EP2277180B1 - Procédé de fabrication de matériaux à base de métal pour le refroidissement magnétique ou pour pompes à chaleur - Google Patents
Procédé de fabrication de matériaux à base de métal pour le refroidissement magnétique ou pour pompes à chaleur Download PDFInfo
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- EP2277180B1 EP2277180B1 EP09738093.5A EP09738093A EP2277180B1 EP 2277180 B1 EP2277180 B1 EP 2277180B1 EP 09738093 A EP09738093 A EP 09738093A EP 2277180 B1 EP2277180 B1 EP 2277180B1
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- 238000001816 cooling Methods 0.000 title claims description 30
- 239000007769 metal material Substances 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 25
- 238000005245 sintering Methods 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims description 19
- 229910052710 silicon Inorganic materials 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 14
- 238000002074 melt spinning Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 13
- 229910052785 arsenic Inorganic materials 0.000 claims description 12
- 229910052732 germanium Inorganic materials 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 238000010791 quenching Methods 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 10
- 239000000956 alloy Substances 0.000 claims description 10
- 229910052748 manganese Inorganic materials 0.000 claims description 10
- 230000000171 quenching effect Effects 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 229910052698 phosphorus Inorganic materials 0.000 claims description 7
- 238000003746 solid phase reaction Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052787 antimony Inorganic materials 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 229910052729 chemical element Inorganic materials 0.000 claims description 4
- 229910052733 gallium Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 239000007790 solid phase Substances 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 229910001291 heusler alloy Inorganic materials 0.000 claims description 3
- 239000007791 liquid phase Substances 0.000 claims description 3
- 229910052723 transition metal Inorganic materials 0.000 claims description 3
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- 150000003624 transition metals Chemical group 0.000 claims description 2
- 239000011343 solid material Substances 0.000 claims 2
- 239000011572 manganese Substances 0.000 description 79
- 108010053481 Antifreeze Proteins Proteins 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 239000000843 powder Substances 0.000 description 10
- 238000005496 tempering Methods 0.000 description 9
- 238000000137 annealing Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052746 lanthanum Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000010583 slow cooling Methods 0.000 description 2
- 229910019353 CoMnSb Inorganic materials 0.000 description 1
- 229910005872 GeSb Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910017028 MnSi Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
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- 238000005530 etching Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical group [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- 238000001694 spray drying Methods 0.000 description 1
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- 239000007858 starting material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/012—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials adapted for magnetic entropy change by magnetocaloric effect, e.g. used as magnetic refrigerating material
- H01F1/015—Metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/1017—Multiple heating or additional steps
- B22F3/1028—Controlled cooling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/047—Making non-ferrous alloys by powder metallurgy comprising intermetallic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/041—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2200/00—Crystalline structure
- C22C2200/04—Nanocrystalline
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2202/00—Physical properties
- C22C2202/02—Magnetic
Definitions
- the invention relates to processes for the production of metal-based materials for magnetic cooling or heat pumps, such materials and their use.
- the materials produced according to the invention are used in magnetic cooling, in heat pumps or air conditioning systems.
- the magnetic cooling techniques are based on the magnetocaloric effect (MCE) and can be an alternative to the known steam-cycle cooling methods.
- MCE magnetocaloric effect
- the alignment of randomly oriented magnetic moments with an external magnetic field results in heating of the material. This heat can be dissipated from the MCE material into the ambient atmosphere by heat transfer.
- the magnetic field is then turned off or removed, the magnetic moments revert to a random arrangement, causing the material to cool to below ambient temperature.
- This effect can be used for cooling purposes, see also Nature, Vol. 415, 10 January 2002, pages 150 to 152 .
- a heat transfer medium such as water is used for heat removal from the magnetocaloric material.
- the preparation of conventional materials is carried out by solid phase reaction of the starting materials or starting alloys for the material in a ball mill, subsequent compression, sintering and annealing under an inert gas atmosphere and subsequent slow cooling to room temperature.
- Such a method is for example in J. Appl. Phys. 99, 2006, 08Q107 described.
- the output elements are first induction-melted in an argon gas atmosphere and then sprayed in a molten state via a nozzle onto a rotating copper roll. This is followed by sintering at 1000 ° C and slow cooling to room temperature.
- US 2006/0076084 relates to an alloy containing rare earth elements.
- the alloy can be used for magnetic cooling applications.
- the preparation is carried out according to Example 1 by melt spinning a lanthanum-containing alloy, after which the melt-spun product is sintered for three hours at 1100 ° C. Subsequently, a pulverization is carried out.
- A. Yan et al., Journal of Applied Physics, Vol. 99, pp. 08 K903-1 to 08908-4 refers to the magnetic entropy change in melt-spun MnFePGe. Melt spinning achieves large magnetocaloric effects, which are attributed to a more homogeneous element distribution due to the very high cooling rate. The spun tapes are tempered for one hour at 1000 ° C and then slowly cooled in the oven.
- the materials obtained by the known method often show a large thermal hysteresis.
- thermal hysteresis For example, in Fe 2 P-type compounds substituted with germanium or silicon, large values for thermal hysteresis are observed in a wide range of 10 K or more. Thus, these materials are less suitable for magnetocaloric cooling.
- the object of the present invention is to provide a method for producing metal-based materials for magnetic cooling, which leads to a reduction of the thermal hysteresis. At the same time, preferably a large magnetocaloric effect (MCE) should be achieved.
- MCE magnetocaloric effect
- the thermal hysteresis can be significantly reduced if the metal-based materials are not slowly cooled to ambient temperature after sintering and / or annealing, but are quenched at a high cooling rate. Especially preferred are cooling rates of 300 to 1000 K / s.
- the quenching can be achieved by any suitable cooling method, for example by quenching the solid with water or aqueous liquids, such as cooled water or ice / water mixtures.
- the solids can be dropped, for example, in iced water. It is also possible to quench the solids with undercooled gases such as liquid nitrogen. Other quenching methods are known to those skilled in the art.
- the advantage here is a controlled and rapid cooling.
- the reduced hysteresis can be attributed to smaller grain sizes for the quenched (quenched) compositions.
- the rest of the preparation of the metal-based materials is less critical, as long as the quenching of the sintered and / or tempered solid takes place in the last step with the cooling rate according to the invention.
- the method can be applied to the production of any suitable metal-based materials for magnetic cooling.
- Typical materials for the magnetic cooling are multimetal materials which often contain at least three metallic elements and optionally also non-metallic elements.
- the term "metal-based materials" indicates that the majority of these materials are composed of metals or metallic elements.
- the proportion of the total material is at least 50 wt .-%, preferably at least 75 wt .-%, in particular at least 80 wt .-%. Suitable metal-based materials are explained in more detail below.
- step (a) of the process according to the invention the reaction of the elements and / or alloys contained in the later metal-based material takes place in a stoichiometry corresponding to the metal-based material in the solid or liquid phase.
- the reaction in step a) is carried out by co-heating the elements and / or alloys in a closed container or in an extruder, or by solid-phase reaction in a ball mill.
- a solid phase reaction is carried out, which takes place in particular in a ball mill.
- powders of the individual elements or powders of alloys of two or more of the individual elements which are present in the later metal-based material are typically mixed in powder form in suitable proportions by weight. If necessary, additional grinding of the mixture can be carried out to obtain a microcrystalline powder mixture.
- This powder mixture is preferably heated in a ball mill, which leads to a further reduction as well as good mixing and to a solid phase reaction in the powder mixture.
- the individual elements are mixed in the selected stoichiometry as a powder and then melted.
- the common heating in a closed container allows the fixation of volatile elements and the control of the stoichiometry. Especially with the use of phosphorus, this would easily evaporate in an open system.
- the reaction is followed by sintering and / or tempering of the solid, wherein one or more intermediate steps may be provided.
- the solid obtained in step a) can be pressed before it is sintered and / or tempered.
- the pressing is known per se and can be carried out with or without pressing aids. In this case, any suitable shape can be used for pressing. By pressing, it is already possible to produce shaped bodies in the desired three-dimensional structure.
- the pressing may be followed by sintering and / or tempering step c) followed by quenching step d).
- melt spinning processes are known per se and, for example, in Rare Metals, Vol. 25, October 2006, pages 544 to 549 as well as in WO 2004/068512 described.
- the composition obtained in step a) is melted and sprayed onto a rotating cold metal roller.
- This spraying can be achieved by means of positive pressure in front of the spray nozzle or negative pressure behind the spray nozzle.
- a rotating copper drum or roller is used which, if desired, may be cooled.
- the copper drum preferably rotates at a surface speed of 10 to 40 m / s, in particular 20 to 30 m / s.
- the liquid composition is cooled at a rate of preferably 10 2 to 10 7 K / s, more preferably at a rate of at least 10 4 K / s, in particular at a rate of 0.5 to 2 x 10 6 K / s.
- the melt spinning can be carried out as well as the reaction in step a) under reduced pressure or under an inert gas atmosphere.
- the Meltspinning a high processing speed is achieved because the subsequent sintering and annealing can be shortened. Especially on an industrial scale so the production of metal-based materials is much more economical. Spray drying also leads to a high processing speed. Particularly preferably, the melt spinning (Melt spinning) is performed.
- a spray cooling may be carried out, in which a melt of the composition from step a) is sprayed into a spray tower.
- the spray tower can be additionally cooled, for example.
- cooling rates in the range of 10 3 to 10 5 K / s, in particular about 10 4 K / s are often achieved.
- the sintering and / or tempering of the solid takes place in stage c) preferably first at a temperature in the range from 800 to 1400 ° C. for sintering and subsequently at a temperature in the range from 500 to 750 ° C. for tempering.
- a temperature in the range from 800 to 1400 ° C. for sintering preferably first at a temperature in the range from 800 to 1400 ° C. for sintering and subsequently at a temperature in the range from 500 to 750 ° C. for tempering.
- sintering may then take place at a temperature in the range of 500 to 800 ° C.
- shaped bodies / solids sintering is particularly preferably carried out at a temperature in the range from 1000 to 1300 ° C., in particular from 1100 to 1300 ° C.
- the tempering can then take place at 600 to 700 ° C, for example.
- the sintering is preferably carried out for a period of 1 to 50 hours, more preferably 2 to 20 hours, especially 5 to 15 hours.
- the annealing is preferably carried out for a time in the range of 10 to 100 hours, particularly preferably 10 to 60 hours, in particular 30 to 50 hours. Depending on the material, the exact time periods can be adapted to the practical requirements.
- sintering can often be dispensed with, and tempering can be greatly shortened, for example, for periods of 5 minutes to 5 hours, preferably 10 minutes to 1 hour. Compared to the usual values of 10 hours for sintering and 50 hours for annealing, this results in an extreme time advantage.
- the sintering / tempering causes the grain boundaries to melt, so that the material continues to densify.
- stage c By melting and rapid cooling in stage b), the time duration for stage c) can thus be considerably reduced. This also allows for continuous production of the metal-based materials.
- the method of the invention can be used for any suitable metal-based materials.
- particularly suitable materials are, for example, in WO 2004/068512 .
- Rare Metals Vol. 25, 2006, pp. 544-549 .
- C, D and E are preferably identical or different and selected from at least one of P, Ge, Si, Sn and Ga.
- the metal-based material of the general formula (I) is preferably selected from at least quaternary compounds which in addition to Mn, Fe, P and optionally Sb also Ge or Si or As or Ge and Si or Ge and As or Si and As or Ge, Si and As included.
- At least 90% by weight, more preferably at least 95% by weight, of component A are Mn. At least 90% by weight, more preferably at least 95% by weight, of B Fe are preferred. Preferably, at least 90 wt .-%, more preferably at least 95 wt .-% of C P. Preferred are at least 90 wt .-%, more preferably at least 95 wt .-% of D Ge. At least 90% by weight, more preferably at least 95% by weight, of E Si are preferred.
- the material has the general formula MnFe (P w Ge x Si z ).
- x is a number in the range of 0.3 to 0.7, w is less than or equal to 1-x and z corresponds to 1-x-w.
- the material preferably has the crystalline hexagonal Fe 2 P structure.
- suitable structures are MnFeP 0.45 to 0.7 , Ge 0.55 to 0.30 and MnFeP 0.5 to 0.70 , (Si / Ge) 0.5 to 0.30 .
- Mn 1 + x Fe 1 -x P 1 -y Ge y where x is in the range of -0.3 to 0.5, y is in the range of 0.1 to 0.6.
- compounds of the formula Mn 1 + x Fe 1 -x P 1-y Ge yz Si z are suitable with x number in the range of 0.3 to 0.5, y in the range of 0.1 to 0.66, z smaller or equal to y and less than 0.6.
- La and Fe based compounds of the general formulas (II) and / or (III) and / or (IV) are La (Fe 0.90 Si 0.10 ) 13 , La (Fe 0.89 Si 0.11 ) 13 , La (Fe 0.880 Si 0.120 ) 13 , La (Fe 0.877 Si 0.123 ) 13 , L a F e 11.8 Si 1.2 , La (Fe 0.88 Si 0.12 ) 13 H 0.5 , La (Fe 0.88 Si 0.12 ) 13 H 1.0 , LaFe 11.7 Si 1.3 H 1.1 , LaFe 11.57 Si 1.43 H 1.3 , La (Fe 0.88 Si 0 , 12 ) H 1.5 , LaFe 11.2 Co 0.7 Si 1.1 , LaFe 11.5 Al 1.5 C 0.1 , LaFe 11.5 Al 1.5 C 0.2 , LaFe 11, 5 Al 1.5 C 0.4 , LaFe 11.5 Al 1.5 Co 0.5 , La (Fe 0.94 Co 0.06 ) 11.83 Al
- Suitable manganese-containing compounds are MnFeGe, MnFe 0.9 Co 0.1 Ge, MnFe 0.8 Co 0.2 Ge, MnFe 0.7 Co 0.3 Ge, MnFe 0.6 Co 0.4 Ge, MnFe 0, 5 Co 0.5 Ge, MnFe 0.4 Co 0.6 Ge, MnFe 0.3 Co 0.7 Ge, MnFe 0.2 Co 0.8 Ge, MnFe 0.15 Co 0.85 Ge, MnFe 0, 1 Co 0.9 Ge, MnCoGe, Mn 5 Ge 2.5 Si 0.5 , Mn 5 Ge 2 Si, Mn 5 Ge 1.5 Si 1.5 , Mn 5 GeSi 2 , Mn 5 Ge 3 , Mn 5 Ge 2.9 Sb 0.1 , Mn 5 Ge 2.5 Si 0.5 , Mn 5 Ge 2 Si, Mn 5 Ge 1.5 Si 1.5 , Mn 5 GeSi 2 , Mn 5 Ge 3 , Mn 5 Ge 2.9 Sb 0.1 , Mn 5 Ge 2.5 Si 0.5 , Mn 5 Ge
- the disclosure also relates to a metal-based magnetic cooling material obtainable by a method as defined above, as defined above by the composition, except for As-containing materials, having an average crystallite size in the range of 10 to 400 nm, more preferably 20 to 200 nm, in particular 30 to 80 nm.
- the average crystallite size can be determined by X-ray diffraction. If the crystallite size becomes too small, the maximum magnetocaloric effect is reduced. if the crystallite size is too large, however, the hysteresis of the system increases.
- the metal-based materials are preferably used in the magnetic cooling as described above.
- a corresponding refrigerator has in addition to a magnet, preferably permanent magnets, metal-based materials, as described above.
- the cooling of computer chips and solar power generators is also considered. Further applications are heat pumps and air conditioning systems.
- the metal-based materials produced by the process according to the invention may have any solid form. They may be present, for example, in the form of flakes, ribbons, wires, powders, as well as in the form of shaped bodies. Shaped bodies such as monoliths or honeycomb bodies can be produced, for example, by a hot extrusion process. For example, cell densities of 400 to 1600 CPI or more may be present. Also obtainable by rolling thin sheets are inventively preferred.
- Advantageous are non-porous molded body made of molded thin material, eg. As tubes, plates, nets, grids or rods. Shaping by metal injection molding (MIM) is possible according to the invention.
- MIM metal injection molding
- Evacuated quartz ampoules containing pressed samples of MnFePGe were kept at 1100 ° C for 10 hours to sinter the powder. This sintering was followed by annealing at 650 ° C for 60 hours to homogenize. However, instead of slowly cooling to room temperature in the oven, the samples were immediately quenched in water at room temperature. Quenching in water caused a degree of oxidation on the sample surfaces. The outer oxidized shell was removed by dilute acid etching. The XRD patterns show that all samples crystallize in a Fe 2 P-type structure.
- the thermal hysteresis was determined in a magnetic field of 0.5 Tesla.
- the Curie temperature can be adjusted by varying the Mn / Fe ratio and Ge concentration, as well as the thermal hysteresis value.
- the change in magnetic entropy calculated from the DC magnetization using the Maxwell relationship for a maximum field change of 0 to 2 Tesla for the first three samples is 14 J / kgK, 20 J / kgK and 12.7 J / kgK, respectively.
- the MnFePGe compounds show relatively high MCE values in the low field.
- the thermal hysteresis of these materials is very small.
- the polycrystalline MnFeP (Ge, Sb) alloys were first prepared in a high energy ball mill and by solid phase reaction techniques as described in U.S. Pat WO 2004/068512 and J. Appl. Phys. 99.08 Q107 (2006 ) are described. The pieces of material were then placed in a quartz tube with a nozzle. The chamber was evacuated to a vacuum of 10 -2 mbar and then filled with argon gas of high purity. The samples were melted by high frequency and sprayed through the nozzle due to a pressure difference to a chamber with a rotating copper drum. The surface speed of the copper wheel could be adjusted and cooling rates of about 10 5 K / s were achieved. Subsequently, the spun ribbons were annealed at 900 ° C for one hour.
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Hard Magnetic Materials (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
Claims (7)
- Procédé de fabrication de matériaux à base de métaux pour le refroidissement magnétique ou des pompes à chaleur, comprenant les étapes suivantes :a) la mise en réaction d'éléments chimiques et/ou d'alliages en une stoechiométrie qui correspond à celle du matériau à base de métaux, en phase solide et/ou liquide,b) éventuellement la transformation du produit de réaction de l'étape a) en un corps solide,c) le frittage et/ou le recuit du corps solide de l'étape a) ou b),d) la trempe du corps solide fritté et/ou recuit de l'étape c) à une vitesse de refroidissement dans la plage allant de 200 à 1 300 K/s.
- Procédé selon la revendication 1, caractérisé en ce que la réaction à l'étape a) a lieu par chauffage conjoint des éléments et/ou des alliages dans un contenant fermé ou dans une extrudeuse, ou par réaction en phase solide dans un broyeur à billes.
- Procédé selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que la transformation en un corps solide à l'étape b) a lieu par filage à l'état fondu ou refroidissement par pulvérisation.
- Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce qu'à l'étape c), un frittage est tout d'abord réalisé à une température dans la plage allant de 800 à 1 400 °C, puis un recuit à une température dans la plage allant de 500 à 750 °C.
- Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le matériau à base de métaux est choisi parmi(1) les composés de formule générale (I)
(AyB1-y)2+δCwDxEz (I)
avec la significationA Mn ou Co,B Fe, Cr ou Ni,C, D, E au moins deux éléments parmi C, D, E sont différents les uns des autres, ont une concentration non infime et sont choisis parmi P, B, Se, Ge, Ga, Si, Sn, N, As et Sb, au moins un élément parmi C, D et E étant Ge ou Si,δ nombre dans la plage allant de -0,1 à 0,1,w, x, y, z nombres dans la plage allant de 0 à 1, avec w + x + z = 1 ;(2) les composés à base de La et Fe de formules générales (II) et/ou (III) et/ou (IV)
La(FexSi1-x)13Hy (II)
avecx nombre de 0,7 à 0,95,y nombre de 0 à 3 ;
La (FexAlyCoz)13 ou La(FexSiyCoz)13 (III)
avecx nombre de 0,7 à 0,95,y nombre de 0,05 à 1-x,z nombre de 0,005 à 0,5 ;LaMnxFe2-xGe (IV)
avecx nombre de 1,7 à 1,95, et(3) les alliages de Heusler de type MnTP avec T un métal de transition et P un métal dopant de type p ayant un compte d'électrons par atome e/a dans la plage allant de 7 à 8,5. - Procédé selon la revendication 5, caractérisé en ce que le matériau à base de métaux est choisi parmi les composés au moins quaternaires de formule générale (I) qui contiennent en plus de Mn, Fe, P et éventuellement Sb, également Ge ou Si ou As ou Ge et As ou Si et As ou Ge, Si et As.
- Procédé selon la revendication 1, ayant la séquence de procédé :a) la mise en réaction en phase solide d'éléments chimiques et/ou d'alliages en une stoechiométrie qui correspond au matériau à base de métaux, dans un broyeur à billes,b) le filage à l'état fondu du matériau obtenu à l'étape a),c) le recuit du corps solide de l'étape b) pendant une durée de 10 secondes à 5 heures, à une température dans la plage allant de 430 à 1 200 °C,d) la trempe du corps solide recuit de l'étape c) avec une vitesse de refroidissement de 200 à 1 300 K/s.
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EP09738093.5A EP2277180B1 (fr) | 2008-04-28 | 2009-04-27 | Procédé de fabrication de matériaux à base de métal pour le refroidissement magnétique ou pour pompes à chaleur |
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EP08155259 | 2008-04-28 | ||
PCT/EP2009/055024 WO2009133049A1 (fr) | 2008-04-28 | 2009-04-27 | Procédé de fabrication de matériaux à base de métal pour le refroidissement magnétique ou pour pompes à chaleur |
EP09738093.5A EP2277180B1 (fr) | 2008-04-28 | 2009-04-27 | Procédé de fabrication de matériaux à base de métal pour le refroidissement magnétique ou pour pompes à chaleur |
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EP2277180A1 EP2277180A1 (fr) | 2011-01-26 |
EP2277180B1 true EP2277180B1 (fr) | 2017-08-09 |
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EP09738093.5A Not-in-force EP2277180B1 (fr) | 2008-04-28 | 2009-04-27 | Procédé de fabrication de matériaux à base de métal pour le refroidissement magnétique ou pour pompes à chaleur |
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US (1) | US20110061775A1 (fr) |
EP (1) | EP2277180B1 (fr) |
JP (1) | JP5855457B2 (fr) |
KR (1) | KR101553091B1 (fr) |
CN (1) | CN102017025B (fr) |
AU (2) | AU2009242216C1 (fr) |
BR (1) | BRPI0911771A2 (fr) |
CA (1) | CA2721621A1 (fr) |
NZ (1) | NZ588756A (fr) |
TW (1) | TWI459409B (fr) |
WO (1) | WO2009133049A1 (fr) |
Families Citing this family (20)
Publication number | Priority date | Publication date | Assignee | Title |
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US20110041513A1 (en) * | 2009-08-18 | 2011-02-24 | Technology Foundation Stw | Polycrystalline magnetocaloric materials |
TW201145319A (en) * | 2010-01-11 | 2011-12-16 | Basf Se | Magnetocaloric materials |
CA2789797A1 (fr) | 2010-03-11 | 2011-09-15 | Basf Se | Materiaux magnetocaloriques |
TWI398609B (zh) * | 2010-04-08 | 2013-06-11 | Univ Nat Taipei Technology | 室溫下迴轉式磁製冷機裝置 |
CN101906563B (zh) * | 2010-08-31 | 2013-04-10 | 沈阳理工大学 | 一种具有高效室温磁制冷性能的MnAsP化合物的制备方法 |
DE102010063061B3 (de) * | 2010-12-14 | 2012-06-14 | Leibniz-Institut Für Festkörper- Und Werkstoffforschung Dresden E.V. | Verwendung eines seltenerdmetallfreien Stoffes als magnetokalorisch aktives Material |
KR20130112600A (ko) | 2012-04-04 | 2013-10-14 | 삼성전자주식회사 | 붕소-도핑된 전이금속 프닉타이드계 자기열효과물질 제조방법 |
JP6009994B2 (ja) * | 2012-06-12 | 2016-10-19 | 国立大学法人九州大学 | 磁気冷凍材料 |
FR2994252B1 (fr) * | 2012-08-01 | 2014-08-08 | Cooltech Applications | Piece monobloc comprenant un materiau magnetocalorique ne comprenant pas un alliage comprenant du fer et du silicium et un lanthanide, et generateur thermique comprenant ladite piece |
US20140157793A1 (en) * | 2012-12-07 | 2014-06-12 | General Electric Company | Novel magnetic refrigerant materials |
DE102013201845B4 (de) * | 2013-02-05 | 2021-09-02 | Leibniz-Institut Für Festkörper- Und Werkstoffforschung Dresden E.V. | Seltenerdmetallfreie permanentmagnetische materialien |
EP3031058B1 (fr) * | 2013-08-09 | 2017-09-20 | Basf Se | Matériaux magnétocaloriques contenant b |
WO2015018705A1 (fr) * | 2013-08-09 | 2015-02-12 | Basf Se | Matériaux magnétocaloriques contenant b |
US9887027B2 (en) | 2013-09-27 | 2018-02-06 | Basf Se | Corrosion inhibitors for Fe2P structure magnetocaloric materials in water |
WO2016104739A1 (fr) * | 2014-12-26 | 2016-06-30 | 大電株式会社 | Procédé de production d'un matériau de réfrigération magnétique |
US20180114659A1 (en) | 2015-03-30 | 2018-04-26 | Basf Se | Mechanical heat switch and method |
WO2018083819A1 (fr) | 2016-11-02 | 2018-05-11 | 日本碍子株式会社 | Procédé de fabrication d'un matériau magnétique |
CN108085547B (zh) * | 2017-12-15 | 2019-12-13 | 东北大学 | 具有反常矫顽力温度系数和磁制冷能力的磁性材料及其制备方法 |
MX2022007218A (es) * | 2019-12-12 | 2022-11-09 | Heat X Llc | Materiales paramagnéticos y conjuntos para cualquier aplicación magnetocalórica o termoeléctrica. |
EP3915944A1 (fr) * | 2020-05-28 | 2021-12-01 | Max-Planck-Gesellschaft zur Förderung der Wissenschaften e.V. | Réfrigérant adiabatique |
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US4151013A (en) * | 1975-10-22 | 1979-04-24 | Reynolds Metals Company | Aluminum-magnesium alloys sheet exhibiting improved properties for forming and method aspects of producing such sheet |
JPH06102549B2 (ja) * | 1988-08-12 | 1994-12-14 | 東京大学長 | Ca−Sr−Bi−Cu−O系酸化物超伝導性光伝導物質及びその製造法 |
CN1140646C (zh) * | 2000-05-15 | 2004-03-03 | 中国科学院物理研究所 | 一种具有大磁熵变的稀土-铁基化合物 |
JP4352023B2 (ja) * | 2001-03-27 | 2009-10-28 | 株式会社東芝 | 磁性材料 |
US7695574B2 (en) * | 2002-10-25 | 2010-04-13 | Showda Denko K.K. | Alloy containing rare earth element, production method thereof, magnetostrictive device, and magnetic refrigerant material |
JP4663328B2 (ja) * | 2003-01-29 | 2011-04-06 | スティッチング ヴォール デ テクニッシェ ヴェッテンシャッペン | 冷却容量を有する磁気材料、当該材料の製造方法および当該材料の使用方法 |
JP3967728B2 (ja) * | 2003-03-28 | 2007-08-29 | 株式会社東芝 | 複合磁性材料及びその製造方法 |
JP2005086904A (ja) * | 2003-09-08 | 2005-03-31 | Canon Inc | 磁性体を用いた熱機関 |
JP4240380B2 (ja) * | 2003-10-14 | 2009-03-18 | 日立金属株式会社 | 磁性材料の製造方法 |
JP5157076B2 (ja) * | 2005-04-01 | 2013-03-06 | 日立金属株式会社 | 磁性合金の焼結体の製造方法 |
JP2007291437A (ja) * | 2006-04-24 | 2007-11-08 | Hitachi Metals Ltd | 磁気冷凍作業ベッド用の焼結体およびその製造方法 |
JP5793074B2 (ja) * | 2008-04-28 | 2015-10-14 | ビーエーエスエフ ソシエタス・ヨーロピアBasf Se | 熱磁気発生機 |
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- 2009-04-27 AU AU2009242216A patent/AU2009242216C1/en not_active Ceased
- 2009-04-27 US US12/989,020 patent/US20110061775A1/en not_active Abandoned
- 2009-04-27 CA CA2721621A patent/CA2721621A1/fr not_active Abandoned
- 2009-04-27 KR KR1020107026485A patent/KR101553091B1/ko active IP Right Grant
- 2009-04-27 BR BRPI0911771A patent/BRPI0911771A2/pt not_active IP Right Cessation
- 2009-04-27 WO PCT/EP2009/055024 patent/WO2009133049A1/fr active Application Filing
- 2009-04-27 CN CN200980114769.3A patent/CN102017025B/zh not_active Expired - Fee Related
- 2009-04-27 EP EP09738093.5A patent/EP2277180B1/fr not_active Not-in-force
- 2009-04-27 JP JP2011505532A patent/JP5855457B2/ja not_active Expired - Fee Related
- 2009-04-28 TW TW098114088A patent/TWI459409B/zh not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
TW201009855A (en) | 2010-03-01 |
JP2011523676A (ja) | 2011-08-18 |
WO2009133049A1 (fr) | 2009-11-05 |
KR101553091B1 (ko) | 2015-09-14 |
BRPI0911771A2 (pt) | 2015-10-06 |
NZ588756A (en) | 2012-05-25 |
JP5855457B2 (ja) | 2016-02-09 |
CA2721621A1 (fr) | 2009-11-05 |
AU2009242216B2 (en) | 2014-03-20 |
CN102017025B (zh) | 2014-06-25 |
AU2014203376A1 (en) | 2014-07-10 |
US20110061775A1 (en) | 2011-03-17 |
KR20110036700A (ko) | 2011-04-08 |
EP2277180A1 (fr) | 2011-01-26 |
TWI459409B (zh) | 2014-11-01 |
AU2009242216C1 (en) | 2014-09-04 |
AU2009242216A1 (en) | 2009-11-05 |
CN102017025A (zh) | 2011-04-13 |
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