.
  • the weft yarns 6 and warp yarns 7 forming the base fabric 4 conventionally consist of high tenacity commercial polyester fibers having a tensile strength of 70 cN / tex, an elongation at break of 19%, a high flexural flexibility, a medium abrasion resistance, a high UV resistance and a maximum use temperature of 150 ° C.
  • Such polyester fibers are available on the market under the name "Performance fibers® T710".
  • the high-performance fibers may be provided with a silicone coating.
  • a part or all of the weft threads 6 of the background fabric may consist of a high-performance fiber.
  • warp threads 7 shown here in dashed lines for the sake of clarity are regularly alternately guided over and under the weft threads 6.
  • the ribs 5 carried by the base fabric 4 are formed by two parallel running rib fibers H1, H2 formed as high-performance fibers.
  • the high-performance fibers optionally incorporated in the base fabric 4 and the rib fibers H1, H2 of the ribs 5 formed as high-performance fibers each consist of an aromatic polyester or a liquid crystal polymer (LCP) of the kind sold on the market under the trade name "Vectran® HS T97" , They have a high tensile strength of 200 cN / tex, an elongation at break of 3.3%, a high bending flexibility, a high abrasion resistance, high UV resistance and a maximum operating temperature of 195 ° C on.
  • LCP liquid crystal polymer
  • the second ribbed fiber H2 skips over two weft threads 6a, 6b opposite to the first ribbed fiber H1, following the same pattern, three weft threads 6c, 6d, 6e before being led to the lower U of the base fabric 4 and pulled under the next weft thread 6f, and then immediately again to be guided to the outside A of the base fabric 4, and so on.
  • the second ribbed fiber H2 skips over three weft threads 6a-6c opposite to the first ribbed fiber H1 and, following the same pattern, adds five weft threads 6d-6h to the bottom U of the base fabric 4 guided and pulled under the next weft yarn 6i, and then immediately led back to the outer side A of the base fabric 4, and so forth.
  • the second ribbed fiber H2 skips over four weft threads 6a-6d opposite to the first ribbed fiber H1 following the same pattern, seven wefts 6e-6k before being guided to the lower U of the base fabric 4 and pulled under the next weft thread 61, and then immediately returned to To be guided outside A of the base fabric 4, and so on.
  • the variants have been considered optimal, in which the rib fibers H1, H2 after the pattern "4 high, 1 deep”, “5 high , 1 deep “, or” 6 high, 1 deep “have been woven into the base fabric 4, wherein in the variant” 4 high, 1 deep "with a good cut resistance, the strength of the interweaving is in the foreground, while in the variant” 6 high, 1 deep “with still sufficient strength of the interweaving a maximum cut protection is given and with the variant" 5 high, 1 deep "a balanced relationship between optimized interweaving and high cut resistance is present.
  • the warp threads 7a arranged in a rib region B extending laterally of the rib fibers H1, H2 of the respective rib 5 are provided with a flocking.
  • the rib fibers H1, H2 lie on the bristles 8 projecting radially from the flocked warp threads.
  • the bristles 8 hold the adjacent warp threads 7, 7a at a defined distance. If there is an intersection loading of the rib fibers H1, H2, the bristles 8 give way to the pressure which occurs and the rib fibers H1, H2 can dodge transversely to the longitudinal direction L until they form a fiber bundle, which sets maximum resistance against the cutting load.
  • Fig. 6 shown fifth variant.
  • the warp fibers 7b of the background fabric 4 supporting the rib fibers H1, H2 are arranged at a greater distance X to the next adjacent warp threads 7 than outside the rib region B.
  • the warp threads 7b can also be deflected when the rib fibers H1, H2 intersect, so that the rib fibers H1, H2 contract into a bundle and oppose optimum cutting force.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Prostheses (AREA)
  • Load-Engaging Elements For Cranes (AREA)
EP20090748094 2008-11-07 2009-10-29 Textiler schutzschlauch für ein hebemittel und mittel zum heben von lasten Active EP2342154B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE200810056313 DE102008056313B9 (de) 2008-11-07 2008-11-07 Textiler Schutzschlauch für ein Hebemittel und Mittel zum Heben von Lasten
PCT/EP2009/064305 WO2010052166A1 (de) 2008-11-07 2009-10-29 Textiler schutzschlauch für ein hebemittel und mittel zum heben von lasten

Publications (2)

Publication Number Publication Date
EP2342154A1 EP2342154A1 (de) 2011-07-13
EP2342154B1 true EP2342154B1 (de) 2013-08-28

Family

ID=41509756

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20090748094 Active EP2342154B1 (de) 2008-11-07 2009-10-29 Textiler schutzschlauch für ein hebemittel und mittel zum heben von lasten

Country Status (10)

Country Link
US (1) US8388032B2 (zh)
EP (1) EP2342154B1 (zh)
JP (1) JP5538413B2 (zh)
KR (1) KR101675079B1 (zh)
CN (1) CN102239104B (zh)
AU (1) AU2009312914B2 (zh)
BR (1) BRPI0921443B1 (zh)
DE (1) DE102008056313B9 (zh)
ES (1) ES2431579T3 (zh)
WO (1) WO2010052166A1 (zh)

Families Citing this family (11)

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US9145984B2 (en) * 2012-05-30 2015-09-29 Slingmax, Inc. High strength, high temperature resistant roundsling for use as a pipeline restraining device
WO2014075085A2 (en) * 2012-11-12 2014-05-15 Southern Weaving Company Ribbed woven material
CA2891761A1 (en) * 2012-11-19 2014-05-22 Dsm Ip Assets B.V. Heavy-duty chain
US9540749B2 (en) * 2014-07-16 2017-01-10 Milliken & Company Monofilament jacketed woven tape
WO2017106261A1 (en) 2015-12-16 2017-06-22 Precision Fabrics Group, Inc. High performance, skin friendly, fabric for patient transfer and care and lifting devices made therefrom
CA2940367C (en) * 2016-08-29 2021-11-16 Clayton Quinn Apparatus includes elastically deformable member having terminal assemblies
US10099898B2 (en) 2016-08-29 2018-10-16 Clayton Quinn Apparatus includes elastically deformable member having terminal assemblies
CN106863930B (zh) * 2017-04-06 2019-03-15 特大纺织制品（深圳）有限公司 一种织网及其安全护腰带
CN108301217B (zh) * 2017-12-19 2020-03-03 吴飞 一种有机硅布热合管及其制备方法
TWI683938B (zh) * 2018-12-05 2020-02-01 羅力士有限公司 熱處理表面固化編織帶
KR102211560B1 (ko) * 2019-04-26 2021-02-04 주식회사 대경 크린룸 전동 벨트 호이스트

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Also Published As

Publication number Publication date
JP2012508150A (ja) 2012-04-05
DE102008056313B9 (de) 2013-01-10
CN102239104A (zh) 2011-11-09
DE102008056313B4 (de) 2012-07-26
US20120061980A1 (en) 2012-03-15
BRPI0921443B1 (pt) 2020-05-12
AU2009312914B2 (en) 2016-01-21
DE102008056313A1 (de) 2010-05-27
BRPI0921443A2 (pt) 2016-01-05
AU2009312914A1 (en) 2010-05-14
CN102239104B (zh) 2014-08-27
WO2010052166A1 (de) 2010-05-14
EP2342154A1 (de) 2011-07-13
KR20110097817A (ko) 2011-08-31
US8388032B2 (en) 2013-03-05
KR101675079B1 (ko) 2016-11-10
JP5538413B2 (ja) 2014-07-02
ES2431579T3 (es) 2013-11-27

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