EP2321200B1 - Système de contenants de transport pour la fabrication de verres de lunettes sur ordonnance et procédé de transport de verres de lunettes et/ou d'ébauches de verres de lunettes - Google Patents

Système de contenants de transport pour la fabrication de verres de lunettes sur ordonnance et procédé de transport de verres de lunettes et/ou d'ébauches de verres de lunettes Download PDF

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Publication number
EP2321200B1
EP2321200B1 EP09777999.5A EP09777999A EP2321200B1 EP 2321200 B1 EP2321200 B1 EP 2321200B1 EP 09777999 A EP09777999 A EP 09777999A EP 2321200 B1 EP2321200 B1 EP 2321200B1
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EP
European Patent Office
Prior art keywords
container
eyeglass lens
insert
eyeglass
inserts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09777999.5A
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German (de)
English (en)
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EP2321200A1 (fr
Inventor
Ralf Meschenmoser
Wolfgang Widmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carl Zeiss Vision International GmbH
Original Assignee
Carl Zeiss Vision International GmbH
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Publication of EP2321200A1 publication Critical patent/EP2321200A1/fr
Application granted granted Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/38—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers

Definitions

  • the invention relates to a transport container system for spectacle lenses and / or spectacle lens blanks in the prescription eyeglass lens manufacturing according to the preamble of patent claim 1 and a method for transporting spectacle lenses and / or spectacle lens blanks in the prescription eyeglass lens production according to the preamble of patent claim 15.
  • the blanks or semi-finished products are transported or stored in the course of the added value up to the finished spectacle lens with a holder in different transport containers.
  • the semi-finished products or blanks for example made of silicate glass or plastic are transported exclusively during the so-called basic glass production, ie until the eyeglass lenses have received the corresponding prescribed optical properties.
  • the containers have receptacles for a pair of eyeglass lens blanks intended for glasses. These recordings are arranged in a so-called center distance of 130 mm.
  • This axial dimension results from the fact that the gripper and spindle distances in the basic glass processing machines (milling, centering, turning, polishing process) were standardized by the major manufacturers to a uniform dimension of 130 mm.
  • the containers for the basic glass production are often used in addition to the inclusion of semi-finished or raw products and the inclusion of polishing tools and the so-called recipe document. Such a container was in the early 90s by the company Carl Zeiss together with a Cooperation partners developed.
  • lenses Upon customer request, lenses also get a coloring. In particular, a photochromic coating can also be applied. Because the containers used to transport the base glasses are usually dirty due to the previous mechanical processing of the spectacle lens blanks, it is common to provide a further container for the glasses cleaned after the basic glass processing and the lens pairs arranged in this container to supply the dyeing process.
  • the optionally colored base glasses are then generally subjected to further refining steps.
  • a hard coating to make the glasses more resistant to scratching.
  • the base glasses are used in brackets where they rest only on the edge, without having contact with one of the optically effective surfaces.
  • these holders receiving the glasses are transported in special plastic containers.
  • an antireflection coating and possibly also a non-stick coating is usually applied in order to prevent the adhesion of dirt particles.
  • the finished products are subjected to a quality control.
  • For transporting the glasses together with the recipe document are in turn specially, for example. provided by the applicant developed container.
  • the inserts for both the inserts and the spectacle lenses are arranged in an axial dimension of 112.5 mm. This deviating axis dimension is required because the standard axial dimension in control and packaging systems does not correspond to that of the basic glass processing machines, but is 112.5 mm.
  • This object is achieved by transport container systems for spectacle lenses and / or spectacle lens blanks in the prescription eyeglass lens production according to the independent claims 1 and 2 and a method for transporting spectacle lenses and / or spectacle lens blanks in the prescription eyeglass lens manufacturing according to claim 15.
  • the transport container system according to the invention for spectacle lenses and / or spectacle lens blanks comprises a container, referred to below as a base container, for a pair of eyeglass lenses or spectacle lens blank.
  • This base container has two, hereinafter referred to as first and second insert receptacle recordings, which are each designed and arranged for the position-oriented recording of a first and second insert.
  • the two inserts are essentially identical. They each have a spectacle lens receptacle, each of which serves to receive a spectacle lens or a spectacle lens blank or are designed or arranged accordingly.
  • the eyeglass lens receivers of the two inserts are designed and arranged such that they can receive a spectacle lens or a spectacle lens blank in a predetermined positional orientation.
  • the two inserts can be inserted into the first or second insert receptacle such that the geometrical centers of the eyeglass lenses or spectacle lens blanks intentionally received by the first pair of identical inserts are arranged at a first predetermined distance from each other.
  • a second deviating from the first pair of pair substantially identical inserts for the first and second insert receiving are each have a spectacle lens receptacle for the position-oriented recording of a spectacle lens or a spectacle lens blank.
  • the shape of the inserts is chosen in the relevant area so complementary to the two insert receptacles of the base part that they are in such a way in the first and second insert receiving can be used, that the geometric centers of the intended by the second pair of identical inserts eyeglass lenses or eyeglass lens blanks are arranged in the first distance or in a second deviating from the first distance from each other.
  • the axial dimension is intended to be either identical to the eyeglass lenses or spectacle lens blanks used in the corresponding receptacles of the inserts of the second insert pair or, in the currently most preferred case, deviating from the axial dimension of the spectacle lenses or spectacle lens blanks used as intended in the corresponding receptacles of the inserts of the first insert pair.
  • the transport container system can also be provided a third insert receptacle for position-oriented recording of the second insert, wherein the geometric centers of the first and third insert receptacle are arranged in a distance deviating from the distance of the geometric centers of the first and second insert receptacle distance to each other.
  • the first insert pair comprising the first and second insert can optionally be inserted into the first two insert receptacles or into the first and third insert receptacles, so that the axis dimension is intended for the spectacle lenses or spectacle lens blanks used in the corresponding receptacles of the inserts of the insert pair in the second case (first and second insert receptacles) third insert receptacle) deviating from the axial dimension of the intended purpose in the corresponding recordings of the inserts of the insert pair used spectacle lenses or spectacle lens blanks in the first case (first and second insert receptacle).
  • a second pair of identical inserts can be provided for the first and second insert receptacles, the inserts each having a spectacle lens receptacle for the position-oriented reception of an eyeglass lens or a spectacle lens blank and thus into the first and second receptacles Insert can be used, that the geometric centers of the intended by the second pair of identical inserts spectacle lenses or spectacle lens blanks are arranged at a distance from each other, the distance from the geometric centers of the The first pair of identical inserts inserted in the first and second insert receptacles deviates in accordance with the intended use from spectacle lenses or spectacle lens blanks.
  • each spectacle lens has the suitable use for its production state.
  • the insert receptacles and the inserts of the first pair or of the second pair of the above-described transport container system according to the invention may be designed to be complementary to one another such that the inserts inserted into the insert receptacles have a predetermined orientation to one another.
  • the arrangement of the insert receptacles in the base container with a predetermined orientation allows removal of the spectacle lenses or blanks from the base container in a known orientation and accordingly also a position-oriented insertion into a workpiece holder of a processing machine or a measuring device.
  • the inserts of the first pair may be designed to accommodate semi-finished eyeglass lenses. This is necessary, for example, if a transport of spectacle lens blanks / spectacle lenses-as described below under the section BD-is to be carried out during production of the spectacle lenses made of semifinished products with the transport container system.
  • the spectacle lens semifinished images of the inserts for semi-finished products are specially designed so that the respective semi-finished product HF rests flat on its lower edge of the cylinder and that semi-finished products with a diameter of eg 65 mm safely be fixed and that you can still center semi-finished products, for example, with a diameter of 85 mm.
  • the inserts of the first or second pair can optionally also be designed for receiving spectacle lenses during their finishing.
  • the refinement of eyeglass lenses is understood to mean the processes of dyeing, in which the lenses are given a coloration desired by the customer, hard coating, in which the mechanically finished and optionally colored eyeglass lenses are provided with a protective layer which prevents or reduces scratching of the surface Antireflection coating in which the spectacle lenses are provided with a reflection-reducing antireflection coating with or without hard coating. In some cases, hydrophobic cover layers are applied.
  • the inserts for the finishing, by their adapted shaping allow a damage-free resting of round, oval and free-formed glasses and / or carrying packaged individual glasses (such as patterns). You have e.g. Gripper openings for lifting spectacle lenses.
  • the inserts can be formed in a light color, in particular in white color, so that contamination can be detected relatively easily.
  • a third pair of identical inserts may be provided for the first insert receptacle and for the second or third insert receptacle, which are designed to receive the eyeglass lenses during the grinding process.
  • the terms “first”, “second” and “third” are not to be understood in the sense of an order in the present description, but merely serve to distinguish the insert receptacles labeled therewith.
  • Insert receptacles for receiving the spectacle lenses during grinding serve as a fixation of unblocked spectacle lenses. Furthermore, they should also serve for the fixation of blocked spectacle lenses before grinding for all common block pieces.
  • the transport container system in addition to one or possibly more (possibly releasably) connectable base containers of the type described above also includes a first (or more similar "first") with the base container releasably connectable adapter container.
  • a first or more similar "first”
  • Such an adapter container allows the inclusion of the eyeglass lenses of the pair assignable components.
  • the first adapter container may have a receptacle for receiving a spectacle frame. This is necessary in particular if transport is to take place during and / or during the so-called "grinding in of the spectacle lenses".
  • the receptacle of the adapter container may, for example, have a latching nose in order to fix the spectacle frame captively in the adapter container.
  • the adapter container can serve in addition to the inclusion of a spectacle frame for receiving screws and nose pads and a (glasses) case and be formed. The distance of the generally slightly higher adapter container is bridged by supporting elements on the base container, so that the stackability is given.
  • the transport container system may also include one (or a plurality of similar ones) releasably connectable with the first adapter container and / or the base container second adapter container. This is necessary if, in addition to the objects contained in the base container and in the first adapter container, further objects associated or assignable to the pair of spectacle lenses must be carried along with the spectacle lenses during transport. That e.g. that when grinding the base container can be equipped either with an additional adapter container or with a second adapter container on the first adapter container when the socket and case occupy too much volume.
  • This second adapter container may for example have a special receptacle for receiving a spectacle case.
  • the receptacle for receiving the spectacle case is provided, for example with a locking device to keep the case captive.
  • a spectacle case can be carried, for example, to receive the finished spectacle lens after grinding. The glasses in the spectacle case can then be packaged and sent to the customer.
  • the transport container system may also include one (or a plurality of similar) with the first adapter container and / or the second adapter container and / or the base container detachably connectable third adapter container for one or more required for the manufacture of glasses items.
  • the third adapter container may have a receptacle for receiving one or more polishing tools.
  • the base container and / or the first adapter container and / or the second adapter container and / or the third adapter container are formed geometrically (substantially) identical but distinguishable from each other.
  • An identical geometry may be favorable in order to be able to releasably connect or stack a plurality of containers of the type specified above.
  • the inventive method for transporting spectacle lenses and / or spectacle lens blanks during production by means of a transport container system comprises the following method steps: First, a Basisb e financialer with a first insert receptacle for position-oriented recording of a first insert for receiving a spectacle lens or spectacle lens blank and provided with a second insert receptacle for the position-oriented recording of a second insert for receiving a spectacle lens or a spectacle lens blank.
  • the base container is then equipped with a first pair of identical inserts in the first and second insert receptacle, wherein the inserts each have a spectacle lens receptacle for positionally receiving a spectacle lens or a spectacle lens blank and are inserted into the first and second insert receptacle such that the geometric centers of The spectacle lenses or spectacle lens blanks, which are intended to be accommodated in the first pair of identical inserts, are arranged at a first distance from one another. Thereafter, the eyeglass lenses or eyeglass lens blanks are inserted into the eyeglass lens mounts of the inserts.
  • the transport container system is ready for transport to a processing station.
  • the spectacle lenses or spectacle lens blanks are removed from the spectacle lens receptacles and processed in the processing station.
  • the base container is loaded with a second pair of identical inserts into the first and second insert receptacles instead of the first pair of identical inserts.
  • the inserts each have an eyeglass lens receptacle for the position-oriented recording of a spectacle lens or a spectacle lens blank and are inserted into the first and second insert receptacles such that the geometric centers of the second pair ientischer inserts intended purpose spectacle lenses or eyeglass lens blanks in a second deviating from the first distance distance from each other (or possibly also in the same first distance) are arranged. Thereafter, the spectacle lenses or spectacle lens blanks are inserted into the spectacle lens receptacles of the inserts and a subsequent further transport of the base container.
  • a first adapter container can be detachably connected to the base container. This can serve, for example, to carry tools for the processing station.
  • a second adapter container can also be detachably connected to the first adapter container.
  • a spectacle frame are carried.
  • FIGS. 1 to 6 show individual components of one in the FIG. 7 illustrated transport container system 100 according to the invention.
  • the FIG. 1 shows a base container 1 of the transport container system 100 in a perspective view.
  • the base container 1 has a shoe box-like basic shape with a bottom plate 2 and four side plates 3, 4, 5, 6 of height 58 mm.
  • the bottom plate has 2 rectangular cross-section with edge lengths of 250 mm and 125 mm two receptacles 7, 8 formed by four circular equidistant openings 7.1, 7.2, 7.3, 7.4, 8.1, 8.2, 8.3, 8.4, which are provided and adapted to receive corresponding inserts.
  • the geometric centers 9, 10 of the arranged at the corners of each imaginary square openings 7.1, 7.2, 7.3, 7.4; 8.1, 8.2, 8.3, 8.4 are arranged at a distance of 130 mm.
  • a pocket 11 forming web 12 is arranged.
  • a pocket 14 forming web 13 is arranged.
  • the bag 14 can be used for example for inserting a recipe receipt.
  • the receiving volume of the base container 1 is chosen so that just two inserts for eyeglass lens blanks and the associated recipe document, but no other tools or accessories such as eyeglass frame and case find space.
  • Currently used spectacle lens blanks have diameters between 65 mm and 85 mm.
  • the base container 1 has on the opening side projections 15, 16, which in corresponding (in the illustration of the FIG. 1 invisible) complementary recesses in the bottom of another base container 1 of the same design can be introduced and thus allow a position-oriented stacking several base container 1 of the type described above.
  • the side plate 4 has centrally a hollow profile 19, in which a transponder 20 in the form of a in the FIG. 8 shown coin can be introduced.
  • the bottom plate 2 is centrally hollow profile-like (hollow profile with the reference numeral 17), the inclusion of a transponder 18 in the form of a card in the FIG. 9 designed type enabled.
  • the FIG. 2 shows a suitable for receiving a semi-finished product during the basic glass production insert 21 for the base container 1 after the FIG. 1 ,
  • the insert 21 has a bottom plate 23 with a square end face. It has on the (not visible in the illustration) underside 22 complementary to the openings 7.1, 7.2, 7.3, 7.4 or 8.1, 8.2, 8.3, 8.4 spaced (not visible in the illustration) cylindrical pin, which allow a captive but detachable connection between insert 21 and base container 1.
  • the front side of the insert 21 is provided with a tubular extension 24 with four radially spaced webs 25, 26, 27, 28 disposed at right angles to each other, which terminate in protruding noses 29, 30, 31, 32 in the axial direction.
  • a tubular extension 24 with four radially spaced webs 25, 26, 27, 28 disposed at right angles to each other, which terminate in protruding noses 29, 30, 31, 32 in the axial direction.
  • two webs 33, 34 are arranged. These webs serve to receive a standardized block piece.
  • the web 34 indicates the unique orientation of a right or left spectacle lens in the blocked state.
  • a central hole serves for defined ejection of a blocked spectacle lens from below.
  • the tubular extension 24 with the four radially spaced webs 25, 26, 27, 28 with their axially projecting lugs 29, 30, 31, 32 and the two webs 33, 34 thus form a receptacle 35 for receiving of a semi-finished eyeglass lens.
  • the FIG. 3 shows a suitable for receiving a Grundfabrikats during finishing insert 41 for the base container 1 after the FIG. 1 ,
  • the insert 41 has a base plate 43 with a square end face 44.
  • the insert 41 has on the (not visible in the illustration) underside 42 complementary to the openings 7.1, 7.2, 7.3, 7.4 and 8.1, 8.2, 8.3, 8.4 spaced hollow cylindrical pins 45, 46, 47, 48, which is a captive but ensure releasable connection between the insert 41 and the base container 1.
  • the insert 41 has six webs 49, 50, 51, 52, 53, 54 which are arranged at the same angle relative to one another and project from the end face 44 in the axial direction from radially inward to radially outward in a stepped manner. Furthermore, one of the End face 44 projecting web 55 present. In the central region of the end face 44, a geometric structure 56 is introduced in the form of three sections that cut at right angles. The six at the same angle arranged webs 49, 50, 51, 52, 53, 54 and the web 55 together form a receptacle 57 for receiving a basic eyeglass lens product. The arrangement is designed so that both 3-finger gripper and 4-finger gripper can stock or remove the glasses. The web 55 prevents slippage of a spectacle lens during transport to the other container half and additionally fixes the packed spectacle lenses in their bags.
  • the FIG. 4 shows an insert 61 for the base container 1 after the FIG. 1 for picking up a finished product during the grinding process.
  • the insert 61 has a base plate 63 with a square end face 64.
  • the base plate 63 has on the (not visible in the illustration) underside 62 complementary to the openings 7.1, 7.2, 7.3, 7.4 or 8.1, 8.2, 8.3, 8.4 spaced (not visible in the illustration) cylindrical pin on which a captive but allow detachable connection between insert 61 and base container 1.
  • a cone-like tapered tubular extension 64 with internal web 65 On its end face 64 of the insert 61 is provided with a cone-like tapered tubular extension 64 with internal web 65. To the extension 64 are four arranged at right angles to each other radially projecting slotted webs 66, 67, 68, 69, which terminate in axially projecting lugs 70, 71, 72, 73.
  • the axial dimension is 112.5 mm.
  • FIG. 5 shows an adapter container 81 in a perspective view.
  • the side plate 84 has two outwardly projecting pins 87.1, 87.2 spaced apart by two cylindrical equi-spaced ones; 88.1, 88.2 formed connecting elements 87, 88, which are provided and adapted to engage in complementary trained slot-like openings 20.1, 20.2 to base and adapter containers 1, 81 releasably plug-in connection.
  • the side plate 83 is centered one for receiving an ID tag 20 (see FIG. FIG. 8 ) slotted suitable pocket 99 forming.
  • the bottom plate 82 On the bottom plate 82 are four along the side plates 83, 84 extending webs 89, 90, 91, 92 and between these in turn four pairs arranged parallel to the side plates 85, 86 extending webs 93, 94, 95, 96 are present.
  • the arrangement of the webs 89, 90, 91, 92; 93, 94, 95, 96 is selected so that a (not shown) polishing tool can be inserted in a position-oriented manner.
  • the polishing tool can be removed automatically and is fixed during manual handling, to avoid unnecessary weight shift.
  • FIG. 6 shows a further adapter container 101 in a perspective view.
  • the side plate 104 has two outwardly projecting pins 107.1, 107.2 spaced apart by two cylindrical equi-spaced ones; 108.1, 108.2 formed connecting elements 107, 108, which are provided and arranged, in complementary formed slot-like openings 20.1, 20.2 to base and Adapter container 1, 81 releasably engage a connector performing.
  • Side plate 103 has a center pocket (not shown) suitable for receiving an ID tag.
  • a bracket 109 for receiving a spectacle frame (not shown) is provided on the inner side of the side plate 103.
  • a bracket 109 for receiving a spectacle frame (not shown) is provided.
  • screw connections and nose pads can be carried along to the respective customer order, without the small screws / nuts being able to move through the container without being defined.
  • the adapter container 101 is chosen large enough that he can also take a spectacle case (also not shown).
  • FIG. 7 an embodiment of a universal transport container system 100 for spectacle lenses and / or spectacle lens blanks comprising the individual components described above, namely base container 1, each with a pair of inserts 21, 41, 61 for receiving spectacle lenses (not shown) and / or spectacle lens blanks (not shown) during the basic glass production , finishing and grinding, and adapter containers 81, 101 detachably connectable to the base container 1 for receiving a spectacle frame (not shown), a spectacle case (not shown), and a polishing tool (not shown).
  • FIG. 10 shows a flowchart of a method for transporting spectacle lenses and / or spectacle lens blanks.
  • the transport is compared by means of conventional transport containers (flow line A) and using a transport container system according to the invention, as described, for example, in US Pat FIG. 7 is shown (three variants, flow lines B to D).
  • the eyeglass lens production begins for mineral glasses from a blank whose surfaces are processed in such a way that the lens has the desired refractive power distribution having. Meanwhile, the production of so-called semi-finished products has become established. Semi-finished products or semifinished products are in production theory partially finished pre-products, which are either stored for later processing in-house company or delivered to other companies and finished there.
  • the semi-finished products HF are in a so-called logistics
  • Semi-finished or HF bearings 201 By means of an automated gripper, a pair of suitable semi-finished products HF are removed from the HF-bearing 201 on the basis of a customer request (step 202).
  • the job is prepared (step 203) by placing the RF pair in a pair of 130 mm spaced apart receptacles 266, 267 of the conventional shipping container 206.
  • i-point booking step 207) in which logistical information such as e.g. If an order or identification number is transmitted or adjusted to the fabrication system, transport of the transport container 206 with the two spectacle lens semi-finished products HF to the so-called basic glass production 208 takes place.
  • the semi-finished product HF is already finished on one surface, mostly the front side.
  • the recipe surface is manufactured according to the individual recipe data.
  • the semi-finished products HF are first taken individually from the transport container 206, provided with a protective lacquer or protective film on the prefabricated side (step 210) and then blocked (step 211).
  • the blocked semi-finished products HF are then stored in other receptacles 204, 205 in the transport container 206 and transported by means of a conveyor to the next processing unit.
  • the receptacles 204, 205 are formed so that the semi-finished products HF have a predetermined positional orientation.
  • the blocked semifinished products are removed from the processing time again and clamped on a spindle of a generator.
  • the unprocessed side of the spectacle blank HF receives the desired surface contour (step 212). This may include, for example, the process steps Abzentrieren, milling with diamond corundum pot tool, or centering / milling with milling tool or galvanic disc and turning.
  • the thus processed blanks are placed back into the receptacles 204, 205 of the transport container in the correct position and right / left-right and possibly for Feinschleif - or Lapping station and then transported on to the polishing station.
  • a polishing tool assembly with polishing tools made of aluminum or plastic.
  • the polishing tools are thereby placed in the receptacles 266, 267 in the container 206 position and right / left correctly.
  • the tools and spectacle lenses are individually removed manually or by machine.
  • the previously processed surface is polished (step 213).
  • the soft polishing tools (polishing pads and foams) are stored in the polishing machines. A Mittransport the soft polishing tools is not required but basically possible.
  • the glasses are again placed in the transport container 206 and transported to the quality control station, taken there and then measured the respective polished surface (step 214). After measuring the still blocked glasses are stored again in the transport container 206 and transported to the marking station.
  • a new deposit of the lenses designated as base glasses takes place in the transport container 206 and a further transport to a washing device, where these base glasses are subjected to a cleaning procedure 217.
  • the container 206 moves with the polishing tools for its storage. Between process steps 216 and 217, a container change typically occurs. Either directly before 216 or between 216-217 or after 217.
  • the base glasses can, for example, as in the Fig. 10 shown in another transport container 218 come with deviating from the transport container 206 described above shape.
  • This other transport container 218 in turn has receptacles 219, 220 for the (base glass) blanks, which are arranged in an axial dimension of 112.5 mm.
  • the use of another transport container 218 has the purpose of preventing contaminants from entering during the production of base glass during the implementation of the contaminated blanks between the individual manufacturing steps in the container used dirt particles.
  • the washed base glasses deposited in the transport container 218 are either fed directly to a hard coating process 223 or first transported to a dyeing station 221, where they are dyed according to the customer's request (method step 222).
  • the hard coating process 223 initially involves removal of the possibly colored base glasses from the other transport container 218, picking 224 and subsequent fixing in immersion springs or adhesive straps (step 225). This is done in batch sizes of 6, 10, 20 or 40 individual glasses. For this purpose, they can be placed in the lens holders 268 of a holder 267 having eight lens holders 268, which in turn is inserted into a box-like transport container 266.
  • the lens mounts 268 are formed so that the glasses rest without contact with the optical surfaces, ie the front and back surfaces.
  • the individual lenses are subsequently washed (step 226) within this container 266 and cooled (step 227) in order to have the lowest possible temperature difference from the hardcoat.
  • the lenses are transferred to a special holder 230 and immersed in a dip (step 228).
  • the lenses can either be supplied to an annealing process 229 without further reaction or can be supplied to the process 229 by reaction to an annealing vessel (not shown).
  • an anti-reflection coating 232 follows.
  • This procedure 232 comprises the process steps of order picking 233, washing 234, drying 235 and inserting 236 the spectacle lenses in calottes. Between these process steps 233, 234, 235, 236 there is always a transport in a further container 237, in which the carrier 267 is located, in its receptacles 268, the lenses in the meantime are used.
  • the lenses with the lenses are subsequently installed in a vacuum coating machine where a reflection reducing layer is vapor-deposited (step 238). Thereafter, the calottes with the antireflective coated glasses are removed from the vapor deposition equipment (step 239) and the glasses are replaced in the carrier 267 where they are dried (step 240).
  • a check 241 is again carried out with the method steps measuring 243, marking 244 and packaging 245, during which the glasses pair of spectacles are inserted and transported in a container 242 of the type described above (container 218).
  • a grinding-in process 247 i. the adaptation of the outer contour of the spectacle lens to the spectacle frame.
  • the eyeglass lens pair is transported further in the transport container 242.
  • this transport container 242 is picked into a memory or buffer 248 until the delivery documents, invoice, messenger bags are prepared.
  • the eyeglass lens pair is packaged together with the delivery note 249 and the receipt 250 (step 251) and further distributed to the customer in the transport receptacle 242 for final shipment (step 252).
  • the lenses and the spectacle frame must be merged.
  • an additional transport container is provided for receiving the spectacle lenses and the spectacle frame during the transfer from one production step to the next.
  • different transport containers 263, 264, 265 are used according to the state of the art in the art.
  • a document is first of all created (step 253), which is also received in the transport container 263, 264, 265.
  • the outer contour is detected by scanning the version, shape decision or sample glass (trace 254) and / or the data set for the outer contour is already in electronic form.
  • the eyeglass lenses are ground (step 257) and polished (step 258).
  • holes are drilled (step 259) to fix the eyeglass lenses to the eyeglass frame.
  • the ground glasses are with or without Holes mounted on the spectacle frame (step 260).
  • the transport containers 263, 264, 265 are used to hold the spectacle lenses, a spectacle case 266, 267 and the documents 253.
  • a transport container 265 with receptacles for the lenses of a pair of spectacle lenses with an axis 112.5 cm serves to accommodate the spectacle lenses.
  • the transport container system 100 makes it possible to reduce the number of different transport containers, as shown below.
  • the semi-finished products HF are in the HF-bearing 201.
  • a pair of suitable semi-finished products HF are removed from the HF-bearing 201 (step 202) and inserted into the receptacles 35 of two identical inserts 21, which in turn themselves are inserted into the corresponding insert receptacles 7, 8 in the base container 1.
  • the inserts 21 are arranged due to their geometrically complementary to the insert receptacles 7, 8 formed back sides in a predetermined position to each other. This position is chosen so that the axes of the receptacles 35 and thus the semifinished products used in these receptacles 35 are arranged at an axial distance of 130 cm from each other (step 203). If required for receiving polishing tools a releasably connected to the base container 1 adapter container 81 of the type described above are carried.
  • the logistics information is e.g. If an order or identification number is transmitted or adjusted to the fabrication system, the semifinished products continue to be transported in the same basic container 1 for the basic glass production 208.
  • the ID number of the RFID tag in the fabrication system is assigned to the order number.
  • the semi-finished products HF are removed from the base container 1 individually, provided on the prefabricated side with a protective lacquer or protective film (step 210) and then blocked (step 211).
  • the blocked semi-finished products HF are then returned to the receptacles 35 (FIG. FIG. 2 ) stored in the base container 1 and transported on to the generator.
  • the blocked semi-finished products HF are removed there again and clamped onto a spindle of the generator.
  • the unprocessed side of the spectacle blank HF receives the desired surface contour (step 212). Thereafter, the thus processed blanks are placed back in the base container 1 and transported on to the polishing station.
  • melting 216 of the block piece is a new filing of the base glasses in unchanged base container 1 with the inserts 21.
  • This basic container 1 the base glasses are transported to the washing device, where they are subjected to a cleaning procedure 217.
  • the base glasses After washing 217 the base glasses come back into the base container 1, which is now equipped with the inserts 41. These inserts can be arranged in the same or a different axis to each other.
  • the washed base glasses deposited in the receptacles 57 of the inserts 41 in the base container 1 are either fed directly to a hard coating process 223 or first colored according to the customer's request (method step 222).
  • the actual dyeing process requires a special container, which is not discussed here. Further transport to the next refining process step takes place once again in the base container 1 with the inserts 41.
  • one of the base container 1 corresponding connecting means provides (which in the in the FIG. 1 shown example), one can assemble several similar basic container 1 into a larger unit. In turn, several similar units can be stacked.
  • a transport can be carried out as described above (process sequences B and C).
  • the transport container 267 it is also possible, instead of the transport container 267, to use the base container 1 with the inserts 41 or 61 described above and to flange it to this adapter container 81, 101 if necessary (process sequence D).
  • the respective glasses pair of glasses are again inserted into the base container 1 with the receptacles 21 and transported. If one follows the process sequences B or C, then a change of the transport container is required, following the process sequence D, a change is unnecessary.
  • the preparation for shipping the spectacle lenses to the customer can immediately take place (process step 246).
  • the transport container is not changed for transporting the spectacle lenses (process sequences B to D). So it is sufficient to use the base container 1 (process sequences B and C).
  • the process sequence D instead of the base container 1 alone (which is possible in the FIG. 10 but not shown) and the complete container composite comprising the base container 1 and the two adapter containers 81, 101 are used for transport.
  • the grinding process 247 is then carried out in the production company itself. In this case, it is necessary to assign the eyeglass lenses located in the basic container 1 to a spectacle frame and optionally a spectacle case.
  • the base container 1 is therefore connected to form a composite container with an adapter container 101 for a spectacle frame and an adapter container 101 for a spectacle case.
  • the adapter container 101 for the spectacle case and the adapter container 101 for the spectacle frame can be identical, namely, for example, as in the FIG. 6 shown.
  • the receptacles for the lenses of a spectacle lens pair have an axial dimension of 112.5 cm. Now come the inserts 61 after the FIG. 4 for use.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Eyeglasses (AREA)
  • Packaging Frangible Articles (AREA)
  • Purses, Travelling Bags, Baskets, Or Suitcases (AREA)

Claims (17)

  1. Système (100) de récipients de transport de verres de lunettes et/ou d'ébauches de verres de lunettes, le système présentant :
    a) un récipient de base (1) doté de
    aa) un premier logement de garniture (7) qui reçoit en position orientée une première garniture (21) de réception d'un verre de lunettes ou d'une ébauche de verre de lunettes,
    ab) un deuxième logement de garniture (8) qui reprend en position orientée une deuxième garniture (21) de reprise d'un verre de lunettes ou d'une ébauche de verre de lunettes,
    b) une première paire de garnitures identiques (21) prévue pour le premier et le deuxième logement de garniture (7, 8),
    chacune des garnitures (21) présentant un logement (35) de verre de lunettes reprenant en position orientée un verre de lunettes ou une ébauche de verre de lunettes et pouvant être insérée dans le premier et le deuxième logement de garniture (7, 8) de telle sorte que les centres géométriques des verres de lunettes ou des ébauches de verres de lunettes repris correctement par la première paire de garnitures identiques soient disposés à une première distance mutuelle,
    caractérisé en ce que
    c) une deuxième paire de garnitures identiques (41, 61), différente de la première paire, est prévue pour le premier et le deuxième logement de garniture (7, 8), en ce que les garnitures (41, 61) présentent chacune un logement (57) de verre de lunettes reprenant en position orientée un verre de lunette ou une ébauche de verre de lunettes et peuvent être insérées dans le premier et le deuxième logement de garniture (7, 8) de telle sorte que les centres géométriques des verres de lunettes ou des ébauches de verres de lunettes repris correctement par la deuxième paire de garnitures identiques soient disposés à la première distance ou à une deuxième distance mutuelle différente de la première distance.
  2. Système de récipients de transport selon le préambule de la revendication 1, caractérisé en ce qu'un troisième logement de garniture qui reprend en position orientée la deuxième garniture (21) est prévu et en ce que les centres géométriques du premier et du troisième logement de garniture (9) sont disposés à une distance mutuelle différente de la distance entre les centres géométriques entre le premier et le deuxième logement de garniture (9, 10).
  3. Système de récipients de transport selon la revendication 2, caractérisé en ce qu'une deuxième paire de garnitures identiques (41, 61) est prévue pour le premier et le deuxième logement de garniture (7, 8), en ce que les garnitures (41, 61) présentent chacune un logement (57) de verre de lunettes qui reprend en position orientée un verre de lunette ou une ébauche de verre de lunettes et peuvent être insérées dans le premier et le deuxième logement de garniture (7, 8) de telle sorte que les centres géométriques des verres de lunettes ou des ébauches de verres de lunettes repris correctement par la deuxième paire de garnitures identiques soient disposés à une distance mutuelle différente de la distance entre les centres géométriques des garnitures des verres de lunettes ou des ébauches de verres de lunettes repris correctement par les garnitures identiques à la première paire et insérées dans le premier et le deuxième logement de garniture (7, 8).
  4. Système de récipients de transport selon l'une des revendications précédentes, caractérisé en ce que les logements de garniture (9, 10) et les garnitures (21, 41, 61) de la première paire ou de la deuxième paire sont configurés de manière mutuellement complémentaire, de telle sorte que les garnitures (21, 41, 61) insérées dans les logements de garniture (9, 10) présentent une orientation mutuelle prédéterminée.
  5. Système de récipients de transport selon l'une des revendications précédentes, caractérisé en ce que les garnitures (21) de la première paire sont configurées pour reprendre des produits semi-finis de verres de lunettes.
  6. Système de récipients de transport selon l'une des revendications précédentes, caractérisé en ce que les garnitures (41) de la première ou de la deuxième paire sont configurées pour reprendre des verres de lunettes lors de leur finition.
  7. Système de récipients de transport selon l'une des revendications précédentes, caractérisé en ce qu'une troisième paire de garnitures identiques (61) est prévue pour le premier logement de garniture (9) et pour le deuxième et le troisième logement de garniture (10) et en ce que les garnitures (61) de la troisième paire sont configurées pour reprendre des verres de lunettes lors de leur meulage.
  8. Système de récipients de transport selon l'une des revendications précédentes, caractérisé en ce qu'un premier récipient d'adaptation (101) apte à être relié de manière libérable au récipient de base (1) est prévu.
  9. Système de récipients de transport selon la revendication 8, caractérisé en ce que le premier récipient d'adaptation (101) présente un logement reprenant une monture de lunettes.
  10. Système de récipients de transport selon l'une des revendications 8 ou 9, caractérisé en ce qu'un deuxième récipient d'adaptation apte à être relié de manière libérable au premier récipient d'adaptation (101) et/ou au récipient de base (1) est prévu.
  11. Système de récipients de transport selon la revendication 10, caractérisé en ce que le deuxième récipient d'adaptation présente un logement qui reprend un étui de lunettes.
  12. Système de récipients de transport selon l'une des revendications 10 ou 11, caractérisé en ce qu'un troisième récipient d'adaptation (81) apte à être relié de manière libérable au premier récipient d'adaptation (101), au deuxième récipient d'adaptation et/ou au récipient de base (1) est prévu.
  13. Système de récipients de transport selon la revendication 12, caractérisé en ce que le troisième récipient d'adaptation (81) présente un logement reprenant un outil de polissage.
  14. Système de récipients de transport selon l'une des revendications 8 à 13, caractérisé en ce que le récipient de base (1), le premier récipient d'adaptation (101), le deuxième récipient d'adaptation et/ou le troisième récipient d'adaptation (81) ont la même configuration géométrique mais peuvent être distingués les uns des autres.
  15. Procédé de transport de verres de lunettes et/ou d'ébauches de verres de lunettes pendant leur fabrication, au moyen d'un système de récipients de transport en particulier selon l'une des revendications précédentes, le procédé présentant les étapes suivantes :
    a) préparation d'un récipient de base (1) présentant
    aa) un premier logement de garniture (7) qui reçoit en position orientée une première garniture (21) de réception d'un verre de lunettes ou d'une ébauche de verre de lunettes,
    ab) un deuxième logement de garniture (8) qui reprend en position orientée une deuxième garniture (21) de reprise d'un verre de lunettes ou d'une ébauche de verre de lunettes,
    b) placement d'une première paire de garnitures identiques (21) dans un premier et un deuxième logement de garniture (7, 8) du récipient de base (1), chacune des garnitures (21) présentant un logement (35) de verre de lunettes reprenant en position orientée un verre de lunettes ou une ébauche de verre de lunettes et pouvant être insérée dans le premier et le deuxième logement de garniture (7, 8) de telle sorte que les centres géométriques des verres de lunettes ou des ébauches de verres de lunettes repris correctement par la première paire de garnitures identiques soient disposés à une première distance mutuelle,
    c) insertion de verres de lunettes ou d'ébauches de verres de lunettes dans les logements de verres de lunettes (35) des garnitures (21),
    d) transport du récipient de base (1) vers un poste de traitement,
    e) extraction des verres de lunettes ou des ébauches de verres de lunettes hors du logement de verre de lunettes,
    f) traitement des verres de lunettes ou des ébauches de verres de lunettes dans le poste de traitement et placement d'une deuxième paire de garnitures identiques (41, 61), dans les premiers et les deuxièmes logements de garniture (7, 8) du récipient de base (1) en remplacement de la première paire de garnitures identiques (21), chacune des garnitures (41, 61) présentant un logement (57) de verre de lunettes qui reprend en position orientée un verre de lunettes ou une ébauche de verre de lunettes et étant insérée dans le premier et le deuxième logement de garniture (7, 8) de telle sorte que les centres géométriques des verres de lunettes ou des ébauches de verres de lunettes repris correctement par la première paire de garnitures identiques soient disposés à une deuxième distance mutuelle différente de la première distance mutuelle,
    h) insertion des verres de lunettes ou des ébauches de verres de lunettes dans les logements (57) de verres de lunettes des garnitures (41, 61) et
    d) poursuite du transport du récipient de base (1).
  16. Procédé selon la revendication 15, caractérisé en ce qu'un premier récipient d'adaptation (101) est relié de manière libérable au récipient de base (1).
  17. Procédé selon la revendication 16, caractérisé en ce qu'un deuxième récipient d'adaptation (81) est relié de manière libérable au premier récipient d'adaptation (101).
EP09777999.5A 2008-09-10 2009-08-20 Système de contenants de transport pour la fabrication de verres de lunettes sur ordonnance et procédé de transport de verres de lunettes et/ou d'ébauches de verres de lunettes Active EP2321200B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008041945A DE102008041945B4 (de) 2008-09-10 2008-09-10 Transportbehältersystem für die Rezeptbrillenlinsenfertigung und Verfahren zum Transport von Brillenlinsen und/oder Brillenlinsenrohlingen
PCT/EP2009/006036 WO2010028741A1 (fr) 2008-09-10 2009-08-20 Système de contenants de transport pour la fabrication de verres de lunettes sur ordonnance et procédé de transport de verres de lunettes et/ou d'ébauches de verres de lunettes

Publications (2)

Publication Number Publication Date
EP2321200A1 EP2321200A1 (fr) 2011-05-18
EP2321200B1 true EP2321200B1 (fr) 2016-11-02

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EP09777999.5A Active EP2321200B1 (fr) 2008-09-10 2009-08-20 Système de contenants de transport pour la fabrication de verres de lunettes sur ordonnance et procédé de transport de verres de lunettes et/ou d'ébauches de verres de lunettes

Country Status (7)

Country Link
US (1) US8490781B2 (fr)
EP (1) EP2321200B1 (fr)
CN (1) CN102149616B (fr)
BR (1) BRPI0918147B1 (fr)
DE (1) DE102008041945B4 (fr)
ES (1) ES2612465T3 (fr)
WO (1) WO2010028741A1 (fr)

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EP3336022A1 (fr) 2016-12-19 2018-06-20 Carl Zeiss Vision International GmbH Système de fabrication de verres de lunettes

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EP3336021A1 (fr) 2016-12-19 2018-06-20 Carl Zeiss Vision International GmbH Dispositif de transfert pour un conteneur de transport
EP3336022A1 (fr) 2016-12-19 2018-06-20 Carl Zeiss Vision International GmbH Système de fabrication de verres de lunettes
WO2018114386A1 (fr) 2016-12-19 2018-06-28 Carl Zeiss Vision International Gmbh Système de production de verres de lunettes
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Also Published As

Publication number Publication date
US8490781B2 (en) 2013-07-23
DE102008041945B4 (de) 2010-08-05
EP2321200A1 (fr) 2011-05-18
CN102149616A (zh) 2011-08-10
BRPI0918147A2 (pt) 2015-12-01
CN102149616B (zh) 2013-01-02
WO2010028741A1 (fr) 2010-03-18
ES2612465T3 (es) 2017-05-17
US20110220519A1 (en) 2011-09-15
BRPI0918147B1 (pt) 2019-07-02
DE102008041945A1 (de) 2010-03-11

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